KR960008523Y1 - V. groove machining apparatus for plate bending - Google Patents
V. groove machining apparatus for plate bending Download PDFInfo
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- KR960008523Y1 KR960008523Y1 KR2019940013511U KR19940013511U KR960008523Y1 KR 960008523 Y1 KR960008523 Y1 KR 960008523Y1 KR 2019940013511 U KR2019940013511 U KR 2019940013511U KR 19940013511 U KR19940013511 U KR 19940013511U KR 960008523 Y1 KR960008523 Y1 KR 960008523Y1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D1/00—Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only
- B23D1/08—Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only by movement of the tool
- B23D1/10—Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only by movement of the tool with means for adjusting the tool-guide vertically
- B23D1/12—Planing or slotting machines cutting by relative movement of the tool and workpiece in a horizontal straight line only by movement of the tool with means for adjusting the tool-guide vertically with the tool supported only on one side of the bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D7/00—Planing or slotting machines characterised only by constructional features of particular parts
- B23D7/06—Planing or slotting machines characterised only by constructional features of particular parts of tool-carrying arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D7/00—Planing or slotting machines characterised only by constructional features of particular parts
- B23D7/08—Planing or slotting machines characterised only by constructional features of particular parts of work-tables
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Abstract
내용 없음.No content.
Description
제1도는 종래 금속판 절곡용 V홈가공기 구성도.1 is a configuration of a conventional V groove machine for bending a metal plate.
제2도는 종래 금속판 절곡용 V홈가공기의 클램퍼 구성도.2 is a diagram illustrating a clamper of a conventional V-grooving machine for bending a metal plate.
제3도는 본 고안의 전체구성도.3 is an overall configuration of the present invention.
제4도는 본 고안의 측면클램퍼와 이송대의 이송수단 구성도.Figure 4 is a configuration of the conveying means of the side clamper and the carriage of the present invention.
제5도는 본 고안의 이송수단의 구성을 나타낸 확대도.Figure 5 is an enlarged view showing the configuration of the transfer means of the present invention.
제6도는 본 고안의 선단클램퍼 구성을 나타낸 평면도.Figure 6 is a plan view showing the front clamper configuration of the present invention.
제7도는 본 고안의 선단클램퍼 구성 및 작동상태 예시도로서, (a)는 클램핑 상태도, (b)는 언클램핑 상태도.7 is a diagram illustrating the configuration and operating state of the tip clamper of the present invention, (a) is a clamping state, (b) is an unclamping state.
제8도는 본 고안의 선단클램퍼 구성을 나타낸 정면도.8 is a front view showing the front clamper configuration of the present invention.
제9도는 본 고안의 공구대 이송장치 구성도.9 is a configuration of the tool bar feeder of the present invention.
제10도는 본 고안의 공구대 구성을 나타낸 정면도.10 is a front view showing the configuration of the tool post of the present invention.
제11도는 본 고안의 공구대 구성 및 동작상태도.11 is a configuration and operation state of the tool post of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 몸체 11 : 베드10 body 11: bed
12 : 지지턱 15 : 래크12: support jaw 15: rack
20 : 측면클램퍼 25 : 실린더20: side clamper 25: cylinder
30 : 선단클램퍼 32 : 클램프암30: end clamper 32: clamp arm
33 : 실린더 34 : 쐐기33: cylinder 34: wedge
36 : LM가이드 40 : 공구대36: LM Guide 40: Tool Stand
41 : 모터 42 : 볼스크류41: motor 42: ball screw
43 : 다이알게이지 44 : 공구홀다43: dial gauge 44: tool holder
46 : 실린더 49 : 핸들46: cylinder 49: handle
50 : 이송대 51 : 모터50: feed tray 51: motor
52 : 전동샤프트 55 : 피니언52: electric shaft 55: pinion
60 : 공구 65 : 고정블록60 tool 65 fixed block
100 : 가공물100: workpiece
본 고안은 두꺼운 철판이나 강판등 소재를 원하는 각으로 직각 절곡시 졸곡이 용이하게 이루어지도록 절곡부위에 V홈을 가공하는 금속판 절곡용 V홈가공기에 관한 것이다.The present invention relates to a V-groove machine for bending a metal plate for processing a V-groove at a bending part so that the material is easily bent when bending at right angles to a material such as a thick steel sheet or steel sheet.
두께가 두꺼운 철판이나 강판등을 소재를 절곡함에 있어서는 그대로 절곡시 두께에 따른 소재의 연신률과 변위량 때문에 절곡부위 외주면에 크랙이 발생하는 것은 물론 소재의 탄성력으로 인하여 직각으로 절곡되지 않는등 많은 문제점이 발생함으로써 반드시 절곡부위에 V홈을 가공하여 절곡작업을 하여야만 한다.When bending thick steel plates or steel sheets, they cause cracks on the outer circumferential surface of the bent portion due to the elongation and displacement of the material depending on the thickness of the steel sheet, as well as not bending at right angles due to the elastic force of the material. By doing this, you must machine the V-groove on the bent part and perform the bending work.
상기한 이유로 인하여 금속판등의 소재를 절곡할 때 절곡부위에 V홈을 가공하는 기계들이 다양하게 개발되어 사용되고 있으나 지금까지 개발된 V홈 가공기는 첨부도면 제1도에 도시한 바와 같이 몸체(1) 상면에 베드(2)를 성하고 상기 베드(2)에 절삭공구(3a)를 셋팅한 공구대(3)가 좌우 y방향으로 이동가능하도록 유설된 이송대(4)를 체인(4a)에 의하여 x축방향(가공방향)으로 이동되도록 설치하여서 상기 이송대(4)가 이동하면서 공구대(3)에 셋팅된 절삭공구(3a)가 베드(2) 상면에 셋팅된 가공물에 V홈을 가공하도록 하였는바, 상기한 구성에서는 이송대(4)에 설치된 공구대(3)의 좌우 y축방향 이송과 상하 z축방향 이송을 핸들(4b)로서 동작시키는 수동식이기 때문에 정확한 위치 선정이 어려웠을 뿐만 아니라, 가공물을 베드(2)에 고정시키는 클램퍼(5)가 첨부도면 제2도와 같이, 스프링(6)에 탄지된 압압판(7)이 실린더(8)의 압압력을 직접 전달받아 가공물을 압압하도록 구성한후, 상기 실린더(8)에 공급되는 유공압을 수동밸브의 조작으로 작용되도록 함으로써 작업성이 떨어지고 클램핑 동작중 유공압라인에 이상이 생기면 클램핑력이 해제되어 작업불량을 발생시킬 뿐만 아니라, 상기 공구대의 이송동작등에 필요한 전선 배선이 외부로 노출되어 외관미가 떨어졌으며, 공구대(3)에 셋팅된 절삭공구(3a)가 가공물에 V홈가공후 피드백(원위치)할 때 가공면에 마찰되면서 동작되므로써 가공부위에 홈집을 내거나 절삭공구(3a)의 모율이 높은등 실사용에 있어서 많은 문제점이 있었다.Due to the above reasons, when bending a material such as a metal plate, a variety of machines for processing the V-grooves on the bent portion have been developed and used, but the V-groove machine developed so far is shown in FIG. The chain 4a is formed by the chain 4a so that the tool post 3 having the bed 2 formed on the upper surface and the cutting tool 3a set on the bed 2 is movable in the left and right y directions. It is installed so as to move in the x-axis direction (processing direction) so that the cutting tool 3a set on the tool stand 3 can process the V groove on the workpiece set on the upper surface of the bed 2 while the feed stand 4 moves. In the above-described configuration, not only accurate positioning was difficult because it was a manual type that operated the left and right y-axis feed and the up-and-down z-axis feed of the tool post 3 installed on the feed table 4 as the handle 4b. , With clamper 5 for fixing the workpiece to the bed 2 As shown in FIG. 2, the press plate 7 supported by the spring 6 is configured to press the workpiece by directly receiving the press pressure of the cylinder 8, and then operate the manual air valve to supply the oil pressure supplied to the cylinder 8. When the workability decreases and the abnormality occurs in the hydraulic pneumatic line during the clamping operation, the clamping force is released and not only the work defect is generated, but also the wire wiring necessary for the conveying operation of the tool bar is exposed to the outside, resulting in poor appearance. Since the cutting tool 3a set on the base 3 is operated by friction on the machining surface when it feeds back to the workpiece after the V groove is machined, the groove is cut in the machining part or the ratio of the cutting tool 3a is high. There were many problems with.
본 고안은 상기한 종래의 제결함을 감안하여 공구대의 x축방향 이송이 래크와 피니언에 의하여 이루어지도록 함과 동시에 y축방향의 이송동작 또한 모터로 구동되는 리드스크류에 볼베어링으로 결합하여 정확한 동작이 이루어지도록 하고 공구대와 함께 y축방향으로 이동하는 클램퍼가 가공물의 단부를 클램핑함으로써 가공동작시 가공물의 유동이 없으며, 이송대의 피드백 동작시 공구의 마찰이 없도록 함으로써 공구의 마모를 방지하는등 작업이 편리하여 작업능률 및 정밀도를 향상시키고 기계의 사용 수명을 연장하도록 함에 그 목적이 있다.The present invention, in consideration of the above-mentioned conventional defects, so that the x-axis feed of the tool bar is made by the rack and pinion, and the feed motion in the y-axis direction is also coupled to the lead screw driven by the motor with a ball bearing for accurate operation. The clamper, which moves in the y-axis direction together with the tool post, clamps the end of the workpiece so that there is no flow of the workpiece during the machining operation, and there is no friction of the tool during the feedback movement of the feeder. Its purpose is to improve work efficiency and precision and to extend the service life of the machine.
상기한 목적을 달성하기 위한 본 고안은 첨부도면 제3도에 도시한 바와 같이 본체(10) 상부에 착설되고 일측에 지지턱(12)을 형성하여 다수의 측면클램퍼(20)를 구성하며, 전방 단부에 LM가이드(36)를 따라 좌, 우 y축방향 이동하면서 가공물의 가공부위선단을 클램핑하는 선단클램퍼(30)를 구성한 베드(11)와, 상기 베드(11)상부에 설치되어 가공방향 이송수단에 의하여 가공방향인 x축방향으로 이송되며, 좌우 y방향으로 이동되는 공구대(40)를 장착한 공지의 이송대(50)로 구성하되, 상기 측면 클램퍼(20)는 제4도에 도시한 바와 같이 베드(11)의 지지턱(12)하단부에 착설된 유공압실린더(25)의 피스톤로드(26)선단이 측면클램퍼(20)의 후단을 밀면 선단의 절곡부(20a)가 가공물(100)을 클램핑하도록 구성하며, 상기 가공방향 이송수단 또한 제4도 및 제5도에 도시한 바와 같이 베드(11) 양측 하부에 래크기어(15)를 결합하여 구성하고 이송대(50)중앙에 설치한 단일모터(51)의 구동력을 전동샤프트(52)와, 타이밍벨트(53), 전동기어(54) 등으로 전달받아 회동하는 한쌍의 피니언(55)이 상기 베드(11)의 양측 하부에 구성된 래크기어(15)에 치합되어 이송대(50)가 이동하도록 구성하였다.The present invention for achieving the above object is installed in the upper body 10, as shown in Figure 3 of the accompanying drawings forming a support jaw 12 on one side to form a plurality of side clampers 20, the front A bed 11 constituting a front clamper 30 for clamping the front end of the workpiece while moving left and right in the y-axis direction along the LM guide 36 at the end thereof, and is provided on the bed 11 and conveyed in the processing direction. It consists of a known conveyance table 50 equipped with a tool post 40 which is conveyed in the x-axis direction of the machining direction by the means and moved in the left and right y-direction, wherein the side clamper 20 is shown in FIG. As described above, when the end of the piston rod 26 of the hydraulic pneumatic cylinder 25 mounted on the lower end of the support jaw 12 of the bed 11 pushes the rear end of the side clamper 20, the bent portion 20a of the front end is processed. ) And the processing direction feed means are also shown in FIGS. 4 and 5 Drive shaft 52, timing belt 53, and drive force of the single motor 51 installed in the center of the transfer table 50 by combining the rack gear 15 at the lower sides of the bed 11 are installed. A pair of pinions 55 which are rotated by the gear 54 and the like are engaged with the rack gears 15 formed on both lower sides of the bed 11 so that the transfer table 50 moves.
그리고 상기 선단클램퍼(30)는, 첨부도면 제6도 내지 제8도에 도시된 바와 같이 일정한 간격으로 힌지(31)로 결합된 한쌍의 클램프암(32)이 몸체(10)상면에 결합되어서 LM가이드(36)를 따라 좌, 우 y축방향으로 이동가능하게 설치하고, 실린더(33)에 의하여 전후진되는 쐐기(34)가 상기 클램프암(32)의 후단을 상승시키면 선단이 가공물(100)을 클램핑한다.In addition, the front clamper 30, as shown in Figure 6 to 8 of the accompanying drawings, a pair of clamp arms 32 coupled to the hinge 31 at regular intervals is coupled to the upper surface of the body 10 LM When the wedge 34, which is moved forward and backward along the guide 36 and moved forward and backward by the cylinder 33, raises the rear end of the clamp arm 32, the front end is the workpiece 100. Clamp
또한 상기 공구대(40)는 첨부도면 제9도에 도시한 바와 같이 이송대(50)에 설치되어서 모터(41)의 구동으로 회동하는 볼스크류(42)에 나합되어 좌, 우 이동하고 셋팅된 절삭공구(60)의 상하이동 변위량이 첨부도면 제10도에서와 같이 다이알 게이지(43)로 표시되도록 구성함과 동시에 공구홀다(44)가 힌지(45)로 결합되어서 제11도에 도시된 실린더(46)의 동작으로 일정각도 회동되어 하단에 셋팅된 절삭공구(60)가 가공물의 가공면에 단락되도록 구성하되, 상기 공구홀다(44)는 고정요홈(44a) 내부에 경사면(65a)을 형성한 고정블록(65)을 고정볼트(66)로 결합하고, 절삭공구(60)의 자루에 형성된 경사면(60a)에 상기 고정블록(65)의 경사면(65a)이 결합되어 절삭공구(60)를 셋팅하도록 구성한다.In addition, the tool post 40 is installed in the feed table 50, as shown in Figure 9 attached to the ball screw 42 is rotated by the drive of the motor 41, the left and right move and set As shown in FIG. 10, the displacement amount of the cutting tool 60 is configured to be represented by the dial gauge 43, and at the same time, the tool holder 44 is coupled to the hinge 45 so that the cylinder shown in FIG. The cutting tool 60 set at a lower end by being rotated at an angle by the operation of 46 is configured to short-circuit the processing surface of the workpiece, and the tool holder 44 forms an inclined surface 65a in the fixing recess 44a. The fixing block 65 is coupled to the fixing bolt 66, and the inclined surface 65a of the fixing block 65 is coupled to the inclined surface 60a formed on the bag of the cutting tool 60, thereby cutting the cutting tool 60. Configure to set.
상기한 구성을 한 본 고안의 작용효과를 설명하면 다음과 같다.Referring to the operation and effect of the present invention having the above configuration is as follows.
먼저 철판이나 강판등 절곡가공하고자 하는 소재를 본 고안의 베드(11)에 안착시키되, 그 가공방향의 일측면이 지지턱(12)에 밀착되도록 한다.First, the material to be bent, such as iron plate or steel sheet is seated on the bed 11 of the present invention, one side of the processing direction to be in close contact with the support jaw (12).
상기와 같이 가공방향 일측면이 지지턱(12)에 밀착되게 베드(11)에 안치된 가공물(100)을 실린더(25)의 동작으로 피스톤로드(26)선단에 후단이 밀려서 동작하는 측면클램퍼(20) 선단이 클램핑 고정한다.As described above, the side clamper which is operated by pushing the workpiece 100 placed in the bed 11 so that one side of the machining direction is in close contact with the support jaw 12 at the end of the piston rod 26 by the operation of the cylinder 25 ( 20) The tip is clamped in place.
이와 같이 가공물(100)의 고정이 완료되면 서보모터(41)가 구동되어서 공구대(40)가 V홈 가공위치로 이송하게 되는데, 이때 LM가이드(36)를 따라 좌우 y축방향으로 이동되도록 구성한 한쌍의 선단클램퍼(30)는 그사이에 공구대(40)가 삽입결합되어서 함께 이동하며, 공구대(40)의 공구홀다(44)는 실린더(46)의 동작으로 피스톤(47)이 전진하여 힌지(45)를 중심으로 회동되어서 하단에 셋팅된 절삭공구(60)가 가공물(100) 표면으로부터 떨어진 상태를 유지한다.In this way, when the fixing of the workpiece 100 is completed, the servo motor 41 is driven to transfer the tool post 40 to the V groove machining position. In this case, the servo motor 41 is moved to the left and right y-axis directions along the LM guide 36. The pair of tip clampers 30 move together with the tool post 40 inserted therebetween, and the tool holder 44 of the tool post 40 hinges by moving the piston 47 by the operation of the cylinder 46. The cutting tool 60, which is rotated about the 45, is set at the lower end to maintain the state away from the workpiece 100 surface.
상기한 동작으로 공구대(40)가 가공물(100)의 V홈 가공위치에 도달하면 실린더(33)의 동작으로 쐐기(34)가 전진하여 클램프암(32)후단에 결합되면서 선단클램퍼(30)가 가공물(100)의 V홈 가공위치 선단양측을 클램핑함과 동시에 실린더(46)의 동작으로 피스톤로드(47)가 후진하면 공구홀다(44)가 스프링(48)에 의하여 희동하면서 공구홀다(44)의 하단에 셋팅된 절삭공구(60)는 가공물(100) 상면에 밀착되어 V홈을 가공할 준비가 완료된다.When the tool post 40 reaches the V groove machining position of the workpiece 100 in the above-described operation, the wedge 34 is advanced by the operation of the cylinder 33 and coupled to the rear end of the clamp arm 32, thereby leading to the front clamper 30. When the piston rod 47 is retracted by the operation of the cylinder 46 while simultaneously clamping both ends of the V groove machining position of the workpiece 100, the tool holder 44 is moved by the spring 48 to hold the tool holder 44. Cutting tool 60 is set at the bottom of the) is in close contact with the upper surface of the workpiece 100 is ready to process the V groove.
이때 핸들(49)을 회동하여 절삭공구(60)의 높이를 설정함으로써 가공하고자 하는 V홈의 깊이를 결정하게 되는데 절삭공구(60)의 상하 변위량이 다이알게이지(43)에 표시되게 된다.At this time, by rotating the handle 49 to set the height of the cutting tool 60 to determine the depth of the V groove to be processed, the vertical displacement of the cutting tool 60 is displayed on the dial gauge 43.
상기한 방법으로 가공깊이 조정이 끝나면 V홈가공 준비가 완료된다.When the depth of machining is adjusted in the above manner, the V groove is ready for machining.
상기한 상태에서 모터(51)가 구동하면 전동샤프트(52)가 회동되어서 상기 전동샤프트(52)에 의하여 동력을 전달받은 이송대(50) 좌우 양측의 피니언(55)이 베드(11) 양측하단에 형성된 래크기어(15)에 치합되어 구동하면서 이송대(50)가 X축방향으로 이동하게 되고, 상기 이송대(50)에 설치된 공구대(40)의 절삭공구(60)가 가공물(100)표면에 V홈을 가공하게 된다.When the motor 51 is driven in the above state, the electric shaft 52 is rotated so that the pinions 55 on both the left and right sides of the conveyer 50, which are powered by the electric shaft 52, are both lower ends of the bed 11. The feed table 50 moves in the X-axis direction while being driven by being engaged with the rack gear 15 formed in the cutting gear 60, and the cutting tool 60 of the tool post 40 installed on the feed table 50 is the workpiece 100. The V groove is machined on the surface.
상기한 상태로 가공이 끝나면 실린더(46)의 동작으로 절삭공구(60)가 가공물(100)의 가공면으로부터 떨어진 후 모터(51)의 역회전으로 이송대(50)가 원위치하게 되고, 이송대(50)가 원위치하여 공구대(40)가 선단클램퍼(30)의 클램퍼암(32) 사이에 삽입되면 이를 감지한 실린더(33)의 동작으로 쐐기(34)가 후진하여 클램프암(32)이 동작되어 언클램핑 상태가 된후 모터(41)가 구동하여 공구대(40)가 y축으로 이동하여서 다음 가공위치에 셋팅된후 V홈을 가공하게 된다.After the machining is completed in the above state, the cutting tool 60 is moved away from the machining surface of the workpiece 100 by the operation of the cylinder 46, and then the feed table 50 is returned to its original position by the reverse rotation of the motor 51. When the tool post 40 is inserted between the clamper arms 32 of the tip clamper 30 when the tool post 40 is in the original position, the wedge 34 moves backward by the operation of the cylinder 33 that detects the clamp arm 32. After the operation is unclamped state, the motor 41 is driven to move the tool stage 40 in the y-axis and set in the next machining position to machine the V-groove.
상기한 바와 같이 본 고안은 공구대와의 유기적인 결합에 의하여 y축방향으로 이동하는 선단클램퍼의 구성으로 작업이 용이하면서도 고장율이 없어 작업능률을 향상시키고 사용수명을 연장하도록 함은 물론 복잡한 동작 구조가 외부로 노출되지 않아 작업중 간섭을 일으킬 염려가 없을 뿐만 아니라 외관미를 향상시킨 신규하고 유용한 고안이다.As described above, the present invention is easy to work with the configuration of the tip clamper moving in the y-axis direction by the organic coupling with the tool post, so that there is no failure rate to improve the work efficiency and extend the service life, as well as the complicated operation structure It is a new and useful design that not only does not expose to the outside and does not cause interference during work, but also improves the appearance.
Claims (6)
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KR2019940013511U KR960008523Y1 (en) | 1994-06-10 | 1994-06-10 | V. groove machining apparatus for plate bending |
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KR2019940013511U KR960008523Y1 (en) | 1994-06-10 | 1994-06-10 | V. groove machining apparatus for plate bending |
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KR101126426B1 (en) * | 2010-01-26 | 2012-03-28 | 박영근 | Apparatus for forming groove |
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1994
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KR101126426B1 (en) * | 2010-01-26 | 2012-03-28 | 박영근 | Apparatus for forming groove |
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