KR940000319B1 - Process for making foods fermented by lactobacillus starch for grain and soybean protein - Google Patents

Process for making foods fermented by lactobacillus starch for grain and soybean protein Download PDF

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KR940000319B1
KR940000319B1 KR1019910012851A KR910012851A KR940000319B1 KR 940000319 B1 KR940000319 B1 KR 940000319B1 KR 1019910012851 A KR1019910012851 A KR 1019910012851A KR 910012851 A KR910012851 A KR 910012851A KR 940000319 B1 KR940000319 B1 KR 940000319B1
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KR930001788A (en
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목철균
남영중
김영진
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한국식품개발연구원
박정윤
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/152Milk preparations; Milk powder or milk powder preparations containing additives

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Abstract

내용 없음.No content.

Description

곡류와 대두단백을 이용한 식물성 호상 젖산발효제품의 제조방법Method for preparing vegetable staple lactic acid fermentation product using cereals and soy protein

제1도는 본 발명에 있어서 발효기간에 따른 발효물의 pH와 산도를 나타낸 그래프.1 is a graph showing the pH and acidity of fermented products according to the fermentation period in the present invention.

제2도는 본 발명의 제조공정도이다.2 is a manufacturing process diagram of the present invention.

본 발명은 쌀, 보리, 밀, 조, 수수등 곡류를 호화시킨 후 당화하여 당화액을 제조하고 여기에 아미노산 조성에 있어 곡류와 상호 보족적인 대두유 또는 대두단백을 첨가하여 젖산발효시켜 콜레스테롤이 없고, 단맛과 신맛이 강하며 향미와 조직감이 우수한 호상의 순식물성 고단백, 저지방, 젖산 발효제품을 제조하는 방법에 관한 것이다.The present invention is to crystallize grains such as rice, barley, wheat, crude, sorghum, and then saccharified to prepare a saccharified liquid and add lactic acid to ferment soybean oil or soybean protein that is mutually complementary to the grains in amino acid composition so that there is no cholesterol, It relates to a method of manufacturing pure vegetable high protein, low fat, lactic acid fermentation products of strong and sweet taste and strong flavor and texture.

본 발명은 곡류와 대두유 또는 대두단백을 원료로하여 제조함으로서 영양이 우수하고 유당(lactose)을 함유하지 않아 유색인종에 많은 유당소화 불능증(lactose intolerance)을 갖는 사람도 용이하게 소화시킬 수 있는 제품을 제공함에 목적이 있다.The present invention is manufactured by using grains and soybean oil or soy protein as raw materials, which is excellent in nutrition and does not contain lactose, so those who have a lot of lactose intolerance in colored people can easily digest the product. The purpose is to provide.

본 발명의 구체적인 제조방법을 쌀과 대두유 또는 대두단백을 사용한 예를 위주로 하여 예시도면과 함께 서술하면 다음과 같다.The specific manufacturing method of the present invention will be described with an exemplary drawing based on an example of using rice and soybean oil or soy protein as follows.

곡류의 호화Luxury of cereals

쌀, 보리등 곡류를 분쇄하여 곡분을 물에 현탁하여 호화시킬 경우 호화중 점도의 급격한 증가로 말미암아 교반의 문제점이 대두되므로 10∼15% 이상의 고농도에서는 균일한 호화가 불가능하며, 점도가 높아 대류에 의한 열전달속다 낮아지므로 에너지 소비가 매우 크다.When grinding grains such as rice and barley and suspending the grains in water, the problem of agitation arises due to the rapid increase of the viscosity during the gelatinization. Due to the low heat transfer speed, the energy consumption is very large.

때문에 곡류를 분쇄하여 발효시킬 경우 고농도 제품을 얻을 수 없다.Therefore, when the grains are ground and fermented, high concentration products cannot be obtained.

본 발명에서는 고농도 젖산발효제품을 제조하기 위하여 곡류를 분쇄하지 않고 도정 후의 곡립상태로 40∼50℃의 물과 곡류 : 물=1 : 1.2∼1.4의 비율(중량부)로 혼합하여 30분 내지 1시간 경과 후 100℃에서 30분간 가열하여 호화시킨다. 이때 곡류를 2∼12시간 물에 침지한 후 곡류에 0.5~1기압의 스팀을 분사하여 10∼20분간 호화하여도 된다.In the present invention, in order to produce a high-concentration lactic acid fermentation product, without mixing the grains in a grain state after milling, water and cereals at 40 to 50 ° C .: water = 1: 1.2 to 1.4 (parts by weight), mixed for 30 minutes to 1 After elapse of time, the mixture was heated at 100 ° C. for 30 minutes to gelatinize. At this time, the grains may be immersed in water for 2 to 12 hours, and then steamed at 0.5 to 1 atmosphere may be added to the grains for 10 to 20 minutes.

곡류당화액 조제Cereal saccharification solution preparation

본 끌명에 사용되는 효소는 α-아밀라제(α-amylase, 90 units/mg, Sigma Chemical Co., St. Louis, MO, U.S.A.)와 글루코아밀라제(amyloglucosidase. 8400 units/g, Sigma Chemical Co., St. Louis, MO, U.S.A)이다. 호화시킨 쌀에 효소용액(0.1% α-아밀라제와 0.1% 글루코아밀라제)을 50∼150중량%로 가하여 55℃에서 6∼18시간 동안 액화와 동시에 당화시킨다. 당화 후 당도는 약 15∼20 Brix 정도가 최적이다. 이때 효소용액 대신 맥아추출액을 사용할 경우 건조맥아를 중량부 10배의 물에 가하여 저어주면서 2∼12시간 추출하여 여과후 여액을 분리하여 사용한다. 이후 곡류당화물을 70메쉬(mesh)체를 통과시키거나 5,000×g에서 10분간 원심분리하여 액상물질을 얻어 곡류당화액을 완성한다.Enzymes used in this nickname are α-amylase (α-amylase, 90 units / mg, Sigma Chemical Co., St. Louis, MO, USA) and glucoamylase (amyloglucosidase. 8400 units / g, Sigma Chemical Co., St. Louis, MO, USA). Enzymatic solution (0.1% α-amylase and 0.1% glucoamylase) is added to the gelatinized rice at 50-150% by weight, and liquefied simultaneously with liquefaction at 55 ° C for 6-18 hours. The sugar content after saccharification is about 15-20 Brix. In this case, if malt extract is used instead of enzyme solution, dry malt is added to 10 parts by weight of water, stirred and extracted for 2 to 12 hours, and the filtrate is separated and used. After passing the grain saccharification through a 70 mesh sieve or centrifuged at 5,000 × g for 10 minutes to obtain a liquid material to complete the grain saccharification liquid.

대두유 또는 대두단백의 첨가 및 열처리Addition and Heat Treatment of Soybean Oil or Soy Protein

상기 곡류당화액에 대두유 또는 대두단백을 3∼6중량% 첨가하고 균질기를 사용하여 고르게 분산시킨 후, 95℃에서 15∼30분간 가열하여 설균과 동시에 액화·당화효소를 불활성화시키고 대두유 또는 대두단백을 열변성 시킨 후 상온으로 냉각한다.3-6% by weight of soybean oil or soy protein is added to the grain saccharified solution and uniformly dispersed using a homogenizer, followed by heating at 95 ° C. for 15 to 30 minutes to inactivate liquefied and glycosylated enzymes simultaneously with soybean oil or soybean protein. After thermal denaturation is cooled to room temperature.

곡류당화액-대두유 또는 대두단백 혼합물의 발효Fermentation of Grain Saccharified Soymilk or Soy Protein Mixtures

열처리 후 냉각한 곡류당화액-대두유 또는 대두단백 혼합물에 MRS 곡류당화액에서 활성화시킨 락토바실러스 불가리커스(lactobacillus bulgaricus KCTC 2179)와 스트렙토코커스 써모필러스(Streptococcus thermophilus KCTC 2185) 스타터를 각각 중량부 1%씩 첨가하여 37℃에서 24∼36시간 동안 밭효하여 커드상의 발효물을 완성한다.1% by weight of starter of granulated saccharified liquid-soybean oil or soy protein mixture after heat treatment with lactobacillus bulgaricus KCTC 2179 and Streptococcus thermophilus KCTC 2185 activated by MRS cereal saccharified solution Each fermentation is completed for 24 to 36 hours at 37 ° C to complete the curd product.

본 발명에서 쌀을 사용하였을 경우 발효물의 발효시간별 pH 및 산도의 변화는 제1도에 나타나 있다. pH는 발효시간 8시간 후부터 급격히 떨어져 28시간 후에 3.2 전도에 도달한 후 변화하지 않았다.When rice is used in the present invention, changes in pH and acidity of fermented products at different fermentation times are shown in FIG. 1. The pH dropped sharply from 8 hours after the fermentation time and reached 3.2 conductivity after 28 hours.

산도는 발효시간에 따라 초기에는 서서히 증가하다가 8시간 후부터 급격히 증가하여 32시간 경과후 0.94%에 도달한 후 일정하게 유지되는 양상을 나타내었다. 발효시간별 유산균수의 변화는 표 1에서 보는 바와 같이 20시간 발효후 최대치인 1.23×109마리/ml에 도달한 후 이후 1.14×109마리/ml 내지 1.21×109마리/ml 수준으로 유지되어 국내 호상발효유의 제품규격에서 요구하는 ml당 1억마리를 훨씬 상회하는 수준이었다.The acidity gradually increased initially at the fermentation time and then rapidly increased after 8 hours until it reached 0.94% after 32 hours. As shown in Table 1, the change in the number of lactic acid bacteria by fermentation time reached the maximum value of 1.23 × 10 9 / ml after 20 hours fermentation and then maintained at 1.14 × 10 9 / ml to 1.21 × 10 9 / ml The amount exceeded 100 million birds per ml, which is required by the domestic specification of fermented milk.

[표 1]TABLE 1

상기 공정에 의거하여 30시간 동안 발효한 제품에 대한 관능검사 결과는 표 2와 같다. 관능검사는 관능요원 15인이 참여하여 5점법으로 실시하였으며 채점기준은 아래와 같다.Sensory test results for the product fermented for 30 hours based on the above process are shown in Table 2. The sensory test was carried out by the 5-point method with 15 sensory personnel participating.

[표 2]TABLE 2

표 2에서 보는 바와 같이 본 발효제품은 모든 관능항목에 걸쳐 양호한 품질을 나타내었다.As shown in Table 2, this fermented product showed good quality across all sensory items.

과실혼합Fruit mix

본 공정에 의하여 제조된 발효물에 딸기, 복숭아, 살구, 키위 등으로 제조한 잼 또는 프리저브(preserve)를 중량부 5∼25중량% 첨가하면 과실의 향과 맛이 조화된 우수한 제품을 얻을 수 있다.5 to 25% by weight of jam or preserve prepared by strawberries, peaches, apricots, kiwi, etc., can be added to the fermented product prepared by this process to obtain an excellent product in harmony with the aroma and taste of the fruit. have.

[실시예 1]Example 1

쌀을 호화하여 액·당화시키고 거즈를 사용하여 여과한 후 여액을 5,000×g에서 10분간 원심분리한 후 상징액을 회수하여 여기에 분리 대두단백(PP-760, Ralston Purina Co., St. Louis, MO, U.S.A) 또는 대두유를 4중량% 수준으로 가하여 믹서로 혼합하여 끓는 물에서 30분간 중탕한 후 상온으로 냉각하여 활성화시킨 락토바실러스 불가리커스와 스트렙토코커스 써모필러스 스타터를 각각 1% 수준으로 접종하여 37℃에서 30시간 발효하여 커드상의 제품을 완성하였다. 이를 플라스틱용기나 병에 포장하여 4℃에 냉장하여 식용하였다 .The rice was liquefied, saccharified, filtered using gauze, the filtrate was centrifuged at 5,000 × g for 10 minutes, and the supernatant was recovered and separated soy protein (PP-760, Ralston Purina Co., St. Louis, MO, USA) or soybean oil was added to 4% by weight level, mixed in a mixer and bathed in boiling water for 30 minutes, and then inoculated at a level of 1% of Lactobacillus vulgaris and Streptococcus thermophilus starters, which were cooled to room temperature and activated. Fermentation was carried out at 37 ° C. for 30 hours to complete a curd product. They were packaged in plastic containers or bottles and refrigerated at 4 ° C for edible use.

[실시예 2]Example 2

보리를 하룻밤 동안 침지하여 1.0기압의 스팀으로 20분간 중지한 후 1% α-아밀라제(90 units/mg)와 1% 글루코아밀라제(8,400 units/g)를 함유한 효소용액을 호화된 곡류의 1.5배(중량부) 가하여 12시간 액당화한 후 70메쉬(mesh) 여과포 주머니에 담아 원심식 탈수기에 넣고 운전하여 당화액을 분리하였다. 당화액에 대두유 또는 대두단백(PP-1500, Ralston Purina Co., St. Louis. MO. U.S.A)을 당화액 중량의 5% 첨가하여 균질기로 분산시킨 후 95℃에서 25분간 열처리한 후 냉각하여 실시예 1에서와 같은 스타터를 동일수준으로 첨가하여 37℃에서 25∼35시간 발효하여 커드상의 제품을 얻었다.After soaking barley overnight for 20 minutes with 1.0 atm steam, the enzyme solution containing 1% α-amylase (90 units / mg) and 1% glucoamylase (8,400 units / g) was 1.5 times higher than the grains. (Weight parts) After the solution was saccharified for 12 hours, it was placed in a 70 mesh filter cloth bag and placed in a centrifugal dehydrator to separate the saccharified solution. Soybean oil or soybean protein (PP-1500, Ralston Purina Co., St. Louis. MO. USA) was added to the saccharified solution, and 5% of the saccharified solution was added and dispersed in a homogenizer. The same starter as in Example 1 was added at the same level and fermented at 37 ° C. for 25 to 35 hours to obtain a curd product.

[실시예 3]Example 3

실시예 1과 2에서 효소용액 대신 10% 맥아추출물을 사용하여 액 당화하여 동일조건에서 열처리하여 밭효하여 제품을 완성하였다.In Example 1 and 2, instead of the enzyme solution, 10% malt extract was used to saccharify the solution and heat-treated under the same conditions to complete the product.

[실시예 4]Example 4

실시에 1∼3에서 발효후 딸기, 복숭아, 오렌지, 키위등 과실 프리저브(preserve)를 발효물 중량의 10∼25% 첨가하여 향미를 개선하였다.After the fermentation in Examples 1 to 3, fruit, preserves such as strawberries, peaches, oranges, and kiwis were added to 10-25% of the weight of the fermented product to improve flavor.

Claims (1)

곡류에 물을 중량부 1 : 1.2~1.4비율로 가하여 90∼100℃에서 10~60분간 가열하거나 2∼15시간 침지 후 10~30분간 증자하여 호화한후 0.5-2%의 α-아밀라제와 글루코아밀라제를 함유한 효소액 또는 맥아추출액을 호화곡류 중량의 1~3배 되도록 가하여 1∼12시간 액화 및 당화한 후 여과하여 당화액을 회수하고, 여기에 단백질 함량이 3∼6%가 되도록 대두유 또는 대두단백질은 첨가하여 90∼120℃에서 10~40분 가열하여 살균하고 냉각한 후 젖산균을 분산액 중량의 0.004~2% 수준으로 첨가해서 35~43℃에서 5∼36시간 발효하여 커드상의 젖산발효제품을 얻는 것을 특징으로 하는 곡류와 대두단백을 이용한 식물성 호상 젖산발효 제품의 제조방법.Water is added to the grains at a weight ratio of 1: 1.2 to 1.4, heated at 90 to 100 ° C for 10 to 60 minutes, or steamed for 10 to 30 minutes after soaking for 2 to 15 hours, followed by gelatinization, followed by 0.5-2% α-amylase and glucose. Enzyme or malt extract containing amylase was added to 1 to 3 times the weight of the grains, liquefied and saccharified for 1 to 12 hours, and then filtered to recover the saccharified solution. Soybean oil or soybean was added to have a protein content of 3 to 6%. Protein is added, heated and sterilized by heating at 90 ~ 120 ℃ for 10 ~ 40 minutes, then cooled, lactic acid bacteria are added at 0.004 ~ 2% level of the dispersion weight, and fermented at 35 ~ 43 ℃ for 5 ~ 36 hours to produce curd lactic acid fermented products. A method for producing a vegetable staple lactic acid fermentation product using cereals and soy protein, characterized by obtaining.
KR1019910012851A 1991-07-25 1991-07-25 Process for making foods fermented by lactobacillus starch for grain and soybean protein KR940000319B1 (en)

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