KR950002125B1 - Best driving control method of excavator - Google Patents

Best driving control method of excavator Download PDF

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Publication number
KR950002125B1
KR950002125B1 KR1019900019522A KR900019522A KR950002125B1 KR 950002125 B1 KR950002125 B1 KR 950002125B1 KR 1019900019522 A KR1019900019522 A KR 1019900019522A KR 900019522 A KR900019522 A KR 900019522A KR 950002125 B1 KR950002125 B1 KR 950002125B1
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South Korea
Prior art keywords
temperature
hydraulic
oil
temp
operating
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KR1019900019522A
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Korean (ko)
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KR920010086A (en
Inventor
황봉동
이찬희
송명훈
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삼성중공업주식회사
김연수
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Priority to KR1019900019522A priority Critical patent/KR950002125B1/en
Priority to GB9413474A priority patent/GB2278465B/en
Priority to GB9122573A priority patent/GB2251962B/en
Priority to GB9413473A priority patent/GB2278404B/en
Priority to ITMI913001A priority patent/IT1252380B/en
Priority to FR9113899A priority patent/FR2669055B1/en
Priority to US07/790,769 priority patent/US5251440A/en
Priority to DE4137879A priority patent/DE4137879A1/en
Publication of KR920010086A publication Critical patent/KR920010086A/en
Application granted granted Critical
Publication of KR950002125B1 publication Critical patent/KR950002125B1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Operation Control Of Excavators (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The method enables the vehicle to preheat the working hydraulic oil of the hydraulic pump for preparing normal operation. The system comprises a temperature detecting sensor (12) for receiving the current signal according to the oil temperature (Q) of primary / secondary / tertiary hydraulic pumps (2,3,4) and manipulating degree (θ1) of acutator lever / pedal (10); swash-plate angle adjusting valves (2b,3b) for outputting controlling current (Imax); solenoid valves (7,14) for outputting controlling currents (Ia,Ib); a logic valve (6) for passing the hydraulic oil discharged from the primary / secondary pumps (2,4). When the manipulating degree is zero and the oil temp. (θ1) is below minimum temp. (50≰C), the temp. is increased to the proper temp. (55≰C).

Description

중장비 최적예열운전 제어방법Heavy Equipment Optimal Preheating Operation Control Method

제1도는 본 발명 실시예에 따른 굴삭기와 개략적인 부분유압회로도.1 is a schematic partial hydraulic circuit diagram of an excavator according to an embodiment of the present invention.

제2도는 본 발명 최적예열운전 제어방법의 유통도이다.2 is a flow chart of the optimal preheating operation control method of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 엔진 2, 3, 4 : 제1,2,3유압펌프1: Engine 2, 3, 4: 1st, 2, 3 hydraulic pump

2a, 3a : 사판각조절기구 2b, 3b : 사판각조절밸브2a, 3a: swash plate angle adjusting mechanism 2b, 3b: swash plate angle adjusting valve

5 : 다중제어밸브 6 : 로직밸브5: multiple control valve 6: logic valve

7 : 솔레노이드밸브 8 : 릴리이프밸브7: solenoid valve 8: relief valve

9 : 제어기 10 : 조작레버/페달9: controller 10: operation lever / pedal

11 : 증폭기 12 : 온도감지센서11: amplifier 12: temperature sensor

13 : 경보기 14 : 솔레노이드밸브13 alarm 14 solenoid valve

15 : 탱크15: tank

본 발명은 중장비 최적예열운전(Warming up) 제어방법에 관한 것으로, 특히 중장비의 정상가동전에 유압펌프의 작동유를 소정의 온도까지 자동적으로 상승시켜 중장비의 원활한 작동이 이루어질 수 있도록 한 중장비 최적예열운전 제어방법에 관한 것이다.The present invention relates to a method for controlling heavy equipment optimal preheating operation, and in particular, the optimum preheating operation control of the heavy equipment which enables the smooth operation of the heavy equipment by automatically raising the hydraulic oil of the hydraulic pump to a predetermined temperature before the normal operation of the heavy equipment. It is about a method.

일반적으로 엔진에 의해 구동되는 모든 장비나 차량등은 정상가동하기 이전에 충분한 예열운전으로 엔진의 온도를 사전에 상승시켜 왔는데, 특히 중장비에 있어서는 엔진의 온도뿐만 아니라 각 액튜에이터 및 유압펌프작동유의 온도도 적정온도까지 상승시켜야 할 필요성이 있다.In general, all the equipment or vehicles driven by the engine have been preheated by sufficient preheating operation prior to normal operation. Especially in heavy equipment, not only the temperature of the engine but also the temperature of each actuator and hydraulic pump oil There is a need to raise to an appropriate temperature.

그러나 종래 중장비에는 작동유의 온도를 감지하여 적정온도까지 상승시키는 수단이 갖춰지지 않아 주변 온도상태에 따라 작동유온도를 운전자의 경험으로 판단하여 소정시간동안 중장비를 예열운전시켜 적정온도까지 상승시켜 주도록 되어 있어서, 최적의 예열운전이 이루어지지 못해 예열운전시간의 과도한 소비에 따른 에너지낭비가 있었고, 이와 반대로 충분한 예열운전이 이루어지지 않는 경우에는 중장비에 무리를 주는 문제점이 있었다.However, the conventional heavy equipment is not equipped with a means to detect the temperature of the hydraulic oil and increase the temperature to the appropriate temperature, so that the hydraulic oil temperature is judged by the driver's experience according to the ambient temperature condition, and the heavy equipment is preheated for a predetermined time to increase the temperature. However, there was a waste of energy due to excessive consumption of preheating operation time due to the lack of optimum preheating operation.

이에 본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 중장비 예열운전시 각 액투에이터 및 유압펌프 작동유온도를 최소한의 시간으로 적정온도까지 자동적으로 상승시켜 과도한 예열운전에 따른 시간과 에너지의 낭비를 없애고 원활한 정상작업이 이루어질 수 있도록 된 중장비 최적예열운전 제어방법을 제공함에 그 목적이 있다.Therefore, the present invention was devised to solve the above problems, and during the preheating operation of heavy equipment, each actuator and hydraulic pump hydraulic oil temperature is automatically raised to the minimum temperature at a minimum time, and waste of time and energy due to excessive preheating operation. The purpose is to provide a method for controlling the optimal preheating operation of heavy equipment to eliminate the need for smooth normal operation.

상기와 같은 목적을 달성하기 위한 본 발명은, 온도감지센서를 매개로 제1,2,3유압펌프의 작동유온도 및 각 액튜에이터의 조작레버/페달의 조작량(θ1)에 따른 전류신호를 입력받아, 상기 조작량(θ1)이 제로이면서 작동유온도(Q)가 허용최저온도(50℃) 이하인 경우에 제1,2유압펌프에서 토출되는 유량이 최대가 되도록 사판각조절밸브로 제어전류치(Imax)를 출력함과 더불어 솔레노이드밸브로 제어전류치(Ia,Ib)를 출력하여, 상기 제1,2유압펌프에서 토출된 압유가 릴리이프밸브를 통과할 때 저항에 의해 발생하는 압력손실에 따른 온도 보상으로 작동유온도(Q)를 적정온도(55℃)까지 상승시켜 주는 한편, 상기 작동유온도(Q)가 허용최저온도(50℃)이하인 상태에서 작업을 하게 되면 운전자에게 경보기를 매개로 주의를 환기시켜 주도록 되어, 최소한의 시간으로 작동유온도를 상승시켜줌으로써 과도한 예열운전으로 인한 시간과 에너지의 낭비를 막아주게 된다.The present invention for achieving the above object, receives a current signal according to the operating oil temperature of the first, second, third hydraulic pumps and the operating amount (θ 1 ) of the operation lever / pedal of each actuator via a temperature sensor When the operating amount θ 1 is zero and the operating oil temperature Q is lower than the allowable minimum temperature (50 ° C.), the control current value Imax is controlled by the swash plate angle control valve so that the flow rate discharged from the first and second hydraulic pumps is maximized. And outputs the control current values (Ia, Ib) to the solenoid valve and compensates the temperature according to the pressure loss generated by the resistance when the pressure oil discharged from the first and second hydraulic pumps passes through the relief valve. Raise the oil temperature (Q) to an appropriate temperature (55 ° C), and if you are working while the oil temperature (Q) is below the allowable minimum temperature (50 ° C), call the driver to alert you. At least By raising the working oil temperature is dropped to prevent a waste of time and energy due to the excessive pre-heating operation by giving.

이하 본 발명을 첨부된 예시도면에 의거 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

제1도는 본 발명 실시예로서 적용되는 굴삭기의 개략적인 부분유압회로를 도시하는 것으로, 엔진(1)의 출력축에 각 액튜에이터의 작동압유를 공급해 주기 위해 제1 및 제2유압펌프(2,3)와 내부파일롯트압유를 공급해 주기 위한 제3유압펌프(4)가 각각 직렬연결되고, 상기 제1,2유압펌프(2,3)에는 토출된 압유가 조절되어 각 액튜에이터로 공급되도록 다중제어밸브(5)가 연결되며, 또한 이 제어밸브(5)에는 로직(Logic)밸브(6) 및 솔레노이드밸브(7)가 순차적으로 직렬 연결되어 있다.FIG. 1 shows a schematic partial hydraulic circuit of an excavator applied as an embodiment of the present invention, in which first and second hydraulic pumps 2 and 3 are supplied to supply hydraulic pressure of each actuator to an output shaft of an engine 1. And a third hydraulic pump 4 for supplying internal pilot pressure oil are connected in series, and the first and second hydraulic pumps 2 and 3 discharge the pressure oil discharged to be supplied to each actuator. 5) is connected, and a logic valve 6 and a solenoid valve 7 are sequentially connected to the control valve 5 in series.

그리고, 상기 제3유압펌프(4)에는 토출된 압유가 상기 제1,2유압펌프(2,3)의 각 사판각조절개구(2a,3a)의 내부파일롯트압유로 작동되도록 사판각조절밸브(2b,3b)가 연결되고, 상기 다중제어밸브(5)와 각 유압펌프(2,3)사이에 설치되어 유로에 과부하가 결리는 것을 방지해주기 위한 릴리이프밸브(8)의 설정압력을 선택적으로 조절해주도록 릴리이프밸브(8)의 각 스푸울(8a)이 연결되어 있다.The third hydraulic pump 4 has a swash plate adjustment valve such that the discharged pressure oil is operated by the internal pilot pressure oil of each of the swash plate angle adjustment openings 2a and 3a of the first and second hydraulic pumps 2 and 3. (2b, 3b) is connected, and is installed between the multiple control valve (5) and each of the hydraulic pump (2,3) to selectively set the pressure of the relief valve (8) for preventing overload in the flow path Each sprue 8a of the relief valve 8 is connected to adjust it.

또한, 상기 사판각조절밸브(2b,3b)에 소정의 제어전류를 인가해주기 위한 제어기(9)의 입력측에는 각 액튜에이터를 작동시키기 위한 조작레버/페달(10)과, 이 조작레버/페달(10)의 조작량에 따라 연산된 제어전류치를 증폭시켜주는 증폭기(11) 및, 상기 제1,2,3유압펌프(2,3,4)의 작동유온도를 감지하기 위한 온도감지센서(12)가 연결되는 한편, 출력측으로는 상기 온도감지센서(12)에 의해 감지된 작동유온도가 허용최저온도 이하일 때 운전자에게 주의를 환기시켜 주기 위한 경보기(13)와 상기 솔레노이드밸브(7) 및 상기 릴리이프밸브(8)의 설정압력을 선택적으로 조절해주기 위한 솔레노이드밸브(14)가 각각 연결되어 있다.Further, on the input side of the controller 9 for applying a predetermined control current to the swash plate adjustment valves 2b and 3b, an operation lever / pedal 10 for operating each actuator and the operation lever / pedal 10 Amplifier 11 for amplifying the control current value calculated according to the operation amount of the) and the temperature sensor 12 for detecting the operating oil temperature of the first, second, third hydraulic pumps (2, 3, 4) is connected On the other hand, on the output side, the alarm 13, the solenoid valve 7 and the relief valve for alerting the driver when the operating oil temperature detected by the temperature sensor 12 is below the allowable minimum temperature Solenoid valves 14 for selectively adjusting the set pressure of 8) are respectively connected.

제2도는 상기 제어기(9)내에 프로그램되는 본 발명 제어방법에 유통도를 도시하는 것으로, 먼저 수순(100)과 수순(101)에서는 상기 제1,2,3유압펌프(2,3,4)의 작동유온도(Q)와 각 액튜에이터의 조작레버/페달(10)의 조작량(θ1)를 읽어들이고, 수순(102)에서는 상기 수순(100)에서 읽어들인 작동유온도(Q)를 허용최저온도(50℃)와 비교하게 되는데, 이 경우 작동유온도(Q)가 허용최저온도(50℃)보다 클 경우에는 처음으로 복귀되는 반면에, 50℃보다 작을 경우에는 수순(103)에서 다시 상기 수순(101)에서 읽어들인 조작량(θ1)이 제로인가를 판별하게 되며, 이 경우 조작량(θ1)이 제로가 아닌 경우에는 수순(110)에서 상기 경보기(13)로 전류 Ic를 출력하여 운전자에게 주의를 환기시켜 준다.2 shows a flow chart in the control method of the present invention programmed in the controller 9. First, in steps 100 and 101, the first, second and third hydraulic pumps 2, 3 and 4 are shown. The operating oil temperature (Q) and the operating amount (θ 1 ) of the operating lever / pedal 10 of each actuator are read. 50 ° C.), in which case the hydraulic oil temperature Q is returned to the beginning when the allowable minimum temperature (50 ° C.) is greater, whereas when it is less than 50 ° C., the procedure 101 is again performed in step 103. In this case, it is determined whether the manipulated variable θ 1 is zero. In this case, when the manipulated variable θ 1 is not zero, the driver outputs a current Ic to the alarm 13 in step 110 to alert the driver. Ventilate

그리고, 상기 수순(103)에서 조작량(θ1)가 제로인 경우에는 수순(104)로 이어져 상기 제1,2펌프(2,3)에서 토출되는 유량이 최대가 되도록 사판각조절밸브(2b,3b)로 제어전류치 Imax를 출력하고, 수순(105)에서는 상기 솔레노이드밸브(7)에 전류치 Ia를 출력하여 제1,2펌프(2,3)에서 토출된 압유가 탱크(15)로 드레인되는 것을 막아줌과 더불어 상기 릴리이프밸브(8)의 설정압력이 80㎏/㎠가 되도록 출력하여, 제1,2펌프(2,3)에서 토출된 압유가 로직밸브(6)를 통과할 때 압력손실로 인해 작동유온도가 상승되도록 해준다.When the manipulated value θ 1 is zero in the procedure 103, the swash plate angle regulating valves 2b and 3b are connected to the procedure 104 to maximize the flow rate discharged from the first and second pumps 2 and 3. Output current Ia to the solenoid valve 7 in step 105 to prevent the pressure oil discharged from the first and second pumps 2 and 3 from being drained to the tank 15. In addition to the zoom, the relief valve 8 is output so that the set pressure is 80 kg / cm 2, and the pressure loss discharged from the first and second pumps 2 and 3 passes through the logic valve 6. This allows the oil temperature to rise.

또한, 수순(105)에 이어 수순(106)에서 다시 작동유온도(Q)를 감지하여 수순(107)에서 이 감지된 온도(Q)가 적정온도(55℃) 이상인가를 판별하게 되는데, 이 경우 적정온도(55℃) 보다 작을 경우에는 다시 수순(104)로 복귀되어 작동유온도(Q)를 상기 수순(104) 및 수순(105)에 의해 계속 상승시켜 주는 한편, 적정온도(55℃)이상이 되면 수순(108) 및 수순(109)에서 상기 수순(104) 및 수순(105)에서 출력된 각 제어전류치 Imax, Ia, Ib를 차단시켜 통상의 상태로 복귀시키게 됨으로써 본 발명 제어과정이 완료되게 된다.In addition, after the procedure 105, the operating oil temperature Q is sensed again in the procedure 106, and the procedure 107 determines whether the detected temperature Q is equal to or higher than the appropriate temperature (55 ° C). If the temperature is lower than the appropriate temperature (55 ° C), the flow returns to the procedure 104, and the operating oil temperature Q is continuously increased by the procedures 104 and 105, while the proper temperature (55 ° C) or more is increased. If the control current value Imax, Ia, Ib outputted in the procedures 104 and 105 in steps 108 and 109 are blocked, the control process of the present invention is completed by returning to the normal state. .

이상과 같이 본 발명 중장비 최적예열운전 제어방법은 예열운전시 각 액튜에이터 및 유압펌프의 작동유온도를 최소한의 시간으로 적정온도까지 자동적으로 상승시켜 과도한 예열운전에 따른 시간과 에너지의 낭비를 없애고, 작동유온도가 허용최저온도 이하인 상태에서 작업하게 되면 운전자에게 주의를 환기시켜줌으로써 중장비에 무리가 오는 일을 예방해주는 효과가 있다.As described above, the method for controlling the optimum preheating operation of the heavy equipment of the present invention automatically raises the operating oil temperature of each actuator and the hydraulic pump to the appropriate temperature at the minimum time during the preheating operation to eliminate waste of time and energy due to excessive preheating operation, and the operating oil temperature Working at temperatures below the permissible minimum temperature has the effect of alerting the operator to prevent overload on heavy equipment.

Claims (1)

온도감지센서(12)를 매개로 제1,2,3유압펌프(2,3,4)의 작동유온도(Q) 및 각 액튜에이터의 조작레버/페달(10)의 조작량(θ1)에 따른 전류신호를 입력받아, 상기 조작량(θ1)이 제로인 동시에 작동유온도(Q)가 허용최저온도(50℃) 이하인 경우에 제1,2유압펌프(2,3)에서 토출되는 유량이 최대가 되도록 사판각조절밸브(2b,3b)로 제어전류치(Imax)를 출력함과 더불어 솔레노이드밸브(7,14)로 제어전류치(Ia,Ib)를 출력하여, 상기 제1,2펌프(2,4)에서 토출된 압유가 로직밸브(6)를 통과할 때 유동저항에 의한 압력손실에 따른 온도보상으로 작동유온도(Q)를 적정온도(55℃)까지 상승시키도록 된 중장비 최적예열운전 제어방법.The current according to the operating oil temperature (Q) of the first, second, third hydraulic pumps (2, 3, 4) and the operating amount (θ 1 ) of the operating lever / pedal (10) of each actuator via the temperature sensor (12). The swash plate receives a signal so that the flow rate discharged from the first and second hydraulic pumps 2 and 3 becomes maximum when the operation amount θ 1 is zero and the operating oil temperature Q is equal to or lower than the allowable minimum temperature (50 ° C.). The control current values Imax are output to the respective control valves 2b and 3b, and the control current values Ia and Ib are output to the solenoid valves 7 and 14, respectively. Optimal preheating operation control method for heavy equipment which is to raise the hydraulic oil temperature (Q) to an appropriate temperature (55 ℃) by the temperature compensation according to the pressure loss caused by the flow resistance when the discharged pressure oil passes through the logic valve (6).
KR1019900019522A 1990-11-13 1990-11-30 Best driving control method of excavator KR950002125B1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
KR1019900019522A KR950002125B1 (en) 1990-11-30 1990-11-30 Best driving control method of excavator
GB9413474A GB2278465B (en) 1990-11-13 1991-10-24 System for automatically controlling an operation of a heavy construction
GB9122573A GB2251962B (en) 1990-11-13 1991-10-24 System for automatically controlling an operation of a heavy construction
GB9413473A GB2278404B (en) 1990-11-13 1991-10-24 System for automatically controlling an operation of a heavy construction
ITMI913001A IT1252380B (en) 1990-11-13 1991-11-11 SYSTEM FOR AUTOMATICALLY ADJUSTING THE OPERATION OF A HEAVY STRUCTURE
FR9113899A FR2669055B1 (en) 1990-11-13 1991-11-12 SYSTEM FOR THE AUTOMATIC CONTROL OF THE OPERATION OF A HEAVY EQUIPMENT.
US07/790,769 US5251440A (en) 1990-11-13 1991-11-12 Control apparatus and method for automatically controlling a hydraulic system for heavy construction equipment
DE4137879A DE4137879A1 (en) 1990-11-13 1991-11-13 METHOD AND DEVICE FOR AUTOMATICALLY CONTROLLING THE OPERATION OF A HEAVY MACHINE

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019900019522A KR950002125B1 (en) 1990-11-30 1990-11-30 Best driving control method of excavator

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KR920010086A KR920010086A (en) 1992-06-26
KR950002125B1 true KR950002125B1 (en) 1995-03-13

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