MXPA01004021A - Polycarbonate resin/abs graft copolymer/san blends - Google Patents
Polycarbonate resin/abs graft copolymer/san blendsInfo
- Publication number
- MXPA01004021A MXPA01004021A MXPA/A/2001/004021A MXPA01004021A MXPA01004021A MX PA01004021 A MXPA01004021 A MX PA01004021A MX PA01004021 A MXPA01004021 A MX PA01004021A MX PA01004021 A MXPA01004021 A MX PA01004021A
- Authority
- MX
- Mexico
- Prior art keywords
- weight
- styrene
- acrylonitrile
- san
- copolymer
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 42
- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 41
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 41
- 229920000578 graft polymer Polymers 0.000 title claims abstract description 17
- 125000003118 aryl group Chemical group 0.000 claims abstract description 32
- 229920000122 Acrylonitrile butadiene styrene Polymers 0.000 claims abstract description 26
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims abstract description 26
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 12
- XECAHXYUAAWDEL-UHFFFAOYSA-N Acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 40
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 20
- NLHHRLWOUZZQLW-UHFFFAOYSA-N acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 13
- 239000011342 resin composition Substances 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 11
- 229920001577 copolymer Polymers 0.000 claims description 10
- 238000005194 fractionation Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 229920001893 acrylonitrile styrene Polymers 0.000 claims 2
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 claims 2
- JDCCCHBBXRQRGU-UHFFFAOYSA-N 5-phenylpenta-2,4-dienenitrile Chemical compound N#CC=CC=CC1=CC=CC=C1 JDCCCHBBXRQRGU-UHFFFAOYSA-N 0.000 abstract description 6
- 229920000638 styrene acrylonitrile Polymers 0.000 abstract description 6
- 229920001971 elastomer Polymers 0.000 description 15
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- 239000005060 rubber Substances 0.000 description 15
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 11
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate dianion Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 10
- -1 carbonyl halide Chemical class 0.000 description 9
- 239000004417 polycarbonate Substances 0.000 description 9
- 229920000515 polycarbonate Polymers 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 241000894007 species Species 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N benzohydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920000126 Latex Polymers 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- YGYAWVDWMABLBF-UHFFFAOYSA-N phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 3
- WNLRTRBMVRJNCN-UHFFFAOYSA-N Adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N Glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N Isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N Pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N Suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 125000001118 alkylidene group Chemical group 0.000 description 2
- 230000000111 anti-oxidant Effects 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 125000002837 carbocyclic group Chemical group 0.000 description 2
- 125000005587 carbonate group Chemical group 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N cyclohexane-1,4-dicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N methylene dichloride Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 1-ethenyl-4-methylbenzene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N 2,2-dimethylpropane-1,3-diol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- RYRZSXJVEILFRR-UHFFFAOYSA-N 2,3-dimethylterephthalic acid Chemical compound CC1=C(C)C(C(O)=O)=CC=C1C(O)=O RYRZSXJVEILFRR-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N 2,6-Naphthalenedicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- COPIFQGFBVOZOJ-UHFFFAOYSA-N 2-butylsulfanyldodecanoic acid Chemical compound CCCCCCCCCCC(C(O)=O)SCCCC COPIFQGFBVOZOJ-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N 2-cyanopropene-1 Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- MLDIQALUMKMHCC-UHFFFAOYSA-N 4,4-Bis(4-hydroxyphenyl)heptane Chemical compound C=1C=C(O)C=CC=1C(CCC)(CCC)C1=CC=C(O)C=C1 MLDIQALUMKMHCC-UHFFFAOYSA-N 0.000 description 1
- BRPSWMCDEYMRPE-UHFFFAOYSA-N 4-[1,1-bis(4-hydroxyphenyl)ethyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=C(O)C=C1 BRPSWMCDEYMRPE-UHFFFAOYSA-N 0.000 description 1
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 1
- PXKLMJQFEQBVLD-UHFFFAOYSA-N Bis(4-hydroxyphenyl)methane Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N Butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910014033 C-OH Inorganic materials 0.000 description 1
- 229960003563 Calcium Carbonate Drugs 0.000 description 1
- 210000001736 Capillaries Anatomy 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910014570 C—OH Inorganic materials 0.000 description 1
- WOZVHXUHUFLZGK-UHFFFAOYSA-N Dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N Diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N Maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- YDSWCNNOKPMOTP-UHFFFAOYSA-N Mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 1
- NNYHMCFMPHPHOQ-UHFFFAOYSA-N Mellitic anhydride Chemical compound O=C1OC(=O)C2=C1C(C(OC1=O)=O)=C1C1=C2C(=O)OC1=O NNYHMCFMPHPHOQ-UHFFFAOYSA-N 0.000 description 1
- 229940117969 NEOPENTYL GLYCOL Drugs 0.000 description 1
- SJYNFBVQFBRSIB-UHFFFAOYSA-N Norbornadiene Chemical compound C1=CC2C=CC1C2 SJYNFBVQFBRSIB-UHFFFAOYSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N Phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Chemical compound C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene (PE) Substances 0.000 description 1
- 102000014961 Protein Precursors Human genes 0.000 description 1
- 108010078762 Protein Precursors Proteins 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- NJMOHBDCGXJLNJ-UHFFFAOYSA-N Trimellitic anhydride chloride Chemical compound ClC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 NJMOHBDCGXJLNJ-UHFFFAOYSA-N 0.000 description 1
- QMKYBPDZANOJGF-UHFFFAOYSA-N Trimesic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 1
- ZYPNBSUWRMDKPK-UHFFFAOYSA-M [O-]C(=O)OC1=CC=CC(Cl)=C1Cl Chemical compound [O-]C(=O)OC1=CC=CC(Cl)=C1Cl ZYPNBSUWRMDKPK-UHFFFAOYSA-M 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- CJPIDIRJSIUWRJ-UHFFFAOYSA-N benzene-1,2,4-tricarbonyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C(C(Cl)=O)=C1 CJPIDIRJSIUWRJ-UHFFFAOYSA-N 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- IRXBNHGNHKNOJI-UHFFFAOYSA-N butanedioyl dichloride Chemical compound ClC(=O)CCC(Cl)=O IRXBNHGNHKNOJI-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000004432 carbon atoms Chemical group C* 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- ZYEIHEGIHDRDBZ-UHFFFAOYSA-N carbonyl bromide chloride Chemical compound ClC(Br)=O ZYEIHEGIHDRDBZ-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Chemical group 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- 150000002367 halogens Chemical group 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- MNZMMCVIXORAQL-UHFFFAOYSA-N naphthalene-2,6-diol Chemical compound C1=C(O)C=CC2=CC(O)=CC=C21 MNZMMCVIXORAQL-UHFFFAOYSA-N 0.000 description 1
- DNPFOADIPJWGQH-UHFFFAOYSA-N octan-3-yl prop-2-enoate Chemical compound CCCCCC(CC)OC(=O)C=C DNPFOADIPJWGQH-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 230000000379 polymerizing Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 1
- 125000006160 pyromellitic dianhydride group Chemical group 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N α-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
Abstract
Thermoplastic resin blends containing an aromatic polycarbonate resin, an acrylonitrile-butadiene-styrene graft copolymer and a styreneacrylonitrile having a reduced styrene-acrylonitrile oligomer content exhibit an improved balance of flow properties and ductility.
Description
MIXES OF POLYCARBONATE RESIN. POLYMER OF GRAFTING OF ACRYLONITRILE-BUTADIENE-IS THREAD AND STYRENE- ACRYLONITRIL
FIELD OF THE INVENTION
The present invention relates to thermoplastic resin compositions, more specifically, to thermoplastic resin compositions containing polycarbonate resins ("PC"), an acrylonitrile-butadiene-styrene graft copolymer ("ABS") and a styrene copolymer -arylonitrile ("SAN").
BRIEF DESCRIPTION OF THE RELATED ART
Polycarbonate resins are thermoplastics designed to be hard, rigid, with good impact resistance. However, the flow characteristics of polycarbonate resins sometimes cause difficulties in processing them. Various attempts have been made in the prior art to mix polycarbonate resins with other polymer modifiers to increase flow characteristics while maintaining the hardness and impact strength of the polycarbonate resin. For example, ABS graft copolymers have been blended with polycarbonate resins to produce a lower cost blend with improved processing characteristics, maintaining good impact strength (see US Patent No. 3,130,177, issued to Grabowski, and Plastics World, November 1977, pp. 5-58). However, many attempts to further improve the flow characteristics of the polycarbonate resin / ABS graft copolymer blends have resulted in a brittle material or a low undesirable heat deflection temperature ("HDT"). It is very desirable and useful to produce polycarbonate resin / ABS graft copolymer blends with good flow characteristics, because they have good low temperature ductility and high HDT.
BRIEF DESCRIPTION OF THE INVENTION
-_ - In-a first aspect, the present invention- &s & amp; directs a uf-a thermoplastic resin composition comprising: a) a polycarbonate-aromatic resin; b) an acrylonitrile-butadiene-styrene graft copolymer; and c) a styrene-acrylonitrile copolymer with a reduced content of styrene-acrylonitrile oligomer. The resin composition of the present invention exhibits an improved balance of flow properties and ductility. In a second aspect, the present invention relates to a process for making a thermoplastic resin composition, which comprises mixing together, an aromatic polycarbonate resin, a
acrylonitrile-butadiene-styrene graft copolymer and a styrene-acrylonitrile copolymer with reduced styrene-acrylonitrile oligomer content.
DETAILED DESCRIPTION OF THE INVENTION
In a preferred embodiment, the thermoplastic resin composition of the present invention comprises, based on 100 parts by weight ("pep") of the thermoplastic resin composition, from 40 to 95 pep, more preferably from 50 to 90 pep, even more preferably from 55 to 80 pep, of the aromatic polycarbonate resin, from 3 to 58 pep, more preferably from 7 to 47 pep, still more preferably from 10 to 40 pep, graft copolymer of ABS and from 2 to 57 pep, more preferably from 3 to 43 pep, still more preferably from 5 to 35 pep, SAN.
Aromatic polycarbonate resin The aromatic polycarbonate resin component of the composition of the present invention comprises one or more aromatic polycarbonate resins. The aromatic polycarbonate resins suitable for use as the polycarbonate resin component of the thermoplastic resin composition of the present invention are known compounds whose preparation and properties have been described, see,
^ & ^ g ^ g ^ generally, US Patents Nos. 3,169,121; 4,487,896; and 5,411, 999, the descriptions of which are incorporated herein by reference. In a preferred embodiment, the aromatic polycarbonate resin component of the present invention is the reaction product of a dihydric phenol according to structural formula (I): HO-A-OH (I) wherein A is an aromatic radical divalent, with a carbonate precursor containing structural units according to formula (II):
OR
II - (O-A-O-C) - (ll)
where A is as defined above. As used herein, the term "divalent aromatic radical" includes those divalent radicals containing a single aromatic ring such as phenylene, those divalent radicals containing a fused aromatic ring system such as, for example, naphthalene, those divalent radicals containing two or more aromatic rings joined by a non-aromatic linkage, such as for example, an alkylene, alkylidene or sulfonyl group, any of which may be substituted at one or more places in the aromatic ring with, for example, a group halo or an alkyl group of (C1-C6).
In a preferred embodiment, A is a divalent aromatic radical in accordance with formula (III): ## STR3 ##
(lll) Suitable dihydric phenols include, for example, one or more of 2,2-bis- (4-hydroxyphenyl) propane ("bisphenol A"), 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, bis (4-hydroxyphenyl) methane, 4,4-bis (4-hydroxyphenyl) heptane, 3,5,3 ', 5'-tetrachloro-4,4'-dihydroxyphenyl) propane, 2,6-dihydroxynaphthalene, hydroquinone, 2, 4'-dihydroxyphenylsulfone. In a more preferred embodiment, the dihydric phenol is bisphenol A. The carbonate precursor is one or more of a carbonyl halide, a carbonate ester or a halogenoformate. Suitable carbonyl halides include, for example, carbonyl bromide and carbonyl chloride. Suitable carbonate esters include, for example, diphenyl carbonate, dichlorophenyl carbonate, dinaphthyl carbonate, phenyl tolyl carbonate and ditolyl carbonate. Suitable halogenoformates include, for example, bishalogenoformates of a dihydric phenol, such as, for example, hydroquinone, or glycols, such as, for example, ethylene glycol, neopentyl glycol. In a more preferred embodiment, the carbonate precursor is carbonyl chloride.
Suitable aromatic polycarbonate resins include linear aromatic polycarbonate resins and branched aromatic polycarbonate resins. Suitable linear aromatic polycarbonate resins include, for example, biphenol polycarbonate resin A. Suitable branched polycarbonates are known and are made by reacting a polyfunctional aromatic compound with a dihydric phenol and a carbonate precursor to form a branched polymer, see generally , U.S. Patent Nos. 3,544,514; 3,635,895; and 4,001, 184, the descriptions of which are incorporated herein by reference. The polyfunctional compounds are generally aromatic and contain at least three functional groups which are carboxyl, carboxylic anhydrides, phenols, halogenoformates and mixtures thereof, such as, for example, 1, 1, 1-di (4-hydroxyphenyl) ethane , 1, 3,5, - trihydroxy-benzene, trimellitic anhydride, trimellitic acid, trimellityl trichloride, 4-chloroformylphthalic anhydride, pyromellitic acid, pyromellitic dianhydride, mellitic acid, mellitic anhydride, trimesic acid, benzophenotetracarboxylic acid, benzophen-tetracarboxylic dianhydride . Preferred polyfunctional aromatic compounds are 1, 1, 1 -tri (4-hydroxyphenyl) ethane, trimellitic anhydride or trimellitic acid or their halogenoformate derivatives. In a preferred embodiment, the polycarbonate resin component of the present invention is a linear polycarbonate resin derived from biphenol A and phosgene.
In a preferred embodiment, the weight average molecular weight of the polycarbonate resin is from about 10,000 to about 200,000 grams per mole ("g / mole"), and in another preferred embodiment, the weight average molecular weight of the resin of polycarbonate is from about 10,000 to about 100,000 grams per mole ("g / mole"), as determined by gel permeation chromatography in relation to polystyrene standards. Said resins typically have an intrinsic viscosity of from about 0.3 to about 1.5 deciliters per gram in methylene chloride at 25 ° C. Polycarbonate resins are made by known methods, such as, for example, interfacial polymerization, transesterification, solution polymerization or melt polymerization. The copolyester-carbonate resins are also suitable for use as the aromatic polycarbonate resin component of the present invention. The copolyester-carbonate resins suitable for use as the aromatic polycarbonate resin component of the thermoplastic resin composition of the present invention are known compounds whose preparation and properties have been described, see, generally, U.S. Pat. Nos. 3,169,121; 4,430,484; and 4,487,896, the descriptions of which are incorporated herein by reference. The copolyester-carbonate resins comprise linear or randomly branched polymers containing repeated carbonate groups, carboxylate groups and aromatic carbocyclic groups in the chain
fe-fe, .. j-t ...- iAa of polymer, in which at least some of the carbonate groups are attached directly to the carbon atoms in the ring of the aromatic carbocyclic groups. In a preferred embodiment, the copolyester-carbonate resin component of the present invention is derived from a carbonate precursor, at least one dihydric phenol and at least one dicarboxylic acid or dicarboxylic acid equivalent. In a preferred embodiment, the dicarboxylic acid is one in accordance with formula (IV):
O O
II II
HO-C-A'- C-OH (IV)
wherein A 'is alkylene, alkylidene, cycloaliphatic or aromatic and is preferably an unsubstituted phenylene radical or a substituted phenylene radical which is substituted at one or more places on the aromatic ring, wherein each of the substituent groups is independently alkyl (C1-C6), and the copolyester-carbonate resin comprises a first structural unit according to the above formula (II) and a second structural unit according to the formula (V):
O or II - (O-C-A'- C) - (V) where A 'is as defined above.
Suitable carbonate precursors and dihydric phenols are those described above. Suitable dicarboxylic acids include, for example, phthalic acid, isophthalic acid, terephthalic acid, dimethylterephthalic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, acetic acid, sebasic acid, acid dimethylmalonic, 1,2-dodecanoic acid, cis-1,4-cyclohexanedicarboxylic acid, trans-1,4-cyclohexanedicarboxylic acid, 4,4'-bisbenzoic acid, naphthalene-2,6-dicarboxylic acid. Suitable dicarboxylic acid equivalents include, for example, anhydride, ester or halide derivatives of the dicarboxylic acids described above, such as, for example, phthalic anhydride, dimethyl terephthalate, succinyl chloride. In a preferred embodiment, the dicarboxylic acid is an aromatic dicarboxylic acid, more preferably one or more of a terephthalic acid and isophthalic acid. In a preferred embodiment, the ratio of the ester linkages to the carbonate linkages present in the copolyester-carbonate resin is about 0.25 to 0.9 ester linkages per carbonate linkage. In a preferred embodiment, the copolyester-carbonate copolymer has a weight average molecular weight of from about 10,000 to about 200,000 g / moles.
The copolyester-carbonate resins are made by known methods, such as, for example, interfacial polymerization, transesterification, solution polymerization or melt polymerization.
ABS Graft Copolymer The ABS graft copolymer component of the composition of the present invention comprises one or more ABS graft copolymers. ABS graft copolymers suitable for use as the ABS graft copolymer component of the composition of the present invention are well known in the art. ABS graft copolymers are two-phase systems based on a continuous phase of styrene-acrylonitrile copolymer (SAN) and a dispersed elastomeric phase, typically based on butadiene rubber. Small amounts of styrene and acrylonitrile are grafted onto the rubber particles to make the two phases compatible. Three main processes that can be used to prepare ABS include emulsion, volume / mass polymerization and suspension or combinations thereof. ABS emulsion polymerization is a two-step process involving the polymerization of butadiene to form a rubber latex, followed by the addition and polymerization of acrylonitrile and styrene during which the rubber grafting and the production of rubber are carried out. the continuous phase of SAN. The rubber content of an ABS graft when made in emulsion can vary from about 10 to about 90% by weight and the SAN will graft from about 10 to 90% by weight of the ABS graft composition. The ratio of styrene to acrylonitrile ranges from 50:50 to 85:15. When it is made in emulsion, the rubber latex will have a particle size ranging from about 0.15 to about 0.5 microns in weight, preferably 0.3 microns. In composition, the rubber phase may be composed of polybutadiene, styrene-butadiene or copolymers of butadiene-acrylonitrile, polyisoprene, EPM (ethylene / propylene rubber), EPDM rubbers (ethylene / propylene / diene rubbers containing as diene, a non-conjugated diene such as hexadiene- (1, 5) or 0 norbornadiene in small amounts) and crosslinked acrylonitrile rubbers based on C 1 -C 8 acrylonitriles, in particular ethyl, butyl and ethylhexyl acrylate. One or more rubber-grafted resins of about 10 to 90 and about 90 to 10% by weight may also be used. The latex emulsion breaks down and the ABS is recovered at the end of the polymerization. In the volume process, the polymerization is carried out in styrene / acrylonitrile monomer instead of in water. Instead of making the rubber, a rubber produced before dissolves in the monomer solution. Subsequently, the rubber-monomer solution is fed into the reactors and grafting / polymerization is carried out. When it is produced by means of a volume or volume-suspension process, the soluble rubber will vary from about 5 to about 25% by weight and the dispersed rubber phase will have a diameter ranging from about 0.5 microns to
approximately 10 microns. A large percentage by weight of the free SAN phase is present depending on the amount of rubber used. Instead of styrene and acrylonitrile monomers used in grafted or ungrafted resins, monomers such as alpha-methylstyrene, paramethylstyrene, mono-, di- or tri-halo-styrene, alkylmethacrylates, alkyl acrylates, maleic anhydride, methacrylonitrile, maleimide, N-alkylmaleimide, N-arylmaleimide or N-arylmaleimides substituted with alkyl or halogen can be replaced by the styrene or acrylonitrile or added thereto. Like the bulk process, the suspension polymerization uses rubber dissolved in the monomer solution, but after polymerizing SAN at lower conversions, the rubber / SAN / monomer mixture is suspended in water and the polymerization is completed.
SAN 15 Copolymer The SAN copolymer component of the composition of the present invention comprises one or more SAN copolymers. Conventional SAN copolymers comprise from about 0.1 to about 10% by weight of the oligomer content, wherein the oligomers can be generally defined as those components of the oligomer.
SANs that have a molecular weight of about 15,000 grams per mole or less. Typically the oligomers are defined as having a molecular weight of about 10,000 grams per mole or less.
gi ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^\ moles, more preferably 50,000 g / moles to about 90,000 g / moles, and even more preferably from about 60,000 g / moles to about 85,000 g / moles, where the molecular weights are measured by gel penetration chromatography related to standards of polystyrene with narrow dispersion capacity. The SAN copolymer typically comprises from about 10 to 40% by weight, preferably from 15 to 35% by weight, more preferably from 20 to 30% by weight of acrylonitrile, the remainder being styrene. It has been found that by removing at least some of the lower molecular weight end (i.e., at least some of the oligomer content) of the SAN distribution as originally polymerized, a ductile-brittle transition temperature is produced with reduced slotted Izod. (which indicates improved ductility). Additionally, the removal of at least part of the lower molecular weight end of the distribution results in a slight increase in the viscosity of the mixture. In this way, the resultant viscosity-ductility balance is very attractive. In addition, by selecting the amount of oligomers removed, it is possible to adjust the polycarbonate / ABS / SAN mixture to have an acceptable mix viscosity, resulting in a product with a wide variety of properties. The removal of the lower molecular weight end of the distribution also results in an increase in the Tv (and HDT) of the mixtures. This increase in Tv (and HDT) is not achieved simply by moving to a higher molecular weight SAN. The reduction of the content of the lower molecular weight materials, ie the styrene-acrylonitrile oligomers, in the styrene-acrylonitrile copolymer component of the composition of the present invention can be achieved by any suitable form. In a preferred embodiment, the oligomer content of the SAN copolymer component of the present invention is reduced by chemical fractionation. Suitable chemical fractionation techniques are well known in the art. In a preferred chemical fractionation technique, the SAN copolymer is dissolved in a first solvent, such as, for example, methyl ethyl ketone, wherein the high molecular weight SAN copolymer species and the lower molecular weight SAN oligomeric species are soluble and subsequently in a second solvent, such as, for example, sopropanol or methanol, wherein high molecular weight SAN copolymer species which are relatively insoluble, are added to the solution by mixing at a sufficiently low rate to avoid precipitation of the copolymer species of SAN of high molecular weight. Subsequently, the resulting mixture is separated into two layers, i.e., a layer of the first solvent and a layer of the second solvent, and the fractionated high molecular weight SAN copolymer species are isolated from the layer of the first solvent by the addition of more than the second solvent. Although a preferred method for removing the oligomer content is that of chemical fractionation, this should not be considered as limiting the present invention. Other methods can be used to remove the oligomer content and the present invention encompasses said methods. In addition, the oligomer content can be removed at any time. That is, the oligomers can be removed from the SAN component before mixing with the polycarbonate component, or the oligomers can be removed after mixing, or a combination of the removal of oligomers can also be used before mixing them and then mixing them.
Other components In addition, certain additives may be included in the resin composition of the present invention such as antistatic agents, fillers, pigments, colorants, antioxidants, heat stabilizers, ultraviolet light absorbers, lubricants, flame retardants and other commonly used additives. in polycarbonate / ABS / SAN blends. Suitable antistatic agents that can optionally be incorporated into the resin mixture of the present invention include, but are not limited to, the reaction products of the oxide block polymers.
of polyethylene with epichlorohydrin, polyurethanes, polyamides, polyesters or polyetheresteramides. Suitable fillers that may optionally be incorporated into the resin blend of the present invention include, but are not limited to, talc, fiberglass, calcium carbonate, carbon fiber, clay, silica, mica and conductive metals, and the like. The mold release agents can optionally be incorporated into the resin mixture of the present invention. The products of the present invention can be made by combining and mixing the components of the composition of the present invention under conditions suitable for the formation of a mixture of the components, such as, for example, by melt mixing using, for example, a double roller mill, a Banbury mixer, or a twin screw or single screw extruder, and, optionally, subsequently reduce the composition thus formed, in particulate form for example, by granulating or grinding the composition. The mixtures of the present invention can be molded into articles having useful shapes by means of a variety of means such as injection molding, extrusion, rotary molding, blow molding and thermoforming to form articles such as, for example, computer housings and machines for offices, appliances for the home. Several demonstrations of the present invention are included in the examples presented below. However, the examples should be considered as illustrative and not as limiting the scope of the invention, as defined in the appended claims.
EXAMPLES
The following abbreviations are used in the examples: PC-1: Linear polycarbonate resin having an absolute weight average molecular weight of about 29,000 g / moles; PC-2: Linear polycarbonate resin having an absolute weight average molecular weight of about 24.00 g / moles; ABS: An acrylonitrile-butadiene-styrene graft copolymer containing about 50% by weight of butadiene and 50% by weight of styrene-acrylonitrile copolymer (75% by weight of styrene and approximately 25% by weight of acrylonitrile); SAN-1: Copolymer of, 75% by weight of styrene and 25% by weight of acrylonitrile having a relative weight average molecular weight of about 62,600 g / mole; SAN-2: SAN-1 having about 3.5% by weight of the oligomer content removed by chemical fractionation and having a relative weight average molecular weight of about 66,600 g / moles; SAN-3: SAN-1 having about 7.0% by weight of the content of oligomer removed by chemical fractionation and having a relative weight average molecular weight of about 71,500 g / mol; and SAN-4: Copolymer of about 75% by weight of styrene and 25% by weight of acrylonitrile and having a relative weight average molecular weight of about 87,600 g / mole.
EXAMPLES 1 AND 2 AND COMPARATIVE EXAMPLES C1-C2
The mixtures of examples 1-2 of the present invention and the
Comparative examples C1-C2 were each made by combining the components described below in the relative amounts (each expressed in parts by weight) which are set out in Table 1. The mixtures containing the ingredients named in Table 1 are they prepared by mixing the components in a Henshel mixer during
About one minute, and then the mixture was added into the extruder hopper. In a typical small-scale laboratory experiment, a 20 mm Welding Engineers six-barrel extruder was used to combine these mixtures at 320-400 rpm with the melting temperature at approximately
287 ° C. The combined materials were injection molded in a
Engel moulder from 28 tons to approximately 273 ° C. The test specimens had a thickness of 3.2 ± 0.2 mm, unless otherwise specified. The impact with slit Izod was measured in accordance with procedure D256 of the ASTM test. The
data with Izod slotted on a temperature scale. The ductile / brittle temperatures were determined as the temperature at which the impact energy fell below 0.43 km-m / cm. The viscosity of the samples was measured using a Goettfert capillary rheometer. The viscosity was measured at about 287 ° C at frequencies ranging from about 100 to about 6300 Hz. The absolute weight average molecular weights of the polycarbonate resins were determined by gel permeation chromatography relative to the polycarbonate standards of Absolute molecular weight. SAN-1 and SAN-4 are conventional SAN degrees. SAN-2 was prepared by taking approximately 300 grams of a SAN-1 type SAN and dissolving it in approximately 1.5 liters of methyl ethyl ketone and approximately 2.1 liters of isopropanol were added dropwise while the solution was stirred. The addition of the isopropanol was maintained at a sufficiently slow rate to avoid precipitation of the polymer. The mixture was allowed to stand for about 1 hour. The top layer was decanted and concentrated to a drying state to give approximately 10.5 grams of residue. The polymer dissolved in the lower layer was precipitated after a slow addition of methanol in a mixer. The precipitate was filtered and dried in a vacuum oven overnight at about 40 ° C and subsequently at 80 ° C for several days.
SAN-3 prepared for the shot? approximately 250 grams of a SAN-1 type SAN and dissolve it in approximately 1.25 liters of methyl ethyl ketone and approximately 1.3 liters of isopropanol were added dropwise, as with the formation of SAN-2. The same procedure that was used to formulate SAN-3 was used to formulate SAN-2. The viscosity of the mixture, the results of the ductile / brittle transition temperature with slotted Izod, the phase Tv of the polycarbonate, and the HDT are set forth below in Table 1, for each of the compositions.
TABLE 1 C1 C2 PC-1 36.8 36.8 36.8 36.8
PC-2 27.7 27.7 27.7 27.7
SAN-1 22.0 SAN-2 22.0 SAN-3 22.0
SAN4 22.0
ABS 13 13 13 13
Antioxidants and flow improver 0.5 0.5 0.5 0.5
Properties
Ductile / brittle transition temperature with slotted Izod (° C) -10 -38 -25 -35 Viscosity of the mixture (Pa-sec, measured at 100 sec-1) 209 293.1 226.6 257.9
Phase TV Pe (° C) 144.46 143.5 149.1 147.9
HDT (° C) 108 111 111
? DT was not measured for C2
Examples 1 and 2 above and comparative examples C1 and C2
show that by removing at least some of the oligomer's distribution from the
SAN component of a polycarbonate / ABS / SAN mixture, it is possible
obtain a ductile / brittle transition temperature with Izod slotted while
a relatively low mixing viscosity is maintained.
Since the above presentation includes a very particular description, various modifications to the description can be made by those skilled in the art and said modifications should be considered within the scope of
the claims appended hereto.
Claims (11)
1. - A process for making a thermoplastic resin composition comprising reducing the oligomer content of a styrene-acrylonitrile copolymer by chemical fractionation and mixing an aromatic polycarbonate resin, an acrylonitrile-butadiene-styrene graft copolymer and the styrene copolymer acrylonitrile having a reduced oligomer content, wherein said oligomer is a component of the styrene-acrylonitrile copolymer having a molecular weight of 15,000 grams per mole or less.
2. The process according to claim 1, further characterized in that styrene-acrylonitrile copolymer has a weight average molecular weight of about 40,000 grams per mole to about 110,000 grams per mole.
3. The process according to claim 2, further characterized in that the styrene-acrylonitrile copolymer has a weight average molecular weight of about 50,000 grams per mole at about 90,000 grams per mole.
4. The process according to claim 3, further characterized in that the styrene-acrylonitrile copolymer has a weight average molecular weight of about 60,000 grams per mole to about 85,000 grams per mole.
5. The process according to claim 1, further characterized in that the aromatic polycarbonate resin has a weight average molecular weight of about 10,000 grams per mole to about 200,000 grams per mole.
6. The process according to claim 5, further characterized in that the aromatic polycarbonate resin comprises two or more aromatic polycarbonate resins.
7. The process according to claim 5, further characterized in that the aromatic polycarbonate resin comprises an aromatic polycarbonate resin having a weight average molecular weight of about 29,000 grams per mole.
8. The process according to claim 5, further characterized in that the aromatic polycarbonate resin comprises an aromatic polycarbonate resin having a weight average molecular weight of about 24,000 grams per mole.
9. The process according to claim 1, further characterized in that the thermoplastic resin composition comprises, based on 100 parts by weight of the composition, from about 4 parts by weight to about 59 parts by weight of the acrylonitrile copolymer -butadiene-styrene. jHi i ^^^^^ ggg
10. The process according to claim 1, further characterized in that the thermoplastic resin composition comprises, based on 100 parts by weight of the composition, from about 5 parts by weight to about 46 parts by weight of the acrylonitrile-styrene copolymer.
11. The composition according to claim 10, further characterized in that the acrylonitrile-styrene copolymer comprises, based on the total weight of the copolymer, from about 10 weight percent to about 40 weight percent of the acrylonitrile and of about 60 weight percent to about 90 weight percent of the styrene.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/177,947 | 1998-10-23 |
Publications (1)
Publication Number | Publication Date |
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MXPA01004021A true MXPA01004021A (en) | 2001-11-21 |
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