MXPA05000588A - Cut and abrasion resistant fibrous structure comprising an elastic nylon. - Google Patents

Cut and abrasion resistant fibrous structure comprising an elastic nylon.

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Publication number
MXPA05000588A
MXPA05000588A MXPA05000588A MXPA05000588A MXPA05000588A MX PA05000588 A MXPA05000588 A MX PA05000588A MX PA05000588 A MXPA05000588 A MX PA05000588A MX PA05000588 A MXPA05000588 A MX PA05000588A MX PA05000588 A MXPA05000588 A MX PA05000588A
Authority
MX
Mexico
Prior art keywords
strand
strands
abrasion
aramid
nylon
Prior art date
Application number
MXPA05000588A
Other languages
Spanish (es)
Inventor
Andre Miret Casas
Original Assignee
Du Pont
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Du Pont filed Critical Du Pont
Publication of MXPA05000588A publication Critical patent/MXPA05000588A/en

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0035Protective fabrics
    • D03D1/0041Cut or abrasion resistant
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/24Resistant to mechanical stress, e.g. pierce-proof
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • D02G3/047Blended or other yarns or threads containing components made from different materials including aramid fibres
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/267Glass
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/49Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/28Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel gloves
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/009Condensation or reaction polymers
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/08Ceramic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/20Metallic fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/28Cellulose esters or ethers, e.g. cellulose acetate
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/02Wool
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/04Silk
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/04Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
    • D10B2321/042Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polymers of fluorinated hydrocarbons, e.g. polytetrafluoroethene [PTFE]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/061Load-responsive characteristics elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/041Gloves

Abstract

The invention relates to a fibrous structure comprising at least one non composite para-aramid strand (1) and at least one elastic nylon-based strand (4) which are maintained parallel to each other, the non composite para-aramid strand (2) being present in the structure in an amount ranging from about 20% to 99.9% by weight, relative to the weight of the structure. The invention also relates to a process to manufacture such structure and to high cut and abrasion resistant protective clothing made of this structure like gloves, aprons and sleeves.

Description

FIBROSA STRUCTURE RESISTANT TO CUTTING AND ABRASION COMPRISING AN ELASTIC NYLON FIELD OF THE INVENTION The present invention relates to a fibrous structure resistant to high cutting and abrasion, comprising a specific construction of a non-composite para-aramid strand and an elastic nylon strand. This structure can be used for the manufacture of protective clothing. BACKGROUND OF THE INVENTION Aramides and more specifically para-aramides, are a class of relatively new materials, which find application in the domain of mechanical and thermal protection. The high cut protection function can be obtained from textile assemblies made from the para-aramid fibers. Therefore, para-aramid fibers are often used in the manufacture of protective clothing for industrial workers, firefighters, athletes, military and police officers. A drawback of para-aramid fibers is that they tend to experience a relatively low abrasion resistance due to their tendency to fibrillation. The risk associated with this modest resistance to abrasion is the reduction in performance when cutting REF clothing. : 160181 protection with time under service. In this area of protection against wear and friction and therefore low abrasion, the nylons are superior but do not offer sufficient cutting performance. There is still a need to provide a material that has both high and durable cutting performance and a very high abrasion resistance. There are many factors that influence the abrasion resistance of a fabric. Abrasion performance can be adapted by selecting the type of fiber components, fiber properties, textile structures, fabric mass per unit area, number of fibers per unit volume or tolerance of relaxation of the fiber components within the fiber bundle. Often, the addition of abrasion-resistant materials in a given structure containing cut-resistant components generally provides superior performance to abrasion at the expense of cut resistance. US Pat. No. 5,319,950 discloses a reinforcing component which is a composite yarn made of a twisted nylon yarn wound helically by another twisted nylon yarn, this reinforcing component is knitted in a braided relationship with a yarn of the body. The manufacture of such yarn is complex and requires several stages. However, the reinforced fabric thus obtained is still not satisfactory with respect to the cut resistance.
Now, it has been found that by combining the specific fiber ingredients in a specific construction style, it is possible to realize fibrous structures resistant to high abrasion and very resistant to high cutting. In particular, it is possible to achieve the same level of cut resistance with a higher level of abrasion resistance than if the same fiber ingredients are either taken separately or combined in a different construction style. It is valid to state that the independence of fiber components and relative mobility and the tolerance of space for relaxation of the fiber are key areas which have been discovered in this invention because they are essential to maintain a high cut operation and a significantly improved abrasion resistance. SUMMARY OF THE INVENTION One aspect of the invention is a fibrous structure comprising at least one strand of non-composite para-aramid and at least one strand based on elastic nylon maintained in a parallel relation to each other, the strand of Non-composite -aramide is present in the structure in an amount ranging from about 20% to about 99.9% by weight, based on the weight of the structure. Another aspect of the invention is a process for providing a fibrous structure having abrasion and high cut resistance, comprising: a) providing strands of at least one strand of non-composite para-aramid and at least one strand of elastic nylon, b) feeding the strands in a knitting machine or knitting machine without prior assembly, and - c) knitting or weaving a fibrous structure without changing the order in which the fibers are fed to the machine, the strands are maintained in a parallel relationship with each other during the knitting or full fabric process. Another aspect of the invention is a process for manufacturing the above structure, comprising the step of processing a non-composite para-aramid strand and an elastic nylon strand in a parallel relationship with each other. A further aspect of the invention is a protective clothing resistant to high cut and abrasion, in particular, gloves, aprons or sleeves, made of the above fibrous structure. The fibrous structure of the invention has a high resistance to abrasion. It also has a very high cut resistance. With the structure of the invention, it is possible to manufacture protective clothing resistant to high cutting and abrasion, such as work gloves. The gloves made of the fibrous structure of the invention are comfortable and, using them, the user does not lose the natural dexterity of their hands.
The fibrous structure of the invention also finds use in the ballistics area: it has a very good puncture resistance. BRIEF DESCRIPTION OF THE FIGURES FIGURE 1A is a schematic diagram of a knitting process according to the invention, showing the parallel assembly of the strands. FIGURE IB is a close-up view of the parallel assembly of the strands before introducing them to the knitting machine. FIGURE 2 is a schematic diagram of the composition of the elastic nylon-based strand of the invention. DETAILED DESCRIPTION OF THE FIGURES With reference to FIGURE 1A and FIGUGRA IB, four strands in total, which are for example, two strands of non-composite para-aramides (1) and (4), one strand based on elastic nylon (2). ) and a non-elastic nylon thread (3) are knitted together in a parallel relationship: the strands are fed to the knitting machine (5) without prior assembly of any kind. The order in which the strands are fed in the needles of the knitting machine remains the same during the complete knitting process. With reference to FIGURE 2, the elastic nylon-based yarn (6) is made of an elastomeric core yarn (7), which is first wrapped with a nylon yarn (8) in the S direction. The wrapped fiber is then wrapped a second time in the reverse direction (Z direction) with another nylon yarn (9). DETAILED DESCRIPTION OF THE INVENTION "Fibrous structure." as used herein, it includes two or three dimensional structures comprising fibrous material. Preferably, this structure includes knitted fabrics, woven, unidirectional, non-woven fabrics, and / or combinations thereof. By "combinations", it means that structures of different nature and / or construction can be assembled together, either in the same plane or not, for example as a multi-layered structure, or by any means of assembly such as sewing, gluing , stitches and the like. By "nonwoven", it means fibrous materials combined to a bonding matrix of polyethylene, polypropylene, polyamides, phenols, epoxy resins, polyester or mixtures thereof. "Fibrous material", as used herein, includes continuous fibers, such as filaments, short fibrous structures, short-cut fibers, microfibers, multiple filaments, cords, yarns, fibers, pulps. The fibers can be processed into threads of short fibrous structures, which are spun into staple fibers, into continuous fiber threads or into cracked threads which can be described as intermediate threads between continuous and discontinuous threads.
"Strand", as used herein, means an ordered assembly of fibrous material having a high length to diameter ratio, preferably having a length of at least 1000 times its diameter. The strand may be round, flat or may have another transverse shape, or it may be a hollow fiber. "Uncomposed strand" means a single single strand as opposed to strands assembled as co-twisted strands, co-textured strands, intermixed strands, spun strands with core and combinations thereof. The structure of the invention comprises at least one strand of non-composite para-aramid. Aramides are polymers that are partially, predominantly or exclusively, composed of aromatic rings, which are connected through carbamide bridges or optionally, also, through other bridging structures. The structure of such aramides can be elucidated by the following general formula of repeating units: (-NH-Al-NH-CO-A2-CO) n wherein Al and A2 are the same or different and mean aromatic rings and / or polyaromatics and / or heteroaromatics, which can also be substituted. Typically, Al and A2 can independently be selected from 1,4-phenylene, 1,3-phenylene, 1,2-phenylene, 4,4'-biphenylene, 2,6-naphthylene, 1,5-naphthylene, 1, 4-naphthylene, phenoxyphenyl-4,4 '-diylene, phenoxyphenyl-3,4' -diylene, 2,5-pyridylene and 2,6-quinolylene, which may or may not be substituted by one or more substituents which may comprise halogen, C1-C4 alkyl, phenyl, carboalkoxy, Cl-C4 alkoxy, acyloxy, nitro, dialkylamino, thioalkyl, carboxyl and sulfonyl. The group -CONH- can also be replaced by a carbonyl hydrazide group (-CO HNH-), azo group or azoxy group. These aramides are prepared in a general manner, by polymerization of diacid chloride, or the corresponding diacid, and diamine. Examples of aramides are poly-m-phenylene isophthalamide and poly-p-phenylene terephthalamide. Additional suitable aromatic polyamides are of the following structure: (- H-Arl-X-Ar2-H-CO-Ar-X-Ar2 -CO-) n in which X represents O, S, S02, NR, N2, C 2, CO. R represents H, C 1 -C 4 alkyl and AR 1 and Ar 2, which may be the same or different, are selected from 1,2-phenylene, 1,3-phenylene and 1,4-phenylene and in which at least one Hydrogen atom can be substituted with halogen and / or C 1 -C 4 alkyl. In addition, useful polyamides are disclosed in U.S. Patent No. 4,670,343, wherein the aramid is a copolyamide in which, preferably at least 80% by Al mole and total? 2 are 1,4-phenylene and phenoxyphenyl-3, 4 '-diylene, which may or may not be substituted and the content of phenoxyphenyl-3,4' -diylene is 10% up to 40% per mole. Additives with aramid can be used and, indeed, it has been found that as much as 10% by weight of other polymeric materials can be mixed with the aramid, or such copolymers can be used having as much as 10% of another diamine substituted by the diamine of aramid or as much as 10% of another chloride diacid substituted by the chloride diacid of aramid. The non-composite para-aramid strands of the invention preferably have an elongation equal to or less than 5%, measured in accordance with ASTM D885-98. Preferably, the para-aramid strands have a modulus of from about 10 to about 2500 g / den, preferably from about 1000 to about 2500 g / den, and a toughness of from about 3 to about 50 g / den. , preferably from about 3 to about 38 g / den. Modules and tenacity are measured in accordance with ASTM method D 885-98. The structure of the invention may comprise several strands of para-aramides. In such a case, the strands are independent of each other. Para-aramid strands are present in the structure of the invention in an amount ranging from about 20 to about 99.9%, preferably, from about 30% to about 70% by weight, relative to the total weight of the structure. The strands are generally spun from an anisotropic spinning solution using an air vacuum spinning process as is well known and described in US Patent Nos. 3,767,755 or 4,340,559. The second strand of the invention is a strand based on elastic nylon, consisting of a core of an elastomeric thread covered by a nylon thread. "Elastomeric yarn", as used herein, means a yarn formed of or containing filaments of an elastomer, which has the ability to return to its original length rapidly after repeating the stretch at least twice its original length. Elastomeric yarns include polyurethane-based yarns such as spandex or elastane. Suitable elastomeric threads include the product sold under the trademark "Dorlastan®" by Bayer, Leverkusen, Germany and the product sold under the trademark "Lycra®" by E.I. du Pont de Nemours and Company. For "nylon", an elaborate polymer polyamide aliphatic thread is suggested. Nylons suitable in the present invention include, polyhexamethylene adipamide (nylon 66), polycaprolactam (nylon 6), polybutyrolactam (nylon 4), poly (9-aminononanoic acid) (nylon 9), polyenantolactam (nylon 7), polycaprylactam (nylon 8) and sebacamide of polyhexamethylene (nylon 6.10). The preferred nylon is polyhexamethylene adipamide (nylon 66). In a preferred embodiment of the invention, the nylon yarn is a textured yarn. By "textured yarn" is meant a yarn which has been subjected to a treatment, such as air injection, for example, to intermix the originally parallel filaments constituting the yarn. Preferred nylon yarns of the invention have an elongation equal to or less than 18%, and a tenacity equal to or less than 10 gpd. Elongation and tenacity are measured in accordance with ASTM D885-98. The nylon yarns are generally spun by extrusion of a polymer melt through a capillary in a "gaseous" frozen medium Such processes are well known Suitable nylon yarns of the invention include, the product sold under the trademark "Cordura. ® "by EI du Pont de Nemours and Company, Dela. The elastomeric yarn is covered by the nylon yarn using wrapping, core spinning or intermixing techniques In a preferred embodiment of the invention, the elastomeric yarn is wrapped a first once by a nylon thread in one S direction and then wrapped a second time by another nylon thread in the Z direction.
The elastic nylon-based strand preferably exhibits an elongation equal to or less than 700%, measured in accordance with ISO 2062. The elastic nylon-based strand preferably has a tenacity equal to or less than 6 gpd (grams per denier) , measured in accordance with ISO 2062. The elastic nylon-based strand, preferably has a breaking elongation equal to or greater than 400%, measured in accordance with ISO 2062. The structure of the invention may comprise several strands based on elastic nylon. In such a case, these strands are independent of each other. The non-composite para-aramid strands and the elastic nylon-based strands are maintained in a parallel relationship with each other in the structure of the invention. "Parallel", as used here, means that the angle between a strand along its entire path and any other strand along its entire path is around zero. All the strands remain independent and separated from each other. They do not mix intimately, they are not cotorcidas, they are not intermixed, neither commingled, nor interlaced, nor intermingled nor textured. They are not wrapped with any other, they do not form a fiber spun with soul, nor a cover soul. In a preferred embodiment of the fibrous structure of the invention, the non-composite para-aramid strand is present in an amount ranging from about 30% to about 70% by weight and the elastic nylon-based strand is present. in an amount ranging from about 30% to about 70% by weight, based on the weight of the structure. In addition to the non-composite para-aramid strands and the elastic nylon-based strands described above, the structure of the invention may comprise additional natural or man-made strands. These additional strands include non-elastic, regular nylon strands, polyethylene strands, polyester strands, acrylic strands, acetate strands, meta-aramid strands, glass strands, steel strands, ceramic strands, polytetrafluoroethylene strands, cellulose strands, cotton strands, silk strands, wool strands and mixtures thereof. These additional strands may be present in an amount of about 0.25 wt.% To about 25 wt.%, Based on the total weight of the structure, as long as their presence in the structure of the invention does not negatively impact the strength of the structure. cutting and high specific abrasion of the structure of the invention. These additional strands are also maintained in a parallel relationship to any other strand present in the structure. In a preferred embodiment of the invention, the structure further comprises at least one stainless steel wire. Preferably, this stainless steel wire shows a diameter ranging from about 5 microns to about 150 microns, more preferably, ranging from about 50 microns to about 60 microns. In another preferred embodiment of the invention, the structure further comprises at least one glass thread. Preferably, this glass yarn exhibits a diameter ranging from about 5 microns to about 150 microns, and more preferably, ranging from about 10 microns to about 20 microns. The structure of the invention shows a very good cut resistance. In a preferred embodiment of the invention, the structure of the invention shows a combined normalized IFCPRC.N index, measured as described below, equal to or greater than 80 g / mm, more preferably equal to or greater than 90 g / mm. The structure of the invention also shows a very good resistance to abrasion. In a preferred embodiment of the invention, the structure exhibits an abrasion resistance, measured in accordance with the method EN 388, equal to or greater than 6000 cycles. In a more preferred embodiment of the invention, the structure shows both a combined standard IFCPRC.N index, measured as described below, equal to or greater than 90 as an abrasion resistance, measured in accordance with EN 388, equal or greater than 6000 cycles.
The structure of the invention preferably shows an average weight ranging from 200 g / m2 to around 1500 g / m2, preferably ranging from around 300 g / m2 to around 800 g / m2, measured in accordance with the method EN 388. The structure of the invention is prepared in accordance with any classical textile process, allowing the parallel alignment of the strands by making the structure: knitted, woven, placed unidirectionally, combining the strands with a bonding matrix to form a nonwoven. For example, in the process of knitting or weaving, the strands are fed directly into the knitting machine or the knitting machine without any prior assembly of any kind. For example, in the knitting process, the order in which the strands are fed into the needles of the knitting machine remains the same during the complete knitting process. The preferred process for making the structure of the invention is the knitting process. In a preferred embodiment of the invention, the strands are tricodes as a whole. The structure of the invention can be used in the manufacture of gloves, aprons, sleeves and any protective clothing that requires a high cut resistance and a high resistance to abrasion. The invention will be explained in more detail with reference to the following examples.
Test Methods and Description of Examples Abrasion Resistance In the following examples, the abrasion resistance of the samples was measured in accordance with the European Standard Method EN388, July 1994, section entitled "Protective Gloves against Mechanical Hazards", subsection 6"Abrasion resistance" . The apparatus was the Martindale Abrasion and Use Tester, designed to give a controlled amount of abrasion between the surface of the fabric and the selected abrasive at relatively low contact pressure of (9 +/- 0.2) kPa in continuously changing directions. The circular samples were weathered against a standard abrasive glass fiber paper (grade 117 grade 117 sand grit). The abrasion was continued and the samples were examined at suitable intervals without removing them from their support. The rubbing situation was characterized by breaking yarns and the average values of the cycle to reach this break were recorded and averaged for the 6 samples. The test was conducted at (23 +/- 2) ° C and (· 50 +/- 5)% relative humidity. The greater the number of cycles necessary to reach the break, the higher the resistance to abrasion of the sample.
Cutting resistance In the following examples, the cut resistance was measured in accordance with the "Standard Test Method for Measuring the Cut Resistance of Materials Used in Protective Clothing", ASTM Standard F 1790-97. In the execution of the test, a cutting edge, under a specified force, was approached once through a sample mounted on a cylindrical mandrel. At several different forces, the distance approached from the initial contact through the cut was recorded and a force graph was constructed as a function of the distance through the cut. From the graph, the forces (in grams) were determined through cutting at a distance of 25.4 millimeters and 10 millimeters, and were normalized to validate the consistency of the blades. These normalized forces are respectively referred to hereinafter as MLl (for the distance of 25.4 nm) and NL2 (for the distance 10 irra). The blades were stainless steel cutting blades with a sharp edge of 70 mm, which were calibrated using a 4 N load on a neoprene sheet of about (1.57 +/- 10%) mm and a Shore A hardness of ( 50 +/- 5). This was done at the beginning and end of the test. A new blade was used for each measurement, that is, on each load. The sample was a rectangular piece of 50x100 mm textile placed at an inclination of 45 degrees. The mandrel was a rounded electroconductive rod with a radius of 38 millimeters and the sample was mounted on top using double-sided tapes. The cutting edge was approached through the textile in the mandrel at right angles to the longitudinal axis of the mandrel. The cut was recorded when the cutting edge made electrical contact with the mandrel. Standardized forces such as shear strength forces were reported, respectively NL1 and NL2 expressed in grams for a cut length of 25.4 mm and 10 mm. The test was conducted at (23 +/- 2) ° C and (50 +/- 5)% relative humidity. The cut of 25.4 millimeters can be classified as a cut similar to the tear and the cut of 10 millimeters can be classified as a cut similar to perforation. These two belong to different regions of the cut length - shear force ratio, which is a non-linear curve. It was therefore convenient to define a combined index, which has merit to the composite of the two behaviors. This index is hereinafter referred to as the Combined Drilling and Tearing Court Operation Index, IFCPRC. It was computed by the following equation: + NL2 grams IFCPRC = NLl, 25. 10 2 «= > mm This index was further normalized by a constant weight of the fabric composition, subsequently selected at 800 grams per square meter. This mass per square area is a realistic value with respect to protective clothing applications, such as gloves for industrial use.
IFCPRCN = J NL1 + -N 2 X (800) «25.4 10 (mass per surface area of the sample) This combined normalized index is given in grams per millimeters of cutting length. The higher this index is, the higher the cut resistance of the sample. For each sample, 12 samples were tested. The result is the average of the results of the 12 tests. Ingredients Strand A of non-composite para-aramid: the discontinuous linear para-aramid yarn of 714 dtex, equivalent Nm = 28/2 (with dtex = 10000 / Nm) is commercially available from E.I. du Pont de Nemours and Company under the trademark Kevlar® discontinuous aramid fiber, Type 970. Discontinuous synthetic fibers were produced from short para-aramid fibers 38 mm in length as per the state of the art spinning process used for the production of discontinuous para-aramid yarns. The short fibers of para-aramids were obtained by cutting para-aramid strands of continuous filaments made of 1000 filaments of 1.5 dpf (1.6 d ex) each. Strand B of non-composite para-aramid: the discontinuous linear para-aramid yarn of 360 dtex, equivalent Nm = 28/1 (with dtex = 1000 / Nm) is corriereially available from E.I. du Pont de Nemours and Company under the trade name Kevlar® discontinuous aramid fiber, Type 970. Discontinuous synthetic fibers were produced from short para-aramid fibers, 38 mm in length as per the state of the art spinning process used for the production of discontinuous para-aramid yarns. The short fibers of para-aramids were obtained by cutting para-aramid strands of continuous filaments, made of 1000 filaments of 1.5 dpf (1.6 dtex) each. Strand A, based on elastic nylon: The fiber used for the cover is a nylon strand which is processed to completely wrap the core of the fiber made of a polyurethane polymer. The core component is a 100 dtex Lycra® fiber sold by E.I. du Pont de Nemours and Company under the commercial designation Type 902C. The core of the fiber was overwrapped during a twisting operation using a cover machine (Hamel® from the Saurer company), fixed at 800 turns per square meter, with a well-controlled centering of the core of the Lycra® fiber, the which during the process was lengthened about 4 times. The envelope was made in Cordura® in a form that covered 100% of the core of the fiber. To obtain even better coverage, the core of the Lycra® has been wrapped with a Cordura® thread of 180 dtex (Nm = 55/1) in a first direction, referred to as the S direction, which is in the direction of clock hands . A second strand of Codura® 180 dtex (Nm = 55/1) was then used to envelope the previously wrapped soul in a direction opposite to that of the first cover, referred to as the Z direction, which is against the direction of clock hands . The selection of the turns per meter for each of the first and second covered strands was selected in a way that 100% coverage was obtained. The dtex of this elastic nylon-based yarn was around 430 dtex. Strand B of nylon: Discontinuous nylon yarns 66 of linear density of '370 dtex, equivalent Nm = 55/2 (with dtex = 10000 / Nm), are commercially available from E.I. du Pont de Nemours and Company under the trade designation Cordura® Type 200. Discontinuous synthetic fibers were produced from short polyamide 66 nylon fibers of 38 mm length as per the state of the art spinning processes used for the production of discontinuous threads of aliphatic polyamide. The short fibers of aliphatic polyamide were obtained by cutting elaborate filaments of continuous filament yarns of 1.9 dtex each.
C-thread of nylon: the discontinuous nylon strands 66 of linear density of 180 dtex, equivalent Nm = 55/1 (with dtex = 10000 / Nm) are commercially available from E.I. du Pont de Nemours and Company under the trade designation Cordura® Type 200. Discontinuous synthetic fibers were produced from short polyamide 66 nylon fibers of 38 mm length as per the state of the art spinning processes used for the production of discontinuous threads of aliphatic polyamide. The short fibers of aliphatic polyamide were obtained by cutting elaborate filaments of continuous filament yarns of 1.9 dtex each. EXAMPLES Examples 1-3 and 6 are comparative examples. Examples 4 and 5 are examples according to the invention. For the results to be comparative, all six samples were made for a relatively constant value of the total dtex (which is representative of the linear density of a fiber), and a relatively constant value of the mass per surface area. Example 1 (Comparative) Five strands A, of independent non-composite para-aramid, were fed to a circular knitting machine (Lawson-Hamphill Fiber Analysis Weaver) without prior assembly of any kind. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 800 g / m2.
Samples were cut to the appropriate dimensions and shapes, circular for abrasion and rectangular tests for the measurement of cutting performance, to perform 6 abrasion tests and 12 cutting tests. Each of the samples has therefore a total dtex of 3570 (five times of 714 dtex). The abrasion resistance measured was 900 cycles. The forces measured in the cut resistance test were 821 g for a cutting length of 25.4 mm and 1666 g for a cutting distance of 10 mm. The combined IFCPRC.N normalized index was given by the following calculation [. (821 / 25.4 + 1666/10) / 2x800 / 800 and equaled to 99 g / mm. Example 2 (Comparative) Three independent non-composite para-aramid strands A and four independent nylon strands B were fed to the same circular knitting machine as used in Example 1 without prior assembly of any kind. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 843 g / m2. The samples were cut to the appropriate dimensions and shapes, circular for the abrasion test and rectangular for the measurement of the cutting operation, to carry out 6 abrasion tests and 12 cutting tests.
Each sample therefore has a total dtex of 3622 (three times of 714 dtex plus four times of 370 dtex). The abrasion resistance measured was 6000 cycles. The forces measured in the cut resistance test were 1170 g for a cutting length of 25.4 mm and 1400 g for a cutting distance of 10 rrm. The combined IFCPRC.N normalized index was given by the following calculation [(1170 / 25.4 + 1400/10) ¡2] 800/843 and equaled 88 g / mm. The index IFCPRC.N of Example 2, revealed an approximately equal shear strength, compared to Example 1. However, the abrasion resistance of Example 2 is not as good as the measurements for Examples 4 and 5 in accordance with the invention. Example 3 (Comparative) Two strands A, based on independent elastic nylon and seven strands B of independent nylon, were fed to the same circular knitting machine as in that used in Example 1 without previous assembly of any kind. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 940 g / m2. The samples were cut to the dimensions and 'suitable forms, circular for the abrasion test and rectangular for the measurement of the operation to the cut, to carry out 6 abrasion tests and 12 cutting tests.
Each of the samples has therefore a total dtex of 3450 (twice of 430 dtex plus seven times of 370 dtex). The resistance to abrasion was 8000 cycles. The forces measured in the cut resistance test were 670 g for a cutting length of 25.4 mm and 1010 g for a cutting distance of 10 mm. The combined IFCPRC.N normalized index is given by the following calculation [(670 / 25.4 + 1010/10) / 2] x800 / 940 and equals 54 g / mm. Although the abrasion resistance of Example 3 can be considered satisfactory, the shear strength is extremely low. Example 4 (Invention) A strand A, made of elastic nylon, three strands B of nylon and three strands A of non-composite para-aramid was fed to the same circular knitting machine as in that used in Example 1 without previous assembly of any class. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 904 g / m2. The samples were cut to the appropriate dimensions and shapes, circular for the abrasion test and rectangular for the measurement of the cutting operation, to carry out 6 abrasion tests and 12 cutting tests. Each of the samples has therefore a total dtex of 3682 (430 plus three times of 714 plus three times of 370). Each of the samples comprises 58.2% by weight of non-composite para-aramid strands, relative to the weight of the sample, and 41.8% by weight, of the elastic-nylon based strand; in relation to the weight of the sample. The abrasion resistance measured was 8000 cycles. The forces measured in the cut resistance test were 1186 g for a cutting length of 25.4 mm and 1850 g for a cutting distance of 10 mm. The combined IFCPRC.N normalized index was given by the following calculation [(1186 / 25.4 + 1850/10)) / 2] x800 / 904 and equaled 103 g / mm. The IFCPRC.N index revealed superior cut resistance compared to Examples 1-3 and 6. The abrasion resistance of Example 4 is about 8 times higher than that of Example 1, about 25 times higher than the of Example 6 and satisfactory as in Example 3 for which the shear strength is extremely low. Example 5 (Invention) A strand A, made of elastic nylon, five strands B of nylon and three strands A of composite para-aramid, was fed to the same circular knitting machine as in that used in Example 1 without prior assembly of any class. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 938 g / m2.
The samples were cut to the appropriate dimensions and shapes, circular for the abrasion test and rectangular for the measurement of the cutting operation, to carry out 6 abrasion tests and 12 cutting tests. Each sample has, therefore, a total dtex of 4422 (430 plus three times of 714 plus five times of 370). Each of the samples comprises 48.4% by weight of non-composite para-aramid strands in relation to the weight of the sample, and 51.6% by weight of elastic nylon-based strands, relative to the weight of the sample. The abrasion resistance measured was 8000 cycles. The forces measured in the cut resistance test were 1254 g for a cutting length of 25.4 mm and 1676 g for a cutting distance of 10 mm. The combined IFCPRC.N normalized index was given by the following calculation [(1254 / 25.4 + 1676/10) / 2] X800 / 938 and matched 93 g / mm. The IFCPRC.N index revealed a superior cut resistance compared to Example 3 and almost equal to Elas 1 and 6. The abrasion resistance of Example 5 is about 8 times higher than that of Example 1, about 25 times greater than that of Example 6 and as satisfactory to that of Example 3 for which the shear strength is extremely low. Example 6 (Comparative) A bead of the following construction (a) was made: a B strand of non-composite para-aramid was cotorci with two C-strands of Nylon therefore, forming a cord of three fiber elements. A bead of the following construction (b) was made: two strands B of non-composite para-aramid were cotorcieron with two strands C of nylon therefore, forming a cord of four fiber elements. Then, two independent construction cords (a) and two independent cords of construction (b) were independently fed to the same circular knitting machine as used in Example 1 without prior assembly of any kind. A sleeve of sufficient length was knitted to obtain a uniform and reproducible pattern of a mass per surface area close to 670 g / m2. The samples were cut to the appropriate dimensions and shapes, circular for the abrasion test and rectangular for the measurement of the cutting operation, to carry out 6 abrasion tests and 12 cutting tests. Each of the samples has therefore a total dtex of 3622 (6 times of 360 plus 8 times of 180). The measured abrasion resistance was 300 cycles. The forces measured in the cut resistance test were 616 g for a cutting length of 25.4 mm and 1262 g for a cutting distance of 10 mm. The combined IFCPRC.N normalized index was given by the following calculation [(616 / 25.4 + 1262/10) / 2] 800/670 and equaled to 90 g / mm.
The IFCPRC.N Index revealed a lower shear strength compared to Examples 4 and 5. The abrasion resistance of Example 6 is about 25 times lower than that of Examples 4 and 5 according to the invention. The following tables summarize the results obtained in examples 1 to 6. TABLE I TABLE II It is noted that in relation to this date, the best method known to the applicant to carry out the aforementioned invention, is that which is clear from the present description of the invention.

Claims (1)

  1. CLAIMS Having described the invention as above, the content of the following claims is claimed as property: 1. Fibrous structure, characterized in that it comprises at least one strand of non-composite para-aramid and at least one strand based on elastic nylon maintained in a parallel relationship with each other, the para-aramid strand is present in the structure in an amount ranging from about 20% to 99.9% by weight, based on the weight of the structure. 2. Structure according to claim 1, characterized in that the non-composite para-aramid strand is present in an amount ranging from about 30% to about 70% by weight, and the elastic nylon-based strand is present. in an amount ranging from about 30% to about 70% by weight, based on the weight of the structure. . Structure according to claim 1, characterized in that the elastic nylon-based yarn consists of a core of an elastomeric yarn covered by a textured nylon yarn. Process for manufacturing the fibrous structure according to claim 1, characterized in that it comprises the step of processing a non-composite para-aramid strand and a strand based on elastic nylon in a parallel relationship with each other. 5. Process according to claim 4, characterized in that the processing includes knitting, weaving, unidirectionally placed or combining the strands with a linking matrix to form a non-woven 6. Process according to claim 5, characterized in that the processing is knitted. 7. Protective clothing resistant to abrasion and high cut, characterized in that it is made of the fibrous structure according to claim 1. 8. Gloves resistant to abrasion and high cut, characterized in that they are made of the fibrous structure in accordance with claim 1. 9. High-abrasion and abrasion-resistant sleeves, characterized in that they are made of the fibrous structure according to claim 1. 10. Abrasion-resistant and high-cut apron, characterized in that it is made of the fibrous structure of according to claim 1. 11. Structure according to claim 1, characterized in that it also comprises at least one stainless steel wire. Structure according to claim 1, characterized in that it also comprises at least one glass thread. 13. Structure according to claim 1, characterized in that it shows a normalized IFCPRC.N index equal to or greater than 90 g / mm and an abrasion resistance, measured in accordance with EN 388, equal to or greater than 6000 cycles. Process for providing a fibrous structure having abrasion resistance and high shear, characterized in that it comprises: a) providing strands of at least one strand of non-composite para-aramid and at least one strand based on elastic nylon, b) feeding the strands in a knitting machine or knitting machine without prior assembly, c) knitting or weaving a fibrous structure without changing the order in which the strands are fed into the machine, the strands are maintained in a parallel relationship with each other during the complete knitting or knitting process.
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