MXPA06004399A - Polyurethane dispersions having improved film-forming properties - Google Patents
Polyurethane dispersions having improved film-forming propertiesInfo
- Publication number
- MXPA06004399A MXPA06004399A MXPA/A/2006/004399A MXPA06004399A MXPA06004399A MX PA06004399 A MXPA06004399 A MX PA06004399A MX PA06004399 A MXPA06004399 A MX PA06004399A MX PA06004399 A MXPA06004399 A MX PA06004399A
- Authority
- MX
- Mexico
- Prior art keywords
- aqueous coating
- dispersion
- coating agent
- agent according
- solvent
- Prior art date
Links
- 229920003009 polyurethane dispersion Polymers 0.000 title claims abstract description 17
- 239000002904 solvent Substances 0.000 claims abstract description 28
- 239000006185 dispersion Substances 0.000 claims description 46
- 239000011248 coating agent Substances 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 229920005862 polyol Polymers 0.000 claims description 19
- 229920000728 polyester Polymers 0.000 claims description 18
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims description 17
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 17
- 150000003077 polyols Chemical class 0.000 claims description 17
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 17
- 239000007787 solid Substances 0.000 claims description 17
- 239000003973 paint Substances 0.000 claims description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- 229920001228 Polyisocyanate Polymers 0.000 claims description 12
- IQPQWNKOIGAROB-UHFFFAOYSA-N [N-]=C=O Chemical compound [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 12
- 239000005056 polyisocyanate Substances 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 11
- 229920002635 polyurethane Polymers 0.000 claims description 11
- 239000004814 polyurethane Substances 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 125000003010 ionic group Chemical group 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-Butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 9
- 239000004359 castor oil Substances 0.000 claims description 9
- 235000019438 castor oil Nutrition 0.000 claims description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 7
- 239000000194 fatty acid Substances 0.000 claims description 7
- 150000004665 fatty acids Chemical class 0.000 claims description 7
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 6
- 238000004821 distillation Methods 0.000 claims description 6
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 claims description 5
- 239000002250 absorbent Substances 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 5
- 230000005591 charge neutralization Effects 0.000 claims description 5
- 230000001264 neutralization Effects 0.000 claims description 5
- 238000006386 neutralization reaction Methods 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical group CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 4
- 150000002170 ethers Chemical class 0.000 claims description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- 235000011187 glycerol Nutrition 0.000 claims description 4
- 229920000768 polyamine Polymers 0.000 claims description 4
- 238000005809 transesterification reaction Methods 0.000 claims description 4
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N ethylene glycol monomethyl ether Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 101700048052 MUC15 Proteins 0.000 claims 1
- 239000008199 coating composition Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 20
- 239000000243 solution Substances 0.000 description 18
- 239000006184 cosolvent Substances 0.000 description 16
- SECXISVLQFMRJM-UHFFFAOYSA-N n-methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 15
- -1 propylene glycol ethers Chemical class 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 12
- 239000002562 thickening agent Substances 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 10
- XXMIOPMDWAUFGU-UHFFFAOYSA-N 1,6-Hexanediol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 9
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 3-hydroxy-2-(hydroxymethyl)-2-methylpropanoic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N Adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N n-butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atoms Chemical group C* 0.000 description 7
- 231100001004 fissure Toxicity 0.000 description 7
- 150000002513 isocyanates Chemical class 0.000 description 7
- PIICEJLVQHRZGT-UHFFFAOYSA-N 1,2-ethanediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000005755 formation reaction Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- LQZZUXJYWNFBMV-UHFFFAOYSA-N Dodecanol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- WERYXYBDKMZEQL-UHFFFAOYSA-N 1,4-Butanediol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000004566 IR spectroscopy Methods 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 235000019589 hardness Nutrition 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 235000013615 non-nutritive sweetener Nutrition 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-Ethylhexanol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 3
- 208000008469 Peptic Ulcer Diseases 0.000 description 3
- 230000001588 bifunctional Effects 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- XTHFKEDIFFGKHM-UHFFFAOYSA-N dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-Propanediol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N 1-Hexanol Chemical group CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- OQUIHNRSFOIOFU-UHFFFAOYSA-N 1-methoxy-2-(2-methoxypropoxy)propane Chemical compound COCC(C)OCC(C)OC OQUIHNRSFOIOFU-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N 2,2-dimethylpropane-1,3-diol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N Cetyl alcohol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N DETA Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N Diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N Diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N Dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N Lauric acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- OYHQOLUKZRVURQ-IXWMQOLASA-N Linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 2
- 229940117969 NEOPENTYL GLYCOL Drugs 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N Oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229960000541 cetyl alcohol Drugs 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920001888 polyacrylic acid Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000909 polytetrahydrofuran Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propanol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- DTOSIQBPPRVQHS-PDBXOOCHSA-N α-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 2
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N 1,5-Pentanediol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- CUVLMZNMSPJDON-UHFFFAOYSA-N 1-(1-butoxypropan-2-yloxy)propan-2-ol Chemical compound CCCCOCC(C)OCC(C)O CUVLMZNMSPJDON-UHFFFAOYSA-N 0.000 description 1
- HPFDGTFXAVIVTH-UHFFFAOYSA-N 1-[1-(1-methoxypropan-2-yloxy)propan-2-yloxy]propan-2-ol Chemical compound COCC(C)OCC(C)OCC(C)O HPFDGTFXAVIVTH-UHFFFAOYSA-N 0.000 description 1
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 1
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N 2-(2-Ethoxyethoxy)ethanol Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- DUFKCOQISQKSAV-UHFFFAOYSA-N 2-(2-hydroxypropoxy)propan-1-ol Chemical group CC(O)COC(C)CO DUFKCOQISQKSAV-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-Ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-Methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 description 1
- JDSQBDGCMUXRBM-UHFFFAOYSA-N 2-[2-(2-butoxypropoxy)propoxy]propan-1-ol Chemical compound CCCCOC(C)COC(C)COC(C)CO JDSQBDGCMUXRBM-UHFFFAOYSA-N 0.000 description 1
- WVQHODUGKTXKQF-UHFFFAOYSA-N 2-ethyl-2-methylhexane-1,1-diol Chemical compound CCCCC(C)(CC)C(O)O WVQHODUGKTXKQF-UHFFFAOYSA-N 0.000 description 1
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 description 1
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
- CWSZBVAUYPTXTG-UHFFFAOYSA-N 5-[6-[[3,4-dihydroxy-6-(hydroxymethyl)-5-methoxyoxan-2-yl]oxymethyl]-3,4-dihydroxy-5-[4-hydroxy-3-(2-hydroxyethoxy)-6-(hydroxymethyl)-5-methoxyoxan-2-yl]oxyoxan-2-yl]oxy-6-(hydroxymethyl)-2-methyloxane-3,4-diol Chemical compound O1C(CO)C(OC)C(O)C(O)C1OCC1C(OC2C(C(O)C(OC)C(CO)O2)OCCO)C(O)C(O)C(OC2C(OC(C)C(O)C2O)CO)O1 CWSZBVAUYPTXTG-UHFFFAOYSA-N 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N Cyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- SWXVUIWOUIDPGS-UHFFFAOYSA-N Diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N Diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N Diphenylmethane p,p'-diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
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- NIMLQBUJDJZYEJ-UHFFFAOYSA-N Isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- 229960004488 Linolenic Acid Drugs 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N MeOtBu Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
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- KIDHWZJUCRJVML-UHFFFAOYSA-N Putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 1
- 239000005700 Putrescine Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- GLDOVTGHNKAZLK-UHFFFAOYSA-N Stearyl alcohol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N Toluene diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N Triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
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- QXJQHYBHAIHNGG-UHFFFAOYSA-N Trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- JLLYXVUASNCGLJ-UHFFFAOYSA-N [N-]=C=O.[N-]=C=O.CC1=CC=C(C)C=C1 Chemical compound [N-]=C=O.[N-]=C=O.CC1=CC=C(C)C=C1 JLLYXVUASNCGLJ-UHFFFAOYSA-N 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 230000000240 adjuvant Effects 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- YOUHVVBPILYPKM-UHFFFAOYSA-N but-2-ene-1,1-diol Chemical compound CC=CC(O)O YOUHVVBPILYPKM-UHFFFAOYSA-N 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005100 correlation spectroscopy Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N ethanolamine Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- 229940093476 ethylene glycol Drugs 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002209 hydrophobic Effects 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 239000005445 natural product Substances 0.000 description 1
- 230000003472 neutralizing Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N oxane Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- GLUUGHFHXGJENI-UHFFFAOYSA-N piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 230000005588 protonation Effects 0.000 description 1
- 238000005956 quaternization reaction Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-M urea-1-carboxylate Chemical compound NC(=O)NC([O-])=O AVWRKZWQTYIKIY-UHFFFAOYSA-M 0.000 description 1
Abstract
The present invention relates to a process for preparing an aqueous coating composition by I) preparing a polyurethane dispersion that is free from NMP and other solvents
Description
POLYURETHANE DISPERSIONS WITH BEST MOVIE FORMATION PROPERTIES
DESCRIPTION OF THE INVENTION The invention relates to a process for the preparation of aqueous polyurethane coating agents, free of solvent and to paints thus prepared with better film-forming properties. In order to reduce the emissions of organic solvents, aqueous coating agents are increasingly used instead of systems containing solvents. An important class of aqueous paint binders are the polyurethane dispersions already described in the state of the art. It is mainly possible to obtain solvent-free polyurethane dispersions (hereinafter referred to as PUD) according to the mixed acetone process or according to the mixed procedure of the prepolymer. However, especially PUDs, which must form film to give coatings that harden at room temperature or below, need a coalescing agent that reduces the minimum temperature of film formation. In many applications N-methylpyrrolidone (NMP) has been maintained as a single solvent, since it is not reactive towards isocyanate groups and is therefore suitable for reducing the viscosity in the formation of the prepolymer.
REF.:171507
In addition to this the NMP can dissolve the dimethylolpropionic acid frequently used in the chemistry of the PUD. In this way it is ensured that sufficient hydrophilic centers are incorporated in the form of carboxylate groups into the polyurethane backbone. However, it has been shown that NMP is a substance harmful to fruits and therefore the replacement of this solvent is necessary. DE-A 3613492 discloses a process for preparing free dispersions of co-solvents according to the so-called acetone process. In this document, an organic solution of 20 to 50% of a hydrophilic polyurethane is prepared, for example by an elongated chain in acetone, and then it is transformed by addition with water to a dispersion. After distilling off the acetone, a solvent-free dispersion is obtained. These dispersions also preferably have a nonionic hydrophilicity and can be dried at room temperature to give hard, clear films. If a reduction of the film-forming temperature or a drying delay were necessary, coalescence co-solvents such as diacetone-alcohol, NMP, ethylene glycol monobutyl ether or diethylene glycol monobutyl ether in amounts <L> would be used together; 5% by weight (based on the dispersion) (column 11, lines 58 to 65). It is disadvantageous in these systems that the products present
a resistance to water and ethanol not enough and the use of co-solvent co-solvents is indicated to achieve adequate processing. Equally disadvantageous in this process is the comparatively large amount of solvent that must be removed by distillation after the dispersing step. The object of the present invention was to provide exclusively ionic hydrophilicized polyurethane dispersion paints which are free of solvent and NMP. Furthermore, the coating agents according to the invention should have better film-forming properties and the coatings prepared therefrom have good resistance to chemicals and water, as well as have hardness greater than 75 seconds of pendulum. Surprisingly, this objective has been achieved by providing hardness-regulated polyurethane dispersions, which are prepared with a low-boiling solvent, which is distilled off after dispersion, and then high-point ethylene or propylene glycol ethers are added thereto. of boiling point (boiling point> 150 ° C) and optionally thickeners and / or leveling agents and / or defoamers and / or other paint coadjuvants. These solvent-containing dispersion paints form films, especially on
absorbent substrates better than those with other cosolvents such as, for example, NMP, which are used in the same amounts. Dispersions containing glycolic cosolvents have minimum film formation temperatures below 20 ° C and lead to hard coatings, especially high quality with very good film optics, which can also be processed on absorbent substrates such as wood. Therefore, the present invention provides a process for the preparation of aqueous coating agents, characterized in that I) a dispersion of solvent-free polyurethane and NMP is prepared, in which 1.1) a first step is obtained in a first step. NCO prepolymer solution in a concentration of 66 to 98% by weight of a solvent having a boiling point below 100 ° C at normal pressure by reaction of: a) one or more polyisocyanates, b) one or more polyols with average molecular weights Mn from 500 to 6000, c) one or several polyols with average molecular weights from 62 to 500, d) one or more compounds containing an ionic group or a group capable of forming an ionic group,
1. 2) in a second stage the prepolymer of NCO 1.1) is dispersed in water, performing before, during or after the dispersion an at least partial neutralization of the ionic groups, 1.3) in a third stage a chain elongation with e) a or several polyamines with average molecular weights Mn lower than 500 and 1.4) in a fourth stage the solvent is completely removed by distillation and then added together or separately to the polyurethane (I) II dispersion) from 1 to 7% by weight of an ethylene or propylene glycol ether as well as III) other paint additives. Aqueous coating compositions obtained according to the process according to the invention are also the object of the present invention. The polyruetane dispersion according to the invention preferably contains a hard segment (HS) content between 50 and 85% by weight, particularly preferably between 55 and 85% by weight.
75% by weight, increasing the amount of isocyanate referred to the amount of solid to between 35 and 55% by weight, preferably 39 and 50% by weight. The acid number of the solid resin is between 12 and 30 mg of KOH / g of
solid resin, preferably 15 and 28 mg KOH / g solid resin. The solid segment content is calculated as follows: 100 * [Mass a) + Mass. { c) + Mass. { d) + Mass. { e)] jMase a, b, c, d, é)
As component a), the polyisocyanates normally used in polyurethane chemistry are suitable, such as, for example, diisocyanates of the formula R1 (NC0) 2, in which R1 represents an aliphatic hydrocarbon radical having 4 to 12 carbon atoms, a cycloaliphatic hydrocarbon radical with 6 to 15 carbon atoms, an aromatic hydrocarbon radical with 6 to 15 carbon atoms or an araliphatic hydrocarbon radical with 7 to 15 carbon atoms. Examples of preferred diisocyanates are tetramethylene diisocyanate, hexamethylene diisocyanate, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatodiphenylmethane, 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene or, a, a ', a'-tetramethyl-m- or p -xylenediisocyanate as well as mixtures of the aforementioned diisocyanates. Especially preferred diisocyanates are l-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane (isophorone diisocyanate) and 4,4'-diisocyanatodicyclohexylmethane. Optionally, small amounts of isocyanates can be used, for example, trifunctional and / or higher, and thereby a degree of branching or crosslinking is guaranteed.
determined from polyurethane. The amount of the polyisocyanate to be used is governed by its functionality and is dimensioned so that the NCO prepolymer can still be stirred and dispersed. Isocyanates of this type are obtained, for example, by reacting difunctional isocyanates with one another, so that a part of their isocyanate groups are derivatized giving isocyanurate groups, biuret, allophanate, uretdione or carbodiimide. Also suitable are those polyisocyanates hydrophilized by ionic groups. Examples of isocyanates of this type are described in EP-A 510438, in which polyisocyanates are reacted with carboxylic compounds with OH functionality. The hydrophilized polyisocyanates are furthermore obtained by reaction of polyisocyanates with compounds reactive towards isocyanates carrying sulfuric acid groups. Polyisocyanates of this type can have high functionalities, for example of more than 3. Suitable polymer polyols b) have a molecular weight range (Mn) of from 500 to 6000, preferably from 500 to 3000 and more preferably from 650 to 2500. The OH functionality is at least 1.8 to 3, preferably 1.9 to 2.2, and particularly preferably 1.92 to 2.0. The polyols are, for example, polyesters, polyethers based on propylene oxide and / or tetrahydrofuran, polycarbonates, polyester carbonates,
polyacetals, polyolefins, polyacrylates and polysiloxanes. Polyesters, polyethers, polyester carbonates and polycarbonates are preferred. Polyesters, polyethers, polyester carbonates and bifunctional polycarbonates are especially preferred. Mixtures of the polymer polyols b) described are also suitable. Additionally, b) fatty acid-containing polyesters, b) which are obtained by esterification or transesterification product of fatty acids or desiccant and / or non-desiccant oils with polyol compounds can also be used in admixture with the b) polyols. less bifunctional, as described, for example, in EP-A 0017199 (page 10, line 27 to page 11, line 31). Preferably, tri- and tetrafunctional hydroxylic components, such as, for example, trimethylolethane, trimethylolpropane, glycerin or pentaerythritol, are preferably used as polyol compounds. As a polyol b), partially dehydrated castor oil, which is obtained by heat treatment of castor oil with acid catalysis, is also suitable and is described in EP-A 0709414 (page 2, lines 37 to 40). Also suitable as polyols are b) those disclosed in DE-A 19930961 (page 2, lines 46 to 54, page 2, line 67 to page 3, line 3). There
Aliphatic and cycloaliphatic monocarboxylic acids with 8 to 30 carbon atoms are reacted, such as, for example, oleic acid, lauric acid, linoleic acid, linolenic acid with castor oil in the presence of glycerin. Also suitable are polyols bl) transesterification products of castor oil and one or more other triglycerides. Especially preferred as components are b) fatty acid-containing, bisfunctional components on statistical average with respect to OH groups, which contain glycerin or trimethylolpropane units. Transesterification products with average OH functionalities of 2 from castor oil with some other oil other than castor oil are very especially preferred in this respect. The polyesters bl) containing fatty acid are preferably used with polyols b) having an Mn of 650 to 2500 g / mol and OH functionalities of 1.92 to 2. The polyesters bl) containing fatty acid are used with particular preference with polyols b) having a Ma of 650 to 2500 g / mol, OH functionalities of 1.92 to 2 and are selected from the group of esters, ethers, carbonates or sterescarbonate. Polyols c) of low molecular weight with a molecular weight range (Mn) of 62 to 500, preferably of 62 to 400 and especially preferably of 90 to 300 are the alcohols
bifunctionals normally used in polyurethane chemistry, such as, for example, ethanediol, 1,2- and 1,3-propanediol, 1,2-, 1,3- and 1,4-butanediol, 1,5-pentanediol, 1, 6-hexanediol, neopentyl glycol, cyclohexane-1, -dimethanol, 1,2- and 1,4-cyclohexanediol, 2-ethyl-2-butylpropanediol, diols containing oxygen from ether, such as, for example, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol , tripropylene glycol, polyethylene glycols, polypropylene glycols or polybutylene glycols as well as mixtures of these products. Monofunctional alcohols with 2 to 22, preferably 2 to 18, carbon atoms can also be added in part. These include, for example, ethanol, 1-propanol, 2-propanol, primary butanol, secondary butanol, n-hexanol, and its isomers, 2-ethylhexyl alcohol, ethylene glycol monomethyl ether, diethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, tripropylene glycol monomethyl ether, propylene glycol butyl ether, dipropylene glycol monobutyl ether, tripropylene glycol monobutyl ether, 1-octanol, 1-dodecanol, 1-hexadecanol, lauryl alcohol and stearyl alcohol. The trifunctional alcohols of higher functionality of the indicated molecular weight range can be used together in part in a quantity, so that the polymer solution can be stirred. Neutralization components for anionic dispersions are suitable tertiary amines, ammonia as well as
alkali hydroxides known to the person skilled in the art. The cationic resins are carried by protonation or quaternization to the water-soluble form. Suitable as component d) are low molecular weight compounds which contain ionic groups or are capable of forming an ionic group, such as, for example, dimethylolpropionic acid, dimethylolbutyric acid, hydroxypropivalic acid, (meth) acrylic acid reaction products and polyamines ( example, DE-A 19750186, page 2, lines 52 to 57) or polyol components containing sulfonate groups such as, for example, the propoxylated adduct of sodium hydrogensulfite in 2-butenediol or those described in EP-A 0364331 ( page 6, lines 1 to 6), of polyester salts constituted by sulfoisophthalic acid. Also suitable are OH-functional compounds containing cationic groups or units which can be converted into cationic groups, such as, for example, N-methyldiethanolamine. Preferred are components containing carboxylic acid groups. Especially preferred is dimethylolpropionic acid. Preferably the NCO prepolymer does not contain nonionic hydrophilizing agents. Chain extenders e) take into account aminopolyols or polyamines with a molecular weight of less than 500, such as, for example, hydrazine, ethylenediamine, 1,4-
diaminobutane, isophoronediamine, 4,4'-diaminodicyclohexylmethane, ethanolamine, diethanolamine, piperazine or diethylenetriamine. In addition to the use of polyfunctional compounds reactive towards isocyanates, the termination of the polyurethane prepolymer with monofunctional alcohols or amines can also be considered, in order to regulate the molecular weight of the polyurethane. Preferred compounds are aliphatic monoalcohols or monoamines with 1 to 18 carbon atoms. Ethanol, n-butanol, ethylene glycol monobutyl ether, 2-ethylhexanol, 1-octanol, 1-dodecanol, 1-hexadecanol or N-dialkylamines are particularly preferably used. Solvents for the preparation of the polyurethane dispersion I) are those which boil under normal pressure below 100 ° C, do not have groups that are reactive towards isocyanates and, in addition, are soluble in water. In addition, the solvent must be able to be distilled off from the prepared dispersion. Examples of solvents of this type are acetone, methyl ethyl ketone, tert-butyl methyl ether or tetrahydrofuran. The preparation of the solvent-free, aqueous polyurethane dispersions runs in four stages. First, the preparation of the NCO prepolymer is carried out by reacting an excess of component a) with components b), c) and d). In this respect, the prepolymer of
NCO should present an NCO functionality < 2,3. The solvent can be added before, during or after the prepolymerization in the amount that generates a solution at 66 to 98%, preferably at 75 to 95%. A neutralizing agent necessary for the neutralization of the potentially ionic groups may already be present at the beginning of the reaction, but must be incorporated later into the finished prepolymer, if it is not added to the water for dispersion. However, the amount of neutralization amine can also be partitioned before the dispersion between the organic and the aqueous phases. In a second step, the dispersion is carried out, in which the water is either added to the resin or conversely the resin to the water under conditions of sufficient shear stress. In the third stage the chain elongation is carried out, where the quantity of the components e) reagents against isocyanate containing nitrogen are dimensioned so that they can be reacted from 25 to 105%, preferably from 55 to 100% , with particular preference from 60 to 90% of the isocyanate groups. The remaining isocyanate groups react with chain elongation with the water present. The complete separation by distillation of the solvent is preferably carried out under vacuum and constitutes the fourth stage. "Solvent-free" in the sense of the present application means that the dispersion presents = 0.9% in
weight, preferably = 0.5% by weight, with particular preference = 0.3% by weight of solvent. The solid content of the solvent-free dispersion is between 25 and 65% by weight. A solid range of 30 to 50% by weight, particularly preferably 34 to 45% by weight, is preferred. For the preparation of the coating agent according to the invention, the solvent-free dispersion is added from 1 to 7% by weight, preferably from 1 to 5% by weight (based on the dispersion of I) of an ether II) ethylene - or propylene glycol with OH monofunctionality or a mixture of such ethers II). Examples of ethylene or propylene glycol ethers with OH monofunctionality of this type are etilglicolmetiléter, etilglicoletiléter, dietilglicoletiléter, dietilglicolmetiléter, trietilglicolmetiléter, butylglycol, butyldiglycol, propylene glycol methyl ether, dipropylene glycol, tripropylene glycol, propilenglicolbutiléter, propilenglicolmonopropiléter, dipropilenglicolmonopropiléter, propilenglicolfeniléter and etilenglicolfeniléter. Preferred are ethyl glycol monomethyl ether, butyl glycol, butyl diglycol, propylene glycol monomethyl ether and propylene glycol monobutyl ether. It is preferred to add the ether or the mixture of ethers, as long as the components are soluble in water, as a solution
watery with agitation. The water-insoluble components are added slowly to the dispersion with stirring. In part, ethylene or propylene glycol ethers, which do not have OH groups, can also be used, such as, for example, ethylene glycol dimethyl ether, triethyl glycol dimethyl ether, diethyl glycol dimethyl ether or Proglyde DMM (dipropylene glycol dimethyl ether) from Dow Chemicals (Schwalbach, Germany). Coating additives (III) are added to the coating agent containing co-solvents at the end. Paint additives are, for example, defoamers, deaerators, thickeners, leveling and surface additives. It is preferred to add a commercial antifoam first with agitation. For this purpose, mineral oil defoamers, silicone defoamers and also silicone-free polymeric antifoams as well as polyethersiloxane copolymers are taken into account. Suitable deaerators are polyacrylates, dimethylpolysiloxanes, organically modified polysiloxanes, such as, for example, polyoxyalkyldimethylsiloxanes and fluorosilicones. Furthermore, thickeners are used which make it possible to adjust the viscosity of the coating agents according to the invention in correspondence with the application process. Thickeners are suitable as thickeners
commercial products such as, for example, natural organic thickeners, for example dextrins or starches, organically modified natural substances, for example cellulose ethers or hydroxyethylcellulose, completely synthetic organic substances, for example poly (meth) acrylic or polyurethane compounds as well as thickeners inorganic, for example, bentonites or silicic acids. It is preferred to use fully synthetic organic thickeners. It is preferred to use especially acrylate thickeners which, if appropriate, are further diluted with water before the addition. Leveling or surface additives can also be added as silicone additives, ionogenic or non-ionogenic acrylates or low molecular weight surfactant polymers. Silicone surfactants that wet the substrate can also be added, such as, for example, polyether-modified polydimethylsiloxanes. The addition of components II) and III) can be carried out preferably spread over time as described above, however these can also be incorporated at the same time, by adding the solvents containing ether and the paint additives together or a mixture of ether-containing solvents and paint additives to the polyurethane dispersion I). It also can
add the mixture of additives III) and solvents containing ether II) to the dispersion I). Paint preparation is carried out at temperatures between 5 and 50 ° C, preferably between 20 and 35 ° C. The coating agents obtained according to the invention can be applied as a one-component system (1C) of physical drying or also as a two-component system (2C). The object of the present invention is therefore also the use of the aqueous coating agents according to the invention as binders in one-component systems (1C) or as a binder constituent in a two-component system (2C). In the 2C systems, the dispersions according to the invention are hardened preferably with the hydrophilic and / or hydrophobic paint polyisocyanates known to the person skilled in the art. In the use of the paint polyisocyanates it may be necessary to dilute these with amounts of cosolvent, to achieve a good mixture of the polyisocyanates with the dispersion. Solvents which are used here are solvents which are non-reactive towards isocyanate groups, such as, for example, ethylene glycol dimethyl ether, triethylene glycol dimethyl ether, diethyl glycol dimethyl ether, Proglyde® DMM (dipropylene glycol dimethyl ether), butyl acetate,
methoxybutyl or dibasic esters, such as those marketed by the DuPont company. The coating agents according to the invention can be applied to discrete substrates, for example, wood, metal, plastic, paper, leather, textiles, felt, glass or mineral substrates as well as already coated substrates. An especially preferred use is the use of the aqueous coating agents according to the invention for the preparation of coatings on absorbent substrates such as, for example, wood or mineral open-pore substrates. The coating agents according to the invention can be used as such or in combination with other adjuvants and additives of the paint technology, such as fillers and pigments. The application of the coating agents containing the polyurethane dispersion according to the invention can be carried out in a known manner, for example by painting, pouring, scraping, spraying, spraying, spraying, rolling or dipping.
Examples Table 1: Components used
Precursor of the polyester oligomer In a 5 1 reactor with distillation column, 3200 g of castor oil and 1600 g of soybean oil and 2.0 g of dibutyltin oxide are introduced. A stream of nitrogen (5 1 / h) was conducted through the reactants. It was heated in the period of 140 minutes to 240 ° C and after 6 hours at 240 ° C it was cooled. The OH number was 108 mg KOH / g, the acid number 2.5 mg KOH / g. Dispersion 1 205.5 g of a polyester (adipic acid, 1,6-hexanediol, OH number 66 mg KOH / g), 19 g of dimethylolpropionic acid and 58.0 g of 1,6-hexanediol were dehydrated. ° C to vacuum. It was then cooled to 55 ° C, 124.2 g of acetone and 226.9 g of Desmodur® I were successively added and boiled under reflux, until an NCO content of 3.9 wt% was obtained (content in Theoretical NCO of 4.0%). It was adjusted again to 55 ° C and 12.9 g of triethylamine was added to the clear solution, which was stirred well. The complete neutralized prepolymer solution (55 ° C) was dispersed with vigorous stirring in 770 g of water, which was placed at a temperature of 30 ° C. After the dispersion it was stirred for 5 minutes, before being added in the period of 5 minutes. minutes a solution of 4.2 g of hydrazine hydrate and 9.2 g of ethylenediamine, dissolved in 90 g of water. Then the
acetone at 40 ° C under vacuum (12 kPa) completely by distillation. For the reaction of the remaining isocyanate groups, it was stirred at 40 ° C until NCO was no longer observed by IR spectroscopy. After cooling to 30 ° C it was filtered through a T5500 filter by Seitz. Characteristic data of the polyurethane dispersion: Average particle size: 60 nm (laser correlation spectroscopy, LCS) pH (20 ° C) (20% aqueous solution): 7.8 Solids content: 35.0% Content in hard segment: 61% acid index (based on solid resin): 15.5 mg KOH / g Dispersion 2 140.3 g of the oligomeric polyester precursor was added to a mixture of 181.0 g of PolyTHF® 2000 , 37.2 g of dimethylolpropionic acid and 18.3 g of 1,6-hexanediol at 55 ° C 89.9 g of acetone and 19.6 g of triethylamine were added and mixed. 275.4 g of Desmodur® were added and the reaction mixture was heated to reflux until an NCO content of 4.3% was obtained. 500 g of the prepolymer were dispersed with vigorous stirring in 720 g of water, which was placed at a temperature of 30 ° C. After 5 minutes a solution of 4.2 g of hydrazine hydrate was added over the period of 5 minutes. 6.2 g of ethylenediamine in 73 g of water. For the complete reaction
of the isocyanate groups was stirred at 45 ° C until no NCO was evidenced by IR spectroscopy. After cooling, filtration was performed through a T5500 filter from Seitz. Characteristic data of the polyurethane dispersion: Average particle size (LCS): 60 nm pH (20 ° C) (10% aqueous solution): 8.4 Solid content: 35.0% Hard segment content: 52% acid number (based on the solid resin): 23.3 mg KOH / g Comparative dispersion 3 (containing NMP) 300.7 g of a polyester (adipic acid, 1,6-hexanediol) were dehydrated; OH number 66 mg KOH / g), 27.8 g of dimethylolpropionic acid and 84.8 g of 1,6-hexanediol at 110 ° C under vacuum. It was then cooled to 90 ° and obtained by the addition of 181.7 g of NMP * a clear solution to which 332.1 g of Desmodur® I were added at 70 ° C. It was stirred at 90 ° C to a NCO of 3.8% by weight (theoretical NCO content of 4.0% by weight). Then 21.0 g of triethylamine were added at 70 ° C and stirred for 10 minutes. 700 g of the neutralized solution were dispersed with vigorous stirring in 810 g of water, which was placed at a temperature of 30 ° C. After the dispersion it was stirred for 5 minutes, before a solution of 4 was added over the period of 5 minutes. , 2 g of hydrazine hydrate and 9.2 g of ethylenediamine, dissolved in
90 g of water. For the reaction of the isocyanate groups, it was stirred at 40 ° C until NCO was no longer detected by IR spectroscopy. After cooling to 30 ° C it was filtered through a T5500 filter by Seitz. Characteristic data of the polyurethane dispersion: Average particle size (LCS): 60 nm pH (20 ° C) (10% aqueous solution): 7,8 Solids content: 35.0% Co-solvent content: 8.3 % * It is tested to reduce the amount of NMP, so that a dispersion with a cosolvent content of 5% results, thus generating a highly viscous resin melt that can no longer be completely dispersed. Comparative Example 4 (containing NMP) 339 g of PolyTHF® 2000, 248 g of the polyester oligomer precursor, 70 g of dimethylolpropionic acid, 34 g of 1,6-hexanediol and 186 g of N-methylpyrrolidone were heated to 70 ° C. C and shaken, until a clear solution was generated. Then 516 g of Desmodur® W were added and heated to 100 ° C. It was stirred at this temperature until the NCO content of 4.6% was reached and then cooled to 70 ° C. They were added at this temperature 39 g of triethylamine. 500 g of this solution were dispersed with vigorous stirring in 640 g of water, which was placed at a temperature of 30 ° C. After dispersion
it was stirred for 5 minutes before a solution of 4.1 g of hydrazine hydrate and 10.2 g of ethylenediamine in 100 g of water was added over the course of 5 minutes. For the complete reaction of the isocyanate groups, it was stirred at 45 ° C until NCO was no longer detected by IR spectroscopy. After cooling to 30 ° C it was filtered through a T5500 filter by Seitz. Characteristic data of the polyurethane dispersion: Average particle size (LCS): 45 nm pH (20 ° C) (10% aqueous solution): 8.2 Solids content: 35.0% Co-solvent content: 5.1 % Comparative Example 5 500.0 g of a polyester of adipic acid as well as 1,6-hexanediol and neopentyl glycol (in molar ratio 0.65: 0.35) of OH index 66 and 59.0 g of a second were mixed polyester of adipic acid as well as 1,6-hexanediol of OH number 133 with 31.5 g of 1,4-butanediol, 43 g of a polyether of a mixture of 84% ethylene oxide and 16% propylene oxide , initiated on n-butanol (OH number 26), 40.2 g of dimethylolpropionic acid and 13.4 g of trimethylolpropane and reacted at 70 ° C with 488.0 g of Demodur® I until the NCO content of the NCO prepolymer had reached 7.3%. The generated prepolymer was dissolved in 2420 g of acetone and 30.3 g of triethylamine were added at 30 ° C.
An aqueous solution of 24 g of ethylenediamine, 10.3 g of diethylenetriamine and 310 g of water in the range of 5 minutes was then added to the prepolymer solution. After this was stirred for 15 minutes, 2110 g of water were added with intensive stirring. From the dispersion generated, the acetone was removed under reduced pressure. Characteristic data of the polyurethane dispersion: Average particle size: 115 nm pH (20 ° C) (10% aqueous solution): 7.4 Solid content: 35.0% Film forming properties of the dispersions Divided the cosolvent-free dispersion 2 was diluted with different cosolvent / water mixtures or, as long as the cosolvent was not miscible with water, directly with a cosolvent (these are indicated in table 2 with *). The dispersions containing co-solvent obtained were applied with a doctor blade in a wet film layer thickness of 210 μm on a glass plate. After the drying at 20 ° C of the films, the evaluation was carried out (table 2). As a comparison, comparative dispersion 4 was applied
(content in cosolvent of 5.1%) without other additions with the same layer thickness. After drying, it resulted in a smooth, transparent and crack-free film. Table 2: Films obtained from the cosolvent-free dispersion 2 by adding different amounts of cosolvent / cosolvent. 2% thickeners (on the dispersion) of a 5% solution of Acrysol® RM 8 were added.
Codisolvent Codisolven e Co-solvent at 3% on 5% on dispersion Butylglycol dispersion Smooth, Smooth-free, Crack-free fissures Butildiglicol Smooth, Smooth-free, Crack-free fissures Trip opi1englicol Smooth, Smooth-free, Crack-free fissures Dowanol® TPnB Smooth, Smooth-free, Crack-free fissures Dowanol® PnB Smooth, Smooth-free, Crack-free fissures N- Many fissures Few fissures long methylpyrrolidone long on the edge
Film formation properties as well as hardnesses of different dispersions with different cosolvent contents (s) were studied (see tables 3 and 4). 2% thickeners (on the dispersion) of a 5% solution of Acrysol® RM 8 were added as thickeners. Resistance to ethanol and water in films applied on wood was carried out. The coatings were dried one day before at room temperature. The ethanol resistance was determined by placing a cotton pad soaked with ethanol over the coating for five minutes. The buffer was covered with a small beaker. The procedure was carried out analogously with water as the test substance, but the treatment was left for 24 hours on the coating. Rating of the resistances 1 = bad, coating destroyed 5 = very good, invariable coating
Table 3: Properties of film formation and hardness
Table 4: Comparison of 2C systems that were diluted with • NMP or butyl diglycol
It is noted that in relation to this date, the best method known to the applicant or to carry out the aforementioned invention, is that which is clear from the present description of the invention.
Claims (13)
1. Process for the preparation of aqueous coating agents, characterized in that I) a dispersion of solvent-free polyurethane and NMP is prepared, in which 1.1) firstly a NCO prepolymer solution in a concentration of 66 to 98% by weight of a solvent having a boiling point below 100 ° C at normal pressure by reaction of: a) one or more polyisocyanates, b) one or more polyols with average molecular weights Mn from 500 to 6000, c) one or several polyols with average molecular weights of 62 to 500, d) one or more compounds containing an ionic group or a group capable of forming an ionic group, 1.
2) in a second stage the NCO prepolymer
1. 1) is dispersed in water, carried out before, during or after the dispersion a at least partial neutralization of the ionic groups, 1.
3) in a third step a chain elongation with e) one or more polyamines with average molecular weights Mn less than 500 and 1.4) in a fourth stage the solvent is completely removed by distillation and then or 1 to 7% by weight of an ethylene or propylene glycol ether as well as III) other paint additives are added together or separately to the polyurethane (I) II dispersion) 2. Aqueous coating agent obtained in accordance with claim 1. Aqueous coating agent according to claim 2, characterized in that the polyurethane dispersion has a hard segment content (HS) between 50 and 85% by weight, the amount of isocyanate being increased by the amount of solid to between 35 and 55% by weight.
4. Aqueous coating agent according to claim 2, characterized in that the acid number of the solid resin is between 12 and 30 mg of KOH / g of solid resin.
Aqueous coating agent according to claim 2, characterized in that polyols b) are used in combination with polyesters b) containing fatty acid.
6. Aqueous coating agent according to claim 5, characterized in that the components b) are bisfunctional fatty acid-containing components on statistical average with respect to the OH groups, which contain glycerin or trimethylolpropane units.
7. Aqueous coating agent according to claim 5, characterized in that the components bl) are products of transesterification, with average OH functionalities of 2, of castor oil with another oil other than castor oil.
Aqueous coating agent according to claim 5, characterized in that the polyols have an Mn of 650 to 2500 g / mol, OH functionalities of 1.92 to 2 and are selected from the group of esters, ethers, carbonates or sterescarbonate .
Aqueous coating agent according to claim 2, characterized in that they are component II) ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, butyl diglycol, propylene glycol monomethyl ether or propylene glycol monobutyl ether.
10. Use of the aqueous coating agents according to claim 2 as a binder in one component systems (1C).
11. Use of the aqueous coating agents according to claim 2 as a binder constituent in a two component system (2C).
12. Use of the aqueous coating agents according to claim 2 for the preparation of coatings on absorbent substrates.
13. Use according to claim 12, characterized in that the absorbent substrates are wood or mineral substrates with an open pore.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005019397.8 | 2005-04-25 |
Publications (1)
Publication Number | Publication Date |
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MXPA06004399A true MXPA06004399A (en) | 2006-12-13 |
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