KR960008211B1 - Auto manufacturing method by self-fusing of electronic sensor tape and such a device - Google Patents

Abstract

a timber tension adjusting part(100) which supplies a wire(600) and maintains the constant tension by a moving guider(120), a roller(140) and its weight; a penetrating part(210) which supplies wire(600) with constant length by a penetrating gun(250) and is moved transversely along a guide roil; the process of making a clothing material part(601) fused by the heat which is generated by applying current on both side of the wire(600) after rolling and cutting the wire(600).

Description

Automatic manufacturing method and device by electronic sensor-tape and self-deposition

1 is an overall perspective view of the device of the present invention.

2 is an operating state of the wire tension regulator of the present invention.

3 is an operating state diagram of the inlet gun auto sensor unit of the present invention.

4 is a perspective view of the holding cutter unit of the present invention.

Figure 5 is a tape molding of the present invention, (a) is a front view, (b) is a planar operating state.

6 is a plan view showing various forms of the product (tape) according to the present invention.

* Explanation of symbols for main parts of the drawings

100: wire tension adjustment unit 110: support

111: guide rod 120: guider

130: upper roller 140: lower roller

150: up sensor 151: down sensor

200: entry total auto sensor 210: entry body

211: pneumatic cylinder A 220: guide rail

221: entry start sensor 222: entry end sensor

230: unfolding roller 231: play adjustment screw

240: pneumatic cylinder finger 250: entry gun

251: buffer spring 300: holding cutter

310: pedestal 311: concave groove

320: cutter 330: pneumatic cylinder B

400: tape molding 410: disc

420: pneumatic cylinder C 430: air spray

500: control unit 600: wire

601: covering part 602: copper wire

610: wire roll 620: tape (product)

621: Capacitor

The present invention relates to a method and apparatus for automatic production by self-welding and an electronic sensitive sensor tape which is a component for operating an alarm or the like by an electronic signal response. Electronic sensitive sensor tape is used as a part of general anti-theft alarm, and it is a device to change the signal generated while passing through a separate transmitting device to operate the burglar alarm.

The electronic sensor tape can be applied to a variety of applications, such as an anti-theft alarm, as well as other areas to restrict or regulate entry or unmanned control as a security facility of an information agency.

Such electronic sensitive sensor tape is formed by uniformly spirally coating a coated wire. In the case of manufacture, it is conventionally used by winding by manual method or by using adhesive in the bonding method. After this completion, the product was deformed or the line and the line were not properly adhered and separated, which caused the product to be defective.

In addition, if the daily manual winding, there was a problem such that the state of the product is not uniform, thereby reducing the detection function.

In the present invention devised to improve the above problems, the uniform winding function by uniform tension adjustment of the wire, and by applying a current to both ends of the copper wire of the wound wire to be self-thermally welded by the heat generated to form an adhesive It is an object of the present invention to provide a method and apparatus for automatic manufacturing by thermal welding of electronic sensitive sensor tapes, which enables continuous automatic production of a high quality electronic sensitive sensor tape product.

In order to achieve the above object, the present invention provides a wire tension adjusting unit for continuously maintaining a tension of a wire roll continuously supplied and a wire released from the wire roll; An inlet gun auto sensor unit for unfolding the wire straight and automatically supplying the wire to an appropriate standard; A holding cutter unit which prevents excessive entry of the entry gun during operation of the entry gun auto sensor unit and functions as a one-side power terminal for supplying current when cutting and welding the wire; The supplied wire is sandwiched between two discs, wound with a constant force, and is characterized by consisting of a tape forming unit for final finishing and a control unit for controlling and controlling the entire automated function.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a perspective view showing the overall configuration of the present invention. The wire tension control unit 100, the entry gun auto sensor unit 200, the holding cutter unit 300, and the tape molding are shown in FIG. The control unit 500 and the control unit 500 to control the respective parts are largely divided.

The wire tension control unit 100 is provided with a guider 120 and the guider 120 which is operated up and down along the upper roller 130 and the guide rod 111 supported by the support 110, and The up sensor 150 and the down sensor 151 which set the upper and lower movement limits of the lower roller 14 and the lower roller 140 to automatically adjust the tension of the wire 600 supplied by the weight. It consists of.

Such wire tension control unit 100 is tensioned at the same time with the wire in the state that the wire 600, which is released from the roll 610 with the wire is wound between the upper roller 130 and the lower roller 140 several times After adjustment, the process is led to the entry total auto sensor unit 200.

The entry gun auto sensor unit 200 is a work is performed by the pneumatic cylinder A (211) for linear movement along the guide rail 220 and the entry body 210 for linear movement by the pneumatic cylinder A (211).

The entry body 210 has a clearance adjustment screw 231 to adjust the clearance of the plurality of spreading roller 230 and the spreading roller 230 to straighten the wire 600 supplied; The rear side is provided with a pneumatic cylinder finger 240.

In addition, the entry gun 250 installed in the front portion of the entry body 210 is a tubular shape, so that the wire 600 is geared into the inside, and is operated in a stretched manner while operating, and the shock absorbing spring 251 outside. It is fitted so that the cushioning function and the relaxation function of the entry gun 250 during the wire supply operation.

In addition, the entry start sensor 221 and the entry end sensor 222 is provided at the bottom to be automatically operated by the instruction of the control unit 500.

The holding cutter 300 is a pedestal 310 having a concave groove 311 formed therein, and a cutter 320 that matches the concave groove 311 to cut the wire 600 and a pneumatic pressure for operating the cutter 320. It consists of the cylinder B (330). The holding cutter unit 300 allows the wire 600 supplied from the entry total auto sensor unit 200 to be clearly supplied to the tape forming unit 400 and to the proper length of the wire 600. It forms a terminal portion for supplying a current when heating the coating portion 601 of the wire 600 for cutting and self-welding.

Tape molding part 400 is that the two discs 410 are spaced, closely contacted by the pneumatic cylinder C (420) as the wire 600 is wound between to form a tape 620 of the control unit 500 The wire 600 is wound as many times as set in accordance with the instruction, and after completion of the winding operation, a current is supplied together with the holding cutter 300 to allow the coating 601 of the wire 600 to be heated and welded by self-heating.

As shown in FIG. 6, the tape 620 may be shaped into various shapes, such as a circle, an ellipse, a triangle, and a rectangle, depending on the shape of the central portion of the disc 410. An air spray 430 for cooling the molded product and the work device is installed at one upper end of the tape molding part 400.

Looking at the operation and effect of the present invention configured as described above, the wire 600 wound several times between the upper roller 130 and the lower roller 140 of the wire tension regulator 100 to be continuously supplied from the wire roll 610. Is connected.

The upper roller 130 is fixedly installed on the upper end of the support 110, the lower roller 140 is installed on the guider 120 is operated by being inserted into the guide rod 111, the up sensor 150 and the down sensor ( The tension of the wire 600 due to its own weight is adjusted while moving the section between 151.

The supplied wire 600 passes through the pneumatic cylinder finger 240 of the entry gun auto sensor unit 200, and passes through a plurality of spreading rollers 230, and then mounts and draws into the tube of the entry gun 250.

The upper portion of the spreading roller 230 is adjusted by the play adjusting screw 231 to make a smooth operation. The pneumatic cylinder finger 240 is opened after completion of the advancing of the entry body 210 is made so that the wire 600 is released and supplied in accordance with the rotation of the disc 410 of the tape forming part 400, the entry body ( The wire supplied by the spreading roller 230 on the 210 is straightened, and the guider 120 and the lower roller 140 of the wire rod tension regulator 100 are moved up and down along the guide rod 111 and the wire ( 600) to automatically adjust the tension.

The entry gun 210 is moved forward and backward at the same time as the entry body 200 which is linearly moved by the pneumatic cylinder A (211), the tubular shape to the tape forming part 400 by inserting the wire 600 therein. As a supply, the slide is stretched to have elasticity, and is restored by the buffer spring 251 on the outside, so that the wire 600 is smoothly supplied.

That is, when the pneumatic cylinder finger 240 installed at the rear side of the entry body 210 holds the wire 600 and the entrance body 210 moves forward, the holding cutter unit 300 located at the front of the tape forming unit 400 is moved. The head of the entry gun 210 comes into contact with and stops, and the entry gun 250 contracts while compressing the shock absorbing spring 251 by the entrance body 210 which continues to move forward. At the same time, the end of the wire 600 advancing together with the entry body 201 allows the gear to be wound around the disc 410 of the tape forming part 400 through the holding cutter part 300.

The disc 410 is spaced apart and in close contact by the pneumatic cylinder C (420) to open to both ends, the function is made. The entry body 210 is a linear movement along the guide rail 220 by the pneumatic cylinder A (211), the working limit setting is made by the entry start sensor 221 and the entry end sensor 222, the control unit ( Work in accordance with the instructions of 500).

The entry start sensor 221 and the entry end sensor 222 use a photo sensor that detects a signal by light, which is a contactless type, in order to improve work accuracy and wear resistance.

When the wire 600 is supplied to the tape forming part 400 by the end of the entry gun 250 together with the pneumatic cylinder A 211, the wire 600 is uniformly wound between the two discs 410. When the winding operation is completed, the wire cutter 600 cuts the wire 600 from the holding cutter unit 300 and simultaneously holds the end of the cutting unit to supply current to the copper wire 602 in the wire 600 to generate its own heat. The covering portion 601 of the wire 600 allows the adjacent portion to be welded.

That is, when one end is connected to the holding cutter 300 and the other end is connected to the tape forming part 400, the current is supplied to the wire 600 cut in the tape forming part, and the heat is generated. The covering portion 601 of the wire 600 is welded by its own heat to form a spiral wire state.

After welding, by blowing the cooling air by the upper air spray 430, the disk 410 and the tape product 620 is easily cooled to form.

All of the above functions are made of a continuous automation work in accordance with the instructions of the control unit 500 to be able to produce a uniform product.

As described above, in the present invention, the tension of the supply wire is uniformly adjusted by gravity as a method for producing a product having a uniform specification and performance, and a plurality of the wires are continuously spread out straightly. The unfolding function, such as unrolling rollers, allows the work to be done automatically and smoothly by the sensor.In the tape forming part, the coated part of the wire is firm and uniform by heat welding due to the self-heating of the wire by the current supply when the wound wire is bonded. It is a useful technology that can produce products with uniform performance by providing automatic uniform conditions as they are bonded without deformation.

Claims (7)

A wire tension adjusting unit 100 for supplying the wire 600 while maintaining a uniform tension by the moving guider 120 and the lower roller 140 and the weight thereof; An entry body 210 that enters the wire 600 at a uniform length by a tubular entry gun 210 installed at one end and translates along the guide rail 220; After cutting the cut wire 600 by the appropriate number of times, the current is applied to both ends of the wire 600 by the self-heat generated by the heat of the coating 600 is characterized in that the weld Automatic manufacturing method by self-deposition of electronic sensor-tape. The sheath portion 601 of the wire 600 wound by its own heat generated by applying a current to the contact portion of the copper wire 602 at both ends of the wire 600 wound in a uniformly tight spiral shape is melted. Electronic sensor-tape, characterized in that adjacent coatings 601 are welded to each other and fixed in a predetermined shape. The upper roller 130 and the lower roller 140 are supported by the support 110 and the guide rod 11, while maintaining a uniform tension by the weight of the lower roller 140 and the guider 120 uniformly Wire tension adjusting unit 100 for supplying a wire 600; An entry body 210 which is provided with a buffer spring 251 and enters the wire 600 in a uniform length by an elastic tubular entry gun 250 and translates; A holding cutter unit 300 having one side power terminal provided by cutting the wire 600 into the proper number of times and then cutting the wire 600; After winding the wire 600 appropriately between the two discs 410, the wire 600 is applied by a self-heat generated by applying current to both ends of the wire 602 of the wire 600 together with the holding cutter 300. Automatic fabrication apparatus by the self-deposition of the electronic sensor-tape, characterized in that consisting of a tape-forming portion 400 to be welded to the coating portion (601). According to claim 3, The tape forming part 400 is two discs 410 are in close contact, spaced apart for the pneumatic cylinder C (420) is formed on one side of the power supply terminal, the upper air spray 430 Automatic manufacturing apparatus by the self-deposition of the electronic sensor-tape characterized in that it is provided). The method according to claim 3, wherein the entry body 210 for translating and suppressing the wire 600 is a pneumatic cylinder finger 240 that opens only when the wire 600 is wound; A plurality of unrolling rollers 230 having a unfolding function of the wire 600 and having a gap adjustment by a gap adjustment screw 231 at an upper portion thereof; Pneumatic cylinder A (211) for moving the entry body 210 along the guide rail 220 and the entry start sensor (221) to enter and detect the movement of the pneumatic cylinder A (211) to the control unit 500 and entry Automatic manufacturing apparatus by the self-deposition of the electronic sensor-tape, characterized in that the end sensor 222 is provided. According to claim 3, the wire tension adjusting unit 100 is fixed to the upper roller 130 and the guide rods 120 which are operated up and down along the guide rod 111 is fixed to the support 110 to move together with the lower roller ( The wire 600 is uniformly maintained while maintaining a uniform tension by the weight of the lower roller 140 and the guider 120 while moving up and down between the up sensor 150 and the down sensor 151. Automatic manufacturing apparatus by self-deposition of electronic sensor-tape, characterized by supplying According to claim 5 and 6, wherein the entry start sensor 221 and the entry end sensor 222 and the sensor unit, such as the up sensor 150 and the down sensor 151 is a signal by light, not a mechanical direct contact method Automatic manufacturing apparatus by self-deposition of electronic sensor-tape, characterized in that it is a photo sensor to be detected.