KR960001211Y1 - Press dies making for inner shield of tv - Google Patents

Press dies making for inner shield of tv Download PDF

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Publication number
KR960001211Y1
KR960001211Y1 KR2019930025113U KR930025113U KR960001211Y1 KR 960001211 Y1 KR960001211 Y1 KR 960001211Y1 KR 2019930025113 U KR2019930025113 U KR 2019930025113U KR 930025113 U KR930025113 U KR 930025113U KR 960001211 Y1 KR960001211 Y1 KR 960001211Y1
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South Korea
Prior art keywords
piercing
hole
plate
inner shield
trimming
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KR2019930025113U
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Korean (ko)
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KR950013481U (en
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배영원
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배영원
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Priority to KR2019930025113U priority Critical patent/KR960001211Y1/en
Publication of KR950013481U publication Critical patent/KR950013481U/en
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Publication of KR960001211Y1 publication Critical patent/KR960001211Y1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/287Devices for handling sheet or strip material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

내용 없음.No content.

Description

텔레비젼의 이너쉴드(INNER SHIELD) 제조용 프레스 금형Press mold for TV inner shield production

제 1 도는 본 고안의 전체 사시도1 is an overall perspective view of the present invention

제 2 도는 본 고안의 금형에서 제조된 텔레비젼의 이너쉴드(INNER SHIELD) 사시도2 is a perspective view of an inner shield of a television manufactured from a mold of the present invention.

제 3 도는 본 고안의 하금형 사시도3 is a lower perspective view of the present invention

제 4 도는 본 고안의 상금형 저부 사시도4 is a perspective view of the prize-type bottom of the present invention

제 5 도는 본 고안의 상,하금형이 결합된 상태요부 단면도5 is a cross-sectional view of the main portion of the upper and lower molds of the present invention combined

제 6 도는 본 고안의 상,하금형이 분리된 상태요부 단면도6 is a cross-sectional view of the main portion of the upper and lower molds of the present invention separated

제 7 도는 본 고안의 벤딩용 펀치 사시도7 is a perspective view of the punch for bending the present invention

제 8 도 (a)는피어싱과 트리밍 다이스 평면도Fig. 8 (a) is a plan view of piercing and trimming dice

(b)는 (a)의 측면도(b) is a side view of (a)

제 9 도 (a)는 피어싱과 트리밍 펀치 평면도9 (a) is a plan view of a piercing and trimming punch

(b)는 (a)의 부분 파절상태 측면도(b) is a side view of a partially fractured state of (a)

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

4 : 드로우잉 펀치 5 : 피어싱과 트리밍 다이스4: draw punch 5: piercing and trim dice

8, 27 : 철판받침대 9:재료절단날8, 27: iron plate support 9: material cutting blade

10 : 스트립바 11 : 하금형10: strip bar 11: lower mold

17 : 드로우잉 다이스 18 : 피어싱과 트리밍 펀치17: Draw Dice 18: Piercing and Trimming Punch

21 : 상금형 24 : 재료절단공21: prize mold 24: material cutting hole

본 고안은 텔레비젼의 브라운관 배면과 결합된 홀더에 조립되어 자석에 의해 자력이 형성될 때 지자계로 인하여 화면에 영향을 주지 않도록 자계차폐를 하는 텔레비젼의 이너쉴드(INNER SHIELD) 제조용 프레스 금형에 관한 것이며, 상세하게는 이너쉴드 제조를 위한 드로우잉, 벤딩, 피어싱, 트리밍 공정이 하나의 금형에서 완성되도록 하여 자동화가 되도록 한 것에 관한 것이다.The present invention relates to a press mold for manufacturing an inner shield of a television, which is assembled to a holder coupled to the back of the CRT of a television, and shields the magnetic field so as not to affect the screen due to a magnetic field when a magnetic force is formed by a magnet. Specifically, the drawing, bending, piercing, and trimming processes for manufacturing an inner shield are completed in one mold to be automated.

종래의 경우 텔레비젼의 이너쉴드[INNER SHIELD)를 프레스 금형에서 성형하기 위한 공정으로서 처음 선행기술은 드로우잉(DRAWING) → 피어싱(SIDE PIERClNG) → 트리임(TRIMIING) 3 단계 공정이었으며, 그 후 드로우잉( DRAWING) → 트리밍과 피어싱의 2단계 작업으로서 다단계의 공정을 거쳐야만 이너쉴드(INNER SHIELD)를 제조할 수 있기 때문에 각 공정마다 프레스와 금형을 구비하여야 하며 이에 따른 작업인원이 필요하게 됨으로서 불필요한 기기와 금형의 구입, 제작에 따른 비효율성과 불필요 작업인원이 투입됨으로서 기술인력의 손실, 에너지(동력) 낭비를 초래하는 단점이 있었다.In the conventional case, a process for forming an inner shield of a television in a press die, the first prior art was a drawing (DRAWING) → a piercing (SIDE PIERClNG) → a trimming three-step process, after which (DRAWING) → Inner SHIELD can be manufactured only after the multi-step process of trimming and piercing. Therefore, press and mold must be provided for each process. Inefficiency and unnecessary workforce in purchasing and manufacturing molds have the disadvantage of incurring the loss of technical manpower and waste of energy (power).

따라서, 본 고안은 상술한 제반 문제점을 해결하고 드로우잉, 피어싱, 트리밍 등의 공정을 한벌의 금형에서 동시 이루어지도록 함으로서 완제품 이너쉴드(INNER SHIELD)를 제조코자 함에 소기의 목적하는 바가 있으며, 이를 첨부 도면과 관련하여 상세히 설명하면 다음과 같다.Therefore, the present invention solves the above-mentioned problems and the process of drawing, piercing, trimming, etc. is performed at the same time in a single mold to produce the finished inner shield (INNER SHIELD). A detailed description with reference to the drawings is as follows.

네 모서리에 가이드봉(1)이 축설된 하판(2)에 하받침판(3)과 스트립바 가이드봉(7)이 형성된 하 고정판(6)이 순차 결합되며 하고정판(6)에는 드로우잉 펀치(4)가 나합된 피어싱과 트리밍 다이스(5)가 결합되며 스트립바 가이드봉(7)에는 일측에 철판받침대(8)와 재료절단날(9)이 형성된 스트립바(10)가 축삽되어 하금형(11)을 구성하였으며, 하금형(11)의 중앙부와 사면에는 트리밍과 피어싱 작업 후의 스크랩이 배출되도록 장방형 구멍(12)과 통공(13)을 천공하였으며 피어싱과 트리밍 다이스(5)에 형성된 통공(13)의 양측에는 제품분리용 이젝트 핀(14)이 스프링으로 탄설되어 구성된 것이다.The lower support plate (3) and the lower fixing plate (6) formed with the strip bar guide rod (7) are sequentially coupled to the lower plate (2) where the guide rods (1) are formed at four corners, and the fixing plate (6) has a draw punch ( 4) is combined with the piercing and trimming dice (5) is coupled to the strip bar guide rod (7) is a strip bar (10) formed with the iron plate support (8) and material cutting blade (9) on one side is inserted into the lower mold ( 11), a rectangular hole 12 and a through hole 13 were drilled in the center portion and the slope of the lower die 11 to discharge the scrap after trimming and piercing work, and a through hole 13 formed in the piercing and trimming die 5. Eject pin 14 for product separation is coalesced with spring on both sides.

네 모서리에 가이드봉(1)과 결합되는 가이드부시(15)가 형성된 상판(16)에는 상받침판(19)과 보강판(20)이 순차 결합되면서 드로우잉 다이스(17)와 피어싱과 트리밍펀치(18)가 결합되어 상금형(21)을 구성하였으며, 상판(16)과 결합된 드로우잉 다이스(17)와 일측벽과 바닥면에는 배기공(22)과 공기 주입공(23)이 천공되며 공기주입공(23)은 에어닛블(25)이 결합되어 제품을 분리하기 위한 공기를 주입토록 하였으며 피어싱과 트리밍펀치(18)의 일측면에는 철판받침대(27)와 스프링에 탄설된 제품상승방지핀(26) 및 재료절단공(24)이 형성되어 상,하금형(21)(11)을 결합하여 텔레비젼의 이너쉴드(INNER SHIELD)를 한벌의 금형에서 제조토록 구성한 것이다.The upper plate 16 formed with the guide bush 15 coupled to the guide rods 1 at four corners is sequentially connected to the upper support plate 19 and the reinforcement plate 20, and the drawing die 17 and the piercing and trimming punches ( 18 is combined to form an upper mold 21, the exhaust die 22 and the air injection hole 23 is drilled in the draw die 17 and the one side wall and the bottom surface combined with the top plate 16 and air The injection hole 23 is coupled to the air nib (25) to inject air to separate the product, and on one side of the piercing and trimming punch (18) iron plate support (27) and spring rise prevention pin ( 26) and a material cutting hole 24 are formed to combine the upper and lower molds 21 and 11 so that the inner shield of the television is manufactured in a mold.

도면 중 미설명부호 (28)은 철판, (29)는 텔레비젼의 이너쉴드(INNER SHIELD), (30)은 스프링, (31)은 통공을 천공하기 위한 피어싱 구멍, (32)는 통공을 천공하기 위한 피어싱금구, (33)은 외곽트리밍부이다.In the drawings, reference numeral 28 is an iron plate, 29 is an inner shield of a television, 30 is a spring, 31 is a piercing hole for drilling a hole, and 32 is a hole for drilling a hole. Piercing bracket for 33, the outer trimming.

이와 같이 구성된 본 고안의 작용효과를 살펴보면 다음과 같다.Looking at the effect of the present invention configured as described above are as follows.

주지된 바와 같이 프레스에 상,하금형(21)(11)을 클램프로 견고히 설치한 다음 동력을 전달하면 크랭크축이 상승할때 상금형(21)은 가이드부시(15)로 안내되어 가이드봉(1)을 따라 상승하고 스트립바(10)는 프레스에 설치된 주지의 다이쿠션에 의해 스트립바 가이드봉(7)을 따라 드로우잉펀치(4)의 상면과 같이 위치되게 승강된 상태에서 다발형으로 권취된 철판이 상,하금형(21)(11)의 피어싱과 트리밍펀치(18)와 스트립바(10) 사이에 공급되면서 철판받침대(8)와 스트립바(10)의 상면에 놓이게 되면 크랭크축이 하강하면서 상금형(21)이 하금형(11)의 가이드봉(1)을 따라 하강하게 되면서 요입된 철판을 제품상승방지핀(26)으로 눌러주면서 철판받침대(8)(27)로 지지함과 동시 재료절단날(9)과 재료절단공(24)의 맞물림으로 절단하고 스트립바(10)가 스트립바 가이드봉(7)을 따라 하강하면서 돌출되는 드로우잉펀치(4)에 드로우잉 다이스(17)가 맞물려 이너쉴드(INNER SHIELD) 형상과 모양이 되도록 절곡, 벤딩하여 주며, 이너쉴드(INNER SHIELD) 형상과 모양으로 드로우잉된 철판은 점차적인 상금형(21)의 하강으로 피어싱과 트리밍펀치(18)의 피어싱 금구에 의해 중앙의 장방형구멍과 사면의 작은 구멍이 천공되며 구멍을 천공하면서 생긴 스크랩은 하금형(11)의 장방형 구멍(12)과 통공(13)을 통해 떨어지게 되며 이때 이젝트 핀(14)은 드로우잉 다이스(17)에 눌려 스프링이 압축되면서 철판을 끌어 올리려고 하는 탄발력이 작용됨으로서 상금형(21) 승강시 이너쉴드를 하금형(11)의 드로우잉 펀치(4)에서 쉽게 분리되도록 하여 주며, 피어싱과 동시 이너쉴드의 외곽 테두리가 피어싱과 트리밍펀치(18)의 트로밍금구와 피어싱과 트리밍 다이스(5)의 맞물림으로 절단됨으로서 하나의 금형에서 이너쉴드(INNER SHIELD)가 성형되며, 성형이 끝난 다음에는 크랭크축의 회전에 따라 상금형(21)이 승강하게 되고 에어닛블(25)이 결합된 공기주입공(23)으로 공기를 불어 주면 드로우잉 다이스(17)에 요입된 이너쉴드가 분리되어 낙하되도록 하는 작용을 하며 스프링에 의해 압축되었던 이젝트핀(14)역시 외력이 제거되면서 드로우잉펀치(4)에 요입된 이너쉴드를 밀어줌으로서 상,하금형(21)(11)으로부터 분리가 신속,용이하게 이루어지며, 배기공(22)은 상,하금형(21)(11)이 결합되었을때 내입된 공기를 자연 배기시켜 주는 작용을 하게 되는 것이다.As is well known, if the upper and lower molds 21 and 11 are firmly installed in the press with a clamp, and then power is transmitted, the upper mold 21 is guided to the guide bush 15 when the crankshaft rises to guide rods ( 1) and the strip bar 10 is wound in a bundle in a state where the strip bar 10 is raised and positioned along the strip bar guide rod 7 along the strip bar guide rod 7 by a known die cushion installed in the press. The crank shaft is placed on the upper surface of the iron plate support (8) and the strip bar (10) while the supplied iron plate is supplied between the piercing and trimming punch (18) of the upper and lower molds (21) (11) and the strip bar (10). While lowering the upper die (21) is lowered along the guide rod (1) of the lower die (11) while pressing the inflated iron plate with the product rising prevention pin (26) while supporting the steel plate support (8) (27) and Simultaneous cutting of the material cutting blade (9) and material cutting hole (24) and strip bar (10) strip bar guide rod (7) The draw die 17 is engaged with the draw punch 4 protruding while descending to bend and bent so as to have an inner shield shape and shape, and drawn into an inner shield shape and shape. The steel plate is gradually lowered by the upper die 21, and the center hole and the small hole in the slope are drilled by the piercing and piercing brackets of the trimming punch 18, and the scrap produced by drilling the hole is the rectangle of the lower die 11 Falling through the hole 12 and the through hole 13, the eject pin 14 is pressed by the draw die 17, the spring is compressed and the elastic force to raise the iron plate is pressed to actuate the upper die (21) when lifting The inner shield is easily separated from the drawing punch 4 of the lower die 11, and the outer edge of the inner shield is the piercing and trimming punch 18 of the piercing and trimming punch 18, and the piercing and trimming dies. The inner shield (INNER SHIELD) is molded in one mold by being cut by the engagement of (5), and after the molding is completed, the upper die 21 is lifted and the air nipple 25 is coupled to the upper mold 21 according to the rotation of the crankshaft. Blowing air into the injection hole 23 serves to separate and fall the inner shield injected into the drawing die 17, the eject pin 14, which was compressed by the spring also removes the external force while the drawing punch (4) The upper and lower molds 21 and 11 are separated from the upper and lower molds 21 and 11 by pushing the inner shield inserted into the exhaust hole, and the exhaust hole 22 is combined with the upper and lower molds 21 and 11. It will act as a natural exhaust of the air inside.

위와 같은 본 고안은 한벌의 금형에서 드로우잉, 피어싱, 트리밍을 동시 작업하여 텔레비젼의 이너쉴드(INNER SHIELD)를 제조하기 때문에 각 공정에 따른 별도 금형제작이나 프레스를 설치하는 문제를 해결하고 생산성 향상과 에너지 절약을 기하는 매우 실용적인 고안이다.The above invention solves the problem of installing a separate mold production or press according to each process because the inner shield of the TV is manufactured by simultaneously drawing, piercing and trimming in a single mold. It is a very practical design to save energy.

Claims (1)

(정정) 통상의 가이드봉이 형성된 하판(2)에 하고정판(6)과 하받침판(3)이 결합되고 하고정판(6)에는 드로우잉 펀치(4)가 결합된 피어싱과 트리밍 다이스(5)가 형성되며 하고정판(6)의 스트립바 가이드봉(7)에는 철판받침대(8)와 재료절단날(9)이 형성된 스트립바(10)가 축삽되어 하금형(11)을 구성하되 장방형구멍(12)과 통공(13)이 천공되고 통공(13)의 양측에는 이젝트 핀(14)이 탄설되도록 하였으며, 가이드부시가 형성된 상판(16)에는 상받침판(19)과 보강판(20) 및 피어싱과 트리밍펀치(18)를 순차 결합하되 이들의 중앙부에는 배기공과 공기주입공이 가공된 드로우잉 다이스(17)가 형성되고 피어싱과 트리밍펀치(l8)의 일측에 철판받침대(27)와 재료절단공(24) 및 제품상승방지 핀(26)이 탄설된 상금형(21)을 하금형(11)과 결합하여 한벌의 금형에서 드로우잉, 피어싱, 트리밍 작업토록한 것을 특징으로 하는 텔레비젼의 이너쉴드(INNER SHIELD) 제조용 프레스 금형.(Fixing) Piercing and trimming dice 5 in which the fixed plate 6 and the lower support plate 3 are coupled to the lower plate 2 on which the ordinary guide rod is formed, and the drawing punch 4 is coupled to the fixed plate 6. The strip bar guide rod 7 of the fixed plate 6 is formed with a strip bar 10 having an iron plate support 8 and a material cutting edge 9 inserted therein to form a lower die 11, but with a rectangular hole 12. ) And the through hole 13 are drilled and eject pins 14 are installed on both sides of the through hole 13, and the upper plate 16 on which the guide bush is formed is an upper support plate 19 and a reinforcement plate 20, and piercing and trimming. The punch 18 is sequentially coupled, but at the center thereof, a draw die 17 in which an exhaust hole and an air injection hole are processed is formed, and an iron plate support 27 and a material cutting hole 24 are formed at one side of the piercing and trimming punch l8. And the upper mold 21 in which the product rising prevention pin 26 is installed is combined with the lower mold 11 for drawing, piercing, Reaming an inner shield (INNER SHIELD) for producing a press mold of the television, characterized in that the work ever.
KR2019930025113U 1993-11-23 1993-11-23 Press dies making for inner shield of tv KR960001211Y1 (en)

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KR2019930025113U KR960001211Y1 (en) 1993-11-23 1993-11-23 Press dies making for inner shield of tv

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Application Number Priority Date Filing Date Title
KR2019930025113U KR960001211Y1 (en) 1993-11-23 1993-11-23 Press dies making for inner shield of tv

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KR950013481U KR950013481U (en) 1995-06-15
KR960001211Y1 true KR960001211Y1 (en) 1996-02-09

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Publication number Priority date Publication date Assignee Title
KR100290836B1 (en) * 1998-12-29 2001-11-26 이근희 Inner Shield Manufacturing Equipment for CRT

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