KR960001915Y1 - Blow-by gas control apparatus of a car - Google Patents
Blow-by gas control apparatus of a car Download PDFInfo
- Publication number
- KR960001915Y1 KR960001915Y1 KR2019940008754U KR19940008754U KR960001915Y1 KR 960001915 Y1 KR960001915 Y1 KR 960001915Y1 KR 2019940008754 U KR2019940008754 U KR 2019940008754U KR 19940008754 U KR19940008754 U KR 19940008754U KR 960001915 Y1 KR960001915 Y1 KR 960001915Y1
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- Prior art keywords
- valve
- blow
- hose
- filter
- ventilation
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M2013/0038—Layout of crankcase breathing systems
- F01M2013/0044—Layout of crankcase breathing systems with one or more valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Abstract
내용 없음.No content.
Description
제1도는 종래의 블로우바이가스 제어장치 구성도.1 is a block diagram of a conventional blow-by gas control device.
제2도는 본 고안의 블로우바이가스 제어장치 구성도.2 is a block diagram of a blow-by gas control device of the present invention.
제3도는 본 고안의 요부인 투웨이휠터밸브의 종단면도.3 is a longitudinal sectional view of a two-way filter valve, which is a main part of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 공기휠터 2 : 공기도입호오스1: Air filter 2: Air introduction hose
3 : 트로틀바디 4 : 써지탱크3: throttle body 4: surge tank
5 : 통풍호오스 6 : 흡기관5: ventilation hose 6: intake pipe
7 : 인젝터 8 : 포지티브 크랭크케이스밴틸레이션밸브7: Injector 8: Positive Crankcase Ventilation Valve
9 : 통풍호오스 10 : 투웨이휠터밸브9: Ventilation hose 10: Two-way filter valve
11 : 상부카바 11-1 : 통풍구11: upper cover 11-1: vent hole
12 : 상판 12-1, 12-2 : 통공12: top plate 12-1, 12-2: through hole
13 : 하판 13-1, 13-2 : 통공13: lower plate 13-1, 13-2: through hole
14 : 하부카바 14-1 : 통풍구14: lower cover 14-1: ventilation holes
15 : 휠터 16 : 투웨이밸브15: filter 16: two-way valve
17 : 스프링 18 : 우산밸브17: spring 18: umbrella valve
19 : 가이드밸브 19-1 : 통공19: guide valve 19-1: through hole
20 : 패킹 21 : 원통20: packing 21: cylinder
A : 크랭크케이스A: Crankcase
본 고안은 자동차 엔진의 연소중에 발생되는 블로우바이 가스를 인테이크메니 홀드로 유입시켜서 재연소케하는 블로우바이가스 제어장치에 관한 것이다.The present invention relates to a blow-by gas control device for re-combustion of the blow-by gas generated during combustion of the automobile engine into the intake manifold.
종래, 자동차 엔진의 연소실에서 압축 또는 팽창 행정중 피스톤과 실린더 벽사이로 압축 가스나 팽창가스가 크랭크 케이스(A)로 누출되는 가스를 대기중으로 방출하지 않고 재 연소를 위하여 크랭크 케이스(A)에서 흡기계통으로 다시보내는 장치로서 제1도에 표시된 바와 같이, 흡입 공기는 공기휠터(1), 공기도입호스(2), 트로틀바디(3), 써지탱크(4) 및 흡기관(6)을 통하여 도입되고, 연료를 인젝터(7)에서 분사하여 연소를 행하고, 압축 및 연소중에 발생되는 블로우바이가스는 포지티브 크랭크 케이스 벤틸레이션밸브(Positive Crankcase Ventiation Valve)(8)와 통풍호오스(5)를 통하여 누출된 블로우바이스의 량 만큼을 흡기관(6)으로 유입시켜 재 연소를 행하고, 크랭크 케이스(A)에는 저압의 흡입 공기가 도입되는 동시에 브로우바이가스는 통풍호오스(9)를 통하여 공기도입호스(2)로 유입되는데 이때 통풍호오스(9)를 통하여 공기도입호스(2)로 유입되는 가스중의 미연소 연료 및 카본 침적물은 트로틀바디(3)에 있는 트로틀포지션센서(Throttle Position Sensor), 에어바이패스밸브(Airbypass Vaive)등에 고착됨으로서 공기의 흐름을 방해하고 특히 전기 부하 작동시 엔진의 아이들 회전수등의 제어불량등 각종의 기기의 고장 요인이 되고 있다.Conventionally, intake pipes in the crankcase (A) for recombustion without recharging the gas leaking compressed gas or expansion gas into the crankcase (A) into the atmosphere during the compression or expansion stroke in the combustion chamber of the automobile engine to the atmosphere. As shown in FIG. 1 as a device for sending back to the air, the intake air is introduced through the air filter 1, the air introduction hose 2, the throttle body 3, the surge tank 4 and the intake pipe 6 The combustion is performed by injecting fuel from the injector (7), and the blow-by gas generated during compression and combustion is blown out through the positive crankcase ventiation valve (8) and the ventilation hose (5). As much as the amount of vise flows into the intake pipe (6), recombustion is carried out, and low pressure intake air is introduced into the crankcase (A), and the blow-by gas is blown through the ventilation hose (9). The unburned fuel and carbon deposits in the gas flowing into the air inlet hose (2) through the ventilation hose (9) are introduced into the airway hose (2), and the throttle position sensor in the throttle body (3). By sticking to the air bypass valve, the air flow can be disturbed and it can cause malfunction of various devices such as poor control of the engine's idle speed when the electric load is operated.
본 고안은 이와 같은 문제점을 해소하기 위하여 통풍호오스(9)의 중간에 미연소연료, 엔진오일 및 카본 데포지트를 여과하는 투웨이휠터밸브(10)를 장착하고, 휠터에 보증수명이 초과할 때 일어나는 작동차질에 대비하여 안전장치로서 투웨이휠터밸브(10)중앙에 투웨이밸브(16)를 장착한 것으로서 이하 본 고안을 첨부 도면에 의하여 상세하게 설명하면 다음과 같다.The present invention is equipped with a two-way filter valve (10) for filtering unburned fuel, engine oil and carbon deposits in the middle of the ventilation hose (9) to solve such problems, when the filter life is exceeded As a safety device in preparation for the operation disruption that occurs as a two-way valve (10) in the center of the present invention will be described in detail by the accompanying drawings as follows.
본 발명의 구성은 공기휠터(1), 공기도입호오스(2), 트로틀바디(3), 써지탱크(4), 흡기관(6)과 연통된 크랭크 케이스(A)에 포지티브크랭크케이스벤틸레이션밸브(8)로 흡기관(6)과 연통된 통풍호오스(5)를 연결하고 통풍호오스(9)로 공기도입호스(2)와 연통한 자동차의 블로우바이가스 제어장치에 있어서 통풍호오스(5) 중간에 통풍구(11-1)가 상방으로 돌출되고 상면이 경사진 상부카바(11)와 통풍구(14-1)가 하방으로 돌출되고 주벽이 상향 절곡되며 저면이 경사진 하부카바(14)를 원터치 록킹방식으로 괘착하여 형성된 하우징 내에 다수의 통공(12-1)(13-1)이 천설된 상판(12)과 하판(13)을 착설하여 상판(12)과 하판(13) 사이에 휠터(15)를 충진한 투웨이휠터밸브(10)를 착설한 자동차의 블로우바이가스 제어장치이다.The configuration of the present invention is the positive crankcase ventilation valve in the crankcase (A) in communication with the air filter (1), the air introduction hose (2), the throttle body (3), the surge tank (4), the intake pipe (6) (8) the ventilation hose (5) connected to the intake pipe (6) and the ventilation hose (9) in the blow-by gas control device of the vehicle in communication with the air introduction hose (2) in the middle of the ventilation hose (5) One-touch locking the upper cover 11 protruding upward, the upper cover 11 inclined on the upper surface, and the vent cover 14-1 protruding downward, the main wall bent upward, and the lower cover 14 inclined on the bottom. The upper plate 12 and the lower plate 13 on which the plurality of through holes 12-1 and 13-1 are laid in the housing formed in a fixed manner are placed between the upper plate 12 and the lower plate 13. Blow-by-gas control device of a vehicle equipped with a two-way filter valve 10 is filled.
또한 전기휠터(15)가 충진된 투웨이휠터밸브(10)의 상판(12)과 하판(13)의 중앙에 천설된 통공(12-2)(13-2)의 구연부 안쪽으로 원통(21) 양단을 고정하고 원통(21)내에 저면에 통공(19-1)이 천설되고 우산밸브(18)가 착설된 가이드밸브(19)를 스프링(17)으로 탄지한 투웨이밸브(16)를 장착한 구조이다.In addition, both ends of the cylinder 21 into the mouth portion of the through-holes 12-2 and 13-2 installed in the center of the upper plate 12 and the lower plate 13 of the two-way filter valve 10 filled with the electric filter 15. And a two-way valve 16 mounted with a spring 17 for the guide valve 19 on which the through hole 19-1 is installed on the bottom surface of the cylinder 21 and the umbrella valve 18 is installed. .
본 발명의 작용효과를 설명하면 다음과 같다.Referring to the effects of the present invention.
공기휠터(1)를 통하여 흡입된 공기는 공기도입호스(2), 트로틀바디(3), 써지탱고(4), 흡기관(6)을 통하여 크랭크 케이스(A)내로 흡입되는 과정에서 인젝터(7)에서 분사되는 연료와 혼합되여 연소되는데 이때 압축 및 연소중에 발생 되는 블로우바이가스는 포지티브크랭크케이스벤틸레이션밸브(8)와 통풍호오스(5)를 통하여 흡기관(6)로 유입되어 재연소되고 크랭크케이스(A)에는 저압의 흡입공기가 도입되는 동시에 일부 블로우바이가스는 통풍호오스(9)를 통하여 공기도입호오스(2)로 유입되는데 이때 유입된 가스중에 미연소 연료와 카본 침적물이 트로틀바디(3)에 있는 트로틀 포지선센서와 에어바이 패스밸브 등에 고착하므로서 공기의 흐름을 방해하고 전기 부하작동시에 엔진의 아이들 회전 수동의 제어불량을 야기하는 결점이 있음으로 본 고안의 투웨이휠터밸브(10)를 통풍호오스(9) 중간에 착설하여 여과하므로서 해결한 것이다.The air sucked in through the air filter (1) is injected into the crankcase (A) in the process of being sucked into the crankcase (A) through the air inlet hose (2), the throttle body (3), the surge tank (4), the intake pipe (6) The blow-by gas generated during compression and combustion is introduced into the intake pipe (6) through the positive crankcase ventilation valve (8) and the ventilation hose (5) to be reburned and cranked. In the case (A), low-pressure intake air is introduced and at the same time some blow-by gas is introduced into the air introduction hose (2) through the ventilation hose (9), where unburned fuel and carbon deposits are introduced into the throttle body (3). This is because the defects in the air flow valve and the air bypass valve are prevented from adhering to the throttle position sensor and air bypass valve. A filter valve (10) will resolve hameuroseo chakseol filtered to the intermediate ventilation hoses (9).
즉 상하 양단에 통풍구(11-1)(14-1)가 돌설된 원통(21)내에 휠터(15)가 하부카바(14)의 상판(12)과 하판(13) 사이에 내장된 투웨이휠터밸브(10)를 통풍호오스(9) 중간에 착설하면 분출가스중의 미연소연료와 카본 침적물이 여과 되므로서 공기의 흐름을 원활하게 해주는 것이다.That is, the two-way filter valve in which the filter 15 is integrated between the upper plate 12 and the lower plate 13 of the lower cover 14 in the cylinder 21 in which the vent holes 11-1 and 14-1 are protruded from both ends. If (10) is installed in the middle of the ventilation hose (9), the unburned fuel and carbon deposits in the ejected gas are filtered to facilitate the flow of air.
또한 휠터(15)에 기름이나 카본 침적물이 쌓여서 통기에 지장이 발생하면 휠터(15)를 교체하여야 하지만 교체를 하기전이라도 투웨이밸브(16)는 양방향으로 가스가 통과 할 수 있게 되어 있어서 크랭크케이스(A)의 압력이 정압일때에는 가이드밸브(19)의 저부에 있는 통공(19-1)을 통하여 우산 밸브(18)의 고무 탄성을 극복하여 밀어 붙여서 공기도입호스(2)쪽으로 가스를 통과시키고 크랭크케이스(A)의 압력이 부압일 경우에는 가이드밸브(19)를 누르고 있는 스프링(17)의 하중을 극복하여 공기를 공기도입호스(2)로 부터 크랭크케이스(A)내로 통과 시키는 작용을 한다. 이때 카이드밸브(19)와 상부상판(12)의 기밀을 유지하기 위하여 고무페킹(20)이 착설되여 있고 또한 오염된 휠터(15)의 교체를 용이 하기 위하여 상부카바(11)와 하부카바(14)를 원터치록킹형식으로 결착하였다.In addition, if oil or carbon deposits accumulate on the filter 15 and aeration occurs, the filter 15 needs to be replaced. However, even before the replacement, the two-way valve 16 allows gas to pass in both directions so that the crankcase ( When the pressure of A) is constant pressure, the rubber elasticity of the umbrella valve 18 is overcome and pushed through the through hole 19-1 at the bottom of the guide valve 19 to pass the gas toward the air introduction hose 2, and the crank When the pressure of the case (A) is a negative pressure to overcome the load of the spring 17 holding the guide valve 19 to pass air from the air introduction hose (2) into the crankcase (A). At this time, in order to maintain the airtightness of the valve valve 19 and the upper top plate 12, the rubber peking 20 is installed, and also to facilitate the replacement of the contaminated filter 15, the upper cover 11 and the lower cover ( 14) was fixed in the one-touch locking type.
이와 같이 된 본 발명은 크랭크케이스와 공기도입호오스를 연결하는 통풍호오스에 투웨이휠터밸브와 투웨이밸브를 장착하므로서 미연소연료나 엔진오일 열 카본침적물등 여과하여 블로우바이가스를 제어할 수 있는 효과가 있다.The present invention as described above has an effect that can control the blow-by gas by filtering the unburned fuel or engine oil thermal carbon deposits by mounting a two-way filter valve and a two-way valve in the ventilation hose connecting the crankcase and the air introduction hose. .
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR2019940008754U KR960001915Y1 (en) | 1994-04-25 | 1994-04-25 | Blow-by gas control apparatus of a car |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR2019940008754U KR960001915Y1 (en) | 1994-04-25 | 1994-04-25 | Blow-by gas control apparatus of a car |
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Publication Number | Publication Date |
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KR950030735U KR950030735U (en) | 1995-11-20 |
KR960001915Y1 true KR960001915Y1 (en) | 1996-03-04 |
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KR2019940008754U KR960001915Y1 (en) | 1994-04-25 | 1994-04-25 | Blow-by gas control apparatus of a car |
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KR (1) | KR960001915Y1 (en) |
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1994
- 1994-04-25 KR KR2019940008754U patent/KR960001915Y1/en not_active IP Right Cessation
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