KR940007328B1 - Method of producing reactive monoazo dyes - Google Patents

Method of producing reactive monoazo dyes Download PDF

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KR940007328B1
KR940007328B1 KR1019910021909A KR910021909A KR940007328B1 KR 940007328 B1 KR940007328 B1 KR 940007328B1 KR 1019910021909 A KR1019910021909 A KR 1019910021909A KR 910021909 A KR910021909 A KR 910021909A KR 940007328 B1 KR940007328 B1 KR 940007328B1
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formula
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sodium
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aromatic amine
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KR930010128A (en
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손건평
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이화산업 주식회사
김만길
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B62/00Reactive dyes, i.e. dyes which form covalent bonds with the substrates or which polymerise with themselves

Abstract

This relates to a new manufacturing method of a reactive monoazo dye of formula (I). The manufacuring method comprises: A) diazonizing the aromatic amine compd. of formula (II); B) making monoazo compd. of (IV) by coupling with amino compd. of (III) in the presence of sodium carbobenzoate catalyst at 0-20 deg.C and in 2.0-5.0 pH; and C) condensing cyanurate chloride and aromatic amine compd. containing sulfatoethylsulfonate of (IV).

Description

[발명의 목적][Purpose of invention]

반응성 모노아조 염료의 제조방법Process for preparing reactive monoazo dye

[발명의 상세한 설명]Detailed description of the invention

이 발명은 셀룰로즈 섬유를 황색으로 염색하는데 사용하는 다음 일반식[I]의 반응성 모노아조 염료를 제조하는 방법에 관한 것이다.This invention relates to a process for the preparation of the reactive monoazo dyes of the general formula [I] used for dyeing cellulose fibers in yellow.

위의 식에서, Rl, R2는 각각 독립적으로 수소, 메틸, 메톡시, 에톡시, 카복실 또는 술폰산기; R3는 수소, 메틸 또는 술폰산기; A는 아세틸, 우레이도, 프로피오닐, 벤조일 또는 파라톨루엔술포닐기; X는 -CH2CH2OSO3H 또는 -CH=CH2, n은 2 또는 3의 수.In the above formula, R 1 , R 2 are each independently hydrogen, methyl, methoxy, ethoxy, carboxyl or sulfonic acid group; R 3 is hydrogen, methyl or sulfonic acid group; A is an acetyl, ureido, propionyl, benzoyl or paratoluenesulfonyl group; X is -CH 2 CH 2 OSO 3 H or -CH = CH 2 , n is the number of 2 or 3.

지금까지의 반응성 염료 제조시 반응물의 미반응으로 인해 염석과 정제 등의 과정을 거치기 때문에 염색성에 영향을 미치는 견뢰도, 축적성 등에 좋지 않은 결과를 가져왔을 뿐 아니라 잔액이 다량으로 남아 폐수처리에도 상당한 비용이 들었다. 또한, 부반응이 일어나 부산물이 생성됨은 물론이려니와 각 공정시간이 길다는 단점이 있다. 이러한 문제점은 촉매를 적절히 선택하지 못한데서 기인한 것이다.As a result of the reaction of unreacted reactants in the manufacture of reactive dyes, the process of salting out and refining has not only resulted in poor fastness and accumulating effect on dyeability, but also a large amount of balance, which is considerable for wastewater treatment. I heard this. In addition, side reactions occur as well as by-products, which are disadvantageous in that each process takes a long time. This problem is due to the failure to properly select the catalyst.

따라서, 이 발명의 목적은 적절한 촉매를 선택하여 사용함으로써 반응속도를 빠르게 함과 동시에 완전반응을 극대화하여 수율이 높고 기존의 여과, 염석 및 정제과정 등을 생략한 반응성 모노아조 염료의 새로운 제조방법을 제공하는데 있다.Therefore, an object of the present invention is to select a suitable catalyst to speed up the reaction and at the same time maximize the complete reaction, yield a high yield and a new method for producing a reactive monoazo dye, eliminating the existing filtration, salting and purification process, etc. To provide.

이 발명에 따른 방법은 다음 일반식(II)의 방향족 아민 화합물을 디아조화하고 0-20℃의 온도 및 2.0-5.0의 pH 범위에서 소디움 카본벤조산 촉매 존재하에 일반식(III)의 아미노 화합물과 커플링하여 일반식(IV)로 표시되는 모노아조 화합물을 얻은 다음, 여기에 염화시아눌과 일반식(V)의 설페이토 에틸술폰기를 함유한 방향족 아민 화합물을 차례로 축합하여 일반식(I)의 염료를 얻는 단계로 이루어져 있다.The process according to the invention diazotizes the aromatic amine compound of formula (II) and couples it with the amino compound of formula (III) in the presence of sodium carbonbenzoic acid catalyst at a temperature of 0-20 ° C. and a pH range of 2.0-5.0. Ring to obtain a monoazo compound represented by formula (IV), and then condensed with an aromatic amine compound containing cyanuric chloride and sulfatoethylsulfon group of formula (V), in order. It consists of obtaining a dye.

위의 식에서, R1,R2,R3,A,X 및 n은 앞서 정의한 바와 같다.In the above formula, R 1 , R 2 , R 3 , A, X and n are as defined above.

일반식(II)의 방향족 아민 화합물을 공지의 방법에 따라 디아조화한 다음에는 0-20℃의 온도 그리고 약2.0-2.5의 pH 범위에서 소디움 카본벤조산 촉매 존재하에 커플링 성분인 일반식(III)의 아미노 화합물을 커플링시켜 모노아조 화합물(lV)을 제조한다. 그리고는 이 아조화합물을 중탄산나트륨이나 탄산나트륨을 가해 pH를 4-5로 조정하고 밤새 휘젓는다. (IV)의 모노아조 화합물의 pH를 6.5-6.8 범위로 중화한 다음에는 수용액으로 만들어 0-20℃에서 염화시아눌과 l차 축합하고, 20-40℃에서 일반식(V)의 방향족 아민 화합물을 2차 축합하여 이 발명에 따른 반응성 모노아조 화합물(I)을 제조한다.1차 축합과 2차 축합중에는 pH를 5-6으로 조정하고 축합 생성물을 직접 스프레이 드라이어로 건조해서 일반식(I)의 염료를 제조한다.After diazotizing the aromatic amine compound of general formula (II) according to a known method, general formula (III) is a coupling component in the presence of sodium carbonbenzoic acid catalyst at a temperature of 0-20 ° C. and a pH range of about 2.0-2.5. The amino compound of was prepared by coupling a monoazo compound (lV). The azo compound is then added with sodium bicarbonate or sodium carbonate to adjust the pH to 4-5 and stirred overnight. After neutralizing the pH of the monoazo compound of (IV) in the range of 6.5-6.8, it was made into an aqueous solution, and then condensed with cyanuric chloride at 0-20 ° C, and the aromatic amine compound of general formula (V) at 20-40 ° C. The second condensation to prepare a reactive monoazo compound (I) according to the present invention. During the first condensation and the second condensation, the pH is adjusted to 5-6 and the condensation product is dried directly with a spray dryer to formula (I) To prepare dyes.

이 발명에 따른 반응성 모노아조 염료를 이용해 셀룰로즈 섬유물질인 목면, 마, 비스코스레이온 등을 중성염인 염화나트륨 또는 황산나트륨 등의 존재하에 20-40℃에서 염색하면 20-40℃에서 흡수되고, 산 결합제인 수산화나트륨, 중탄산나트륨, 제3인산나트륨 등을 첨가해서 50-60℃의 온도에서 처리하면 고착염색된다.Using the reactive monoazo dye according to the present invention, cotton, hemp, and viscose rayon, which are cellulose fiber materials, are absorbed at 20-40 ° C in the presence of neutral salt sodium chloride or sodium sulfate, and are absorbed at 20-40 ° C. Sodium hydroxide, sodium bicarbonate, tribasic sodium phosphate and the like are added and treated at a temperature of 50-60 ° C. to cause staining.

염색물은 짙은 농도의 황색 및 오렌지색상으로 염색되며 습윤, 세탁 및 일광견뢰도 등이 우수하며 산가수분해에 안정하다. 또, 염색후에는 잔액이 적고 폐수가 거의 발생하지 않는 장점이 있다.The dyeings are dyed in dark yellow and orange color, and are excellent in wet, washing and light fastness and stable to acid hydrolysis. In addition, after dyeing, there is a small amount of balance and almost no waste water occurs.

실시예를 통해 이 발명을 더 자세히 설명하면 다음과 같다. 실시예에서 "부"는 중량부를 뜻한다.Hereinafter, the present invention will be described in more detail with reference to the following examples. In the examples, "parts" means parts by weight.

[실시예 1]Example 1

물 230부에 2-아미노나프탈렌-3,6,8-트리술폰산 45.6부에 농염산 14부를 가하고 2시간 휘저은 다음, 빙수 100부를 가하고 냉각, 아초산소다 8.2부를 넣고 4시간 휘젓는다.14 parts of concentrated hydrochloric acid was added to 45.6 parts of 2-aminonaphthalene-3,6,8-trisulfonic acid in 230 parts of water, and stirred for 2 hours. Then, 100 parts of ice water was added, followed by cooling, 8.2 parts of sodium acetate, and stirred for 4 hours.

탄산소다 5.8부를 가해서 pH를 3으로 조정하고 소디움카본 벤조산 1.0부를 가하고 우레이도아닐린 18부를 물 120부와 중조 12부와 함께 분산시킨 후 70℃까지 가열하고 l5-20℃까지 냉각시킨 다음 디아조화액에 가하고 pH를 4-5로 조정한 후 밤새 휘젓는다.5.8 parts of sodium carbonate was added to adjust the pH to 3, 1.0 part of sodium carbon benzoic acid was added, 18 parts of ureidoaniline was dispersed together with 120 parts of water and 12 parts of sodium bicarbonate, heated to 70 ° C, cooled to l5-20 ° C, and then diazotized solution Add, adjust pH to 4-5 and stir overnight.

별도로 빙수 220부에 염화시아눌 22.6부와 분산제를 가하고 휘저으면 현탁액이 된다. 여기에 위의 반응액을 가하고 0-20℃에서 반응시킨 후 탄산소다 8부를 가하고 중화한 후 20℃까지 가열한다.Separately, 22.6 parts of cyanuric chloride and a dispersant are added to 220 parts of ice water, and the mixture is stirred to form a suspension. The reaction solution was added thereto, reacted at 0-20 占 폚, 8 parts of sodium carbonate was added, neutralized, and heated to 20 占 폚.

1-아미노벤젠-4-β-설페이토에틸술폰산을 가하고 중화한 다음 휘젓고 40℃까지 가열한 후 스프레이 드라이어로 건조한다. 건조량 200부를 얻었다.1-Aminobenzene-4-β-sulfatoethylsulfonic acid is added, neutralized, stirred, heated to 40 ° C, and dried with a spray dryer. 200 parts of drying amount were obtained.

[실시예 2]Example 2

실시예 1에서 수행한 방법에 따라 합성한 일반식(IV)에 해당하는 화합물에 염화시아눌과 1-아미노벤젠-4-β-설페이토에틸술폰산을 동시에 가하고 반응시킨 후 탄산소다를 넣어 pH를 6.5-6.8로 중화한 다음 스프레이 드라이어로 건조한다.Cyanuric chloride and 1-aminobenzene-4-β-sulfatoethylsulfonic acid were simultaneously added to the compound of formula (IV) synthesized according to the method described in Example 1, and then reacted. Neutralize to 6.5-6.8 and dry with a spray dryer.

[실시예 3-31]Example 3-31

실시예 1의 절차에 따라 모노아조 커플링 성분과 β-설페이토에틸술폰을 달리한 실시예는 다음의 표와같다.The examples in which the monoazo coupling component is different from β-sulfatoethylsulfone according to the procedure of Example 1 are shown in the following table.

[실시예 32]Example 32

이 실시예는 촉매를 사용하지 않은 비교예에 관한 것이다.This example relates to a comparative example without a catalyst.

물 230부에 2-아미노나프탈렌-3,6,8-트리술폰산 45.6부에 농염산 14부를 가하고 2시간 휘저은 다음, 빙수 100부를 가하고 냉각, 아초산소다 8.2부를 넣고 4시간 휘젓는다.14 parts of concentrated hydrochloric acid was added to 45.6 parts of 2-aminonaphthalene-3,6,8-trisulfonic acid in 230 parts of water, and stirred for 2 hours. Then, 100 parts of ice water was added, followed by cooling, 8.2 parts of sodium acetate, and stirred for 4 hours.

탄산소다 5.8부를 가해서 pH를 3으로 조정하고 우레이도아닐린 18부를 물 120부와 중조 12부와 함께 분산시킨 후 70℃까지 가열하고 15-20℃까지 냉각시킨 다음 디아조화액에 가하고 pH를 4.4-4.5로 조정한 후 밤새 휘젓는다.5.8 parts of sodium carbonate was added to adjust the pH to 3, 18 parts of ureidoaniline was dispersed together with 120 parts of water and 12 parts of sodium bicarbonate, heated to 70 ° C., cooled to 15-20 ° C., and then added to the diazotized solution and the pH was adjusted to 4.4-. Adjust to 4.5 and stir overnight.

이 용액에 염화나트륨을 첨가하여 결정을 석출, 흡입 여과하고 물 240부에 용해한다.Sodium chloride is added to this solution to precipitate crystals, suction filtration, and dissolve in 240 parts of water.

별도로 빙수 220부에 염화시아눌 22.6부와 분산제를 가하고 휘저으면 현탁액이 된다.Separately, 22.6 parts of cyanuric chloride and a dispersant are added to 220 parts of ice water, and the mixture is stirred to form a suspension.

여기에 위의 반응액을 가하고 반응시킨 후 탄산소다 8부를 넣고 중화한 후 20℃까지 가열하고 1-아미노벤젠-4-β-설페이토에틸술폰산을 가하고 중화한다. 그리고는 휘젓고 40℃까지 가열한 다음 염화나트륨 300부를 첨가하여 결정을 석출, 이들 결정을 흡입 여과한 다음 60℃에서 건조하여 건조량 160부를 얻었다.After adding and reacting the above reaction solution, the reaction mixture was neutralized with 8 parts of sodium carbonate, heated to 20 ° C, and added with 1-aminobenzene-4-β-sulfatoethylsulfonic acid. Then, the mixture was stirred and heated to 40 ° C., and then 300 parts of sodium chloride was added to precipitate crystals. The crystals were filtered off by suction, and dried at 60 ° C. to obtain 160 parts of dry amount.

이 실시예에 따르면 이 발명에 따라 촉매를 사용한 경우보다 수율이 20%정도 떨어짐은 물론이고 반응시간이 길어질 뿐 아니라 공정이 길어지는 문제가 있음을 알 수 있다.According to this embodiment it can be seen that there is a problem that the yield is not only about 20% lower than the case of using the catalyst according to the present invention, the reaction time is long, and the process is long.

Claims (1)

다음 일반식(II)의 방향족 아민 화합물을 디아조화하고 0-20℃의 온도 및 2.0-5.0의 pH 범위에서 소디움 카본벤조산 촉매 존재하에 일반식(III)의 아미노 화합물과 커플링하여 일반식(IV)로 표시되는 모노아조화합물을 얻은 다음, 여기에 염화시아눌과 일반식(V)의 설페이토 에필술폰기를 함유한 방향족 아민 화합물을 차례로 축합하여 일반식(I)의 반응성 모노아조 염료를 제조하는 방법:The aromatic amine compound of formula (II) is then diazotized and coupled with an amino compound of formula (III) in the presence of a sodium carbonbenzoic acid catalyst at a temperature of 0-20 ° C. and a pH range of 2.0-5.0 to formula (IV) The monoazo compound represented by) is obtained, and then condensed with cyanuric chloride and an aromatic amine compound containing a sulfato-episulfon group of general formula (V), in order to prepare a reactive monoazo dye of general formula (I). How to: 위의 식에서 R1,R2는 각각 독립적으로 수소, 메틸, 메톡시, 에톡시, 카복실 또는 술폰산기 ; R3는 수소, 메틸 또는 술폰산기 ; A는 아세틸, 우레이도, 프로피오닐, 벤조일 또는 파라툴루엔술포닐기; X는 -CH2CH2OSO3H 또는 -CH=CH2: n은 2 또는 3의 수.In the above formula, R 1 , R 2 are each independently hydrogen, methyl, methoxy, ethoxy, carboxyl or sulfonic acid group; R 3 is hydrogen, methyl or sulfonic acid group; A is an acetyl, ureido, propionyl, benzoyl or paratoluenesulfonyl group; X is -CH 2 CH 2 OSO 3 H or -CH = CH 2 : n is the number of 2 or 3.
KR1019910021909A 1991-11-30 1991-11-30 Method of producing reactive monoazo dyes KR940007328B1 (en)

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