MXPA06000157A - Transmission system - Google Patents

Transmission system

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Publication number
MXPA06000157A
MXPA06000157A MXPA/A/2006/000157A MXPA06000157A MXPA06000157A MX PA06000157 A MXPA06000157 A MX PA06000157A MX PA06000157 A MXPA06000157 A MX PA06000157A MX PA06000157 A MXPA06000157 A MX PA06000157A
Authority
MX
Mexico
Prior art keywords
torque
clutch
transmission
gear
transmission according
Prior art date
Application number
MXPA/A/2006/000157A
Other languages
Spanish (es)
Inventor
Wesley Martin William
Original Assignee
Wesley Martin William
Zeroshift Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wesley Martin William, Zeroshift Limited filed Critical Wesley Martin William
Publication of MXPA06000157A publication Critical patent/MXPA06000157A/en

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Abstract

A transmission having a plurality of gear ratios (15, 17), selector means (13) for selectively engaging the gear ratios, clutch means (2) for selectively transmitting drive from a drive source to the transmission, and a control system for controlling a clutch torque limit, said control system being constructed and arranged to automatically adjust the clutch torque limit value before the selector means selects an unengaged gear ratio, to allow relative rotational movement between input and output sides of the clutch if the torque exceeds the predetennined value when the unengaged gear ratio is engaged by the selector means.

Description

Published: - with inlemational search report For two-letler codes and other abbrevialions. refer to the "Guidance Notes on Codes and Abbrevialions" appearing at ihe begin-ning ofeach regular issue of the PCT Gazeite.
TRANSMISSION SYSTEM FIELD OF THE INVENTION The present invention relates to transmissions which have control systems for controlling the selection of transmission ratios. The present invention can be used in conjunction with transmission systems of the type described in PCT / GB2004 / 001976, and with the apparatus and method for measuring the torque in a transmission in PCT / GB2004 / filed simultaneously with the present document. The characteristics of each of these documents are incorporated by reference, although the invention shall not be considered as limited to transmissions of the type described.
BACKGROUND OF THE INVENTION In single-clutch synchronized transmission systems for vehicles it is necessary to decouple the transmission from the power source, such as an engine or engine, by operating the clutch before the current gear is de-selected and the new gear is engaged. If the power is not disengaged when attempting to engage a new gear, the synchronizer can not engage the new gear wheel or has to be forced into engagement with risk of damaging the transmission and creating torque spikes in the transmission. This is because in most cases, the motor speed does not match the speed of the new gear. For motor vehicles, such as cars that have conventional gearboxes and which are energized by a motor, the selection of a new gear ratio typically takes between 0.5 and 1 second to complete. Therefore, for example, when a higher gear is selected, the time delay allows the motor to reduce its speed [due to its own inertia] to more closely match the speed of the new gear before the clutch returns to connect the motor and the transmission, thus reducing the possibility of torsion peaks occurring when power is reapplied. In transmission systems where the selection of a new gear ratio occurs almost instantaneously without a substantial power interruption, such as the transmission described in PCT / GB2004 / 001976, large torque spikes can be generated when the new gear is coupled under certain conditions of change. These torsion peaks cause the propagation of chogue waves through the transmission which can be heard and felt by the occupants of the vehicle. Chogue waves can produce a difficult travel for the occupants of the car and can lead to wear of the components of the transmission and the possibility that the components fail. However, it is desirable to use such transmission in vehicles because it is more efficient, thus regulating less fuel to operate, produces fewer emissions and increases the performance of the car because the application of power is substantially continuous and uninterrupted. For a control system to operate successfully, it is important that it incorporate a means to detect the operating conditions within the transmission. For example, it is often useful to measure or calculate the amount and direction of the torque within the transmission to operate control devices that can regulate the torque in the transmission. One approach to measuring the torque is to mount a torque sensor on an output shaft of the transmission to measure the amount of torque that occurs between two known points on the shaft. Torque sensors are very expensive and therefore are rarely used in practice. Another drawback is that, because the sensor is mounted on the shaft, signals from the sensor must be sent to a processing unit through a wireless transmission system or, otherwise, contact brushes should be mounted around the shaft. There are difficulties in configuring the torque sensors that use contact brushes, and the brushes wear out with use and can therefore lead to inaccurate readings or sensor failure. Accordingly, the present invention seeks to provide transmissions that have a control system for controlling the selection of transmission ratios that mitigate the problem and the torque peaks.
SUMMARY OF THE INVENTION According to one aspect of the present invention there is provided a transmission having a plurality of transmission ratios, selector means for selectively coupling the transmission ratios, clutch means for selectively transmitting drive from a drive source to the transmission, and a control system for controlling the clutch torque limit, said control system is constructed and accommodated to automatically adjust the value of the clutch torque limit before the selector means selects an uncoupled gear ratio, to allow movement Relative rotary between the input and output sides of the clutch if the torque exceeds the predetermined value when the non-coupled gear ratio is coupled by the selector means. The torque limit of the clutch is the amount of torque the clutch can transmit to the transmission in a given operating condition. The value of the clutch torque limit can be adjusted by controlling the operating configurations of the clutch inlet and outlet sides. Conveniently, the control system includes a sensor accommodated to detect the operating state of the clutch means and an actuator for controlling the torque limit of the clutch so that, in use, the actuator reduces the torque limit of the clutch until the sensor detects a predetermined operating state before selecting a non-coupled gear ratio. For example, the actuator can be accommodated to control the force between the clutch coupling elements to control the amount of torque transmitted to the transmission. Conveniently, the clutch means is accommodated to increase the torque limit of the clutch when the new gear ratio has been selected. Preferably, the control system is accommodated to reduce the torque limit of the clutch until the input and output sides of the clutch slide before the selector means selects an uncoupled gear ratio. Preferably, the sensor means is accommodated to sense the slip between the inlet and outlet sides of the clutch, and wherein the actuator to control the torque limit of the clutch reduces the torque limit of the clutch until the sensor means detects the sliding between the inlet and outlet sides of the clutch before selecting an uncoupled gear ratio. Preferably, the clutch means is accommodated to increase the torque limit of the clutch when the new gear ratio has been selected. Conveniently, the control system includes means for controlling the speed and torque of the drive source. Preferably, the means for controlling the speed and torque of the drive source is a motor control unit accommodated to adjust the output of the motor when the selector assembly engages the new gear ratio. Conveniently, the means for controlling the speed and torque of the drive source is accommodated to increase or decrease the speed and torque of the drive source to control the output torque of the transmission when a new ratio is selected. of gear.
Preferably, the control system includes means for detecting the position of the selector means within the transmission. Preferably, the control system includes means for detecting the relative rotational positions of a gear wheel and the selector means and the means for controlling the engagement of the gear wheel by the selector means in accordance with the detected rotational positions. Preferably, the clutch means is one of a clutch, a torque converter, or a torque converter in combination with a clutch. Preferably, the control system includes means for measuring or calculating and registering the torque in the transmission before an uncoupled gear ratio is selected and means for calculating the torque in the transmission after the new gear ratio has been selected. Preferably, the control system includes means for predicting a target torque at the end of the shift control sequence and bringing that torque level closer to a predetermined gradient until the target torque is reached and the conditions of the clutch and accelerator are restored to the conditions prior to the instigation of the change.
Preferably, the clutch is accommodated to be restored to the condition prior to the instigation of the change before the final target torque is met and before the throttle control is used only to reach the target torque from that point onwards. moment.
Conveniently, the control system includes means for measuring the deformation caused by the torque in the transmission in at least one static component or assembly that is deformed due to the torque in the transmission, and means for controlling the torque in the transmission, wherein the control system is arranged to measure the deformation and to adjust the torque in the transmission in accordance with the measured strain and a known relationship between the gear ratios. Preferably, the known ratio is substantially linear and the values corresponding to the measured strain are adjusted by a scale factor. Preferably, the means for measuring the deformation measures the amount of torsional deformation in the component or assembly. Conveniently, the means for measuring the deformation determines the direction of the torque in the transmission. Preferably, the component or assembly comprises at least one of a transmission bearing, housing, support member, assembly, or mounting bolts. Preferably, the box comprises one of the gearbox and the tail shaft box. Preferably, the means for measuring the deformation include at least one load cell, and preferably a plurality of load cells. In one embodiment, the means for measuring the deformation is mounted on a box having a longitudinal axis and the box is accommodated so that the torque in the transmission is deformed so that the box is rotated about the longitudinal axis. Preferably, the first and second load cells are mounted in the box so that the deformation of the box causes the first and second load cells to generate different outputs. Preferably, the load cells are accommodated in a resistor bridge circuit. In one embodiment, the means for measuring the deformation measures the amount of tension in the component or assembly. The means for measuring the deformation includes at least one tension indicator. Preferably, the voltage indicator is accommodated in a resistor bridge circuit. Preferably, the transmission system includes first and second rotary axes, and means for transferring the drive from one of the axes to the other axle, including the first and second gear wheels, each mounted rotatably on the first axle and have drive formations formed therein, the selector assembly for selectively transmitting torque between the first shaft and the first gear wheel and between the first shaft and the second gear wheel, wherein the selector assembly includes an assembly of actuator and first and second sets of coupling elements that move in and out of engagement with the first and second gear wheels independently of each other, said selector assembly is accommodated so that, when a drive force is transmitted, one of the first and second sets of coupling elements which actuately engage the engaged gear wheel, and the other The coupling element is then in an unloaded condition, wherein the actuator assembly is arranged to move the non-loaded assembly of coupling elements into drive engagement with the gear wheel not engaged to effect a gear change. The selector assembly can be accommodated so that when a braking force is transmitted, the first set of coupling elements actuably engage the engaged gear wheel, and the second set of coupling elements is in an uncharged condition, and when a driving force is transmitted, the second set of drive elements actuably couple the engaged gear wheel, and the second set of coupling elements is then in an unloaded condition. The actuator assembly can be accommodated to deflect the loaded assembly of coupling elements towards the non-engaged gear wheel without uncoupling the loaded gear coupling assembly from the coupled gear wheel. The first and second sets of coupling elements can be accommodated to rotate, in use, with the first axis. Preferably, the first axis is an input shaft and the second axis is an output shaft and drive is transferred from the input shaft to the output shaft.
BRIEF DESCRIPTION OF THE FIGURES An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying figures in which similar references indicate eguivalent characteristics, wherein: Figure 1 is a general sectional arrangement of a transmission system in accordance with the present invention; Figure lb is a perspective view of the outer boxes of the transmission of the figure la; The figure is a symbol of a control system according to the current invention; The figure Id is a torque versus time graph for a gear change from the first to the second gear; Figure 2 is a perspective view of part of a selector assembly; Figure 3 illustrates the arrangement of a group of dogs on one side of a gear; Figure 4 is a plan view of a disc spring; Figures 5a-f illustrate in a diagram the operation of the selector assembly; Figure 6 is a diagram showing the operation of the control system when a top gear is selected; Figure 7 is a graph showing the clutch pressure against time; Figure 8 is a diagram showing the operation of the control system when a lower gear is selected; Figure 9 shows a circuit diagram for a voltage indicator; Figure 10 is a sectional view of an output shaft showing an alternative arrangement for attaching the coupling rods to the output shaft; and Figure 11 is a plan view of a disc spring for a second embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION Figures la and Ib show a transmission system accommodated for use in a vehicle such as a motor car and the figure is a symbol of a control system for controlling the selection of gear ratios. The transmission system comprises an output shaft 1 having a first and second gear wheels 3, 5 mounted thereon, an input shaft 7 having a third and fourth gear wheels 9, 11 mounted therein and a selector assembly 13. The first and second gear wheels 3, 5 are mounted rotatably on the output shaft 1 and the third and fourth gear wheels 9, 11 are formed as an integral part of the input shaft 7 and are secured to turn with it. The first and second gear wheels 3, 5 mesh with the third and fourth gear wheels 9, 11, respectively, which are formed as an integral part of the input shaft, to form the first and second pairs of gear wheels 15. , 17. The input shaft 7 is connected to a clutch 2 having a first and second clutch discs 4, 6. The first clutch disc 4 is connected by a first shaft 8 to the output of a motor 10 and the second Clutch disc 6 is connected by a second shaft 12 to the input shaft 7 through a gear wheel 14. The fifth gear wheel 14 is secured to rotate with the second shaft 12. The arrangement is such that the clutch 2 it can selectively drive the motor 10 to the output shaft of the transmission 1, through the input shaft 7 and the gear ratios 15, 17. The first and second sensors 16, 18 are located in the clutch 2 for measuring the rotation speeds of the pri mer and second clutch discs 4, 6 respectively. The first and second sensors 16, 18 are Hall effect sensors, but other types of sensors such as optical sensors or speed measuring devices for gear wheels can be used. The first and second sensors 16, 18 are connected to a computer processor 20 that controls the operation of the control system. Optionally, a third sensor 18b can be used to measure the rotation speed of the output shaft of the motor. The clutch 2 includes an actuator 22 for controlling the pressure, and therefore the amount of friction, between the first and second clutch discs 4, 6 and therefore the torque that can be transmitted from the engine 10 to the transmission. The actuator 22 is controlled electronically by signals received from the computer processor 20 to increase or decrease the pressure between the first and second clutch discs 4, 6 and thus control whether the first and second clutch discs rotate at the same speed ( fully coupled) or if they move in reciprocal relationship (sliding). The computer processor 20 can detect slippage in the clutch 2 from the measured speed of the output shaft of the motor by detecting changes in speed and the known properties of the transmission, such as which gear ratio is coupled and the number of teeth that each gear wheel has. Similarly, the computer processor 20 can detect the clutch slip by comparing the speed sensors on either side of the clutch. The processor 20 can determine which gear is coupled by reading the speed sensors on the output side of the clutch (input speed of the gearbox) and the output speed of the gearbox.
The computer processor 20 is also connected to a regulator control mechanism 24 for controlling the speed and torque output of the motor 10. The regulator control mechanism 24 is a regulator box mechanism that is accommodated to override selectively controlling the motor driver to allow the control system to more closely control the output of the motor torque to assist in maintaining an output torque gradient of the target gearbox during a gear coupling Quick. The signals sent from the computer processor 20 to the controller boxes 24 can increase or decrease the speed of the motor or the torque according to the received control signals, thus controlling the rotation speed of the first axis 8 and the first disk of clutch 4. The speed of the motor 10 is measured using a conventional sensor whose output is connected to the computer processor 20. The effect of the torque spikes caused when the selector assembly 13 engages a new gear ratio can be reduced to a level acceptable, that is, at a level that can not be detected by the occupants of the vehicle and this is achieved by reducing the pressure between the first and second clutch discs 4, 6 before the new gear ratio is selected without fully disengaging the discs to allow the clutch discs to slide (relative rotational movement between the clutch discs) when the selector assembly 13 engages The new gear wheel generates a torsion peak in the transmission. Preferably, the pressure between the clutch discs 4,6 is reduced to approximately the beginning of the slip immediately after a gear change has been initiated, for example manually by the driver by moving a gear bar 26 or automatically through the control system after measuring a certain engine speed, but before the new gear is engaged. The peak torque generated by the selector assembly 13 engaging the new gear wheel is dissipated because gue causes rapid sliding between the clutch discs 4.6 because the clutch discs are already before the start of sliding of receiving the additional load caused by the torsion peak. This also gives the motor 10 time to adjust its speed and match the speed of the new gear ratio. The clutch 2 is housed in a first box 32, commonly known as a bell housing and the transmission is housed in a second box 34, known as the gearbox. The bell housing 32 comprises a substantially truncated tubular member and the gearbox 34 comprises a tubular element having a rectangular cross section. The first and second end plates 36, 38 are fixed to the gearbox 34 by means of bolts. The end plates 36, 38 can be detached from the gearbox 34 to allow maintenance work to be performed. The bell housing 32 is fixed to the first end plate 36 by means of bolts (not shown). The first end plate 36 has a through hole 40 and the second axis 12 extends from the second clutch disk 6 through the hole 40 and into the gearbox 34. The first shaft 8 is supported by a bearing 42 inside the gearbox for the rotary movement in relation to the gearbox. The bearing 42 is press fit within the first end plate 36. The input shaft 7 is supported by two bearings 44 for the rotational movement relative to the gearbox 34. The bearings 44 are snapped into the first and second end plates 36, 38. The second end plate 38 has a through hole 48 and the output shaft 1 extends through the hole 48., inside a third box 50, also known as the tail shaft box. The output shaft 1 is supported by a bearing 52 which is press fit on the second end plate 38 for the rotational movement relative to the gearbox 34. The tail shaft case 50 is fixed to the second plate end 38 by means of a sleeve 52 which is welded to the second end plate. The tail shaft case 52 comprises a substantially cylindrical tube with a closed end 54 which is coaxially accommodated with the output shaft 1. There is a hole 56 in the end of the tail shaft case 50 and the output shaft 1 is extends through the tail shaft housing 50 and through the hole 56 for connection to a differential (not shown). The output shaft 1 is supported for a rotational movement relative to the tail shaft case 50 by means of a bearing 58. A substantially rigid support arrangement 60 for supporting the first and second load cells 62, 64 is mounted on the bottom side of the tail shaft housing. The support arrangement 60 is mounted perpendicular to the longitudinal axis of the tail shaft case and therefore of the output shaft 1. The load cells 62, 64 lie on a chassis bar (not shown), which is a structural element of the chassis that extends laterally through the chassis, but are not fixed to the chassis bars.
When the output shaft 1 is driven by the motor 10 through the transmission system, the torque is transmitted from the input and output shafts 7, 1, along a load path including the bearings 42, 44, 52, 58, the gearbox 34, the first and second end plates 36, 38 and the tail shaft housing 50. The torque on the input and output shafts 7, 1 causes the bearings 42, 44, 52, 58, the gearbox 34, the first and second end plates 36, 38 and the tail shaft housing 50 are deformed. The extension of the deformation is proportional to the magnitude of the torque on the output shaft 1 and therefore, the extent of the measured strain can be used to control the amount of torque applied to the transmission when a selection is made between gear relations. The torque direction is important because it indicates whether the engine, vehicle or transmission is experiencing acceleration or deceleration (braking). In the present embodiment, the magnitude and direction of the torque in the transmission is measured using the load cell arrangement shown in Fig. Ib. When the torque is transmitted to the tail shaft case 50, the case deforms due to twisting. The support arrangement 60 is twisted with the tail shaft case 50 thereby causing one of the first and second load cells 62, 64 to increase the force applied to the chassis bar and the other load cell to reduce the applied load to the chassis bar. The readings can be taken from the load cells 62, 64. The magnitude of the difference between the readings of the first and second load cells 62, 64 is proportional to the amount of deformation of the tail shaft case 50 and therefore the magnitude of the torque in the transmission. The direction of the torque is established by determining which of the first and second load cells 62, 64 has the largest reading. The tail shaft case 50 is deformed in a different amount by a given amount of torque on the output shaft 1 when different gear ratios are coupled by the selector mechanism 13. This is due to the different relative positions of the Gear wheels along axes 1, 7, the physical properties of gear wheels such as size, geometry, materials used, tooth shape, etc. Therefore, it is necessary to adjust the measured strain values when comparing the measured values generated when different gear ratios are coupled by the selector mechanism. Otherwise, the eguivalent measured values would be related to different torque values at the output shaft 1. The ratio between the amount of deformation caused in the tail shaft case 50 when the selector assembly 13 engages different gear ratios , for example, the first and second gear ratios 15, 17 are known and therefore the amount of torque in the transmission can be controlled by measuring the deformation in the tail shaft case 50, or some other component or assembly that supports or accommodates rotating transmission components. Typically, the ratio is substantially linear and therefore the amount of strain measured, when the first gear ratio 15 is coupled, can be multiplied by a scale factor for comparison with the measured strain when the second gear ratio 17 is coupled. . In some modalities, the relationship may not be linear. It is necessary that the control system knows the correct relation to apply when making a selection between gear ratios. In cases where more than one selection can be made, and therefore there is a plurality of relationships between the different relationships, it is necessary that the control system knows the position of the selector assembly 13 so that it can identify the gear ratio currently. coupled, the gear ratio recently selected and the relationship between those gear ratios to adjust the amount of measured strain. This can be achieved using position sensors 70. The sensors 70 can be Hall effect sensors, mechanical switches or optical sensors. The sensors 70 are connected to the computer processor 20 to accurately inform the processor of the position of the bar assemblies and therefore what gear ratio is engaged. It also provides additional means to control the activation of the selector rod 35 and provides a means to confirm that a gear change has occurred. When an uncoupled gear ratio is selected, the amount of torque in the transmission is changed and determined by the gear ratio selected. For example, a lower gear (e.g., the first gear in a vehicle) produces more torque in the transmission than the selection of a top gear (e.g., the second gear in a vehicle). When a new gear ratio is selected, the torque in the transmission has to be adjusted from that already determined by the old gear ratio to that determined by the new gear ratio. It is preferable to control the increase or reduction in torque in the transmission to provide a smoother gear transition. This is achieved by measuring the deformation in the tail shaft case 50 immediately after a gear change has been initiated but before the selection of the gear is made, and then the new gear ratio has been selected. The control system uses the known relationship between the two gear ratios to adjust the deformation measurements made. The first and second load cells 62, 64 are connected to the computer processor 20. The computer processor controls the magnitude of the torque in the transmission by monitoring the amount of deformation in the tail shaft case 50 and by the control of the pressure between the clutch discs 4,6 with the clutch actuator 22 and the speed of the motor and the torque with the regulator boxes 24 to allow the torque to increase or decrease in a controlled manner, for example, at a predetermined speed, to provide a smooth gear change. The control system can maintain the torque within a predetermined tolerance range of a selected value. The control system minimizes the effect of the torsion peak caused when a new gear ratio is engaged by adjusting the torque to the level it was before the gear change so that the control system follows a torque gradient to a Torque pair objective for the new relationship. It is also possible to calibrate the torque on the output shaft 1 with the measured strain, which can be measured for calibration purposes only with a conventional torsion sensor. Therefore there is a known relationship between the amount of measured strain and the amount of torque acting on the output shaft 1. However, this is not necessary for the control system to obtain smooth gear changes due to the fact that it is necessary to maintain and / or control the speed of change of the torque instead of controlling the absolute magnitude of the torque, which can be achieved by monitoring the amount of deformation in the tail shaft case 50 as the control system adjusts Clutch pressure and regulator. The rotational drive is transferred from the input shaft 7 to the output shaft 1 through the first or second pair of gear wheels 15, 17, wherein the selection of the gear wheel pairs is determined by the position of the gear assembly. selector 13. The selector assembly 13 couples the first and second groups of driving formations 19, 21 located on the first and second gear wheels 3, 5, respectively.
The driving formations comprise groups of dogs. The first group of dogs 19 is located on one side of the first gear wheel 3. Preferably, the dogs are formed as an integral part of the first gear wheel, but this is not essential. The first group of dogs 19 comprises three dogs uniformly distributed circumferentially around the surface of the gear, ie the angle subtended between the centers of a pair of dogs is approximately 120 degrees (see Figure 3). The second group of dogs 21 comprises three dogs and is similarly accommodated on one side of the second gear wheel. Three dogs are used because this arrangement provides wide coupling windows, ie, spaces between the dogs, to receive the selector assembly 13. Wide-coupling windows provide greater opportunities for the selector assembly to fully engage the wheels of gear 3, 5 before transmitting drive to it. If the selector assembly 13 drives a gear wheel when it has only partially engaged, this can damage the dogs and / or the selector assembly 13. The first and second gear wheels 3, 5 are mounted separately on the output shaft 1 on roller bearings 23, 25 and are arranged so that the sides, including the first and second groups of dogs, look at each other. The selector assembly 13 includes the first and second coupling rod assemblies 27, 29 and an actuator assembly 31 in the form of a fork assembly 33 and a selector rod 35. The first and second coupling rods 27, 29 they are mounted on the output shaft 1 between the first and second gear wheels 3.5. Referring specifically to Figure 2, the first set of tie rods 27 comprises three rods 28 fixed to a first connecting ring 37, for example using set screws. The first connector ring 37 holds the bars 28 in a fixed arrangement. The bars 28 are evenly distributed around the inner circumference of the first connector ring 37 so that their bases face inwards, and the bars 28 are arranged substantially parallel. The second set of coupling rods 29 comprises three rods 30 which are supported in a similar fixed arrangement by means of a second connecting ring 39. The first and second sets of coupling rods 27, 29 are mounted on the output shaft 1 between the first and second gear wheels 3, 5. The sets of coupling rods 27, 29 are arranged to rotate with the output shaft 1 but they can slide axially along the shaft in response to an exchange action of the gear assembly. actuator 31. To facilitate this, the output shaft 1 includes six keyholes 41 formed on its curved surface, wherein each coupling rod 28, 30 has a complementary training at its base. The arrangement of the bar assemblies 27, 29 is such that the bars of a particular assembly are located in alternate keyways 41 and the bar assemblies 27, 29 can be slid along the output shaft 1. Each set of bars 27 , 29 moves as a unit and each set of bars can be moved independently of the other. When there is a relative movement between the first and second bar sets 27, 29, the second connector ring 39 slides over the first set of bars 27 and the first connector ring 37 slides over the second set of bars 29. Each bar 28 in the first set of bars 27 has a first end 28a accommodated for coupling the first group of dogs 19 fixed to the first gear wheel 3 and a second end 28b accommodated for coupling the second group of dogs 21 on the second gear wheel 5 The first and second ends 28a, 28b typically have the same configuration but are on opposite sides, such that the first end 28a is accommodated to engage the first group of dogs 19 during the deceleration of the first gear wheel 3 and the second end 28b is accommodated for coupling the second group of dogs 21 during the acceleration of the second gear wheel 5. Each bar 30 in the second set of bars 29 is accommodated in a similar wayexcept that the first end 30a is accommodated to engage the first group of dogs 19 during the acceleration of the first gear wheel 3 and the second end 30b is accommodated to engage the second group of dogs 21 during the deceleration of the second gear wheel. 5. When both the first assembly and the second set of coupling rods 27, 29 engage a gear wheel, the drive is transmitted from the input shaft 7 to the output shaft 1, whether the gear is accelerating or decelerating. The first and second ends 28a, 30a, 28b, 30b of each bar include a substantially vertical face 43 for engaging the dogs 19, 21 and a ramp 45 that slopes in the direction of the engaging surface 43 to ensure that the bars 28 , 30 are uncoupled from dogs 19, 21 and thus prevent transmission is immobilized. When the rods of the first and second assemblies 27, 29 are interleaved, as in FIG. 2, the dogs engaging surfaces 43 of the first end 28a of the first set of rods 27 are adjacent to the dogs engaging surfaces 43 of the first end. 30a of the second set of bars 29. When the first and second sets of bars 27, 29 are fully engaged with a gear, a dog is placed between each pair of adjacent mating surfaces 43. The dimensions of dogs 19, 21 and ends of the bars are preferably such that there is little movement of a dog between the engagement surface 43 of the acceleration bar and the engagement surface 43 of the deceleration bar when the gear moves from acceleration to deceleration, or vice versa, to ensure that there is little or no recoil in the gear. Preferably, the bars are configured to be closed to the output shaft 1 and thus avoid a significant canting effect due to the large radial distances of loaded areas, thus reducing the potential for structural failure. The actuator assembly 31 is accommodated so that the collar assembly 33 is mounted on the selector rod 35, and the selector rod is provided parallel to and adjacent to the output shaft 1. The collar assembly 33 includes an anchor 46 and a first and second annular disk springs 47, 49 mounted around the output shaft 1 (see figure la). The first and second disk springs 47, 49 have three arms, wherein each arm has a first part extending circumferentially around a part of the spring and a second part extending radially inwardly (see Figure 4). The collar 46 has a first pair of armored elements 51 accommodated to engage the first disk spring 47. The arcuate elements 51 are arranged so that the first disk spring 47 can rotate with the output shaft 1 between the arcuate elements 51 and that the axial movement of the fork 46 parallel to the output shaft 1 moves the arcuate elements 51 and therefore the first disk spring 47 axially along the axis if the first disk spring 47 can move freely, or deflects the first disc spring 47 so that it moves in the same direction as the fork 46 if the first disc spring 47 can not move. The fork 46 has a second pair of barbed elements 53 accommodated to engage and act on the second disc spring 49 in a similar fashion. The position of the collar 46 relative to the first and second gear wheels 3, 5 can be adjusted by moving the selector rod 35 in the axial direction.
The inner edges of the first disk spring 47 are fixed to the rods 28 in the first set of rods 27 and the inner edges of the second disk spring 49 are fixed to the rods 30 in the second set of rods 29. When the horguilla 46 the disk springs 47, 49 are moved, moved or loaded, the sets of coupling rods 27, 29 move the same or are deflected to move. The transmission can be arranged as a manual gearbox, where the gears are selected by moving a gear bar between predetermined positions (as shown in Fig. Ib), a semi-automatic transmission where the actuator initiates a gear change controlling the electronic switches, for example, pedals mounted next to the steering wheel, or fully automatic where the control system causes the transmission system to change gear in accordance with certain predetermined conditions, including for example the speed of the motor and the torque . The processes for selecting a top gear (i.e. second pair of gear wheels 17) when a vehicle is accelerating (referred to as an upshift) and a lower gear (i.e. first pair of gear wheels 15) when the vehicle is decelerating (called braking change) using the control system will now be described with reference to FIGS. 5a-5f for clarity illustrate in diagram form the movement of the first and second set of bars 27, 29 through the relative positions of a single bar of each set, figures la-c and figures 6 to 9. Figure 5c shows a condition when the first gear wheel 3 is fully engaged, ie the bars 28, 30 are interspersed with the first group of dogs 19 The selector rod 35 is positioned so that the collar 46 maintains the first and second sets of rods 27, 29 in engagement with the first gear wheel 3. Consequently, the action This is transferred to the output shaft 1 through the first pair of gear wheels 15 through the first set of bars 27 when there is a deceleration and the second set of bars 29 when there is an acceleration. While accelerating (with the first gear wheel 3 rotating in the direction of arrow B in Figure 5C) using the first pair of gear wheels 15, the mating surfaces 43 of the rods of the first set of rods 27 are not shifted, while the coupling surfaces 43 of the bars of the second set of bars 29 are loaded. When a user, or control system, initiates the selection of the second pair of gear wheels 17, the computer processor takes measurements of the first and second load cells 62, 64 and compares the measured values. If the value measured by the second load cell 64 is larger than that measured by the first load cell 62, this indicates to the control system that the motor is accelerating and the gear change is permissible. The processor 20 then sends the control signals to the clutch actuator 22 to adjust the pressure between the first and second clutch discs 4,6. The rotation speed of each of the clutch discs is measured by the clutch disc sensors 16, 18. While the clutch discs are fully engaged, the sensors 16, 18 will show that they are rotating at the same speed. As the pressure between the clutch plates 4,6 is reduced, a condition will be reached in which the torque transmitted by the clutch 2 will overcome the friction between the first and second discs 4,6 causing the first and second discs 4.6 move in reciprocal relationship (start of slip B, see figure 7). The computer processor 20 will detect the start of the slip when there is a measured difference between the rotation speeds of the first and second clutch discs., 6. The processor 20 then commands the actuator 22 to maintain this pressure (the "sliding pressure"). After the computer processor 20 has measured the deformation before the change, the processor 20 calculates the amount of adjustment required by the measurement of the load cells 62, 64 to cause the torque value in the transmission to coincide with the torque torsion prior to the change when the new ratio was engaged (each ratio causes a different reading in the load cells 62, 64 even when the output torque is maintained during a change as the forces of the moment change due to the different axial position, the diameter of the gear, and the ratio of each gear). This becomes the first objective value at the time of the coupling of the new relation. The processor 20 sends control signals to drive the selector rod 35 so that the fork 46 acts on the first disk spring 47, causing the bars of the first set of bars 27 to slide axially along the keyholes 41 in the output shaft 1 thus decoupling the bars of the first gear wheel 3 (see figure 5d). The sleeve 46 also acts on the second disc spring 49 to bias the bars of the second set of bars 29 to move towards the second gear wheel 5. However, because the bars of the second set of bars 29 are loaded , that is, they are driving the first gear wheel 3, they can not be decoupled from the first gear wheel 3, and therefore the bars of the second set of bars 29 remain stationary. When the bars of the first set of bars 27 slide axially along the output shaft 1, the coupling surfaces 43 couple the second group of dogs 21 (see figure 5e) on the second gear wheel 5. As this occurs, the rotation of the second gear wheel 5 is substantially instantaneously locked to the rotation of the output shaft 1 which generates a torque peak in the transmission. The torsion peak causes a substantial slip between the first and second clutch discs 4,6 due to the clutch discs 4,6 being held at sliding pressure, thus dissipating the energy at the torsion peak. At the same time, the computer processor 20 measures the amount of deformation in the tail shaft case 50, and sends control signals to the clutch actuator 22 and the regulator cases 24 to adjust the pressure between the first and second discs of clutch 4.6 and to adjust the speed and torque of the motor 10 to cause the deformation measured by the load cells 62, 64 to adjust to the final target value for the new ratio in a controlled manner, for example, at a speed default The control system prioritizes the restoration of clutch 2 at full pressure to limit clutch wear and adjusts the speed of the engine and torque to allow this to occur, without exceeding the value of the target load cell at any time until that the final objective value is reached. When the clutch 2 is fully engaged, then the control of the regulator returns to the actuator as fast as possible without exceeding the set tolerances of the value of the target load cell at any time until the final target value for the new relationship with the which the regulator returns to the control of the actuator and the clutch is restored in its entirety in gear pressure. The bars of the first set of bars 27 then start to drive the second gear wheel 5 in the direction of arrow C in figure 5e and the energy is transmitted from the output shaft 1 to the input shaft 7 by means of the second pair of gear wheels 17. As this happens, the bars of the second set of bars 29 are no longer loaded, and are free to uncouple from the first group of dogs 19. Because the second disk spring 49 is deflected by the fork 46, the bars of the second set of bars 29 slide axially along the key holes 41 on the output shaft 1 thus completing the decoupling of the first gear wheel 3 from the output shaft 1. The bars of the second set of bars 29 they slide along the keyholes 41 on the output shaft 1 until the second set of gear wheels 5 engage, thus completing the coupling of the second gear wheel 5 with the output shaft 1 (see FIG. 5f). This method for selecting the pairs of gear wheels substantially eliminates the torque interruption because the second pair of gear wheels 17 is engaged before the first pair of wheels 15 is decoupled, and therefore momentarily, the first and second. pairs of gear wheels 15, 17 are coupled simultaneously. When a gear wheel is coupled by the first and second sets of rods 27, 29, it is possible to accelerate or decelerate using a pair of gear wheels with very little recoil when the change occurs between the two conditions. The recoil is the lost movement experienced when the dog moves from the engaging surface 43 of the acceleration bar to the engaging surface 43 of the deceleration bar when moving from acceleration to deceleration, or vice versa. A conventional dog-type transmission system has approximately 30 degrees of recoil. A typical transmission system for a car, according to the present invention, has a recoil of less than four degrees. The recoil is reduced by minimizing the clearance that is required between a tie rod and a dog during a gear change, ie, the gap between the dog and the next tie rod (see measurement).
"A" in figure 5b). The clearance between the dog and the next tie rod is in the range of 0.5mm -0.03mm and is typically less than 0.2mm. The recoil is also a function of the retention angle, that is, the angle of the engagement surface 43, which is the same as the notch angle in the mating surface of the dog. The retention angle has an influence on the fact that there is a relative movement between the dog and the mating surface 43. The smaller the retention angle, the smaller the recoil that is experienced. The retention angle is typically between 2.5 and 15 degrees, and is preferably 15 degrees. The transition from the second pair of gear wheels 17 to the first pair of gear wheels 15 while decelerating is accomplished through a similar procedure.
While decelerating in the second pair of gear wheels 17, the mating surfaces 43 of the rods of the first set of rods 27 are not loaded, while the mating surfaces 43 of the rods of the second set of rods 29 are loaded. When an actuator or control system initiates a gear change to engage the first pair of gear wheels 15, the processor 20 sends the control signals to the clutch actuator 22 to adjust the pressure between the first and second clutch discs 4. , 6. The speed of each clutch disc 4,6 is measured by the clutch disc sensors 16, 18. While the clutch discs 4,6 are fully engaged, the sensors will show that they are rotating at the same speed. As the pressure between the clutch plates 4,6 is reduced, a condition will be reached where the torque transmitted by the clutch will exceed the friction between the first and second clutch discs 4,6 causing the first and second discs to move in reciprocal relationship (beginning of slip B, see figure 7). The computer processor 20 will detect the start of the slip when there is a measured difference between the rotation speeds of the first and second clutch discs. The processor then commands the actuator 22 to maintain the pressure at the sliding pressure. The processor then takes the measurements from the first and second load cells 62, 64 and compares the measured values. The computer processor 20 records the amount of deformation in the tail shaft case 50 and the direction of the torque. After the computer processor 20 has measured the deformation before the change, the processor 20 calculates the amount that the measurement of the loaded cells 62, 64 has to be adjusted to make the value of the torque in the transmission coincide with the torque torque before the change when the new ratio is engaged (each ratio causes a different reading in the loaded cells 62, 64 even when the output torque is maintained during a change as the forces of the moment change due to the different axial position, the diameter of the gear, and the ratio of each gear). This becomes the first objective value at the time of the coupling of the new relation. If the value measured by the first load cell 62 is larger than the second load cell 64, this indicates that the motor 10 is decelerating and that a braking change of the motor has been initiated. The processor then sends control signals to drive the selector rod 35 so that the collar 46 slides axially relative to the output shaft 1. The collar 46 acts on the first disk spring 47 which is fixed to the first set of rods 27, causing the bars of the first set of bars 27 to slide axially in the keyhole 41 along the output shaft 1 in the direction of the first gear wheel 3, thereby decoupling the first set of bars 27 of the second wheel. 5. The collar 5 also acts on the second disc spring 49 but because the bars of the second set of bars 29 are loaded, that is to say, they are coupled in an actuated manner with the dogs 21 on the second gear wheel, the second set of bars 29 remains stationary, however the second disk spring 49 is biased by the fork 46 to move the second set of bars 29 towards the first wheels of gear 3. Conform the bars of the first set of bars27 slide axially into keyhole 41, the bars 28 engage the dogs 19 in the first gear wheel 3. As this occurs, the rotation of the first gear wheel 3 is substantially instantaneously blogged to the rotation of the output shaft 1 which generates a torque peak in the transmission. The torsion peak causes a substantial slip between the first and second clutch discs 4,6 because the clutch discs were being maintained at the sliding pressure, thus dissipating the energy at the torsion peak. At the same time, the computer processor 20 measures the amount of deformation in the tail shaft case 50, and sends control signals to the clutch actuator 22 and to the regulator cases 24 to adjust the pressure between the first and second discs of the same. clutch 4.6 and to adjust the speed and torque of the motor 10 to thereby cause the deformation measured by the load cells 62, 64 to adjust to the final target value for the new ratio in a controlled manner, for example, to a predetermined speed. The control system prioritizes the restoration of clutch 2 at full pressure to limit clutch wear and adjusts the speed of the motor and torque to allow this to happen, without exceeding the target value of the load cell at any time until that the final objective value is reached. When the clutch 2 is fully engaged, the control of the regulator then returns to the actuator as quickly as possible without exceeding at any time the established tolerances of the target value of the load cell until the final objective value for the new relation with the which the regulator returns to the control of the actuator and the clutch is restored in its entirety in gear pressure.
When the bars 28 engage the dogs 19 in the first gear wheel 3, they begin to drive the first gear wheel 3 in such a way that energy is transmitted from the input shaft 7 to the output shaft 1 through the first pair of wheels of gear 15. As this occurs, the bars of the second set of bars 29 cease to be loaded. The second disc spring 49 acts on the bars of the second set of bars 29, causing it to slide axially within the keyhole 41 along the output shaft 1 in the direction of the first gear wheel 3, thus completing the decoupling of the second gear wheel 5. The second set of bars 29 is still slid within the keyhole 41 along the output shaft 1 until the first gear wheel 3 is engaged, thus completing the coupling of the first gear wheel 3 with the output shaft 1. If the second load cell 64 has a higher value than the first load cell 62 there is an acceleration of the motor and the actuator / control system is trying to execute a fast gear change, ie, a gear shift from a higher gear to a lower gear to accelerate the vehicle, for example when a vehicle is climbing a hill and the driver selects a gear i lower to climb the hill faster. In this case, the coupling surfaces 43 of the bars of the second set of rods 29 are not loaded, while the mating surfaces 43 of the rods of the first set of rods 27 are loaded. Under these circumstances, it is not possible to couple the new gear until the previous ratio has been completely decoupled. To accomplish this, the computer processor 20 momentarily cuts off the supply of fuel to the engine to allow the pre-gear ratio to be fully disengaged before engaging the lower gear. The control system then uses the coupling rods of the second set of rods 29 to engage the first gear wheel 3 in a manner similar to that described above. The gear change is then performed in a manner similar to the braking change of the motor. Figure 5a shows the first and second sets of bars 27, 29 in a neutral position, that is, none of the bar assemblies is coupled with a gear wheel, the motor is inactive. Figure 5b shows the first and second sets of rods moving in engagement with the first gear wheel 3 under the action of the fork 46. The process of moving from a neutral position into engagement with the first gear wheel 3 is substantially the same as a change in ascending acceleration. The use of the transmission system leads to improved performance, lower fuel consumption and fewer emissions because the drive interruption has been substantially eliminated. Also, the system is a more compact dn than conventional gearboxes which leads to a reduction in the weight of the gearbox. The control system reduces the effects of torque spikes by preventing shock waves from propagating through the transmission, leading to smoother gear changes. Those skilled in the art will appreciate that various modifications to the above embodiment can be made which are within the scope of the present invention, for example, a plurality of selector assemblies can be mounted on the output shaft with the corresponding pairs of wheels. of gear to provide a greater number of gear ratios between the output shaft and the input shaft. It is also possible to have transmission systems with more than two axes to provide additional gear ratios. A torque converter can be used in place of a clutch, or in combination with a clutch or in combination with a plurality of clutches. For example, the output of an engine can be connected in series to a torque converter and then to a clutch. Alternatively, the output of an engine can be connected in series with a torque converter and then in parallel with a clutch network. The term "clutch means" should be understood as including all the combinations mentioned above. The load cells can be mounted in the gearbox or in some other component or assembly that supports or accommodates the rotating transmission components. Figure 9 shows a voltage indicator 66 and a rtor bridge circuit 68 that can be used to measure the magnitude of the torque on the output shaft 1. The voltage indicator 66 operates on a principle similar to the cells of load in which it measures the tensions in components or assemblies that house or support the rotating transmission components along the load path of the torque such as bearing housings, bearing assemblies, gearbox 34, plates end of the gearbox 36, 38, the bolts which are used to fix the end plates -36, 38 to the gearbox 34 and the tail shaft case 50. The tension indicators 66 can also be placed on a differential. Stress is the ratio of change in one dimension to the original dimension. The voltage indicator 66 is fixedly attached to a component or assembly that houses or supports rotating transmission components, for example by the use of a cement or adhe. Any distortion in the component / assembly caused by the torque within the transmission will also cause a distortion of the voltage indicator 66. The indicator 66 contains conductive material and, therefore, the distortion results in a change in its rtance. By measuring this change in rtance the tension can be determined. The change in the rtance is measured through the rtor bridge circuit 68. This has 4 arms, placed in a frame. Each arm contains either a rtor 70 of known rtance, or a voltage indicator 66, the voltage indicators will occupy one, two or four of the arms. Taking the case of a voltage indicator 66 on the rtor bridge, or called bridge quarter arrangement, the power lines are connected to opposite corners of the bridge, see A and C in Figure 9, to provide an excitation voltage. A measurement is made through the other bridges of the bridge, see B and D in figure 9. If the resistance of the voltage indicator changes, the current through the bridge will change (according to the law of Ohms, V = IR ). This change is measured and the amount of tension can be determined. The magnitude of the voltage detected in those components or assemblies is proportional to the magnitude of the torque on the output shaft 1 and, therefore, the voltage indicator 66 can be calibrated in a manner similar to the load cells 62, 64, for example, by using a conventional torque sensor. If more than one voltage indicator is used, it is possible to determine the direction of the torque. The sensors 72 can be used to measure the relative rotation speeds and / or the relative rotational positions of the coupling rod assemblies and the gear wheel to be coupled. This allows the control system to control the movement of the tie rods so that the tie rods do not hit the dogs on the gear wheels but engage the gear wheels entering the spaces between the dogs. This substantially reduces the amount of wear for dogs and tie rods. The detectors can be Hall Effect sensors, optical sensors or any other convenient type of sensor to determine the speed of rotation or the position of a body. Instead of using a regulator box mechanism 24 to control the speed of the motor, a motor control unit 74 can be used to prevent some pistons from igniting and thus reducing the output of the motor. The sensors 70, 72 for detecting the positions and / or the speeds of rotation of the coupling rod assemblies of the gear wheels can be used in conjunction with the engine control unit 74 to prevent a piston, or a plurality of pistons, turn on at the same time when the coupling rods couple the dogs on the side of a gear wheel. This momentarily reduces the amount of torque in the transmission at the instant when the coupling rods come into contact with the dogs and, therefore, reduces the effect of the torques on the transmission. The torque in the transmission at that time is large due to the inertia of the transmission components. The timing of the failure of a piston is precisely controlled by the computer processor 20 in response to the position and / or speed measurements made by the sensors 70, 74. Optionally, the control system may include a control mechanism of traction (not shown) to prevent wheel spin. The keyholes 41 can be accommodated to have dovetail profiles so that the bars are radially restricted within the keyholes (see Figure 10). Alternatively, the keyholes may have a shaved or T-shaped profile to radially restrict the bars. This provides a significant advantage because of the need for the first and second connector rings 37, 39 to connect the bars to each other in the first and second sets of bars. This arrangement is preferred because it provides an improved means for restricting the radial position of the bars 28, 30 relative to the output shaft 1, leading to a greater structural integrity of the transmission system. Because the connecting rings 37, 39 are no longer required, it is possible to reduce the length of the coupling rods 28, 30 thus producing more compact transmission systems. Alternate key holes can be formed on the output shaft 1 or they can be formed on a separate component of the output shaft which is subsequently fixed to the output shaft, for example, using a grooved arrangement. Furthermore, it allows the embodiments of the invention to be used with a single disk spring 147 (see FIG. 11) by connecting the six bars to each other, ie, the bars of the first and second assemblies, wherein the arrangement of the actuator is adapted by consequent. In practice, three of the bars would be loaded when the first gear was accelerating and three would not be loaded, and the movement of the fork to deflect the disk spring to the second gear would move the three unloaded bars out of engagement with the first gear wheel, making three bars remain in coupling. Once the bars have been coupled to the second gear wheel, the remaining three bars will be disengaged from the first gear wheel, and under the load of the disk spring they move to engage the second gear wheel. This configuration provides a highly compact arrangement leading to more sticky and lighter gearboxes. The axial space between the first and second gears to accommodate the selector assembly can be reduced to around 2Omm for typical car applications. Figure 5a shows a cavity 28c in the upper part of each bar of the first sets of bars and a cavity 30c in the upper part of a bar of the second sets of bars. The cavities 28c, 30c allow connections to be made between the bars of the first and second sets of bars 27, 29 with the arms of the first and second disk springs 47, 49 respectively. The shape of the cavities 28c, 30c is such that the cavities allow each spring arm to move at a non-perpendicular angle relative to the rods 28, 30 during a gear change. The cavities 28c, 30c shown in Fig. 5a are for a spring configuration of two discs. For embodiments having only one disk spring 147, the cavities 28c, 30c are located more centrally along the length of the bars 28, 30. When a ring is not used to fix the positions of the bars in a As a whole, the bars in a set can move a small amount in reciprocal relationship in the axial direction. This is because the only connection between the bars in a set is provided by a deformable disk spring. A single bar is fixed to each disc spring arm and each arm can be deformed independently of the others, thus allowing a relative movement between the bars. However, the bars in a set will move essentially in unison. The number of dogs in each of the gear wheels is not limited to three, for example, any practical number of dogs can be used. It has been found that two to eight dogs are suitable for most applications. Similarly, the number of bars in a set of bars can be any practical number, but more preferably, the number of bars in a set equals the number of dogs in a group. Those skilled in the art will also appreciate that the transmission system can be adapted so that the selector assembly and the first and second gear wheels are mounted on the input shaft and the fixed gear wheels are mounted on the output shaft. The transmission system can be used in any vehicle for example, cars, racing cars, trucks, motorcycles, bicycles, excavators such as bulldozers, cranes, military vehicles, aircraft such as airplanes and helicopters, maritime means such as boats, boats and hovercrafts. The system can also be used in any magne that has a first and second rotating bodies, where the drive is to be transmitted from one of the rotating bodies to the other, for example, milling machines and lathes.

Claims (23)

NOVELTY OF THE INVENTION Having described the present invention, it is considered as a novelty and, therefore, the content of the following is claimed as a priority: CLAIMS
1. - A transmission having a plurality of gear ratios, selector means for selectively coupling the gear ratios, clutch means for selectively transmitting drive from a drive source to the transmission, and a control system for controlling a torque limit clutch torsor, said control system is constructed and accommodated to automatically adjust the value of the clutch torque limit before the selector means selects an uncoupled gear ratio, to allow relative rotation movement between the input sides and output of the clutch if the torque exceeds the predetermined value when the uncoupled gear ratio is coupled by the selector means.
2. The transmission according to claim 1, further comprising a sensor positioned to detect the operating state of the clutch means and an actuator to control the torque limit of the clutch, so that, in use, the actuator reduces the limit of clutch torque until the sensor detects a predetermined operating state before selecting an uncoupled gear ratio.
3. The transmission according to claim 1 or 2, characterized in that the clutch means is positioned to increase the torque limit of the clutch when the new gear ratio has been selected.
4. The transmission according to any of the preceding claims, characterized in that the control system is accommodated to reduce the torque limit of the clutch until the input and output sides of the clutch slide before the selector means selects a gear ratio not coupled.
5. The transmission according to claim 4, further comprising sensor means accommodated to detect the slip between the input and output sides of the clutch, and wherein the actuator to control the torque limit of the clutch reduces the limit of clutch torque until the sensor means detects a slip between the inlet and outlet sides of the clutch before selecting an uncoupled gear ratio.
6. - The transmission according to claim 4 or 5, characterized in that the clutch means is arranged to increase the torque limit of the clutch when the new gear ratio has been selected.
7. The transmission according to any of the preceding claims, further comprising means for controlling the speed and torque of the drive source.
8. - The transmission according to claim 7, characterized in that the means for controlling the speed and torque of the drive source is a motor control unit accommodated to adjust the output of the motor when the selector assembly engages the motor. new gear ratio.
9. The transmission according to claim 7 or 8, characterized by the means for controlling the speed and torque of the drive source is accommodated to increase or decrease the speed and torque of the drive source to control The output torque of the transmission when a new gear ratio is selected.
10. The transmission according to any one of the preceding claims, further comprising means for detecting the position of the selector means within the transmission.
11. The transmission according to any of the preceding claims, further comprising means for detecting the relative rotational positions of a gear wheel and selector means and means for controlling the coupling of the gear wheel through the means of selector according to the rotation positions detected.
12. The transmission according to any of the preceding claims, characterized in that the clutch means is one of a clutch, a torque converter, or a torque converter in combination with a clutch.
13. The transmission according to any one of the preceding claims, which further comprises means for measuring or calculating and recording the torque in the transmission before selecting a non-coupled gear ratio and means for calculating the torque in the transmission. after the new gear ratio has been selected.
14. The transmission according to any of the preceding claims, further comprising means for predicting a target torque at the end of the change control sequence and for approaching that level of torque at a predetermined gradient until the torsional torque and the conditions of the clutch and regulator are restored to the conditions prior to the instigation of the change.
15. The transmission according to any of the preceding claims, characterized in that the clutch is restored to the condition prior to the instigation of the change before the final objective torque is reached and the regulator control is used to reach the torque. objective from that moment.
16. The transmission according to any of the preceding claims, characterized by the control system includes means to measure the deformation caused by the torque in the transmission at least in a static component or assembly that is deformed due to the torque in the transmission, and means for controlling the torque in the transmission, wherein the control system is accommodated to measure the deformation and adjust the torque in the transmission in accordance with the measured strain and a known relationship between the gear ratios .
17. The transmission according to claim 16, characterized in that the known ratio is substantially linear and the values corresponding to the measured strain are adjusted by a scale factor.
18. - The transmission according to claim 16 or 17, characterized in that the control system is arranged to control the speed of the torque change in the transmission according to the measured strain.
19. The transmission according to any of claims 16 to 18, characterized in that the means for controlling the torque in the transmission include clutch means.
20. The transmission according to any of claims 16 to 19, characterized in that the means for controlling the torque in the transmission include means for controlling the speed of a drive source.
21. The transmission according to any of claims 16 to 20, characterized in that the control system includes means for calculating the magnitude of the torque in the transmission system.
22. The transmission according to any of claims 16 to 21, characterized in that the means for measuring the deformation include at least one load cell, and preferably a plurality of load cells.
23. The transmission according to any of claims 16 to 22, characterized in that the means for measuring the deformation include at least one voltage indicator.
MXPA/A/2006/000157A 2003-07-08 2006-01-05 Transmission system MXPA06000157A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0316004.1 2003-07-08
GB0316403.5 2003-07-14

Publications (1)

Publication Number Publication Date
MXPA06000157A true MXPA06000157A (en) 2006-12-13

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