KR940009312B1 - Reprocessing method of color braun tube flourescent material - Google Patents

Reprocessing method of color braun tube flourescent material Download PDF

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KR940009312B1
KR940009312B1 KR1019910024544A KR910024544A KR940009312B1 KR 940009312 B1 KR940009312 B1 KR 940009312B1 KR 1019910024544 A KR1019910024544 A KR 1019910024544A KR 910024544 A KR910024544 A KR 910024544A KR 940009312 B1 KR940009312 B1 KR 940009312B1
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phosphor
reprocessing
color crt
washing
crt
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KR930014682A (en
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이재기
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주식회사금성사
이헌조
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
    • H01J9/22Applying luminescent coatings
    • H01J9/227Applying luminescent coatings with luminescent material discontinuously arranged, e.g. in dots or lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2209/00Apparatus and processes for manufacture of discharge tubes
    • H01J2209/01Generalised techniques
    • H01J2209/017Cleaning

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Luminescent Compositions (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)

Abstract

The method re-uses the fluorescent material by easily removing added chemicals and an alien substance, employing a latex as a color material adhesive. The method includes a fluorescent material recovering process for recovering the fluorescent material in the fluorescent film process; an alkali thermal washing process for putting the recovered fluorescent material into a double tank, pouring pure water and alkali, heat-mixing, preserving and draining; an oxygen process for adjusting a pH value; a washing process; a dehydration process; and a drying process.

Description

칼라 브라운관의 형광체 재가공 방법Phosphor reprocessing method of color CRT

제1도는 종래의 기술에 의한 칼라 브라운관의 형광체 재가공 방법을 설명하기 위한 흐름도.1 is a flowchart for explaining a phosphor reprocessing method of a color CRT according to the prior art.

제2도는 본 발명에 의한 칼라 브라운관의 형광체 재가공 방법을 설명하기 위한 흐름도.2 is a flowchart for explaining a phosphor reprocessing method of a color CRT according to the present invention.

본 발명은 칼라 브라운관의 형광체 재가공 방법에 관한 것으로, 특히 카르복실레이티드 아크릴레이트와 같은 라텍스를 안료 접착제로 사용한 안료부착 형광체를 사용하여, 첨가 약품과 이물질을 용이하게 제거함으로써 형광체의 재사용을 가능하게 한 칼라 브라운관의 형광체 재가공 방법에 관한 것이다.The present invention relates to a method for reprocessing a phosphor of a color CRT, and in particular, using a pigmented phosphor using a latex such as carboxylated acrylate as a pigment adhesive, to facilitate the reuse of the phosphor by easily removing the additives and foreign substances. A method for reprocessing a phosphor of one color CRT.

종래의 칼라 브라운관 형광막 형성방법은, 형광체 분말을 순수 폴리비닐 알콜과 기타 첨가 약품으로 조합한 슬러리를 판넬 내면에 도포하고, 섀도우 마스크를 통하여 자외선으로 노광하며, 온순수로 현상한다.In the conventional color CRT fluorescent film forming method, a slurry obtained by combining phosphor powder with pure polyvinyl alcohol and other additives is applied to an inner surface of a panel, exposed to ultraviolet rays through a shadow mask, and developed with warm pure water.

이때, 제거되는 미노광부의 형광체는 원심 분리기에 의하여 수분을 제거하여 회수한다.At this time, the phosphor of the unexposed part to be removed is recovered by removing the moisture by a centrifuge.

이와같이 회수되는 형광체는 형광막 형상시 사용되는 형광체의 약 80%가 되므로 재료의 손실이 클 뿐만 아니라, 형광체에는 중금속이 다량 포함되어 있으므로 공해 문제가 발생되며, 또한 그 외에 많은 비용이 요구됨으로써 회수 형광체를 재처리하여 사용하기 위한 여러가지 형태의 형광체 재가공 방법이 알려지고 있다.Since the recovered phosphor is about 80% of the phosphor used in the form of a fluorescent film, the loss of materials is large, and since the phosphor contains a large amount of heavy metals, pollution problems are generated. Various types of phosphor reprocessing methods for reprocessing are known.

주로 사용되고 있는 칼라 브라운관의 형광체 재가공 방법은, 회수 형광체를 가열장치가 구비된 2중 스테인레스 탱크에 넣고, 순수를 주입하여 끓을 때까지 가열하며, 약 1시간 교반하는 동작을 2~3회 반복하고, 이후 건조 및 체질하여 형광체를 재사용하는 방법이며, 또 다른 방법으로는 안료가 부착된 회수 형광체를 가열장치가 구비된 2중 탱크에 넣고, 순수를 주입한 후, 가성 소다등의 알카리를 첨가하며, 가열교반후, 순수로 수차에 걸쳐 세척한 다음, 안료를 재부착하고, 건조 및 체질하여 형광체를 재사용하는 방법이다.In the method of reprocessing the phosphor of a color CRT tube, which is mainly used, the recovered phosphor is put in a double stainless tank equipped with a heating device, injected with pure water, heated until boiling, and repeated about two hours of stirring for about one hour. After the drying and sieving to reuse the phosphor, another method is to put the recovered phosphor with a pigment in a double tank equipped with a heating device, injecting pure water, and then adding alkali such as caustic soda, After heating and stirring, pure water is washed several times, and then the pigment is reattached, dried and sieved to reuse the phosphor.

상기한 비등수 또는 열알칼리 세척공정에서 형광체 슬러리 조합시 첨가되었던 폴리비닐 알콜, 감광제와 기타 첨가 약품등이 용해 및 제거되어 재사용할 수 있게 되는 것이다.In the boiling water or thermal alkali cleaning process, polyvinyl alcohol, a photosensitive agent, and other additives added during the phosphor slurry combination are dissolved and removed to be reused.

제1도는 종래 기술에 의한 칼라 브라운관의 형광체 재가공 방법을 설명하기 위한 흐름도를 보인 것이다.1 is a flowchart illustrating a phosphor reprocessing method of a color CRT according to the prior art.

그러나, 상기한 바와같은 칼라 브라운관의 형광체 재가공 방법은, 비등수 세척시, 첨가 약품이나 불순물이 완전하게 제거되지 않으므로 수회재가공하여 사용하면, 형광체의 특성이 변하여 정상적으로는 사용할 수가 없으므로 형광체 제조 공장에서 재처리하여 사용하여야 하는 난점이 있었으며, 또한 알칼리 열세척시에는 세척은 비교적 양호하게 되지만 젤라틴과 아라비아 고무를 안료 접착제로 사용한 경우에는 세척 도중에 젤라틴 및 아라비아 고무와 안료가 함께 제거됨으로써 안료를 재부착하여야 하는 난점이 있었다.However, the fluorescent material reprocessing method of the color CRT as described above does not completely remove the additives or impurities during the boiling water washing, so when used with several times of processing, the characteristics of the phosphor change and cannot be used normally. In case of alkaline heat washing, the washing is relatively good, but when gelatin and gum arabic are used as the pigment adhesive, the gelatin and gum arabic and the pigment are removed together during the washing so that the pigment must be reattached. There was a difficulty.

따라서, 안료 부착을 위하여 별도의 재료와 시설이 필요할 뿐만 아니라, 전체적으로 생산성이 저하되는 등의 문제점이 있었다.Therefore, not only separate materials and facilities are required for the pigment attachment, but also there is a problem that the overall productivity is lowered.

본 발명은 상기한 바와같은 종래의 문제점을 해소하기 위하여 창안한 것으로, 카르복실레이티드 아크릴레이트와 같은 라텍스를 안료 접착제로 사용한 안료부착 형광체를 사용하여, 별도로 안료를 재부착시킬 필요를 없게 함으로써 재가공 재료와 시설을 감소시키고, 짧은 시간내에 재가공 처리를 가능하게 하여 전체적으로 생산성을 향상시킬 수 있도록 한 것인 바, 이하 본 발명을 첨부된 도면에 의하여 설명하면 다음과 같다.The present invention was devised to solve the above-mentioned problems, and reprocessed by using a pigmented phosphor that uses a latex such as carboxylated acrylate as a pigment adhesive, and does not need to reattach the pigment separately. To reduce the material and facilities, and to enable the re-processing within a short time to improve the overall productivity, the present invention will be described below with reference to the accompanying drawings.

본 발명에 의한 칼라 브라운관의 형광체 재가공 방법은, 제2도에 도시한 바와같이, 브라운관의 형광막 공정에서의 형광체를 회수하는 형광체 회수 공정과, 회수 형광체를 가열장치가 구비된 2중 탱크에 넣고, 순수와 알칼리 성분인 가성소다를 주입한 후, 가열교반한 다음, 정치하고 배수하는 알칼리 열세척 공정과, 순수를 주입한 후, 가열, 교반, 정치, 배수하는 수세공정과, 순수를 주입하고, 가열한 후, 질산 또는 염산으로 pH를 조절한 다음, 정치, 배수하는 산처리 공정과, 온순수로 2~3회 세척하는 수세 공정과, 탈수, 건조, 체질, 포장의 순으로 진행한다.The fluorescent material reprocessing method of the color CRT tube according to the present invention, as shown in FIG. 2, is a phosphor recovery step for recovering the phosphor in the fluorescent film step of the CRT, and the recovered phosphor is placed in a double tank equipped with a heating device. After pouring pure water and caustic soda which is an alkaline component, heating and stirring, and then stirring and draining, an alkaline heat washing process, a pure water is injected, followed by a washing, heating, stirring, standing, and draining process, and pure water is injected. After heating, the pH is adjusted with nitric acid or hydrochloric acid, followed by an acid treatment step of standing and draining, a washing step of washing 2-3 times with warm pure water, and dehydration, drying, sieving and packaging.

상기 브라운관의 형광막 공정에서의 형광체는 카르복실레이티드 아크릴레이트와 같은 라텍스를 안료 접착제로 사용한 안료부착 형광체를 사용한다.As the phosphor in the fluorescent film process of the CRT, a pigmented phosphor using a latex such as carboxylated acrylate as a pigment adhesive is used.

상기 알칼리 열세척공정에 사용되는 알칼리는 형광체에 대하여 35~175중량%이고, 알칼리 열세척공정에서 온도를 45~90℃로 조절한다.Alkali used in the alkaline heat washing step is 3 5 ~ 17 5 % by weight relative to the phosphor, and the temperature is adjusted to 45 ~ 90 ℃ in the alkaline heat wash step.

또한, 상기 산처리 공정은 2회 이상에 걸쳐 반복하는 것이 바람직하다.In addition, the acid treatment step is preferably repeated two or more times.

[실시예]EXAMPLE

라텍스를 안료 접착제로 사용한 안료부착 형광체를 칼라 브라운관의 형광막 형성 공정에 사용하고, 원심분리기로 회수한 형광체 70㎏을 순수로 분산시킨 후, 가열장치가 구비된 2중 탱크로 이송하여, 순수 300ℓ(리터)를 주입하고, 80℃로 가열한다.The pigment-attached phosphor using latex as a pigment adhesive is used for the process of forming a fluorescent film of a color CRT, and 70 kg of the phosphor collected by a centrifuge is dispersed in pure water, and then transferred to a double tank equipped with a heating device, followed by 300 l of pure water. (Liter) is injected and heated to 80 ° C.

이후, 25% 가성 소다액 20ℓ를 주입한 다음, 3시간 동안 교반하고, 1시간 정치후, 배수한다.Thereafter, 20 L of 25% caustic soda solution was injected, followed by stirring for 3 hours, and after standing for 1 hour, draining.

다시, 순수 300ℓ를 주입하고, 80℃로 가열하여, 1시간 교반, 1시간 정치후, 배수하고, 1회 반복한다.Again, 300 L of pure water is poured, heated to 80 ° C, stirred for 1 hour, left for 1 hour, then drained and repeated once.

다시, 순수 300ℓ를 주입하고, 80℃로 승온하고, 질산으로 pH를 22로 조절하며, 1시간 교반, 1시간 정치후, 배수한다.Again, 300 liters of pure water was injected, the temperature was raised to 80 ° C., the pH was adjusted to 2 2 with nitric acid, and stirred for 1 hour, and after standing for 1 hour, draining.

다시, 순수 주입, 승온, pH조절, 교반, 정치, 배수를 2회 반복한다.Again, pure water injection, elevated temperature, pH adjustment, stirring, standing and draining are repeated twice.

다시, 순수 300ℓ주입한 다음, 70℃로 승온하고, 1시간 교반, 1시간 정치, 배수하며, 2회 반복한다.Again, 300 L of pure water was injected, and then heated to 70 ° C, stirred for 1 hour, left for 1 hour, drained, and repeated twice.

이후, 유공 원심 분리기로 탈수하고, 150℃ 전기 건조로에서 12시간 건조한 다음, 체질하여 재가공을 완료하게 되는 것이다.Thereafter, dehydration with a perforated centrifuge, followed by drying in an electric drying furnace at 150 ° C. for 12 hours, and sieving to complete reprocessing.

상기한 바와같은 칼라 브라운관의 형광체 재가공 방법에 의한 재가공 형광체 분말로 형광체 슬러리를 조합하여 도포, 노광, 형상한 결과 신품의 형광체를 사용한 경우와 동일 수준의 형광막이 얻어짐을 알 수 있었다.As a result of coating, exposing and shaping the phosphor slurry by combining the phosphor slurry by the phosphor reprocessing method of the color CRT tube as described above, it was found that a phosphor film having the same level as that of the new phosphor was obtained.

상기한 바와같은 칼라 브라운관의 형광체 재가공 방법에 있어서는, 가열된 알칼리의 부식 작용에 의하여 폴리비닐 알콜, 첨가 약품과 이물질이 제거되며, 산처리 공정에서는 제거되지 않은 알칼리를 제거하게 된다.In the phosphor reprocessing method of the color CRT as described above, polyvinyl alcohol, added chemicals and foreign substances are removed by the corrosive action of the heated alkali, and the alkali which is not removed in the acid treatment step is removed.

또한, 공정중에 알칼리를 너무 많이 사용하거나, 온도를 너무 많이 올리게 되면, 라텍스가 제거되어, 안료가 박리되고, 알칼리를 너무 적게 사용하거나, 온도를 너무 낮추게 되면, 세척이 불충분하게 되므로 주의를 요하며, 특히 형광체 슬러리 조합에 사용되는 감광제, 즉 중크롬산의 제거가 불충분할 경우에는 형광체 도포시 접착력이 변화되어 현상에 어려움이 있게 되므로 주의를 요하게 된다.In addition, if too much alkali is used or the temperature is too high during the process, the latex is removed, the pigment is peeled off, too little alkali is used, or if the temperature is too low, the cleaning is insufficient, so be careful. In particular, when the photoresist used in the phosphor slurry combination, that is, the removal of the dichromic acid is insufficient, the adhesive force is changed when the phosphor is applied, so it is difficult to develop, which requires attention.

이상에서 설명한 바와같이, 본 발명에 의한 칼라 브라운관의 형광체 재가공 방법은, 안료가 박리되지 않으므로 별도로 안료를 재부착시킬 필요가 없으며, 이에 따라 재가공 재료와 시설을 감소시키는 이점이 있을 뿐만 아니라, 짧은 시간내에 재가공 처리를 할 수 있으므로 전체적으로 생산성이 향상되는 효과가 있다.As described above, the phosphor reprocessing method of the color CRT according to the present invention does not need to reattach the pigment separately because the pigment is not peeled off, and thus, there is an advantage of reducing the rework material and facilities, and also a short time. Since the reprocessing process can be performed inside, there is an effect that the overall productivity is improved.

또한, 이 물질이 효과적으로 제거됨과 아울러 특성의 변화가 거의 없으므로 도포, 회수, 재가공을 여러차례 계속할 수 있으며, 반복되는 세척공정에서 형광체 입자의 분산을 양호하게 하여, 도포막 품질을 향상시키는 등의 효과가 있다.In addition, since the substance is effectively removed and there is almost no change in properties, the application, recovery and reprocessing can be continued several times, and the effect of improving the coating film quality by improving the dispersion of the phosphor particles in the repeated washing process is improved. have.

Claims (5)

브라운관의 형광막 공정에서의 형광체를 회수하는 형광체 회수공정과, 회수 형광체를 가열장치가 구비된 2중 탱크에 넣고, 순수와 알칼리를 주입한 후, 가열교반한 다음, 정치하고 배수하는 알칼리 열세척 공정과, 수세공정과, 순수를 주입하고, 가열한 후, 질산 또는 염산으로 pH를 조절한 다음, 정치, 배수하는 산처리 공정과, 수세 공정과, 탈수, 전조, 체질 공정을 행함을 특징으로 하는 칼라 브라운관의 형광체 재가공 방법.Phosphor recovery step of recovering the phosphor in the fluorescent film process of the CRT, alkaline heat washing to put the recovered phosphor in a double tank equipped with a heating device, injecting pure water and alkali, stirring and heating, and then left still and drained Process, washing with water, injecting pure water, heating, adjusting the pH with nitric acid or hydrochloric acid, and then performing acid treatment for standing and draining, washing with water, dewatering, preforming and sieving. The phosphor reprocessing method of the color CRT. 제1항에 있어서, 상기 브라운관의 형광막 공정에서의 형광체는 라텍스를 안료 접착제로 사용한 안료부착 형광체임을 특징으로 하는 칼라 브라운관의 형광체 재가공 방법.The phosphor reprocessing method of a color CRT tube according to claim 1, wherein the phosphor in the CRT process of the CRT is a pigment-attached phosphor using latex as a pigment adhesive. 제1항에 있어서, 상기 알칼리 열세척공정에 사용되는 알칼리는 형광체에 대하여 35~175중량%이고, 알칼리 열세척공정에서 온도를 45~90℃로 조절함을 특징으로 하는 칼라 브라운관의 형광체 재가공 방법.According to claim 1, wherein the alkali used in the alkaline heat washing process is 3 5 ~ 17 5 % by weight relative to the phosphor, the phosphor of the color CRT tube characterized in that the temperature is adjusted to 45 ~ 90 ℃ in the alkaline heat washing process. Rework method. 제1항 또는 제3항에 있어서, 상기 알칼리 열세척공정에 사용되는 알칼리는 가성 소다임을 특징으로 하는 칼라 브라운관의 형광체 재가공 방법.The method for reprocessing a phosphor of a color CRT according to claim 1 or 3, wherein the alkali used in the alkaline heat washing step is caustic soda. 제1항에 있어서, 상기 산처리 공정은 pH를 2~5로 조정함을 특징으로 하는 칼라 브라운관의 형광체 재가공 방법.The method for reprocessing a phosphor of a color CRT according to claim 1, wherein the acid treatment step adjusts the pH to 2-5.
KR1019910024544A 1991-12-27 1991-12-27 Reprocessing method of color braun tube flourescent material KR940009312B1 (en)

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