KR950007717B1 - Wire and belt for paper detergent - Google Patents

Wire and belt for paper detergent Download PDF

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Publication number
KR950007717B1
KR950007717B1 KR1019920020726A KR920020726A KR950007717B1 KR 950007717 B1 KR950007717 B1 KR 950007717B1 KR 1019920020726 A KR1019920020726 A KR 1019920020726A KR 920020726 A KR920020726 A KR 920020726A KR 950007717 B1 KR950007717 B1 KR 950007717B1
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cleaning
felt
wire
alkyl group
paper
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KR1019920020726A
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Korean (ko)
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KR940011621A (en
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이영희
이원철
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한솔제지주식회사
김인호
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/42Amino alcohols or amino ethers
    • C11D1/44Ethers of polyoxyalkylenes with amino alcohols; Condensation products of epoxyalkanes with amines

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Paper (AREA)

Abstract

The detergent containing compound I(R1 is C8-9 alkyl group, n is 6-15), compound II(R2 is C11-21 alkyl group, R3 and R4 are C1-4 alkyl group) and mineral oil was prepared. Thus, 10 parts of I(R1= C8, n=8), 20 parts of II (R2= C17, R3, R4= C1) and 70 parts of mineral oil(spgr=0.88 at 15/4 degree C, dynamic viscosity 6.86/40 degree C) were stirred to give the detergent.

Description

제지용 와이어 및 펠트 세정제Paper wire and felt cleaner

본 발명은 신문, 잡지 등의 재생이나 옵셋, 복사용지 등의 생산공정, 특히 초조부의 와이어 및 펠트에 발생하는 부착물의 제거에 사용되는 세정제에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a cleaning agent used for the production of newspapers, magazines, and the like, and for the production of offset paper, copy paper, and the like, and in particular for the removal of deposits on the wires and felts of the counterpart.

제지공정 특히 초조부의 와이어 및 펠트에 있어서의 부착물 문제는 제지공장이 가동되면서 부터 해결되어야 할 문제점으로 대두되기 시작하였다. 이러한 부착물의 발생원으로서는 원료펄프중 함유된 수지성분, 재생펄프중 함유된 잉크, 접착제, 전색제 및 안료와의 복합물, 그리고 공정중 첨가되는 각종 유·무기제 약품들이 포함되며, 이러한 물질들이 단독으로 또는 복합되어 오염물을 형성하여 종이와 와이어 및 펠트에 부착되어 종이품질 및 생산성을 저하시키는 요인이 되어 왔다.The problem of deposits in the papermaking process, especially in wire and felt sections, has become a problem that needs to be solved when the paper mill is in operation. Sources of such deposits include resin components contained in raw pulp, inks in recycled pulp, composites with adhesives, colorants and pigments, and various organic and inorganic chemicals added during the process. It has been compounded to form contaminants and adheres to paper, wire and felt, which has been a factor in reducing paper quality and productivity.

더우기 최근들어 환경오염 문제 해결 및 자원 재활용등을 목적으로 재생펄프의 사용량이 증가함에 따라 부착물 문제가 더욱 심각하게 대두되고 있다.In addition, as the use of recycled pulp has increased in recent years for the purpose of solving environmental pollution problems and recycling resources, the problem of deposits has become more serious.

이러한 부착물을 제거하기 위해 종래 에는 탈크, 알람 등의 무기물, 음이온계 분산제, 벤젠, 톨루엔, 크실렌 및 염소계 용제등이 세정제로 사용되어 왔다.In order to remove such deposits, conventionally, inorganic substances such as talc and alarms, anionic dispersants, benzene, toluene, xylene and chlorine solvents have been used as cleaning agents.

그러나 상기와 같은 물질들은 사용에 따른 발현효과의 한계와 인체 유해성, 화재 위험성 및 환경공해 유발등의 문제로 그 사용이 점차 어려워지고 또한, 규제되고 있는 실정이다.However, the use of such substances is increasingly difficult and regulated due to problems such as limitations in expression effects and human hazards, fire hazards, and environmental pollution.

이와 같은 이유로 종래에 사용하여 오던 세정제로는 고품질의 제품생산 및 생산성 향상 그리고 인체, 화재, 환경 등의 측면에 있어서 효과적인 결과를 얻기가 힘들다.For this reason, it is difficult to obtain effective results in terms of production of high quality products, productivity improvement, and human body, fire, environment, etc., which have been conventionally used.

본 발명은 상기한 바와 같은 종래기술의 문제점을 해결하기 위한 것으로서, 종이제품 생산 공정에서 와이어 및 펠트를 연속세정하였을때 와이어 및 펠트 그리고 종이에 부착되는 오염물을 효과적으로 제거하므로써 종이품질 및 생산성을 향상시키고, 환경오염을 예방하며, 인체에 무해한 세정제를 제공함을 목적으로 한다.The present invention is to solve the problems of the prior art as described above, by improving the paper quality and productivity by effectively removing the contaminants attached to the wire and felt and paper when the wire and felt in the paper product manufacturing process continuously It aims to prevent environmental pollution and to provide a cleaner that is harmless to the human body.

상기 목적을 달성하기 위하여, 본 발명은 아래식(1),(2),(3)의 3가지 성분으로 이루어진 부착물 제거효과가 우수한, 제지공정 특히 초조부의 와이어 및 펠트의 연속세정에 사용되는 세정제를 제공한다.In order to achieve the above object, the present invention is a cleaning agent used in the continuous cleaning of the wire and felt of the papermaking process, especially the agitated portion, which is excellent in the removal effect of the three components of the following formula (1), (2), (3) To provide.

[화학식 1][Formula 1]

(상기식중, R1: 탄소수가 8 또는 9인 알킬기, n : 6~15인 정수)(Wherein, R 1 : an alkyl group having 8 or 9 carbon atoms and an integer of n: 6-15)

[화학식 2][Formula 2]

(상기식중, R2: 탄소수가 11~21인 알킬기, R3, R4: 탄소수가 1~4인 알킬기)(In the formula, R 2 : an alkyl group having 11 to 21 carbon atoms, R 3 , R 4 : an alkyl group having 1 to 4 carbon atoms.)

본 발명에서 일반식(1)에 나타낸 폴리옥시에틸렌 알킬페닐 에테르의 성분을(A), 일반식(2)에 나타낸 지방산 아마이드의 성분을(B), 그리고 (3)에 나타낸 광유의 성분을 (C)라 할때 (A), (B), (C) 각 성분의 혼합 사용 비율은 중량비로 표시하여, (A) : (B) : (C)=10~30 : 15~30 : 60~75인 것이 바람직하다.In the present invention, the component of the polyoxyethylene alkylphenyl ether represented by the general formula (1) (A), the component of the fatty acid amide represented by the general formula (2) (B), and the component of the mineral oil represented by (3) ( When using C), the mixing ratio of each component (A), (B), and (C) is expressed by weight ratio, and (A): (B): (C) = 10 ~ 30: 15 ~ 30: 60 ~ It is preferable that it is 75.

본 발명을 상세히 설명하면 다음과 같다.The present invention is described in detail as follows.

상기 일반식(1)에 표시한 화합물은 세정액을 와이어 및 펠트로 침투시키고, 부착물을 수중 분산시키는데 우수한 효과를 나타낸다.The compound represented by the general formula (1) exhibits an excellent effect of infiltrating the cleaning liquid with wire and felt and dispersing the deposit in water.

일반식(2)에 표시한 화합물은 특히 공정 장치내의 스케일 등 무기물 제어에 우수한 효과를 발휘하며 또한 미생물의 증식을 억제하는 작용을 한다.The compound represented by the general formula (2) exhibits an excellent effect in controlling inorganic matters such as the scale in the process equipment, and also functions to suppress the growth of microorganisms.

(3)에 나타낸 화합물은 유기계 부착물을 용해시키는데 우수한 효과를 나타낸다.The compound shown in (3) shows an excellent effect in dissolving the organic deposit.

상기 (1), (2), (3)의 물질을 적정 비율로 혼합사용 하였을때 현저한 세정효과를 나타내며, 혼합사용 비율을 중량비로 표시하여 (A) : (B) : (C)=10~30 : 15~30 : 60~75이다.When the materials of (1), (2), and (3) were mixed and used at an appropriate ratio, they showed a remarkable cleaning effect, and the mixed use ratio was expressed by weight ratio (A): (B): (C) = 10 ~ 30: 15-30: 60-75.

상기 각 성분들의 혼합사용 비율에서, (A)가 10중량% 미만이면 만족할만한 침투력 및 분산력을 발휘하기 어렵고, 30중량% 초과인 경우 기포량 과다로 종이품질 및 공정상 문제를 유발시킨다. 즉 발생된 기포의 파포로 인한 생산지상의 파포자욱 그리고 백수 및 폐수에 함유된 기포로 인한 후 공정 및 폐수처리장에의 악영향을 발생시킨다. (B)가 15중량% 미만이면 오염물 제어력이 저하되며, 30중량% 초과이면 상대적으로 (A)와 (C)의 사용량에 영향을 미쳐 우수한 세정력을 발휘하지 못한다.In the mixed use ratio of the above components, if (A) is less than 10% by weight, it is difficult to exhibit satisfactory penetration and dispersing force, and when it is more than 30% by weight, excessive bubble amount causes paper quality and process problems. In other words, it causes the adverse effects on the post-process and wastewater treatment plants due to the bubbles in the production area and the bubbles contained in the white water and the waste water due to the generated bubbles. If (B) is less than 15% by weight, the contaminant control power is lowered, and if (B) is more than 30% by weight, the amount of (A) and (C) is relatively affected, resulting in poor cleaning ability.

그리고 (C)가 60중량% 미만이면 부착물 용해효과가 저하되며, 75중량% 초과이면 (A)와 (B) 사용량에 영향을 미쳐 우수한 세정력을 발휘하지 못한다.And if (C) is less than 60% by weight, the adhesion dissolution effect is lowered, if more than 75% by weight affects the amount of (A) and (B) usage does not exhibit excellent cleaning power.

상기 (A), (B), (C) 혼합 사용 비율에서 특히 중량비로 (A) : (B) : (C)=12~18 : 17~25 : 64~70일 경우 우수한 효과를 나타낸다. [(A), (B), (C)는 상기 일반식 (1), (2), (3) 화합물의 각 성분을 나타낸다.]In the above-mentioned (A), (B), (C) mixed use ratio, especially when it is a weight ratio (A) :( B) :( C) = 12-18: 17-25: 64-70, it shows the outstanding effect. [(A), (B), (C) represents each component of the said general formula (1), (2), (3) compound.]

본 발명의 세정제는 재생펄스나 천연펄프를 처리하는 모든 제지공정, 특히 초조부의 와이어 및 펠트에 적용시킬 수 있으며 사용량은 처리펄프에 대하여 0.2~0.8중량%일때 우수한 효과를 나타낸다.The cleaning agent of the present invention can be applied to all papermaking processes for treating regenerated pulses or natural pulp, in particular, wires and felts of the countertop part, and the amount of use is excellent when the amount is 0.2 to 0.8% by weight relative to the treated pulp.

특히 0.3~0.6중량%를 사용하는 경우에 우수한 세정효과를 나타낸다. 세정제 사용량이 처리펄프를 기준으로 0.2중량% 미만인 경우에는 세정효과의 저하를 초래할 수 있으며, 0.8중량% 초과인 경우에는 기포량 과다로 인한 공정상 문제를 유발할 수 있고 또한 세정액의 사용량 증가로 인한 생산비용의 부담이 가중되고 사용량 증가에 비해 세정효과의 상승작용은 미미한 것으로 나타난다.In particular, when 0.3 to 0.6% by weight is used, it shows an excellent cleaning effect. If the amount of the cleaning agent is less than 0.2% by weight based on the treated pulp, the cleaning effect may be reduced, and if the amount of the cleaning agent is more than 0.8% by weight, it may cause process problems due to the excessive amount of bubbles and also increase the amount of the cleaning solution. The burden of cost increases and the synergistic effect of the cleaning effect is insignificant.

다음에 본 발명의 바람직한 실시예와 본 발명의 효과를 입증할 수 있는 비교예를 기재한다.Next, preferred examples of the present invention and comparative examples that can demonstrate the effects of the present invention are described.

[실시예 1 내지 7 및 비교예 1 내지 9][Examples 1 to 7 and Comparative Examples 1 to 9]

하기 표 1에 기재된 (A), (B), (C) 성분을 1,000ml 용기에 넣고 교반하여 세정제를 제조하였다. 얻어진 세정제를 하기 실험예 1)~4)에 따라 성능을 시험하였으며 그 결과를 역시 하기 표 1에 나타내었다.(A), (B) and (C) components shown in Table 1 below were put into a 1,000 ml container and stirred to prepare a detergent. The obtained detergent was tested for performance according to Experimental Examples 1) to 4) below, and the results are also shown in Table 1 below.

[비교예 10 내지 11][Comparative Examples 10 to 11]

하기 표 1에 기재된 상업적으로 시판되는 세정제를 사용하여 하기 실험예 1)~4)에 따라 성능을 시험하였다. 얻어진 결과를 역시 하기 표 1에 나타내었다.The performance was tested according to Experimental Examples 1) to 4) below using commercially available cleaning agents shown in Table 1 below. The results obtained are also shown in Table 1 below.

[실시예 8(미생물 증색 억제)]Example 8 Microbial Color Suppression

재생펄프 1일 생산량이 450톤인 제지공정 초조부의 와이어 및 펠트 세정제로서 A 및 B사의 제품을 분당 600ml로 투입, 사용하다가 실시예 3에서 제조한 본 발명의 세정제를 분당 800ml로 투입, 대체 사용하기 시작한 3일후부터 세정제 희석수 배관에 축적된 슬라임이 배출되기 시작하였다. 그러나 슬라임 배출이 3일간 지속되다가 그 이후부터는 중단되었다. 즉 본 발명품 사용시에 미생물 증식이 억제되어 슬라임 형성이 감소 또는 중단되고 따라서 슬라임에 의한 종이제품 및 공정상의 문제가 감소 또는 해결되었다.The wire and felt cleaning agent of the papermaking process annealing unit having a daily production capacity of 450 tons of recycled pulp was added and used at 600 ml / min of A and B companies, and then the 800-ml / min cleaning agent of the present invention prepared in Example 3 was started. After 3 days, the slime accumulated in the detergent dilution water pipe was discharged. However, slime discharge lasted for three days and then ceased. In other words, microbial growth is suppressed when using the present invention, slime formation is reduced or stopped, and thus paper products and process problems caused by slime are reduced or solved.

[실험예 1) 침투력 실험]Experimental Example 1 Penetration Force Experiment

물을 가하여 1.0부피%로 희석한 세정액을 40℃로 가온하여 250ml비이커에 250ml를 취하고, 가로, 세로가 각각 1cm인 정사각형 모양의 펠트시편을 준비하여 비이커내 세정액의 액면에 가볍게 떨어 뜨린 후, 펠트시편이 비이커 바닥에 가라 앉을때 까지 시간을 측정한다.250 ml of 250 ml beakers were prepared by warming the cleaning solution diluted to 1.0% by volume with water, and preparing square felt specimens of 1 cm each in width and length, and dropping lightly on the liquid surface of the cleaning solution in the beaker. Measure the time until the specimen sinks to the bottom of the beaker.

[실험예 2) 부착물 수중 분산력 실험]Experimental Example 2 Attachment Underwater Dispersion Test

500ml 폴리에틸렌 병에 부착물질로 의사 핏치를 10,000ppm, 세정제를 1,000ppm 넣고 경도를 알고 있는 용수를 보충하여 200g이 되게 한다. 이때 폴리에틸렌 빈병의 무게를 미리 측정, 기록하여 둔다.In a 500 ml polyethylene bottle, add 10,000 ppm of pseudo-pitch and 1,000 ppm of detergent, and add 200 g of water of known hardness. At this time, the weight of the polyethylene empty bottle is measured and recorded in advance.

상기의 폴리에틸렌 병을 40℃의 항온수조(Prothermo shaker, NTS-221, EYELA사제)에 넣어 120rpm조건하에서 10분간 교반시킨 후 폴리에틸렌 병안의 내용물을 버리고 오븐에서 거조시킨 후 폴리에틸렌 병에 부착된 부착물의 질량을 측정한다. 본 실험에서 의사 핏치로는 불포화 지방산으로 구성된 아마인유를 사용하였고, 용수의 경도는 염화칼슘(CaCl2)을 사용하여 600ppm으로 조정하였다.The polyethylene bottle was put in a 40 ° C constant temperature water bath (Prothermo shaker, NTS-221, manufactured by EYELA), stirred at 120 rpm for 10 minutes, discarded the contents of the polyethylene bottle, dried in an oven, and then attached to the polyethylene bottle. Measure In this experiment, the linseed oil composed of unsaturated fatty acid was used as pseudo pitch, and the hardness of the water was adjusted to 600 ppm using calcium chloride (CaCl 2 ).

[실험예 3) 부착물 용해 및 제거력 실험]Experimental Example 3 Attachment Dissolution and Removal Force Experiment

지름이 55mm인 원형의 펠트 시편을 준비하여 오븐내에서 펠트에 함유된 증발물질을 충분히 제거한 후, 실온에서 항량이 될때까지 방치한 뒤 상기한 펠트 시편을 투기도 측정기(Parker Print-Surf 78, Messmer사제)를 이용하여 세정전 투기도를 측정한다. 세정제 원액을 500ml 폴리에틸렌 병에 250ml 취한 후, 상기 펠트 시편을 폴리에틸렌 병에 넣는다. 항온수조(Prothermo Shaker, NTS-221, EYELA사제)를 이용하여 40℃ 120rpm 조건하에서 상기의 폴리에틸렌 병을 흔들어 펠트시편에 함유된 오염물을 1시간 세정하고 세정이 끝난 펠트시편을 흐르는 물로 가볍게 씻어, 펠트시편으로부터 분리되어 나온 오염물을 제거한 후 펠트시편을 오븐내에서 충분히 건조시킨 후 실온에서 항량이 될때까지 방치한다. 상기 펠트시편을 세정전 투기도 측정과 같은 방법으로 투기도를 측정한후, 세정전 펠트시편의 투기도와 비교한다.A circular felt specimen having a diameter of 55 mm was prepared, and the evaporation material contained in the felt was sufficiently removed in an oven, and left to stand at room temperature until a constant weight was obtained. The felt specimen was measured by air permeability (Parker Print-Surf 78, Messmer). Manufactured) to measure the air permeability before cleaning. 250 ml of the detergent stock solution is taken in a 500 ml polyethylene bottle, and then the felt specimen is placed in a polyethylene bottle. Using a thermostatic bath (Prothermo Shaker, NTS-221, manufactured by EYELA), shake the polyethylene bottle under the conditions of 40 ° C and 120rpm for 1 hour to clean the contaminants contained in the felt specimen, and lightly wash the washed felt specimen with running water. After removing the contaminants separated from the specimens, the felt specimens are sufficiently dried in an oven and left to dry at room temperature. After measuring the air permeability of the felt specimens in the same manner as measuring the air permeability before cleaning, and compared with the air permeability of the felt specimen before cleaning.

[실험예 4) 기포력 실험]Experimental Example 4 Bubble Force Experiment

세정제 희석액(0.1부피%)을 400℃로 가온하여 100ml메스실린더에 30ml를 취하고 메스실린더 입구를 봉하여 상하로 15회 정도 격렬히 흔든후 메스실린더내에 발생한 기포층의 높이를 측정한다.Warm up the diluted solution (0.1% by volume) to 400 ° C, take 30ml in a 100ml measuring cylinder, seal the opening of the measuring cylinder, shake it up and down fifteen times, and measure the height of the bubble layer generated in the measuring cylinder.

[표 1]TABLE 1

주) 1) A)사품 : 테트라 클로로 에틸렌(Cl2C=CCl2)을 주성분으로 한 용제형 세정제Note 1) A) Product: Solvent type cleaner mainly containing tetrachloroethylene (Cl 2 C = CCl 2 )

2) B)사품 : 트리 클로로 에틸렌(Cl2CH=CCl2)을 주성분으로 한 용제형 세정제2) B) Products: solvent type cleaner mainly composed of trichloroethylene (Cl 2 CH = CCl 2 )

3) 동점도의 단위 : CSt3) Unit of Kinematic Viscosity: CSt

4) 투기도 수치는 세정전후 투기도의 증감을 나타낸다.4) The air permeability value indicates the increase and decrease of air permeability before and after washing.

5) 기포력은 현장공정에 따라 차이가 있을 수 있으나 4.0~5.0이 적당하다.5) Foaming force may vary depending on the field process, but 4.0 ~ 5.0 is appropriate.

상기 표 1의 결과에서 침투력은 측정시간이 짧을수록, 부착물 수중 분산력은 부착물의 양이 적을수록, 부착물 용해 및 제거력은 투기도가 클수록 세정제 성능이 우수한 것을 나타낸다. 상기 실시예 및 비교예의 결과에서 볼때, 본 발명에 따른 세정제 조성물은 부착물에 대한 세척능력이 뛰어남과 아울러 미생물 증식 억제에 탁월한 효과가 있을 알 수 있다.In the results of Table 1, the penetration time is shorter measurement time, the adhesion force in water dispersing force is less the amount of the deposit, the greater the air permeability of the adhesive dissolution and removal, the greater the detergent performance. In view of the results of the above examples and comparative examples, it can be seen that the cleaning composition according to the present invention has an excellent effect on inhibiting microbial growth as well as excellent cleaning ability for the deposit.

Claims (6)

하기식 (1), (2), (3)으로 나타내어지는 3가지 성분으로 이루어진 세정제 조성물.The cleaning composition which consists of three components represented by following formula (1), (2), (3). (상기식중, R1: 탄소수가 8 또는 9인 알킬기, n : 6~15인 정수)(Wherein, R 1 : an alkyl group having 8 or 9 carbon atoms and an integer of n: 6-15) (상기식중, R2: 탄소수가 11~21인 알킬기, R3, R4: 탄소수가 1~4인 알킬기)(In the formula, R 2 : an alkyl group having 11 to 21 carbon atoms, R 3 , R 4 : an alkyl group having 1 to 4 carbon atoms.) 제1항에 있어서, 상기 2성분의 비율이 중량비로 (1) : (2) : (3)=10~30 : 15~30 : 60~75인 것을 특징으로 하는 세정제 조성물.The cleaning composition according to claim 1, wherein the ratio of the two components is (1) :( 2) :( 3) = 10-30: 15-30: 60-75 by weight ratio. 제2항에 있어서, 상기 3성분의 비율이 중량비로 (1) : (2) : (3)=12~18 : 17~15 : 64~70인 것을 특징으로 하는 세정제 조성물.The detergent composition according to claim 2, wherein the ratio of the three components is (1) :( 2) :( 3) = 12-18: 17-15: 64-70 by weight ratio. 제1항에 정의된 세정제 조성물의 제지용 와이어 및 펠트 세정에의 용도.Use of the detergent composition as defined in claim 1 in papermaking wire and felt cleaning. 처리되는 펄프에 대하여 0.2~0.8중량%의 양으로 제1항에 정의된 세정제를 사용하여 제지용 와이어 및 펠트를 세정하는 방법.A method for cleaning paper wire and felt using the cleaning agent defined in claim 1 in an amount of 0.2 to 0.8% by weight relative to the pulp to be treated. 제1항의 일반식(2)의 화합물을 사용한 제지용 초망 및 펠트용 세정제 조성물.The cleaning paper composition for papermaking and felt using the compound of General formula (2) of Claim 1.
KR1019920020726A 1992-11-05 1992-11-05 Wire and belt for paper detergent KR950007717B1 (en)

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