MXPA06002709A - Seamless remodelling garment made of a graded fabric - Google Patents

Abstract

The seamless remodelling garment made of a graded fabric, relates to a product manufactured in a single piece, which provides compression in different areas thereof and which has no side seams. The combination and denier of yarns allow the garment to be adjusted to the body anatomy in a graded manner;seamless technology sewing machines are required to manufacture the present product.

Description

GRADUATE TEXTILE REMODELING UNDERWEAR BACKGROUND OF THE INVENTION 1. Field of the invention The present invention refers to feminine underwear and more particularly refers to an underwear type shaper modeling the female figure of graded tissue as well as a method for the preparation thereof.

It is a very novel invention that shapes the female body in each of its parts, by means of graduated compression distributed in the forms of the body, without seams and without assemblies of fabric, it is a one piece product that does not bother and offers comfort to the user.

Specifically designed a garment with cutting-edge technology, seamless (seamless) that allows to offer the consumer four products in one such as: -Faja abdominal modeling. - Orthopedic frame to compose the female silhouette. -Faja raises buttocks. -Boxer modeler. 2. Description of the prior art Conventional garments are assembled with seams, contain different types of fabric in each of their parts, which are made with the same fabric do not have the compressions needed by each of the body parts, or if they have one pieces are circular bands that go around the body and that only serve as abdominal strips, other similar products are made with several pieces of cloth that are sewn together to form the garment. Examples of such garments are described in U.S. Patent No. 5,762,535.

Said garments have several drawbacks, for example, they are difficult to manufacture by virtue of their manufacture involving different parts manufactured with materials of different mechanical properties. With use, the materials used lose their properties and the garment stops working in the designed way. In addition, said materials are joined by means of seams, which tend to break or loosen, thereby causing the garment to malfunction.

BRIEF DESCRIPTION OF THE FIGURES Fig. 1 shows the front portion of the woven garment of the present invention, before being made.

Fig. 2 shows the back portion of the garment of the present invention, before being made.

SUMMARY OF THE INVENTION The present invention is to provide a remodeling garment of the female figure that overcomes the drawbacks of the prior art mentioned above.

A first object of the present invention is to provide a garment that aims to (a) flatten the abdomen and belly of a wearer, (b) lift the gluteus of the same, (c) provide support to the back of the wearer for correct your posture and (d) contain the tissues of the legs and hips.

A second objective is to provide a woven remodeling garment with portions of variable mechanical properties without sewing.

Another object of the present invention is to provide a method of manufacturing a garment of seamless graduated fabric.

The foregoing objects of the present invention are achieved by providing a garment made in one piece with different zones employing at least two different types of yarn and at least two different knitting patterns.

In addition, the present invention provides a method for manufacturing said garments using continuous tubular weaving equipment.

DETAILED DESCRIPTION OF THE INVENTION The garment of the present invention is one piece and has no side seams that disturb the body, has compression in each of the specific parts that the female body needs.

The state-of-the-art technology allows to give each of its parts the necessary adjustment and combine different types of yarns to adjust the compression, it is manufactured by sizes and with different deniers of threads to give the measurements and the correct adjustment in each garment.

An innovation in the manufacture of shapers that provide comfort and attributes that can only be offered separately by different garments.

According to the present invention, the garment is made with a woven tubular base, preferably of 1/70/68 nylon yarn, which has the conditions of being a very soft microfiber offering a lot of comfort. As the garment is woven, other threads are incorporated into the fabric to provide zones of less flexibility and which in use fulfill the remodeling functions. These zones include zones of half compression by the incorporation of Lycra twisted yarn 70/20/7 and zones of high compression by the incorporation of Lycra twisted yarn 70/20/7 and Elastan yarn 155 denier.

FIGS. 1 and 2 show the seamless knitted garment fabric, before being made, of the present invention comprising the following areas: The upper abdominal area is illustrated with the number (2). The upper abdominal area (2) is adjacent at its lateral ends to the lower area of the back (7) built with high compression fabric. Both the upper abdominal area (2) and the lower area (7) of the back surround the torso of the user.

The upper abdominal area (2) comprises a special fabric of medium compression of Lycra yarn wound with denier 70/20/7 plus nylon thread 1/70/68 of the base. As will be apparent to a person skilled in the art, other yarn deniers may be used and a similar garment offered.

The lower area of the back (7) is built with the combination of at least two high compression yarns, preferably 155 denier Elastane yarn and 70/20/7 denier Lycra yarn plus 1/70/68 nylon yarn from the base , which provides a woven area that compresses the wearer's back and thus constitutes a support for the same. The lower area of the back (7) corrects the position of the user by providing an adequate figure erect and therefore healthier and better looking.

The upper abdominal (2) and lower back (7) areas have an upper side that is adjacent to an upper Valencian (1) made of silicone lace. In addition, the front abdominal (2) and lower back (7) areas have a lower side connected to the hip area (3) and the lower abdominal area (4) adjacent. The hip zone (3) is connected to the lower abdominal area (4) so that both define a tube that in use covers the user's hip and abdomen.

The lower abdominal area (4) covers a suitable area to cover the belly of the user. As illustrated in Fig. 1, said area has a trapezoidal shape, however, said abdominal area (4) can encompass any suitable configuration, for example square or rounded. The lower abdominal area (4) is constructed with high compression threads which has as its purpose to contain and even flatten the weighted belly of the wearer.

The lower abdominal area (4) is adjacent to the upper abdominal area (2) and comprises a fabric constructed with high compression threads resulting from mixing 155 denier Elastane yarns, 70/20/7 denier Lycra yarn, and 70 / Nylon yarn / 68 denier of the base of the garment.

The hip (3) and buttock (5) areas are constructed from a soft compression yarn, which fits comfortably to the wearer's waist and gluteus.

The hip (3) and buttock (5) zones simply comprise the base material, that is, they comprise a plain woven Nylon 1/70/68 denier fabric that has the characteristic of being a very soft microfiber that offers a lot of comfort. However, it provides some compression to the garment.

The gluteal area (5) comprises a smooth fabric of nylon thread 1/70/68 denier of the base that forms a pair of bags (5a) in the part of the buttocks with respective circular bands (5b) woven with thread of high compression, preferably of 1/70/68 denier nylon of the base and 155 denier Elastane yarn. Said bags form a hemispherical surface.

The hip area (3) substantially collects and contains the hip tissue, thereby narrowing the hip on the horizontal axis. While, the circular bands (5b) of the gluteal area (5) compress the circumference of the gluteus concentrating the tissue in the center, where the bags (5a) offer little resistance to the concentrated tissue allowing it to protrude from the garment. In this way, while the hip area (3) narrows the hips and buttocks, the gluteal area (5) lifts and projects these outwards, in this way it is possible to highlight the profile of the buttocks of the user, providing them with a slim and pleasant appearance.

The garment also comprises two leg sections. When the garment is woven, the legs sections form a tube that must be refined to form each leg. For this purpose during the weaving stage signals are provided to perform the cutting or refining of the individual garments.

Each leg section is a woven extension of the body of the garment, however, to form the leg sections, the fabric is separated or trimmed along the edges (10), to form two leg or leg sections.

Each of the leg sections comprises an inner leg area (9) and a lateral leg area (8). The leg area (9) is similar in nature to the hip region (3) and preferably consists of the single base material, ie this material comprises a plain fabric with denier materials 70/68 (Nylon thread 1/70 / 68). While the lateral zone of the legs (8) is constructed with high compression yarns, preferably a combination of denier threads 70/20/7 and denier 155 added to the denier base 70/68.

The lateral area of the legs (8) covers the area of the legs of a user who are known by the name of chaparreras. The lateral area of the legs (8) is intended to contain the aforementioned chaps by compressing the thighs and turning them.

Each leg section is formed by means of a seam to join the edges (10) refilados of each leg, preferably is performed on the inside of the garment with flat seam and denier 70 threads (Nylon 70/34/2). The flat seam provides greater comfort to the wearer.

In addition, in the crotch section, an anatomical cotton bridge (6) is provided, preferably made from 40/1 cotton yarn or polyamide-cotton commonly used in the production of female underwear. The anatomical cotton bridge provides the garment with greater comfort and hygiene. It is called anatomical bridge because it is designed and made in the garment to promote the anatomy of the body.

Each of the leg sections comprises a leg Valencian 11, which is interconstructed with the same material as the base of the knitted garment, that is to say woven of Nylon yarn 1/70/68. Valencia aims to keep the garment in place and prevent it from rising as a result of the user's movement. Optionally, it is possible to use a Valencian elastic band of elastic silicone lace stitched to the body of the garment.

Additionally, the garment of the present invention comprises an optional upper Valencian, made with the garment. Said Valencian is illustrated with numeral (1). The Valencian one (1) has an upper edge that supposes the physical limit of the garment and a lower side. Preferably, the Valencian (1) comprises a band of elastic silicone lace, made (sewn) with the garment. This valenciana aims to keep the garment in place and prevent it from slipping or falling as a result of the user's movement. Said silicone laces are well known in the art, in general terms consist of elastic laces that incorporate strips or silicone stitches that increase the friction of the garment with the skin thereby avoiding the slippage of the garment while said material remains cohesive despite the use and washing.

The process according to the invention comprises the following steps: a) installing the different types of yarn in the continuous tubular woven machine. b) program in the machine the design for the product, of the specific size. c) Make the woven product.

The stage of making the garment comprises: 1. Refilla garment. Equipment: OVER machine without cuts cuts Description: Take the garment (tube) by the center part, place the guide (fabric mark) aligned with the machine blade and refine until you reach the patch, without cutting it lift the foot of the machine and remove the garment. Repeat the operation on the rear. 2. Sewn leg. Equipment: Yamato machine, needle type UY 118 GHS 80/12 gauge. Features: flat seam (fiat) 6 threads, 18 PPP, seam width 3/16".

Description: Take the leg by the front and the rear, align the entrance and overlay the fabrics on the bridge, taking care that it does not fall off, nor is there a hole. Leave string of thread. Finishing the operation shake the garment and place it on the work table, take care that there are no folds. 3. Glued band on waist. Equipment: Kansai machine, needle type B 63 caliber 80/12 Characteristics: sewing 2 needles, 3 threads, 20 PPP, Sewing width 3/16".

Description: Take the garment by the back, start on the left side at a distance of 2 cm, aligned with the seam of the band and sew it around the same ending the operation shake the garment place it on the work table take care not to be left folds 4. Complete of complete garment. Equipment: Brother machine, type of needle 135 x 5 caliber 80/12. Features: 42 PPC stitching type with 2 threads, 3/64"stitch width.

Description: Take the garment the right, on the part of the union (flat), hold the chain down and press, repeat the operation on the other leg and the waist at the junction of the band. Finishing the operation shake the garment place it on the work table Take care that no folds remain 5. Label placement Equipment: Brother Straight Machine, needle type 16 x 231 caliber 80/12 Characteristics: 10 PPP straight stitch type with 2 threads to the fabric tone, stitch length 1/2".

Description: Take the garment by the waist specifically back, place the label in the center on the identification bars of the sizes, make a topping at the beginning and another at the end of the label ending the operation shake the garment, place it on the table job. 6. De-threading and revision. Equipment: manual use shredder Description: Take the garment by the leg to remove excess thread, check that it is not stained and / or pulled. Do the same on the other leg, the band and the label. At the end of the operation shake the garment and place it on the work table. 7. Dry cleaner. Equipment Dynamic Dry-Cleaning Machine Description: The dry-cleaning process is well known in the art, it comprises: (a) Descrudar for approximately 1 hour at 70 ° C; (b) add acid dyes preferably Tectilon for 3 hours at 90 ° C, (c) add auxiliary additives: neutralizer, fixative and equalizer; (d) adding softener, preferably a 2% silicone-based microemulsion at a temperature of 50 ° C, (e) subjecting the garment to a centrifugation stage for 5 min and (f) tomboleado for 10 minutes with hot air and 5 minutes with cold air.

The garment is dyed in bulk (without sack) preventing the compartments of the machine from tearing the garment, in addition the garments must be packed immediately at the exit of the raffle to avoid breaks of the same.

The preferred materials used in the weaving and clothing stages are as follows.

As will be evident to a person skilled in the art, the garment can be manufactured using denier threads different from that indicated, but the result is not the same.

The garment can be manufactured in different colors, preferably, White, black and nude (flesh). The dimensions of the garment depending on the sizes are shown in the table.

Table of dimensions.

Table of dimensions (cont).

In the drawings the different areas of the garment have been illustrated, however, as indicated, the garment is made in a single piece, so that the fabric is continuous throughout, the different areas are not perceptible to the fabric. simple sight, and only when applying a tension in the different zones of the garment a technician in the matter will be able to notice that this one has different zones of mechanical properties and different textiles.

Other modifications may be evident to a person skilled in the art, for example men's garment, without incorporating chaps, adapted to the male anatomy.

Claims (13)

1. A modeling garment, comprising: a) a high abdominal area and b) a low area of the back, which cover the abdomen and back of a user respectively; c) a lower abdominal area and d) a hip area, connected with said upper and lower abdominal area of the back, which respectively cover the belly and the hip of the user, the hip area also includes a buttock area, to receive the buttocks of the user; and d) two leg sections, each comprising a leg area and a lateral leg area, said leg sections are connected to the hip and lower abdominal area characterized by said upper abdominal area, lower back area, Lower abdominal area, hip area, gluteal areas, leg areas and lateral leg areas are manufactured in a single unitary piece of graduated tissue.

2. The modeling garment of claim 1 wherein the gluteal area comprises a pair of soft compression fabric bags surrounded by high compression circular bands that narrow, lift and project the gluteus of the wearer outwardly.

3. The modeling garment of claim 1 wherein the hip region, the gluteal area and / or the leg zones comprise a soft compression fabric.

4. The modeling garment of claim 1 wherein the upper abdominal area comprises a medium compression fabric.

5. The modeling garment of claim 1 wherein the lower area of the back, the lower abdominal area, the gluteal areas and / or the lateral leg areas comprise a high compression fabric.

6. The modeling garment of claim 3 wherein the low compression fabric comprises 1/70/68 denier nylon yarn.

7. The patterning garment of claim 4 wherein the medium compression fabric comprises a woven Nylon yarn 1/70/68 denier and Lycra yarn 70/20/7 twisted yarn.

8. The patterning garment of claim 5 wherein the high compression fabric is selected from a woven nylon yarn 1/70/68 denier, Lycra yarn 70/20/7 denier and 155 denier Elastane yarn, or a woven nylon yarn1 / 70/68 denier and elastane yarn 155 denier.

9. The modeling garment of claim 1, which further comprises an upper Valencian consisting of a lace band with silicone that is sewn to the body of the garment and that allows it to not slide or fall and hold in place while carrying by a user.

10. The modeling garment of claim 1 further comprising an anatomic cotton bridge in the crotch area.

11. The patterning garment of claim 1 wherein each leg section is made by means of a flat inner seam with denier thread 70 for joining the corrugated edges of each leg section.

12. A method for manufacturing a patterned fabric patterned garment comprising the steps of: a) installing at least two different types of yarn in a continuous tubular woven machine; b) programming in the machine a design for the manufacture of the graduated fabric modeling garment, so as to define different areas of determined dimensions with certain types of yarn defining areas of graduated fabric; c) obtain a continuous woven tube with zones of graduated tissue; and d) making the woven product.

13. A method for manufacturing a graduated fabric patterning garment according to claim 12 wherein the step of making the product comprises: a) refining the continuous woven tube, in order to obtain a plurality of individual garments from the tube continuous weave and get a pair of leg sections with two refined edges each; b) joining the leg sections, by sewing the refined edges of each leg section, c) joining a Valencian, by means of sewing a band of silicone elastic lace to each individual garment; d) finish the edges of the complete garment; e) undo the garment; and f) dye the garment.