KR960006137Y1 - Apparatus for manufacturing vinylhouse film - Google Patents
Apparatus for manufacturing vinylhouse film Download PDFInfo
- Publication number
- KR960006137Y1 KR960006137Y1 KR2019930016525U KR930016525U KR960006137Y1 KR 960006137 Y1 KR960006137 Y1 KR 960006137Y1 KR 2019930016525 U KR2019930016525 U KR 2019930016525U KR 930016525 U KR930016525 U KR 930016525U KR 960006137 Y1 KR960006137 Y1 KR 960006137Y1
- Authority
- KR
- South Korea
- Prior art keywords
- film
- reinforcement
- yarn
- synthetic resin
- cutter knife
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/62—Stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
내용없음.None.
Description
제1도는 본 고안 필름제품 생산의 개략적인 공정도.1 is a schematic process diagram of the film product production of the present invention.
제2도는 본 고안 슬리팅장치에 대한 나이프 슬리팅장치와 코일장치에 대한 평면도.2 is a plan view of a knife slitting device and a coil device for the slitting device of the present invention.
제3도는 본 고안의 컷터나이프형 슬리팅장치와 코팅장치에 대한 사시도.3 is a perspective view of a cutter knife-type slitting apparatus and a coating apparatus of the present invention.
제4도는 본 고안의 절단된 필름에 보강사를 삽입하여 가열 압착하여 히팅부의 단면도.4 is a cross-sectional view of the heating part by inserting a reinforcement yarn to the cut film of the present invention by heat compression.
제5도는 다른 실시예의 절단된 필름에 보강사를 삽입하여 압착하는 재봉부의 단면도.Figure 5 is a cross-sectional view of the sewing portion to insert and crimp the reinforcement yarn to the cut film of another embodiment.
제6도는 또다른 실시예의 절단된 필름에 보강사를 삽입하여 접착제를 삽입하는 단면도.6 is a cross-sectional view of inserting an adhesive by inserting a reinforcement yarn in the cut film of another embodiment.
제7도의 (a)는 본 고안의 공정에 의하여 완성된 비닐하우스 필름 사시도, (b)는 (a)의 A-A선 확대 단면도.Figure 7 (a) is a perspective view of the vinyl house film completed by the process of the present invention, (b) is an enlarged cross-sectional view taken along line A-A of (a).
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
20 : 컷터나이프 20a : 날부20: cutter knife 20a: blade
20b : 만곡형부 30 : 보강안내봉20b: curved portion 30: reinforcing guide rod
30b : 보강사 40 : 로울러30b: reinforcement 40: roller
40a : 히팅부 50 : 필름40a: heating section 50: film
50a : 짜여진필름 60 : 회전용보빈50a: interwoven film 60: rotary bobbin
70 : 포편 80 : 재봉기70: piece 80: sewing machine
80a : 받침부 90 : 접착제통80a: base 90: adhesive
90a : 접착제90a: adhesive
본 고안은 보강사가 삽입된 환기 조절용 비닐하우스 필름의 제조장치에 관한 것으로 특히 필름제품 생산 공정중 컷터나이프형 장치를 개입시켜, 원통형 필름을 절단한 후 필름의 양단이 중첩되게 컷터나이프의 양단에 만곡부를 형성하고, 필름의 접합면에 보강용 노끈이나 연사를 삽입시키며 단부의 필름에 보강사 또는 접착제 또는 포편을 삽입하여 히팅의 가열 압착에 의하여 코팅 접착함으로서, 강도높은 합성수지 필름을 얻고자 하는 보강사가 삽입된 환기 조절용 비닐하우스 필름의 제조장치에 관한 것이다.The present invention relates to a manufacturing apparatus of a vinyl house film for ventilation control in which a reinforcement thread is inserted. Particularly, through a cutter knife-type device during a film product production process, after cutting a cylindrical film, curved portions are formed at both ends of the cutter knife so that both ends of the film overlap. The reinforcing yarn to obtain a high strength synthetic resin film by inserting a reinforcing braid or twisted yarn into the bonding surface of the film, and inserting a reinforcing yarn or adhesive or a piece of cloth into the film at the end and coating and bonding by heating and pressing. It relates to an apparatus for manufacturing a vinyl house film for ventilation control inserted.
종래의 합성수지 필름은 두께의 차이는 있으나 단일면으로 형성되어 있으므로 하우스 및 묘판의 피복제로 사용할 경우 바람이나 장력에 취약하여 찢어지는 폐단이 있어 주심스럽게 다루어져야 하는 불편이 있고, 이로 인하여 보온력이 상실될 뿐만아니라 경비부담이 과중한 실정이고, 또한 비교적 두꺼운 필름을 선택할 경우에는 빛의 투과율이 나쁘고, 제품의 값이 고가인 비경제적으로 단점이 있으며 하우스에 가해지는 중력이 과중하므로 식물의 재배에 매우부적합하였다.Conventional synthetic resin film has a difference in thickness, but is formed in a single side, so when used as a coating material for house and seedlings, there is a discomfort that must be handled with care because it is vulnerable to tearing due to wind or tension. In addition, the cost burden is excessive, and when a relatively thick film is selected, the light transmittance is poor, the product value is expensive, there is an economical disadvantage, and the gravity applied to the house is very unsuitable for plant cultivation. .
또한 연속적으로 인출되는 원통형 합성수지 필름을 수공에 의하여 짜개는 작업을 하게되므로 상당한 시간과 인력이 요구되어 비경제적인 문제가 있고 생산라인에서 별도의 절단기를 제작하여 설치해야 함으로 제작비와 설치비등의 소요가 막대한 비경제적인 폐단이 있었다.In addition, since the cylindrical synthetic resin film drawn out by hand is worked by hand, considerable time and manpower are required, which is uneconomical and requires a separate cutting machine to be manufactured and installed in the production line, which requires a great deal of production and installation costs. There was an uneconomic closure.
본 고안은 상기와 같은 문제점을 감안하여 해소하고자 안출한 것으로 필름제품 생산공정시 필름의 소정 위치를 째여지게 하고 합성수지 필름을 이중으로 중첩되게 접착하되, 접합면에 보강사인 노끈이나 연사를 삽입하여 하우스의 피복재로 사용할시에 인장력을 제공하게 되고, 자동적인 기계장치에 의하여 필름을 째여지게 하고, 이중으로 중첩되게 열접착시키는 과정을 보다 신속하고, 정확하게 함은 물론 안전성 면에서도 우수한 합성수지(PE, PVC, EVA등의)필름 절단장치 및 유도장치를 제공하고 강도높은 합성수지 필름을 얻고자 하는데 그 목적이 있다.The present invention has been devised to solve in view of the above problems, and the film is produced in the film production process to slit a predetermined position of the film, and the synthetic resin film is double-bonded to overlap each other. It provides tensile strength when used as a coating material, and makes the process of laminating the film by automatic mechanism and heat-bonding it to be overlapped twice more quickly, accurately, and in terms of safety. In order to provide a film cutting device and an induction device, such as EVA, and to obtain a high strength synthetic resin film.
이하 본 고안을 첨부 도면에 의거하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
제1도는 필름의 제조공정으로 압출기에서부터 전취부분 까지의 과정이다.1 is a process for producing a film from the extruder to the plunging portion.
수지물(1)을 압출실린더(2)에 삽입하면 동력에 의하여 실린더가 회전하여 수지가 히팅부다이(3)로 압입하게 된다.When the resin 1 is inserted into the extrusion cylinder 2, the cylinder is rotated by the power, and the resin is pressed into the heating die 3.
이때 공기주입구(4)로 공기를 불어 넣으면 맨드릴부(5)에서 수지가 팽창되어 블로우튜브(6)로 이송되고, 경사면에 다수의 가이드로울러(7)에 의하여 수지가 압축되어 러버닙로울러(8)와 닙로울러(9) 사이로 통과하여 가이드로울러(10)에 도달하면 컷터나이프와 보강사 삽입부, 히팅가열 압착부(11)에 의하여 보강사가 삽입된 합성수지 필름이 형성되어 가이드로울러(12)와 탠션콘트롤 로울러(13)에 의하여 와인더로울러(14)에 감기게 되는 구성으로 된다.At this time, when the air is blown into the air inlet (4), the resin is expanded in the mandrel part 5 is transferred to the blow tube (6), the resin is compressed by a plurality of guide rollers (7) on the inclined surface rubber nip roller (8) ) And the nip roller 9 to reach the guide roller 10 to form a synthetic resin film into which the reinforcement is inserted by the cutter knife, the reinforcement thread inserting portion, and the heating heating crimping portion 11 to form the guide roller 12 and The tension control roller 13 is configured to be wound around the winder roller 14.
이와 같이 구성된 본 고안의 작용 및 효과를 더욱 상세히 설명하면 다음과 같다.Referring to the operation and effects of the present invention configured as described above in more detail.
본 고안은 도면 제2도와 제3도 및 제4도에서와 같이 수지(1)를 압출하여 형성된 합성수지(PE, PVC, EVA등의) 필름(50)등을 가이드로울러(10)로 이송이 되면 컷터나이프(20)의 날부(20a)에서 필름(50)이 째여지고, 컷터나이프(20)의 양단으로 유입된다.The present invention is a synthetic resin (PE, PVC, EVA, etc.) film 50 formed by extruding the resin (1) as shown in Figure 2 and 3 and 4 when the transfer to the guide roller (10) The film 50 is slit from the blade portion 20a of the cutter knife 20 and flows into both ends of the cutter knife 20.
이때 컷터나이프(20)의 양단이 만곡형(20b)으로 형성되어 째여진 필름(50a)은 양단으로 접혀서 이중으로 중첩되어진다. 이때, 양측에 형성된 보강사 안내봉(30)으로 보강사(30a)인 노끈이나 연사를 인입시켜 이중으로 중첨된 필름(50a) 사이로 삽입시키고, 회전용보빈(60)에 감겨진 보강사(30a)도 인입시켜 컷터나이프(20)의 만곡형부(20a)를 통과한 필름(50a)은 로울러(40)에 형성된 히팅부(40a)의 가열 압착에 의하여 필름이 이중으로 중첩되어 지도록 한 것이다.At this time, both ends of the cutter knife 20 are formed in the curved shape 20b, and the film 50a, which is slanted, is folded at both ends and overlapped in duplicate. At this time, the reinforcement yarn guide rods 30 formed on both sides of the reinforcement yarn (30a) is introduced into the rope or twisted yarn is inserted between the double superimposed film (50a), the reinforcement yarn (30a) wound on the rotary bobbin 60 The film 50a, which has passed through the curved portion 20a of the cutter knife 20, is overlapped by a double layer by the heat pressing of the heating portion 40a formed in the roller 40.
다른 실시예도 제5도에서와 같이 보강사 안내봉(30)으로 보강사(30a)인 노끈이나 연사를 인입시켜 이중으로 중첩된 필름(50a) 사이로 삽입시키고 재봉기(80)장치에서 받침부(80a)와 노루발(80b)에서 필름을 잡아주면서 바늘(80c)에 보강사(30a)를 끼워서 재봉할 수도 있고 또한 로울러(40)에 형성된 히팅부(40a)의 압착에 의하여 필름을 이중으로 중첩할 수도 있다.Another embodiment is also inserted into the reinforcement yarn (30a) of the reinforcement yarn (30a), the braid or twisted yarn as shown in FIG. 5 inserted between the overlapping film (50a) and the support portion 80a in the sewing machine 80 device ) And the presser foot 80b may be sewn by inserting the reinforcement thread 30a into the needle 80c while the film is held by the presser foot 80b, or may overlap the film by pressing the heating part 40a formed on the roller 40. have.
또한 다른 실시예로 제6도에 도시한 바와 같이 보강사 안내봉(30)으로 보강사(30a)인 노끈이나 연사를 인입시켜 이중으로 중첩된 필림(50a) 사이로 접착제통(90)을 통과한 접착제(90a)를 삽입키고 히팅부(40a)의 압착에 의하여 필름을 이중으로 중첩할 수도 있다.In another embodiment, as shown in FIG. 6, a reinforcement yarn guide rod 30 is introduced into a reinforcement yarn 30a, a rope or a twisted yarn, and passes through the adhesive container 90 between the overlapping films 50a. The adhesive 90a may be inserted to overlap the film by pressing the heating part 40a.
더욱 견고하고 강도높은 합성수지 필름(50)을 얻고자 할 때에는 중첩된 필름(50a)의 단부에 보강사(30a)와 포편(70)을 삽입하고, 히팅부(40a)의 압착에 의하여 중첩되어 강도높은 합성수지 필름을 얻을 수 있다.In order to obtain a more robust and high strength synthetic resin film 50, the reinforcing yarn 30a and the piece 70 is inserted into the ends of the overlapped film 50a, and overlapped by the pressing of the heating part 40a to give strength. A high synthetic resin film can be obtained.
이러한 작용에 의하여 보강사가 삽입된 합성수지 필름은 텐션콘트롤 로울러를 거쳐서 와인더로울러(14)에 감겨지게 되는 것이다.By this action, the synthetic resin film into which the reinforcement yarn is inserted is wound on the winder roller 14 via the tension control roller.
이와 같이 본 고안은 수지를 발포시켜 합성수지 필름의 소정 위치를 슬리팅 컷터나이프로 절단시켜서 양단에 보강사를 삽입하여 필름을 중첩되게 가열 압착 또는 재봉기로 재봉접착, 합성수지 접착제를 도포한 접착을 함으로서 견고한 합성수지 필름을 얻을 수 있도록 하며 자동으로 대량생산하여 제품의 품질을 향상시킬 수 있는 이점이 있다.As such, the present invention is made by cutting a predetermined position of the synthetic resin film with a slitting cutter knife by inserting a reinforcement yarn at both ends by overlapping the film by heat pressing or sewing to overlap the film. There is an advantage to improve the quality of the product to obtain a synthetic film and to automatically mass production.
Claims (3)
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KR2019930016525U KR960006137Y1 (en) | 1993-08-25 | 1993-08-25 | Apparatus for manufacturing vinylhouse film |
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KR2019930016525U KR960006137Y1 (en) | 1993-08-25 | 1993-08-25 | Apparatus for manufacturing vinylhouse film |
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KR950005928U KR950005928U (en) | 1995-03-20 |
KR960006137Y1 true KR960006137Y1 (en) | 1996-07-22 |
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KR20170111781A (en) * | 2016-03-29 | 2017-10-12 | 강성우 | Manufacturing apparatus of downspout sheet |
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KR100434128B1 (en) * | 2001-07-03 | 2004-06-23 | 이정임 | The manufacturing device for melting and sticking resin on vinyl house film which has inserted support sting |
-
1993
- 1993-08-25 KR KR2019930016525U patent/KR960006137Y1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170111781A (en) * | 2016-03-29 | 2017-10-12 | 강성우 | Manufacturing apparatus of downspout sheet |
Also Published As
Publication number | Publication date |
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KR950005928U (en) | 1995-03-20 |
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