KR960006554B1 - New blue reactive dye, process for producing it and for dyeing process by using the same - Google Patents
New blue reactive dye, process for producing it and for dyeing process by using the same Download PDFInfo
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- KR960006554B1 KR960006554B1 KR1019930016727A KR930016727A KR960006554B1 KR 960006554 B1 KR960006554 B1 KR 960006554B1 KR 1019930016727 A KR1019930016727 A KR 1019930016727A KR 930016727 A KR930016727 A KR 930016727A KR 960006554 B1 KR960006554 B1 KR 960006554B1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B62/00—Reactive dyes, i.e. dyes which form covalent bonds with the substrates or which polymerise with themselves
- C09B62/002—Reactive dyes, i.e. dyes which form covalent bonds with the substrates or which polymerise with themselves with the linkage of the reactive group being alternatively specified
- C09B62/004—Anthracene dyes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B1/00—Dyes with anthracene nucleus not condensed with any other ring
- C09B1/16—Amino-anthraquinones
- C09B1/20—Preparation from starting materials already containing the anthracene nucleus
- C09B1/26—Dyes with amino groups substituted by hydrocarbon radicals
- C09B1/264—Dyes with amino groups substituted by hydrocarbon radicals sulfonated
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0071—Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
Abstract
Description
본 발명은 셀루로오즈계 섬유물질을 밝은 청색으로 염색하기에 적합한 퀸옥사린계 반응기를 갖는 신규의 반응성 청색염료, 그의 제조방법 및 그의 염색방법에 관한 것이다.The present invention relates to a novel reactive blue dye having a quinoxaline-based reactor suitable for dyeing cellulose fiber materials in light blue, a preparation method thereof and a dyeing method thereof.
셀루로오즈계 섬유물질의 염색에 사용되는 기존의 반응성 청색염료들은 대부분 약 60℃ 내지 80℃ 정도의 고온에서 염색을 실시하므로 현장 염색에 사용되는 경우 승온에 따른 에너지 소모량 및 염색잔액등 폐수량이 많아 염색 비용이 많이들 뿐만 아니라, 셀루로오즈계 섬유에 염색되는 경우에는 빌드업성(build up)이나 수세, 일광 및 세탁견뢰도등 제반물성이 약한 것으로 나타났다.Most of the existing reactive blue dyes used for dyeing cellulose fiber materials are dyed at a high temperature of about 60 ° C to 80 ° C. Therefore, when used for on-site dyeing, there is a large amount of waste water such as energy consumption and dye balance due to elevated temperatures. In addition to the high cost of dyeing, when dyeing the cellulose-based fibers, the physical properties such as build up, water washing, daylight and washing fastness were weak.
따라서, 본 발명자들은 기존의 청색염료들의 상술한 단점들을 개선하기 위하여 수많은 연구와 실험을 거듭한 결과, 하기 구조식(I)로 표시되는 신규의 반응성 청색염료를 개발하게 되었다.Accordingly, the present inventors have made numerous studies and experiments to improve the above-mentioned disadvantages of the existing blue dyes, and thus, have developed a new reactive blue dye represented by the following structural formula (I).
본 발명에 따른 구조식(I)의 반응성 청색염료는 염료분자중에 퀸옥사린계 반응기를 도입한 것이 중요한 특징이다. 또한 본 발명의 염료화합물은 유리산 또는 금속염의 형태로 존재할 수 있다.The reactive blue dye of formula (I) according to the present invention is characterized by the introduction of a quinoxarine-based reactor in the dye molecule. In addition, the dye compound of the present invention may exist in the form of a free acid or a metal salt.
본 발명에 따른 일반식(I)의 염료 화합물은 하기 구조식(II)의 1-아미노-4-브로모-안트라퀴논-2-설폰산과 하기 구조식(III)의 1,3-디아미노-2,4,6-트리메틸벤젠-5-설폰산을 축합반응시켜 하기 구조식(IV)의 축합반응물을 얻고, 상기 축합반응물(IV)를 하기 구조식(V)의 2,3-디클로로 퀸옥사린 6-카르보닐클로라이드와 축합반응시킴으로서 제조할 수 있다.The dye compound of the general formula (I) according to the present invention comprises 1-amino-4-bromo-anthraquinone-2-sulfonic acid of the following formula (II) and 1,3-diamino-2 of the following formula (III), Condensation reaction of 4,6-trimethylbenzene-5-sulfonic acid to obtain a condensation reactant of the following structural formula (IV), and the condensation reactant (IV) is 2,3-dichloroquinoxarine 6-car of the following formula (V) It can be prepared by condensation reaction with carbonyl chloride.
본 발명에 따른 반응서 청색염료의 제조방법을 구체적으로 설명하면 다음과 같다.Referring to the preparation method of the reaction blue dye according to the present invention in detail.
수용액 중에서 촉매로 염화제일구러(CuC1)를 사용하여 65℃∼70℃에서 12∼15시간 축합반응시킨 후 염산이나 농황산으로 산석시키고 여과하면 축합반응물(IV)가 얻어진다. 여기에서 얻은 축합반응물(IV)을 물에 용해한 뒤 2,3-니클토로 퀸옥사린 6-카보닐클로라이드(V)를 가해 약 2시간 정도 교반하고 온도를 40℃∼50℃로 올려 다시 약 2시간 정도 교반후, pH를 약 6.5로 조절하고 염화나트륨으로 염석하고 여과, 건조시키면 목적한 반응성 청색염료(I)가 얻어진다.Condensation reaction product (IV) is obtained by condensation reaction at 65 ° C. to 70 ° C. for 12 to 15 hours using cuprous chloride (CuC1) as a catalyst in aqueous solution, followed by calcination with hydrochloric acid or concentrated sulfuric acid. The condensation reactant (IV) obtained here was dissolved in water, and then 2,3-nickeltoquinoxaline 6-carbonyl chloride (V) was added and stirred for about 2 hours, and the temperature was raised to 40 to 50 ° C. After stirring for about an hour, the pH was adjusted to about 6.5, salted with sodium chloride, filtered and dried to give the desired reactive blue dye (I).
본 발명에 따른 반응성 염료 화합물(I)은 그의 제조과정에서 2,3-디클로로-퀸옥살린-6-카르보닐클로라이드를 사용하기 때문에 다른 기존의 반응성 염료보다 비교적 낮은 온도 예를들어 약 40℃에서 염색이 가능하여 온도를 높일 필요성이 없고, 따라서 현장 염색공장에서 사용하는 경우 승온에 따른 에너지를 크게 절약할 수 있다. 또한 염착력이 뛰어나 염색과정에서 염료잔액이 거의 남지 않으므로 페폐 발생량이 적게되어 폐수처리 비용도 크게 절감할 수 있다.Since the reactive dye compound (I) according to the present invention uses 2,3-dichloro-quinoxaline-6-carbonylchloride in its preparation, it is dyed at a relatively lower temperature than other conventional reactive dyes, for example, about 40 ° C. This is possible, so there is no need to increase the temperature, so when used in the field dyeing plant can greatly save the energy according to the elevated temperature. In addition, since the dyeing process is excellent, almost no dye residues remain in the dyeing process, the amount of waste generated is reduced, which can greatly reduce the cost of wastewater treatment.
본 발명에 따른 청색 염료 화합물(I)은 셀루로오즈 섬유물질에 염색하는 경우 수세, 일광 및 세탁견뢰도가 우수한 밝은 황색의 염색물을 얻을 수 있다. 그외에 빌드업성이 뛰어나며 특히 cold batch용 염료로서 적합한 것으로 밝혀졌다.When the blue dye compound (I) according to the present invention is dyed to a cellulose fiber material, it is possible to obtain a bright yellow dye having excellent washing, sunlight and fastness to washing. In addition, it has excellent buildup properties and has been found to be particularly suitable as a dye for cold batches.
본 발명에 따른 반응성 염료(I)는 유리산 또는 금속염의 형태로 존재하며 통상적인 염색방법에 따라 면,마, 비스코오스등 셀루로오즈계 섬유에 염색할 수 있다. 즉, 염화나트륨 또는 황산나트륨과 같은 중성무기염을 사용하여 셀루로오즈계 섬유물질에는 본 발명의 반응성 염료(I)를 흡착시키고, 셀루로오즈계 섬유와 염료간의 결합을 돕는 산결합제, 예를들어 탄산나트륨 또는 수산화나트륨을 첨가하여 고착염색을 실시하면,땀, 마찰, 세탁 및 일광견뢰도등 제반 염색견뢰도가 우수한 밝은 황색의 염색물을 얻을 수 있다.The reactive dye (I) according to the present invention is present in the form of a free acid or metal salt and can be dyed to cellulose fibers such as cotton, hemp, and viscose according to a conventional dyeing method. That is, an acid binder, such as sodium carbonate, which adsorbs the reactive dye (I) of the present invention to the cellulose fiber material by using a neutral inorganic salt such as sodium chloride or sodium sulfate and assists the binding between the cellulose fiber and the dye. Alternatively, when the dyeing is carried out by adding sodium hydroxide, a bright yellow dyeing material having excellent dyeing fastnesses such as sweat, friction, washing and daylight fastness can be obtained.
이하, 본 발명을 실시예에 의해 더욱 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
(실시예 1)(Example 1)
1-아미노-4-브로모안트라퀴논-2-설폰산 19.1중량부의 중성수용액으로 조정하고 1,3-디아미노-2,4,6-트리메틸벤젠-5-설폰산 16.1중량부를 수용액으로 첨가하고 20.16 중량부의 중탄산나트륨을 첨가하고 염화제일구리 10.5중량부를 가하여 65℃∼70℃에서 12∼15시간 반응시켜서 반응이 완료되면 여과하고 농염산으로 산석시킨후 염석시켜서 축합반응물(IV)을 얻었다. 상기 축합반응물(IV) 14.3중량부를 물250중량부에 용해한 후 2,3-디클로로 퀸옥사린-6-카보닐클로라이드 8.3중량부를 가하고 2시간동안 교반 반응시키고 온도를 40℃∼50℃로 승온하여 2시간 동안 교반하고 탄산나트륨으로 pH를 6.5로 조절한뒤 염화나트륨 20g을 가해 염석시키고 여과, 건조시켜 목적한 반응성 염료 화합물(I)를 얻었다(색상 청색). 수득된 반응성염료 화합물을 박충크로마토그래피(TLC)로 전개시키면 Rf 수치가 0.88이다.1-amino-4-bromoanthraquinone-2-sulfonic acid was adjusted with 19.1 parts by weight of a neutral aqueous solution, and 16.1 parts by weight of 1,3-diamino-2,4,6-trimethylbenzene-5-sulfonic acid was added as an aqueous solution. 20.16 parts by weight of sodium bicarbonate was added, 10.5 parts by weight of cuprous chloride was added and reacted at 65 ° C. to 70 ° C. for 12 to 15 hours. The reaction was completed, filtered, concentrated with hydrochloric acid, and salted to obtain a condensation reaction product (IV). 14.3 parts by weight of the condensation reactant (IV) was dissolved in 250 parts by weight of water, and then 8.3 parts by weight of 2,3-dichloroquinoxaline-6-carbonyl chloride was added thereto, stirred for 2 hours, and the temperature was raised to 40 to 50 ° C. After stirring for 2 hours, the pH was adjusted to 6.5 with sodium carbonate, and 20 g of sodium chloride was added thereto for salting, filtration, and drying to obtain the target reactive dye compound (I) (color blue). When the obtained reactive dye compound was developed by thin layer chromatography (TLC), the Rf value was 0.88.
침염염색 적용예 1Dyeing Application Example 1
본 발명의 반응성 염료(I)을 평량하여 0.4% 용액을 준비하여, 2% 염색(o.w f)인 경우 0.4% 염료용액20cc, 물 32cc,20% 황산나트륨액 20cc를 염색용기에 넣고 여기에 면천 4g을 넣고 40℃에서 염색을 실시한다. 30분 경과후 20% 탄산나트륨 용액 8cc를 가해 pH를 10∼11로 하고 60분간 고착시켜 염색된 천을 끓는 물에서 10분간 세척한후 수세, 건조시키면 밝은 청색의 염색물이 얻어진다.The reactive dye (I) of the present invention was weighed to prepare a 0.4% solution, and in the case of 2% dyeing (ow f), 20cc of 0.4% dye solution, 32cc of water, and 20cc of 20% sodium sulfate solution were placed in a dyeing vessel and 4g of cotton cloth. Pour the dye at 40 ° C. After 30 minutes, 8cc of 20% sodium carbonate solution was added to adjust the pH to 10-11, and fixed for 60 minutes. The dyed cloth was washed in boiling water for 10 minutes, washed with water and dried to obtain a light blue dye.
침염염색 적용예 2Dyeing Application Example 2
본 발명의 반응성 염료(I)을 평량하여 0.4% 용액을 준비하여, 4% 염색(o.w f)인 경우 0.4% 염료용액 40cc, 물 12cc,20% 황산나트륨액 20cc를 염색용기에 넣고, 여기에 침염염색 적용예 1과 동일한 염색과정을 실시하면 밝은 황색의 염색물이 얻어진다.A 0.4% solution was prepared by weighing the reactive dye (I) of the present invention, and in the case of 4% dyeing (ow f), 40cc of 0.4% dye solution, 12cc of water, 20cc of 20% sodium sulfate solution were placed in a dyeing vessel, and soaked therein. Dyeing The same dyeing procedure as in Application Example 1 yields a bright yellow dye.
상기 침염염색 적용예 1 및 2에 의해 얻어진 염색물에 대한 염색견뢰도를 측정하였던 바, 땀견뢰도(KSK0715) 4-5급, 물견뢰도(KSK 0645) 4-5급, 세탁견뢰도(KSK 0430 A4) 4-5급으로 제반염색 견뢰도가 우수한 것으로 나타났다.The dip dyeing dye applied Examples 1 and 2 bar, perspiration fastness (KSK0715) who measured the color fastness of the dye obtained by the 4-5 class, water fastness (KSK 0645) 4-5 grade, washing fastness (KSK 0430 A 4 ) 4-5 grade showed excellent dyeing fastness.
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