KR970005306Y1 - Apparatus for emulsion - Google Patents

Apparatus for emulsion Download PDF

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Publication number
KR970005306Y1
KR970005306Y1 KR2019940006109U KR19940006109U KR970005306Y1 KR 970005306 Y1 KR970005306 Y1 KR 970005306Y1 KR 2019940006109 U KR2019940006109 U KR 2019940006109U KR 19940006109 U KR19940006109 U KR 19940006109U KR 970005306 Y1 KR970005306 Y1 KR 970005306Y1
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South Korea
Prior art keywords
combustion oil
combustion
oil
case
shaft
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KR2019940006109U
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Korean (ko)
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KR950026825U (en
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우창억
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우창억
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Priority to KR2019940006109U priority Critical patent/KR970005306Y1/en
Publication of KR950026825U publication Critical patent/KR950026825U/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/81Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow
    • B01F27/812Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow the stirrers co-operating with surrounding stators, or with intermeshing stators, e.g. comprising slits, orifices or screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/86Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis co-operating with deflectors or baffles fixed to the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/32005Type of drive
    • B01F35/3204Motor driven, i.e. by means of an electric or IC motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/41Mounting or supporting stirrer shafts or stirrer units on receptacles
    • B01F35/412Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting both extremities of the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/505Mixing fuel and water or other fluids to obtain liquid fuel emulsions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

내용없음No content

Description

연소유 유화장치Combustion oil emulsifier

제1도는 본 고안의 설치상태도1 is an installation state of the present invention

제2도는 제1도의 A-A선 단면도2 is a cross-sectional view taken along the line A-A of FIG.

제3도는 제1도의 B-B선 단면도3 is a cross-sectional view taken along the line B-B of FIG.

제4도는 본 고안의 절단 임펠러 사시도4 is a perspective view of the cutting impeller of the present invention

제5도는 본 고안의 교반임펠러 사시도5 is a perspective view of the stirring impeller of the present invention

제6도는 제1도의 C부 확대도6 is an enlarged view of part C of FIG.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 미분자화수단 2, 20 : 케이스1: Unmolecule Means 2, 20: Case

3 : 압출판 4 : 압출공3: extruded plate 4: extruded hole

5 : 절단임펠러 6 : 절단날개5: cutting impeller 6: cutting blade

22 : 교반임펠러 23 : 교반날개22: stirring impeller 23: stirring blade

24 : 구멍24: hole

본 고안의 연소유(延燒油) 유화(乳化)장치에 관한것으로서, 특히 연소유의 연소효율을 높이는 유화장치의 미분자화 수단에 압출판과 구동수단에 의해 회전하는 절단임펠러를 설치하고, 균질화(均質化)수단의 축에 교반날개가 형성된 교반임펠러를 설치하여 물과 연소유를 미립자화 시키도록 한 연소유 유화장치에 관한 것이다.The combustion oil emulsifying apparatus of the present invention, in particular, is provided in the atomization means of the emulsifying apparatus which increases the combustion efficiency of the combustion oil, and the cutting impeller rotating by the extrusion plate and the driving means is installed and homogenized. The present invention relates to a combustion oil emulsifying apparatus in which a stirring impeller having a stirring blade is formed on a shaft of a means to make water and combustion oil fine particles.

일반적으로 연소유 유화장치는 동유 및 벙커C유의 연소유에 유황성분이 포함되어 있어 연소시에 발생하는 매연을 방지하고 열량을 높이도록 하기 위하여 물 및 유화제를 첨가하고 혼합장치를 이용하여 교반 및 혼합시킬 수 있도록 한것으로서 이러한 종래의 유화장치는 연소유를 유화시키는 첨가제를 교반하는 교반장치와 압출 혼합시키는 압출장치로서 행함에 따라 연소유와 첨가제의 혼합이 제대로 이루어지지 못하여 연소유의 열량이 저하되고 연소시 매연이 발생하여 공해를 유발시키는 문제가 있었다.In general, the combustion oil emulsifier contains sulfur components in the combustion oil of copper oil and bunker C oil, so that water and emulsifiers are added to prevent smoke from burning and increase the caloric value, and the mixture is stirred and mixed using a mixing device. The conventional emulsifier is an extrusion device for extruding and mixing the additives for emulsifying the combustion oil, and the mixing of the combustion oil and the additive is not performed properly, so that the heat quantity of the combustion oil is lowered and the combustion is performed. There was a problem that caused smoke pollution to cause pollution.

따라서 본 고안의 상기와 같은 종래 문제점을 해결하기 위하여 안출한 것으로서 연소유의 연소효율을 증대시키기 위해 물과 유화제를 미분자화시켜 유화되는 연소유를, 원통형케이스내에 구동수단에 회전되는 축을 가지며, 압출공이 형성된 압출판과 압출판의 후방에 배치되는 다수개의 절단날개가 형성된 절단임펠레가 일조씩 일정간격으로 다수조 배열시켜 미분자화시키는 수단과 연결된 원통형케이스내에 축을 가지며 다수의 구멍이 형성된 교반날개를 가진 교반임펠러를 다수개 설치한 균일화수단에 의해 연소유를 유화시켜 열량을 높이고 연소율을 향상시키며 저장을 오래할 수 있도록 한 것을 목적으로 한다.Therefore, in order to solve the above-mentioned problems of the present invention, a combustion oil that is emulsified by emulsifying water and an emulsifier in order to increase the combustion efficiency of the combustion oil has an axis that is rotated to the driving means in the cylindrical case. Agitated with a stirring blade having a plurality of holes formed therein and a shaft in a cylindrical case connected to a means for atomizing the formed extruded plate and a plurality of cutting wings arranged at the rear of the extruded plate arranged at a predetermined interval by a plurality of sets It aims to emulsify the combustion oil by the homogenizing means provided with a plurality of impellers to increase the calorific value, improve the combustion rate, and make the storage last longer.

이하, 첨부된 도면에 의하여 본 고안을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

모터(9)와 연결된 축(10)을 원통형케이스(2) 내부 중앙에 설치하고, 다수개의 압출공(4)이 형성된 압출판(3)과 압출판(3)의 후방의 축(10)에 키이(14)로 교정 설치되는 다수개의 절단날개(6)가 형성된 절단임펠러(5)가 일조식 일정간격으로 다수로 배열시킨다.The shaft 10 connected to the motor 9 is installed in the center of the cylindrical case 2, and the extrusion plate 3 and the shaft 10 at the rear of the extrusion plate 3 are formed with a plurality of extrusion holes 4. The cutting impeller 5 in which the plurality of cutting blades 6 are formed to be calibrated by the key 14 is arranged in a plurality of sets at regular intervals.

상기 축(10)은 케이스(2) 양측단이 스테이너(13)가 삽착되어 베어링(12)에 회전되도록 설치하고, 일조씩 설치되는 케이스(2) 사이에 압출판(3)과 유체의 기밀성을 좋게 하기 위하여 가스켓(7)을 삽입시켜 플랜지(8)에 볼트(8') 체결하며 케이스(2)의 유입부에는 공급수단(15)을 갖는 오일펌프(16)를 설치하고 배출부에는 배출수단(18)을 갖도록 한 미분자화수단(1)을 갖는다.The shaft 10 is installed so that both ends of the case 2 are rotated in the bearing 12 by inserting the stemner 13, and the airtightness of the extrusion plate 3 and the fluid is provided between the cases 2, which are installed one by one. Inserting a gasket (7) to fasten the bolt (8 ') to the flange (8) in order to improve the installation, the oil pump 16 having a supply means 15 is installed in the inlet of the case (2) and discharged in the discharge It has a micromolecularization means 1 which has a means 18.

상기 미분자화수단(1)의 케이스(2) 배출부와 연결되는 유로는 균질화 수단(19)을 갖는 케이스(20)에 형성시켜 중앙내부를 설치되는 축(25)에 다수개의 구멍(24)이 형성된 교반날개(23)를 가진 교반임펠러(22)를 순차적으로 다수개의 키이(14)를 설치하고 교반임펠러(22)의 교반날개(23) 단부와 대향되는 케이스(20) 내주연에는 다수개의 돌기(21)를 형성한다.A plurality of holes 24 are formed in the shaft 25, which is formed in the case 20 having the homogenizing means 19 and is installed in the center thereof, in the flow path connected to the outlet of the case 2 of the micromolecularization means 1. A plurality of protrusions are sequentially installed on the inner periphery of the case 20 in which a plurality of keys 14 are sequentially installed on the stirring impeller 22 having the stirring wings 23 formed thereon and opposing the ends of the stirring wings 23 of the stirring impeller 22. 21 is formed.

상기 축(25)은 구동수단(9)의 모터(9')축에 설치된 풀리(11)에 벨트(17)를 연결시켜 모터(9')의 회전에 따라 동시에 회전될 수 있게 한다.The shaft 25 connects the belt 17 to the pulley 11 installed on the shaft of the motor 9 'of the driving means 9 so that the shaft 25 can be simultaneously rotated according to the rotation of the motor 9'.

이와 같이 구성된 본 고안의 작용효과는 상세히 설명하면 다음과 같다.The effect of the present invention configured as described above is described in detail as follows.

물(15%)과 연소유(84.75%)와 유화제(0.25%)가 혼합된 연소유를 공급수단(15)의 오일펌프(16)를 통해 미분자화수단(1)의 케이스(2) 유입부를 유입시키면 최초의 압출판(3)의 압출공(4)으로 연소유가 세사상(細絲狀)으로 압출되면서 모터(9')의 축(10)에 설치되어 고속으로 회전하는 절단임펠러(5)의 절단날개(6)에 의해 연소유의 입자를 액적분열(液滴分裂 : 미세한 입자로 분열)시킨다.The inlet of the case 2 of the micromolecularization means 1 is supplied to the combustion oil in which water (15%), combustion oil (84.75%), and an emulsifier (0.25%) are mixed through the oil pump 16 of the supply means 15. When introduced, the cutting impeller 5 is installed in the shaft 10 of the motor 9 'while the combustion oil is extruded into fine sand in the extrusion hole 4 of the first extruded plate 3 to rotate at high speed. The blades of combustion oil are split into droplets by means of the cutting blades 6 of.

이렇게 액적분열시키는 절단임페러(5)의 절단날개(6)는 양날개의 중앙부를 돌출시켜 일정경사면이 주어지므로 압출판(3)의 압출공(4)을 통과한 연소유를 액적분열시키고 경사면에 이해 연소유의 액체를 후방으로 압력이송시킨다.Thus, the cutting blade 6 of the cutting impeller 5 for splitting the droplets protrudes the central portion of both blades to give a predetermined inclined surface, so that the combustion oil passing through the extrusion hole 4 of the extruded plate 3 is split and dropped on the inclined surface. Understand pressure of the fluid in the combustion oil.

이러한 세사상 압출과 액적분열되어 흐르는 미분자화수단(11)에 다수개 설치된 압출판(3)과 절단임펠러(5)에서 순차적으로 액적분열시켜 연소유가 유화될 수 있도록 하였고 본 고안에서는 절단임펠러(5)를 7개로하여 연소유의 유화상태(미분자화)를 최적의 상태로 하도록 한다.In the present invention, the combustion oil is emulsified by droplet splitting sequentially in a plurality of extruded plates 3 and cutting impellers 5 installed in the fine-grained means 11 which flows through the fine-grain extrusion and droplet splitting. 7 is used to optimize the emulsified state of the combustion oil (micronization).

이와 같이 연소유가 최종적으로 미분자화되어 미분자화수단(1)의 배출수단(18)으로 배출되면 균질화 수단(19)의 케이스(20)내부로 공급되어 모터(9') 축(10)의 풀리(11)에 벨트(17)로 연결된 축(25)과 동시에 회전하는 교반임펠러(22)에 의하여 연소유가 혼합 및 교반된다.In this way, when the combustion oil is finally micronized and discharged to the discharge means 18 of the micronization means 1, the combustion oil is supplied into the case 20 of the homogenization means 19 and the pulley of the shaft 10 of the motor 9 ′ ( Combustion oil is mixed and stirred by the stirring impeller 22 which rotates simultaneously with the shaft 25 connected to the belt 17 to 11).

이렇게 교반되는 연소유는 교반임펠러(22)의 교반날개(23)에 다수개의 구멍(24)이 형성되는 교반날개(23)의 경사각도가 5°-10°사이로 형성되어 있어 구멍(24)으로는 연소유가 세사상으로 압출되고 경사면에 의하여는 와류현상으로 혼합 교반되며, 교반날개(23)의 끝단과 대향되는 케이스(20) 내부에는 다수개가 형성된 돌기(21)에 의해 교반날개(23)의 회전시 압출되는 연소유가 교반날개(23)끝단과 돌기(21) 사이의 간격(S)에서 강제로 압축이송되어 다단으로 설치된 교반임펠러(22)를 통과하는 미분자화된 연소유를 교반시켜 물과 연소유와 유화제를 균질화시킨다.The agitated combustion oil is formed at an inclination angle of 5 ° -10 ° between the stirring blades 23 in which the plurality of holes 24 are formed in the stirring blades 23 of the stirring impeller 22, so that the holes 24 Combustion oil is extruded into a fine sand and mixed by stirring in a vortex phenomenon by the inclined surface, the inside of the case 20 facing the end of the stirring blade 23 by a plurality of protrusions 21 are formed of the stirring blade 23 Combustion oil extruded during rotation is forcibly compressed at the interval S between the end of the stirring blade 23 and the protrusion 21 to stir the unmolecularized combustion oil passing through the stirring impeller 22 installed in multiple stages. Homogenize the combustion oil and emulsifier.

이와 같이 연소유를 교반시키는 교반임펠러(22)는 축(25)에 8개를 설치하여 연소유의 유화(균질화)를 최적의 상태로 시킬수 있게 하였다.Thus, the stirring impeller 22 which stirs combustion oil was provided in the shaft 25, and it was able to make emulsification (homogenization) of combustion oil to an optimal state.

이상에서와 같이 압출판은 통과한 연소유가 세사상으로 압출되고 절단임펠러에 의해 액적분열되어 미분자화된 연소유가 교반임펠러를 통과하면서 균질화되어 연소유의 유화상태를 오래 지속시켜 저장기간을 연장시키고, 연소시에는 열량을 증대시키므로 연료소모를 방지하는 동시에, 연소율을 높여 매연 및 유해성분 배출을 억제시켜 공해를 방지할 수 있는 효과가 있다.As described above, the extruded plate is extruded into fine sand, and the atomized combustion oil is homogenized while passing through the stirring impeller, and the fuel oil is homogenized as it passes through the stirring impeller to prolong the storage period by prolonging the emulsified state of the combustion oil, and In the case of increasing the amount of heat while preventing fuel consumption, while increasing the combustion rate, there is an effect that can prevent pollution by suppressing the emission of soot and harmful components.

Claims (3)

연소유의 연소효율을 증대시키기 위하여 물과 연소유를 유화시키는 장치에 있어서, 원통형 케이스(2)내에 구동수단(9)으로 회전되는 축(10)을 가지며, 압출공(4)이 형성된 압출판(3)과 압출판(3)의 후방에 배치되는 다수개의 절단날개(6)가 형성된 절단임펠러(5)가 일조씩 일정간격으로 다수조 배열되어 기름과 물과 혼합물을 미분자화시키는 수단(1)과, 상기 미분자화수단(1)과 연결되는 원통형 케이스(20)내에 축(25)을 가지며, 다수의 구멍(24)이 형성된 교반날개(23)를 가진 교반임펠러(22)를 다수개 설치한 균질화 수단(19)을 갖는 것을 특징으로 하는 연소유 유화장치.In the apparatus for emulsifying water and combustion oil in order to increase the combustion efficiency of the combustion oil, an extruded plate having a shaft (10) rotated by the drive means (9) in the cylindrical case (2), the extrusion hole (4) formed ( 3) and a cutting impeller (5) having a plurality of cutting blades (6) formed at the rear of the extruded plate (3) arranged in a plurality of tanks at regular intervals by a set of means (1) for micronizing oil, water and mixture; And homogenization in which a plurality of stirring impellers 22 having a shaft 25 in the cylindrical case 20 connected to the micronization means 1 and having a stirring blade 23 having a plurality of holes 24 are provided. Combustion oil emulsifier, characterized in that it has a means (19). 제1항에 있어서, 상기 절단임펠러(5)는 미분자화 구동수단(1)의 케이스(2)내에 7개로 설치된 것을 특징으로 하는 연소유 유화장치.The combustion oil emulsifying device according to claim 1, characterized in that seven cutting impellers (5) are installed in the case (2) of the micronization driving means (1). 제1항에 있어서, 상기 교바임펠러(22)는 균질화수단(19)의 케이스(20)내에 8개로 설치된 것을 특징으로 하는 연소유 유화장치.The combustion oil emulsifying apparatus according to claim 1, characterized in that the kyoim impellers (22) are installed in the case (20) of the homogenizing means (19).
KR2019940006109U 1994-03-25 1994-03-25 Apparatus for emulsion KR970005306Y1 (en)

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