KR950010773A

KR950010773A - Manufacturing method and apparatus for high density packaged tofu

Info

Publication number: KR950010773A
Application number: KR1019930021948A
Authority: KR
Inventors: 이종천
Original assignee: 이종천
Priority date: 1993-10-21
Filing date: 1993-10-21
Publication date: 1995-05-15

Abstract

본 발명은 고농도로 분쇄가공된 생콩물(생콩즙)을 완전증숙후 냉각시킨 다음 그 냉각상태하에서 응고제 (일명;간수)를 적절하게 혼합하여 비닐필름 포장지에 투입 밀봉하는 제조방법으로 고농도 포장두부를 제조하는 방법과 그 장치에 관한 것이다.The present invention is a manufacturing method of cooling the raw soybeans (fresh soybean juice) processed to a high concentration after complete steaming, and then mixing the coagulant (aka; water) appropriately under the cooling state to be sealed in a plastic film packaging. It relates to a manufacturing method and an apparatus thereof.

본 발명은 제1단계금형장치 내지 제4단계금형장치로 구성된 제1내지 제4단계 포장공정을 통해 고농도의 두부용액을 밀봉 포장한후 열탕기공정에서 재가열하는 수단으로 두부용액을 고형의 두부로 제조한 후 냉각공정으로 급속냉각하는 수단으로서 맛과 질 및 신선도가 우수한 포장두부를 제조할 수 있는 것으로, 고농도 상태로 분쇄가공된 생콩물을 이용하므로서 압착가공을 생략할 수 있어 두부제조공정을 간소화시킴과 동시 생산능률을 배가시킬 수 있으며, 무엇보다도 인력수고를 최대한으로 줄일 수 있고 압착가공을 거치지 않고 곧바로 비닐필름포장지로 포장하므로서 위생적인 포장두부를 제공할 수 있다는데 발명의 목적을 두고 창출한 것이다.According to the present invention, the tofu solution is a solid tofu as a means for reheating the hot water tofu solution after sealing packaging the high concentration of tofu solution through the first to fourth steps of the packaging device, which comprises the first to fourth mold apparatus. As a means of rapid cooling by the cooling process after manufacturing, it is possible to manufacture packaging tofu with excellent taste, quality and freshness, and it simplifies the manufacturing process of tofu by eliminating the crimping process by using raw soybeans that are crushed and processed at high concentration. The purpose of the invention is to double the efficiency of production and simultaneous production, and most of all, to reduce the labor effort, and to provide hygienic packaging tofu by wrapping it directly with vinyl film without pressing. .

Description

Manufacturing method and apparatus for high density packaged tofu

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 본 발명의 전체공정을 나타낸 공정도,1 is a process diagram showing the overall process of the present invention,

제2도는 본 발명의 제조공정의 작동상태도,2 is an operating state of the manufacturing process of the present invention,

제3도는 본 발명 필름포장지의 안내로울러 장치의 사시도,Figure 3 is a perspective view of the guide roller device of the film wrapping paper of the present invention,

제4도는 제3도의 A-A선 단면도,4 is a cross-sectional view taken along the line A-A of FIG.

제5도와 제6도는 본발명 제조공정의 제1단계 포장공정의 작동 상태를 나타낸 횡단면도,5 and 6 are cross-sectional views showing the operating state of the first stage packaging process of the manufacturing process of the present invention,

제7조는 본발명의 제조공정의 제2단계 포장공정의 작동상태 단면도.Article 7 is a cross-sectional view of the operating state of the second stage packaging process of the manufacturing process of the present invention.

Claims

Tofu solution and compressed air supply pipe with double head structure and tofu solution mixed with coagulant and mixed with coagulant under high temperature by cooling and steaming at high concentration. The first step is to install the film feed rolls on both sides of the upper side of the manufacturing apparatus so as to intermittently supply the vinyl film wrapping paper symmetrically, and to thermally weld both ends of the vinyl film wrapping paper supplied in two sheets in the manufacturing apparatus. Packaging process; A second step packing process of injecting compressed air into a plastic film wrapping paper and setting the same in a saint form; A third step packaging process of injecting and filling the tofu solution while thermally bonding the lower end of the vinyl film wrapping paper set in a box shape; A fourth step packaging process of allowing the next packaging operation to be continued by moving the packaging head down while transferring the upper end of the vinyl film packaging filled with the tofu solution and then moving it up and down; A manufacturing method of manufacturing a packaged tofu with high concentration tofu solution using a high concentration tofu solution.

The production apparatus 1 in which the vinyl film wrapping papers 7a and 7b of the film supply rolls 8a and 8b are supplied, and the solution supply pipe 5 and the compressed air supply pipe 6 having a double pipe structure are introduced, First stage gold gluing devices (11a) and (11b) attached to the cylinder devices (12a) (12b) from the upper end to heat-bond both ends of the vinyl film wrapping paper by repeating the combining and separating operations; Attached to the cylinder devices (16a) and (16b), the second stage gilding device that presses the outer circumference of the vinyl film wrapping paper and expands and sets it into a box shape by a compressor discharged from the compressed air supply pipe while repeating the combining and separating operations. 15a and 15b; A third-stage mold apparatus for filling the tofu solution injected from the solution supply pipe 5 by thermally bonding the lower end of the vinyl film wrapping paper while repeating the coupling and separating operations by the cylinder apparatuses 22a and 22b; A fourth-stage mold apparatus which heat-bonds and seals the upper end of the vinyl film wrapping paper filled with the tofu solution while repeatedly operated by the cylinder apparatuses 26a and 26b; After injecting and filling the tofu solution while heat-bonding the left and right and top and bottom ends of the vinyl film wrapping paper using the cylinder device 30 for elevating and operating the transfer toll 29 equipped with the fourth stage mold device, Method for producing a high-density packaging tofu characterized in that it is configured to produce a packaging tofu through a process of heating and cooling.

3. The joint surface of the first stage mold apparatuses 12a and 12b, which is coupled and separated by a cylinder apparatus, is provided with a solution supply pipe 5 and a pressurized air supply pipe 6 having a double pipe structure. An apparatus for manufacturing a high-concentration packaging tofu, characterized in that there is provided a recess 13a, 13b, and heat bonding devices 14a, 14b made of a heating wire.

3. The joining surfaces of the second stage gilding devices (16a) and (16b) to which the cylinder device is attached are formed of box-shaped spaces (17a) and (17b), and heating wires at upper, lower, left, and right corners of dl. The heat setting device (18a), (18b), (19a), (19b) is installed inside, and is configured to be in a state that is configured to expand and set the heat-sealed vinyl film wrapping paper in the form of a box High density packaging tofu manufacturing apparatus.

3. The third stage mold apparatuses 22a and 22b with a cylinder apparatus are provided with box-shaped spaces 23a and 23b, and the lower end side is provided with thermal bonding apparatuses 24a and 24b. An apparatus for manufacturing high-concentration packaging tofu, characterized in that it is configured to inject and fill the tofu solution with the solution supply pipe (5) while internally contacting the lower end of the vinyl film wrapping paper.

The method of claim 2, wherein the upper end of the joining surfaces of the fourth stage mold apparatus (26a, 26b) to which the cylinder device is attached and repeats the joining and detaching operation, and a heat seal member (27a, 27b) The apparatus 28a, 28b is internally installed, and the 4th stage mold apparatus itself is heat-sealed by sealing the upper end of the vinyl film wrapping paper by connecting the conveyance frame 29 to the conveying cylinder device 30, and sealing the vinyl film wrapping paper. High density packaging tofu manufacturing apparatus, characterized in that configured to serve as a pull-down operation to a certain length.

※ Note: The disclosure is based on the initial application.