KR960011692B1 - Pin trans and the manufacturing method - Google Patents

Pin trans and the manufacturing method Download PDF

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Publication number
KR960011692B1
KR960011692B1 KR1019930027387A KR930027387A KR960011692B1 KR 960011692 B1 KR960011692 B1 KR 960011692B1 KR 1019930027387 A KR1019930027387 A KR 1019930027387A KR 930027387 A KR930027387 A KR 930027387A KR 960011692 B1 KR960011692 B1 KR 960011692B1
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South Korea
Prior art keywords
pin
members
transformer
center
guide member
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KR1019930027387A
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Korean (ko)
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KR950021902A (en
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조왈현
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주식회사 제일엔지니어링
윤청목
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Priority to KR1019930027387A priority Critical patent/KR960011692B1/en
Publication of KR950021902A publication Critical patent/KR950021902A/en
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Publication of KR960011692B1 publication Critical patent/KR960011692B1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)

Abstract

The terminal pin consists of a bump(7) having elliptical shape, pin members(5), and circular bumps(8,9). Terminal pins are arranged and make a roll. The roll consists of terminal pins, a central guide member(2), and side guide members(3,4) at both sides of the terminal pins. The guide members connect the terminal pins.

Description

핀 트랜스 및 그 제조방법Fin Trans and Manufacturing Method

제1도는 본 발명의 핀 트랜스 일부를 나타내는 개략 평면도.1 is a schematic plan view showing a part of the pin transformer of the present invention.

제2도는 제1도의 A-A선 단면도.2 is a cross-sectional view taken along the line A-A of FIG.

제3a도는 제1도의 B부의 확대도.3A is an enlarged view of a portion B of FIG. 1.

제3b도는 제1도의 C부의 확대도.3b is an enlarged view of a portion C of FIG.

제4도는 본 발명의 핀 트랜스를 두루감은 상태를 보인 개략 사시도.4 is a schematic perspective view showing a state in which the pin trans of the present invention is wound.

제5도는 제4도의 종단면도.5 is a longitudinal cross-sectional view of FIG.

제6도는 제4도의 두루감긴 핀 트랜스를 도금액 용기에 침지시킨 상태를 보인 예시도.FIG. 6 is an exemplary view showing a state in which the rolled pin transformer of FIG. 4 is immersed in a plating liquid container.

제7도는 본 발명의 터미날 핀의 제조공정을 보인 블럭도.7 is a block diagram showing the manufacturing process of the terminal pin of the present invention.

제8도는 제7도에 의해 제조된 터미날 핀의 평면도.8 is a plan view of the terminal pin made by FIG.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 핀 트랜스 2 : 중앙가이드부재1: pin transformer 2: center guide member

3, 4 : 양측방 가이드부재 5 : 핀부재3, 4: both side guide member 5: pin member

6 : 구멍 7 : 타원형 돌기6: hole 7: oval protrusion

8, 9 : 원형돌기 10 : 틈8, 9: circular protrusion 10: gap

11 : 롤 12 : 핀 트랜스체11: roll 12: pin trans body

13 : 도금용기 14 : 도금액13 plating container 14 plating solution

15 : 유지부재 16 : 터미날 핀15: holding member 16: terminal pin

본 발명은 핀 트랜스 및 그 제조방법에 관한 것으로, 특히 전기·전자장치의 접속단자로 사용되는 핀 트랜스의 프레스 금형 제작과 동시에 그 가이드부위에 소정간격으로 배열되게 다수의 돌기가 형성한 상기한 핀 트랜스를 두루감았을 경우 상기한 다수의 돌기에 의해 틈이 생기도록 한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pin transformer and a method of manufacturing the same. In particular, the above-described pins are formed with a plurality of protrusions formed at predetermined intervals at the same time as the press mold of the pin transformer used as a connection terminal of an electric / electronic device. When the transformer is rolled around, a gap is created by the above-mentioned multiple projections.

일반적으로 전자부품 예컨대 VCR 헤드용 접속단자로서 와이어를 사용하고 있으나, 이는 모든 조립 작업 등이 수작업으로 이루어질 뿐 아니라 부품 장착에 따른 자동화가 곤란하여 비능률적이었다.In general, wires are used as connection terminals for electronic components such as VCR heads, but this is inefficient because all assembly work is performed by hand and automation due to component mounting is difficult.

따라서, 상기한 부품 장착 및 모든 공정을 자동화 및 효율적으로 이용하기 위하여 기존의 와이어 대신에 터미날 핀을 제작하여 사용하고 있는 실정이다.Accordingly, in order to automate and efficiently use the above-described parts mounting and all processes, terminal pins are manufactured and used instead of the existing wires.

그러나, 이런 터미날 핀을 제작하기 위해서는 우선적으로 제품의 금형 제작전에 제품설계를 하고, 그 설계도에 맞게 프레스 금형을 제작한 후, 황동판재를 소요의 제품형상으로 연달아 타발한 후, 납땜이 용이하도록 표면처리를 하는 과정에서 기존에는 연속된 핀 트랜스부재가 반송기구를 타고 일정속도로 도금액이 담겨있는 용기내를 지나가게 하여 표면처리를 행하거나 또는 핀 트랜스를 소정 길이로 잘라서 낱개로 도금액에 침지시켜 표면처리를 하기 때문에 제조공정이 번잡함은 물론, 도금두께의 편차가 심하여 생산성의 저하 및 공차가 큰 결점이 있었다.However, in order to manufacture such terminal pins, design the product before manufacturing the mold of the product first, manufacture the press mold according to the design drawing, and then continually punch the brass plate material into the required product shape and then surface the surface for easy soldering. In the process of processing, conventionally, the continuous pin trans member passes through the container containing the plating liquid at a constant speed through the conveying mechanism to perform surface treatment, or the pin trans is cut to a predetermined length and immersed in the plating liquid individually. Because of the treatment, the manufacturing process is complicated, and the plating thickness is severely varied, resulting in a decrease in productivity and a large tolerance.

상기한 결점을 해소하기 위하여, 본 발명은 전자부품의 접속단자 제조공정에 있어서의 프레스 금형에 의한 핀 트랜스의 형상 및 도금처리 공정을 개선하여 생산성 향상을 제공하는데 목적이 있다.In order to solve the above-mentioned shortcomings, an object of the present invention is to improve productivity by improving the shape of the pin transformer and the plating treatment process by the press die in the manufacturing process of connecting terminals of electronic components.

상기한 목적을 달성하기 위하여 본 발명은 전자부품 설계에 맞게 프레스 금형에 의해 제작되는 통상의 핀 트랜스에 있어서, 상기한 핀 트랜스(1)의 중앙 가이드부재(2)와, 양측방 가이드부재(3),(4)와의 사이에는 절단이 용이한 다수의 핀부재(5)가 서로 대응하도록 균등하게 배열·형성하되, 상기 중앙 가이드부재(2)에 소정간격이 유지되게 배열·천공된 다수의 구멍(6) 사이에 소정간격이 유지되게 배열·돌설된 다수의 타원형 돌기(7)와, 상기 중앙 가이드부재(2)의 돌기(7)에 대응한 일직선상의 양측방 가이드부재(3),(4)에 소정 간격이 유지되게 배열·돌설된 다수의 원형돌기(8),(9)가 구비된 것을 특징으로 하는 핀 트랜스이다.In order to achieve the above object, the present invention is a conventional pin transformer manufactured by a press die in accordance with the electronic component design, the center guide member 2 and the both side guide member (3) of the pin transformer (1) ), (4) and a plurality of easy to cut pin members 5 are arranged and formed evenly to correspond to each other, but a plurality of holes arranged and drilled so as to maintain a predetermined interval in the central guide member (2) A plurality of elliptical protrusions 7 arranged and protruded so as to maintain a predetermined interval therebetween, and linear guide members 3 and 4 in a straight line corresponding to the protrusions 7 of the central guide member 2; A plurality of circular protrusions 8, 9 arranged and protruded so as to maintain a predetermined distance between the pins are provided.

또한, 전자부품을 설계하고, 그 제품설계에 맞게 황동판재의 소정부위에 다수의 구멍(6) 및 핀부재(5)를 형성함과 동시에 중앙 및 양측방 가이드부재(2),(3),(4)의 일면에 상방으로 다수의 돌기(7),(8),(9)가 돌출설치되게 프레스 금형하고, 상기한 다수의 돌기(7),(8),(9)에 의해 틈(10)이 생기게 두루감긴 핀 트랜스체(12)를 Snpb 도금 처리한 후, 상기한 다수의 핀부재(5)가 한쌍씩 절연·고착되게 합성수지로 소정부위에 유지부재(15)가 형성되게 사출 성형하고, 지그(도시생략)를 이용하여 상기한 중앙 및 양측방 가이드부재(2),(3),(4)를 커팅하여 된 것을 특징으로 하는 핀 트랜스의 제조방법이다.In addition, the electronic parts are designed, and a plurality of holes 6 and pin members 5 are formed in predetermined portions of the brass sheet material according to the product design, and at the same time, the center and both side guide members 2, 3, A plurality of protrusions 7, 8, and 9 are press-molded so that the protrusions 7, 8, and 9 protrude upwardly on one surface of (4), and the gaps are formed by the plurality of protrusions 7, 8, and 9 described above. 10) After the SNPB plating process of the wound pin transformer body 12, the injection molding is performed such that the holding member 15 is formed at a predetermined position with a synthetic resin so that the plurality of pin members 5 are insulated and fixed one by one. And the center and both side guide members 2, 3, and 4 described above are cut using a jig (not shown).

상기한 구성에 의하면 제품의 프레스 금형과 동시에 핀 트랜스의 일측 표면에 다수의 돌기부를 형성시킨 것을 두루감았기 때문에, 그 돌기에 의해 각 면의 틈새가 생기므로서 그 감긴 핀 트랜스체를 도금액에 침지시켜서 한꺼번에 많은 제품을 도금할 수 있으므로 도금두께를 균일화 할 수 있는 동시에 커팅시에 발생하는 휨제거 및 제조공정의 간소화로 생산성을 향상시킬 수 있는 것이다.According to the above structure, since a number of protrusions were formed on one surface of the pin transformer at the same time as the press mold of the product, a gap between each surface was formed by the protrusion, so that the wound pin trans body was immersed in the plating solution. Since many products can be plated at the same time, the thickness of the coating can be uniformized, and productivity can be improved by removing warpage and simplifying the manufacturing process.

[실시예]EXAMPLE

이하, 본 발명의 실시예를 첨부 도면에 의하여 상세히 설명한다. (1)은 황동판재를 제품설계도에 맞게 프레스 금형에 의해서 중앙가이드부재(2)에 소정 간격으로 균등하게 천공된 다수의 구멍(6)이 일렬로 배열되고, 그 배열된 각 구멍(6) 사이에는 일측 상방을 향해 타원형으로 돌설된 다수의 돌기(7)가 일렬로 배치되어 있다.Hereinafter, embodiments of the present invention will be described in detail by the accompanying drawings. (1) shows a plurality of holes (6) evenly drilled in the center guide member (2) at predetermined intervals by a press mold in accordance with the product design, arranged in a row, between each of the arranged holes (6) There are a plurality of projections 7 protruding in an elliptical shape toward one side upward in a row.

또, 그 양측방 가이드부재(3),(4)에는 상기한 중앙 가이드부재(2)의 돌기(7)와 대응하게 일직선상에 일측 상방을 향해 작은 원형으로 돌설된 다수의 각 돌기(8),(9)가 일렬로 배치되어 있다.In addition, the lateral guide members 3 and 4 each of the plurality of protrusions 8 which protrude in a small circle toward one side upward in a straight line corresponding to the protrusions 7 of the center guide member 2 described above. And (9) are arranged in a line.

또한, 상기한 중앙 가이드부재(2)와 양측방 가이드부재(3),(4)의 사이에는 절단이 용이하도록 다수의 핀부재(5)가 대응하게 배열·형성되어 있다.In addition, a plurality of pin members 5 are arranged and formed correspondingly between the center guide member 2 and the both side guide members 3 and 4 so as to be easily cut.

상술한 본 발명의 핀 트랜스(1)를 도면에서는 일부만을 절단하여 개략적으로 나타냈으나, 상기한 바와같이 프레스 금형된 핀 트랜스(1)는 롤(11)에 의해 두루감은 핀 트랜스체(12)의 상태가 된다.Although the pin transformer 1 of the present invention described above is schematically illustrated by cutting only a part of the pin transformer 1 as described above, the pin transformer 1 press-molded as described above is rolled by the roll 11. It becomes the state of.

따라서, 두루감은 핀 트랜스체(12)는 각 면에 돌설된 다수의 (7),(8),(9)에 의해서 맞닿는 면 간에는 틈(10)이 생기게 된다.Accordingly, the rolled fin trans body 12 is provided with a gap 10 between the surfaces abutted by a plurality of (7), (8), and (9) protruding on each surface.

이와같이 말린 핀 트랜스체(12)를 Snpb 도금액(14)이 들어 있는 용기(13)에 침지시켜서 표면처리를 할 경우, 그 도금액이 상기한 핀 트랜스(1) 면간의 틈(10) 사이에 도금액(14)이 균일하게 침투된다.When surface treatment is performed by immersing the dried pin trans body 12 in the container 13 containing the Snpb plating liquid 14, the plating liquid is formed between the gaps 10 between the surfaces of the pin trans 1. 14) is uniformly penetrated.

상기한 도금에 의해 표면처리가 종료된 핀 트랜스체(12)를 펼쳐서 상기한 다수의 핀부재(5)가 한쌍을 이루도록 합성수지로 유지부재(15)가 형성되게 사출 성형하면서 상기한 한쌍의 핀부재(5)를 절연·고착시키고, 지그(도시생략)를 이용하여 상기한 중앙 및 양측방 가이드부재(2),(3),(4)를 커팅해내서 터미날 핀(16)을 제조한다.The pair of pin members while the injection molding to form the holding member 15 made of synthetic resin so that the plurality of the pin member 5 is formed by unfolding the fin trans body 12 whose surface treatment is completed by the plating. (5) is insulated and fixed, and the terminal pin 16 is manufactured by cutting the center and both side guide members 2, 3, and 4 described above using a jig (not shown).

그러므로 종래와 같이 핀 트랜스(1)를 도금처리하기 위해 상기한 연속된 핀 트랜스(1)를 소정길이로 절단하여 낱개로 또는 길게 펼쳐서 특수제작된 반송기구(도시생략)를 타고 일정속도로 도금액이 담겨있는 용기(13)내를 지나가게 하여 표면처리를 하지 않고, 상기한 바와같이 두루감긴 핀 트랜스체(12)를 한꺼번에 도금액(14)속에 담가서 일정시간 동안 표면처리하기 때문에, 그 표면처리된 도금두께가 균일해질 뿐만 아니라 핀 트랜스(1) 자체의 커팅이 불필요하여 휨이 방지됨은 물론 제조공정의 간소화로 작업능률이 향상된다.Therefore, in order to plate the pin transformer 1 as in the prior art, the above-described continuous pin transformer 1 is cut to a predetermined length and then individually or extended to take a specially manufactured conveying mechanism (not shown), and the plating solution is formed at a constant speed. The surface-treated plating is carried out by passing the inside of the container 13 so that it does not undergo surface treatment, and soaks the pin-trans body 12 wound as described above in the plating liquid 14 at once and surface-treats for a predetermined time. Not only is the thickness uniform, but also the cutting of the pin transformer 1 itself is not necessary, which prevents warpage and improves work efficiency by simplifying the manufacturing process.

이상 설명한 바와같이 본 발명에 의하면 전자부품등의 접속단자로 사용하기 위해 제작되는 핀 트랜스체의 금형과 동시에 길게 배열된 상기 핀 트랜스의 가이드부위에 소정간격으로 다수의 돌기를 형성하여 두루 겹치게 감은 핀 트랜스체의 각 면이 상기한 다수의 돌기부에 의하여 각 면마다 틈이 생기고, 그 틈새로 도금액이 균일하게 침투되도록 형성하였기 때문에 한꺼번에 많은 제품을 동시에 도금할 수가 있어 도금두께의 편차를 없게 함은 물론 제조공정의 간소화로 생산성을 향상시켜서 부품 장착시의 자동화를 도모할 수 있는 것이다.As described above, according to the present invention, a plurality of protrusions are formed at predetermined intervals on the guide portions of the pin transformer, which are arranged long at the same time as the mold of the pin trans body manufactured for use as a connection terminal for electronic parts, and the like, and are wound around the pins. Since each side of the trans body is formed to have a gap in each side by the above-mentioned multiple projections, and the plating solution is uniformly penetrated by the gap, many products can be plated at the same time, so that there is no variation in plating thickness. By simplifying the manufacturing process, productivity can be improved, and automation at the time of component mounting can be achieved.

Claims (2)

전자부품 설계에 맞게 프레스 금형에 의해 제작되는 통상의 핀 트랜스에 있어서, 상기한 핀 트랜스의 중앙 가이드부재(2)와 양측방 가이드부재(3),(4)와의 사이에는 절단이 용이한 다수의 핀부재(5)가 서로 대응하도록 균등하게 배열·형성하되, 상기 중앙 가이드부재(2)에 소정간격이 유지되게 배열·천공된 다수의 구멍(6) 사이에 소정간격이 유지되게 배열·돌설된 다수의 타원형 돌기(7)와, 상기 중앙 가이드부재(2)의 돌기(7)에 대응한 일직선상의 양측방 가이드부재(3),(4)에 소정간격이 유지되게 배열·돌설된 다수의 원형돌기(8),(9)가 구비된 것을 특징으로 하는 핀 트랜스.In the conventional pin transformer manufactured by the press mold according to the electronic component design, a plurality of easy cutting is possible between the center guide member 2 and the lateral guide members 3 and 4 of the pin transformer. The pin members 5 are arranged and formed evenly so as to correspond to each other, but arranged and protruded so as to maintain a predetermined distance between the plurality of holes 6 arranged and perforated so that the predetermined distance is maintained in the central guide member 2. Multiple elliptical protrusions 7 and a plurality of circularly arranged and protruded to maintain a predetermined distance to the linear guides (3), (4) in a straight line corresponding to the protrusion (7) of the center guide member (2) Pin transformer, characterized in that provided with projections (8), (9). 전자부품을 설계하고, 그 제품설계에 맞게 황동판재의 소정부위에 다수의 구멍(6) 및 핀부재(5)를 형성함과 동시에 중앙 및 양측방 가이드부재(2),(3),(4)의 일면에 상방으로 다수의 돌기(7),(8),(9)가 돌출 설치되게 프레스 금형하고, 상기한 다수의 돌기(7),(8),(9)에 의해 틈(10)이 생기게 두루감긴 핀 트랜스체(12)를 Snpb 도금처리한 후, 상기한 다수의 핀부재(5)가 한쌍씩 절연·고착되게 합성수지로 소정부위에 유지부재(15)가 형성되게 사출 성형하고, 지그(도시생략)를 이용하여 상기한 중앙 및 양측방 가이드부재(2),(3),(4)를 커팅하여 된 것을 특징으로 하는 핀 트랜스의 제조방법.Design the electronic parts, and form a plurality of holes 6 and pin members 5 in predetermined portions of the brass sheet according to the product design, and at the same time the center and both side guide members 2, 3, 4 Press mold so that a plurality of projections (7), (8), (9) protrudes on one surface of the upper surface, and the gap (10) by the plurality of projections (7), (8), (9) described above. After the SNPB plating process of the wound pin transformer body 12, the injection molding is performed such that the holding member 15 is formed at a predetermined position with a synthetic resin so that the plurality of pin members 5 are insulated and fixed one by one. A method of manufacturing a pin transformer, characterized in that the above-described center and both side guide members (2), (3) and (4) are cut using a jig (not shown).
KR1019930027387A 1993-12-13 1993-12-13 Pin trans and the manufacturing method KR960011692B1 (en)

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