MXPA00002907A - Composition preventing polymerisation of ethylenically unsaturated monomers - Google Patents

Composition preventing polymerisation of ethylenically unsaturated monomers

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Publication number
MXPA00002907A
MXPA00002907A MXPA/A/2000/002907A MXPA00002907A MXPA00002907A MX PA00002907 A MXPA00002907 A MX PA00002907A MX PA00002907 A MXPA00002907 A MX PA00002907A MX PA00002907 A MXPA00002907 A MX PA00002907A
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MX
Mexico
Prior art keywords
composition according
composition
catechol
tert
carbon atoms
Prior art date
Application number
MXPA/A/2000/002907A
Other languages
Spanish (es)
Inventor
Francoise Lartiguepeyrou
Jeanclaude Galliot
Original Assignee
Rhodia Chimie
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rhodia Chimie filed Critical Rhodia Chimie
Publication of MXPA00002907A publication Critical patent/MXPA00002907A/en

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Abstract

The invention concerns a composition for preventing radical polymerisation of ethylenically unsaturated monomers characterised in that it comprises at least a cathechol derivative and at least an aromatic ether.

Description

COMPOSITION THAT PREVENTS THE POLYMERIZATION OF MONOMERS WITH ETHYLENE INSATURATION DESCRIPTION OF THE INVENTION The present invention aims at a liquid composition in a range of temperature ranging from room temperature to -20 ° C, which can be used as an inhibitor of the radical polymerization of ethylenically unsaturated monomers. This relates more particularly to vinyl monomers. The invention also considers the method of preparing the composition. Monomers by ethylenic unsaturation are prone to polymerize spontaneously with the action of heat. However, premature polymerization must be avoided at the time of manufacture, purification and storage of said monomers. In the course of manufacturing or purification, early polymerization is detrimental since it causes a drop in production yields and a clogging of the installations, often making it necessary to temporarily stop production for maintenance reasons. there is an extra cost of production. Due to the exothermicity of the polymerization reaction, explosions and fires are equally to be feared. Now, certain monomers with ethylenic unsaturation are particularly subject to such polymerization reactions. This is mainly the case of the mono- and diolefins and more particularly of the diolefins with conjugated double bonds, for example, isoprene and 1,3-butadiene, as well as the vinyl compounds. In order to prevent the polymerization of the monomers by ethylenic unsaturation, it is known in the art to add one or more polymerization inhibitors or retarders, either preventatively in the course of manufacture, or even directly to said monomers before their utilization. These compounds are generally inhibitors of radical polymerization. It is equally useful in this technical domain to have an urgency inhibitor capable of stopping the polymerization of said monomers in the classical synthesis processes by polymerization, in the case where a technical problem occurs on the installation.
The main inhibitor used is 4-tert-butylcatecal, which is added alone or possibly in a mixture with other inhibitors. For this purpose, mention may be made of U.S. patents US 2 478 710 US 3 405 189 and Japanese patent JP 19 633/64, which describe the stabilization of butadiene, isoprene and 1, 3- pentadiene and cyclopentadiene. Similarly, the French patent FR 2 696 17i, the United States patent US 3 390 198 and the European patent 403 672 illustrate the stabilization of the vinyl monomers. More generally, reference may be made to United States patents US 2 925 449 and US 4 487 981. 4-tert-Butylcatechol is a solid compound at room temperature. Its melting point is 54 ° C. In this way, in order to make easily injected at the level of the boilers, deposits, reactors, storage lines and the refluxes of distillation of industrial facilities, this must be previously solubilized, either in the monomer to be stabilized, or in a given organic solvent. Thus, 4-tert-butylcatechol is marketed by the company RHONE-POULENC, in the form of a composition in water, in methanol, in isobutanol, in toluene and in xylene. These compositions do not give entirely satisfaction since they are not liquid. negative temperatures, that is, lower than 0 ° C. In fact, 4- tert-butylcatechol has a crystallization point higher than 0 ° C in methanol, toluene and xylene. On the other hand, under particular conditions and mainly under vibrational or mechanical constraints, a partial crystallization of 4-tert-butylcatechol from the corresponding compositions in water and isobutanol is observed at a temperature above 0 ° C. In this way, in order to avoid a crystallization of 4-tert-butylcatechol, the commercial solutions described above are preheated between 20 ° C and 60 ° C and maintained at these temperatures in order to be injected over the manufacturing processes of the objective monomers , which implies the use of industrial lines with thermostats. The present invention contemplates providing the compositions based on 4-tert-butylcatechol which can be used as the polymerization inhibitor and which do not have the drawbacks of the compositions of the prior art, ie liquids at temperatures ranging from ambient temperature .up to approximately -20 ° C. At these temperatures in effect, the compositions of the invention remain in the liquid form without it being possible to observe the crystallization or the vitrification of 4-tert-butylcatechol. Precisely, the compositions of the invention that are liquid in the range that goes from room temperature to a temperature of -20 ° C, they compose at least one catechol derivative and at least one aromatic ether. By 'ambient temperature' 'is meant in general, a temperature comprised between a range of temperatures ranging from 15 ° C to 25 ° C. It should be noted that the upper end of the temperature range does not present any critical character. Preferably, the compositions of the invention comprise at least one or more catechol derivatives of the formula (I): R * (I) - in said formula: Ri, R2, R3 and R, identical or different, represent a hydrogen atom, an alkyl group or an alkoxy group, at least one substituent between Ri, R2, R3 and R represents a hydrogen atom , • at most three substituents between Ri, R2, R3. and R4 represent a hydrogen atom. By "alkyl" is meant in accordance with the invention a straight or branched hydrocarbon chain such as, for example, methyl, n-butyl, tert-butyl, n-propyl, isopropyl and octyl. "" By 'alkoxy' is meant according to the invention an alkyl-oxy group wherein the alkyl group is as defined above. Preferably, the alkoxy group is an isopropoxy group. In the present text, the expression 'catechol derivative' encompasses the compounds of the formula (I), with the exception of the catechol in which Ri, R2, R3 < - and R represent all one hydrogen atom. Preferred of catechol derivatives is that composed of compounds of the formula (I) in which Ri, R2, R3 and R are identical or different, chosen from a hydrogen atom, an alkyl group of 1 to 12 carbon atoms, preferably, from 1 to 4 carbon atoms and an alkoxy group of 1 to 12 carbon atoms, preferably 1 to 4 carbon atoms Another group of preferred derivatives of catechol consists of the compounds of the formula (I) in which at least three substituents between Ri, R2, R3 and R represent a hydrogen atom, among which those for which the fourth substituent Ri, R2, R3 or R is chosen from an alkyl group of 1 to 12 carbon atoms , preferably, from 1 to 4 carbon atoms and an alkoxy group of 1 at 12 carbon atoms, preferably 1 to 4 carbon atoms, are still more advantageous. A third group of preferred compounds is that composed of 3-methylcatechol, 4-methylcatechol, 3-isopropylcatechol, 3-butyl-5-methylcatechol, 4-tert-butylacecol, 3,5-di-tert-butylcatechol, 4,6- di-tert-butylcatechol, 3-octyl-5-methylcatechol, 4-isopropoxytechol, 3,6-diisopropylcatechol and their mixtures. It will be noted that all catechol derivatives are marketed or easily prepared by an expert in the field. Among these catechol derivatives, 4-tert-butylcatechol is the preferred compound. Another feature of the composition of the invention is that it comprises, as a solvent, an aromatic ether. In the following discussion of the present invention, the term 'aromatic ether' means an aromatic compound in which a hydrogen atom directly linked to the aromatic nucleus is replaced by an ether group and by 'aromatic compound', the classical notion of aromaticity such as it is defined in the literature, mainly by Jerry MARCH, Advanced Organic Chemistry, 4th edition, John Wiley and Sons, 1992, pp. 40 and subsequent. Several criteria preside over the choice of solvent. The catechol derivative must be soluble in the aromatic ether and must not crystallize at the temperature of use.
The aromatic ether must be liquid in the temperature range of use and have a crystallization temperature below 0 ° C, preferably below -20 ° C. For more precise jnanexa, the aromatic ether suitable for the invention can be represented by the general formula (II): II) in said formula (II), the different symbols represent: R5 represents a linear or branched alkyl group having from 1 to 4 carbon atoms; And it represents a chlorine or fluorine atom. As examples of groups R5, there may be mentioned methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl groups. It is also possible to put into operation a mixture of aromatic ethers.
The aromatic ethers put into operation most preferably in the compositions of the invention are: anisole, phenetol, 2-chloroanisole, 3-chloroanisole, 4-chloroanisole, 2-fluoxoanisole, 4-fluoroanisole. Anisole is the preferred solvent put into operation in the compositions of the invention. This one presents interesting properties. This is a non-toxic, thermally stable product that has a high boiling point (154 ° C) and a high ignition point (51 ° C). The compositions of the invention comprise at least one or a derivative of catechol and an aromatic ether. The proportions by mass of each constituent are easily determined by the person skilled in the art. The composition obtained should ensure a maximum stability of the catechol derivative that should not solidify or crystallize in the temperature range considered.
Preferred compositions of the invention comprise: from 30 to 60% by weight of catechol derivative (s), from 40 to 70% by weight of aromatic ether (s). In order to obtain a liquid composition at a temperature below -10 ° C, it is preferably operated: - from 30 to 50% by weight of catechin derivative (s), from 50 to 70% by weight of ether ( is) aromatic (s). Reference can be made to the examples they need according to the temperature, the shape of the composition obtained. As far as the method of preparing the compositions of the invention is concerned, this is any where the latter leads to a homogeneous composition. The constituents of the claimed composition can be mixed in any order, at room temperature or at a higher temperature, for example between 50 ° C and 60 ° C.
The compositions of the invention are polymerization inhibiting agents. These can therefore be used as stabilizers of the ethylenically unsaturated monomers which are most susceptible to degradation by polymerization, either by direct addition to said pure monomers or by addition to the monomer solutions. However, according to a preferred embodiment, the compositions of the invention are used as polymerization inhibitors in the course of synthesis of said manomeres. These are added to the reaction medium no matter at what stage of the synthesis procedure. According to other aspects, the invention relates to a method for preventing the polymerization of a monomer with ethylenic unsaturation at the time of the synthesis of said monomer comprising the addition to the reaction medium of a composition of the invention in a any stage of said synthesis process. It is not useful to add a large amount of the polymerization inhibitor. The optimum amount that must be added depends on the nature of the monomer by ethylenic unsaturation to be stabilized.
Thus, the ideal amount of the inhibitor should be evaluated on a case-by-case basis. In general, the composition of the invention is added in an amount such that the concentration of the catechol derivative (s) is between 10 and 300 ppm, preferably between 50 and 120 ppm. The compositions of the invention are particularly suitable in the case where the ethylenically unsaturated monomer is chosen from vinyl monomers, cyclopentadiene and dicyclopentadiene. According to the invention, the expression "vinyl monomers" encompasses all compounds that have at least one vinyl group, among which are styrene and its derivatives of the α-methylstyrene type, vinyltoluene and divinylbenzene, acrylic acid and its esters such as acrylate, methyl, ethyl acrylate, butyl acrylate, esters of methacrylic acid such as methyl methacrylate, methyl vinyl ketone, acrylonitrile, isoprene, 2,3-dimethylbuta-l, 3-diene, chloroprene, bromoprene, 1-chlorobutadiene, vinyl chloride and 1,3-pentadiene.
The process of the invention is particularly effective when the monomer with ethylenic unsaturation is 1,3-butadiene or isoprene. It is also useable at the time of the isolation and purification of the hydrocarbon mixtures of 4 carbon atoms resulting from the steam disintegration of the petroleum cuts, and more particularly when they contain at least 43% of 1,3-butadiene. The composition of the invention is advantageously used as an emergency inhibitor during the synthesis of polymers from monomers with ethylenic unsaturation, preferably styrene and its derivatives. The following examples are given by way of illustration and refer to the preferred embodiments of the invention. In the examples, the percentages expressed are percentages by weight.
EXAMPLES 1 TO 8: In these examples, the compositions based on 4-tert-butylcatechol and anisole are prepared by mixing, at room temperature, two constituents, in the proportions indicated in Table I below. Said compositions are studied by differential calorimetric analysis with the aid of the Mettier® DSC 30 apparatus, between -150 ° C and 100 ° C in order to highlight the solid / liquid transitions • The compositions comprising 20%, 40% and 60% % of 4-tert-butylcatechol are studied by DSC. The results show that for 20% 40% and 60% of 4-tert-butylcatechol, the solid / liquid transition is not seen and the glass transition temperature is lower than -80 ° C. All the mixtures are stored at different temperatures, either at room temperature, either in the refrigerator or in the freezer. The results observed in storage are summarized in the following table: Table (I) The results show that the numexous compositions remain liquid over a wide range of temperatures. In this way, it can be considered to use them directly in the industrial units, such as without previous overheating.
EXAMPLES 9 TO 13: In the following examples, the compositions based on 4-tert-butylcatechol and fenetol are prepared by mixing at room temperature of 2 constituents in the proportions indicated in table (II). All the mixtures are stored 8 days at different temperatures and the observed results are summarized in the following table: Table (II In these examples, numerous compositions remain liquid at very low temperature.

Claims (20)

1. Liquid composition in the range from room temperature to a temperature of -20 ° C, comprising at least one catechol derivative and at least one aromatic ether.
2 ^ Composition according to claim 1, characterized in that it comprises at least one or more catechol derivatives of the formula (I): OH \? 7 R / 1 R3 (I) in said formula: Ri, R2, R3 and 4, identical or different, represent a hydrogen atom, an alkyl group or an alkoxy group; at least one substituent between Ri, R2, R3 and R4 represents a hydrogen atom; at most three substituents between Ri, R2, R3 and R4 represent a hydrogen atom.
3. Composition according to claim 2, characterized in that the catechol derivative corresponding to formula (I) in which Ri, R2, R3 and R4, identical or different, are chosen from a hydrogen atom, a gxupo alkyl of 1 to 12 carbon atoms, preferably of 1 to 4 carbon atoms and an alkoxy group of 1 to 12 carbon atoms, preferably of 1 to 4 carbon atoms.
4. Composition of confounding with any of claims 2 and 3, characterized in that the catechol derivative corresponds to the formula (I) in which at least three substituents between Ri, R2, R3 and R4 represent a hydrogen atom.
5. Composition according to any of claims 2 to 4, characterized in that it comprises one or more catechol derivatives chosen from 3-methylcatechol, 4-methylcatechol, 3-isopropylcatechol, 3-butyl-5- methylcatechol, 4-tert-butylcatechol, 3, 5-di-tert-butylcatechol, 4,6-di-tert-butylcatechol, 3-octyl-5-methylcatechol, 4-isopropoxytechol, 3,6- diisopropylcatechol and its mixtures.
6. Composition of confounding with claim 5, characterized in that it comprises 4-tert-butylcatechol.
7. Composition according to any of claims 2 to 6, characterized in that it comprises an aromatic ether of general formula (II): (ID in the formula (II), the different symbols represent: R5 represents a linear or branched alkyl group having from 1 to 4 carbon atoms; And it represents a chlorine or fluorine atom.
8. Composition according to claim 7, characterized in that the aromatic ether xesponde to the genexal formula (II) in which the gxupo R5 represents a methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl group, sec-butyl, tert-butyl.
9. The composition according to any of claims 7 and 8, characterized in that it comprises an aromatic ether selected from: anisole, phenethol, 2-chloroanisole, 3-chloroanisole, 4-chloroanisole, 2-fluoroanisole, 4-fluoroanisole.
10. Composition according to any of claims 7 to 9, characterized in that it comprises anisole and / or phenethol.
11. Composition according to any of claims 1 to 10, characterized in that it comprises: from 30 to 60% by weight of catechol derivative (s); from 40 to 70% by weight of aromatic ether (s).
12. Composition according to claim 11, characterized in that it comprises: from 30 to 50% by weight of catechol derivative (s); 50 to 70% by weight of aromatic ether (s).
13. Composition according to any of claims 1 to 12, characterized in that it is used as an inhibitor of the polymerization of monomers with ethylenic unsaturation.
14. Process for preparing a composition described in any of claims 1 to 13, characterized in that it consists of preparing a homogeneous mixture of at least one or more derivatives of catechol and one or more aromatic ethers.
15. Process for preventing the radical polymerization of a monomer with ethylenic unsaturation, at the time of the synthesis of said monomer, comprising the addition to the reaction medium of a composition according to any of claims 1 to 12, in any one step of said synthesis procedure.
16. Process according to claim 15, characterized in that the amount of additional composition is such that the concentration in derivative (s) of catechol is between 10 and 300 ppm, preferably between 50 and 120 ppm relative to the weight Total monomer.
17. Process according to any of claims 15 and 16, characterized in that the monomer with ethylenic unsaturation is chosen from vinyl monomers such as styrene and its derivatives, preferably a-methylstyrene, vinyltoluene and divinylbenzene; acrylic acid and its esters preferably, methyl acrylate, ethyl acrylate, butyl acrylate; esters of methacrylic acid, preferably methyl methacrylate; methyl vinyl ketone; acrylonitrile; isoprene; 2, 3-dimethylbuta-1, 3-diene; Chloraprene; bromopene; 1-chlorobutadiene; vinyl chloride and 1,3-pentadiene; cyclopentadiene and dicyclopentadiene.
18. Process according to claim 17, characterized in that the monomer with ethylenic unsaturation is 1,3-butadiene and isoprene.
19. Process for preventing premature polymerization at the time of isolation and purification of hydrocarbon mixtures of 4 carbon atoms, originating from the steam disintegration of petroleum cuts containing one or more monomers with ethylenic unsaturation, such as 1, 3-butadiene and isopxene, which comprises the addition of a confounding composition with any of the claims 1 to 12.
20. Use of the liquid composition declines in any of the claims 1 to 12, as an emergency inhibitor during the synthesis of polymers from monomers with ethylenic unsaturation, preferably styrene and its derivatives.
MXPA/A/2000/002907A 1997-09-24 2000-03-24 Composition preventing polymerisation of ethylenically unsaturated monomers MXPA00002907A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR97/11890 1997-09-24

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MXPA00002907A true MXPA00002907A (en) 2001-05-17

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