KR930006812B1 - Raw coal mixture method - Google Patents

Raw coal mixture method Download PDF

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KR930006812B1
KR930006812B1 KR1019900021976A KR900021976A KR930006812B1 KR 930006812 B1 KR930006812 B1 KR 930006812B1 KR 1019900021976 A KR1019900021976 A KR 1019900021976A KR 900021976 A KR900021976 A KR 900021976A KR 930006812 B1 KR930006812 B1 KR 930006812B1
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coal
coke
blending
quality
raw coal
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KR920012396A (en
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이성수
최재우
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포항종합제철 주식회사
정명식
재단법인 산업과학기술연구소
백덕현
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Coke Industry (AREA)

Abstract

The source coal mixing method for metallurgical cokes comprises (a) increasing the total amount of an inert component from 25.5 % to 32.6 % against 2.6 log ddpm of a fluidity, (b) increasing the fluidity by 0.05 log ddpm according to increasing the total amount of an inert component by 1 %, and (c) maintaining the total expansion rate in range of 100-200 %.

Description

야금용 코크스(Coke)제조를 위한 원료석탄 배합방법Blending method of raw coal for the manufacture of coke for metallurgy

본 발명은 야금용 코크스(Coke) 제조분야에 있어서의 원료석탄 배합방법에 관한 것으로, 보다 상세히는 불활성 성분의 총량(Total Inert, 이하 TI라 칭함)이 높은 석탄이 다량배합되며 배합탄의 평균성상에서 TI가 증가될때 원료석탄의 배합관리 방법에 관한 것이다.The present invention relates to a method of blending raw coal in metallurgical coke production, and more specifically, a large amount of coal having a high total amount of inert components (Total Inert, hereinafter referred to as TI) is blended and the average properties of the coal blended. To control the blending of raw coal when TI increases.

무연탄, 역청탄, 갈탄, 아탄으로 분류되는 석탄의 종류가운데 역청탄만이 제철용 석탄으로 사용될 수 있으며, 상기 역청탄을 건류하면 무연탄, 갈탄, 아탄과 달리 석탄의 입자가 서로 결합하여 괴상의 코크스를 생성한다.Among the types of coal classified as anthracite, bituminous coal, lignite, and atan, only bituminous coal can be used as steel for coal, and when the bituminous coal is dried, coal particles bind to each other unlike anthracite, lignite, and coal to form coke. .

한편, 석탄자원중 상기 역청탄이 차지하는 비율이 매우 낮고 한국의 경우 역청탄은 전혀 생산되지 않으며 따라서, 야금용 코크스제조를 위한 원료석탄의 전량을 해외로부터 수입에 의존하고 있는 실정이다. 그런데, 석탄자원중 코크스를 제조할 수 있는 양질의 원료석탄은 점차 고갈되어 가고 있는 실정이며 회분(ash), TI가 높아지는 등 품질이 떨어지고 있다.On the other hand, the proportion of the bituminous coal in coal resources is very low, and in the case of Korea, bituminous coal is not produced at all, and thus, the total amount of raw coal for metallurgical coke production is dependent on imports from overseas. By the way, the quality of raw coal to produce coke in coal resources is gradually being depleted and the quality of ash and TI is deteriorating.

그러므로, 9-12탄종의 석탄을 배합하여 코크스를 제조하는 방법에서 이들 석탄이 배합될때 자연히 배합탄의 TI가 증가하여 Coke의 품질을 저하시키는 결과를 초래하고 있다.Therefore, in the method of manufacturing coke by combining coal of 9-12 coal species, when these coals are blended, the TI of the coal is naturally increased, resulting in a decrease in the quality of the coke.

통상 야금용 코크스는 고로에 철광석과 함께 장입되어 고로하부로 공급되는 열등이 상부로 잘 통기되도록 하는 통기성유지재, 철광석을 환원시키는 환원재, 철광석 환원반응에 필요한 열을 제공하는 열원의 역활을 하며, 코크스가 이러한 역활을 충분히 하기 위해서는 하기 표1의 품질조건을 동시에 만족해야 한다.Usually, metallurgical coke is charged with iron ore into the blast furnace, and it is a breathable retaining material that allows the inferior inlet to the blast furnace to be well vented to the upper part, a reducing material for reducing iron ore, and a heat source for providing heat for iron ore reduction reaction. In order for the coke to fully fulfill this role, the coke must satisfy the quality requirements in Table 1 below.

[표 1]TABLE 1

이와같이 야금용 코크스는 9-12탄종의 원료석탄이 강점탄 25%, 준 강점탄 50%, 약점탄 25% 수준의 비율로 배합되어 16-17시간 건류된 후 코크스로 제조되며, 상기 표1과 같은 품질의 코크스로 만들기 위하여는 하기 표2와 같은 배합범위로 배합된다.As described above, the metallurgical coke is made of coke after 9-12 carbon raw materials are mixed at a ratio of 25% of hard coal, 50% of semi-coal coal, and 25% of weak coal, and dried for 16-17 hours. In order to make the coke of the same quality is formulated into a compounding range as shown in Table 2.

[표 2]TABLE 2

* CBI : Composition Balance Index (조직평형지수)* CBI: Composition Balance Index

SI : Stregth Index (강도지수)SI: Stregth Index

RM : mean reflectance of coal (평균반사율)RM: mean reflectance of coal

TI : Total InertTI: Total Inert

그러나, 종래에는 상기 표2와 같은 성상이 유지되더라도 코크스를 제조하면 상기 표2의 고로조업에 요구되는 코크스 품질의 저하와 편차가 빈번히 발생하여 고로의 선철 생산성을 저해하는 경우가 많았다. 이와같은 이유로는 첫째 상기 표2와 같은 석탄의 타 성상간의 관계를 고려할 수 없기 때문이며, 둘째 코크스 제조용 원료석탄 자원의 고갈로 인한 공급 불안정으로 품질이 나쁜 원료석탄의 사용이 증대되어 코크스제조를 위해 9-12탄종의 석탄이 배합된 배합탄의 TI등 배합탄의 배합성상이 나빠진 점을 들 수 있다. 실제로, 표2의 배합범위에 속하는 코크스 제조용 원료탄의 배합에서 유동도 2.3, TI20%인 배합탄으로부터 제조된 코크스와 유동도 2.8 ; TI30%인 배합탄으로부터 제조된 코크스는 품질에 차이를 나타낸다. 이에, 본 발명의 목적은 배합탄 성상에서 이들 배합지수 관계를 정량화함으로써, 배합탄에 TI가 높은 석탄이 배합되어 배합탄의 TI가 증가되더라도 코크스의 품질을 상기 표1과 같이 유지하기 위한 야금용 코크스의 원료석탄의 배합방법을 제공하고자 하는 것이다.However, conventionally, even if the properties shown in Table 2 are maintained, when coke is manufactured, deterioration and variation of the coke quality required for the blast furnace operation of Table 2 frequently occur, thereby often hampering pig iron productivity. For this reason, the relationship between the other properties of coal as shown in Table 2 cannot be considered. Second, the use of poor quality raw coal is increased due to supply instability due to depletion of raw coal resources for coke production. The compounding property of the coal briquettes, such as TI of the coal briquettes in which -12 coal type coal was mix | blended, is bad. In fact, in the blending of the coking coal for coke production belonging to the blending range shown in Table 2, the coke produced from the coal briquettes having a flow rate of 2.3 and TI20% and a flow rate of 2.8; Coke made from coal briquettes of TI30% exhibits a difference in quality. Accordingly, an object of the present invention is to quantify the relationship between these blending index in the coal blending properties, even if the coal with a high TI in the coal blended to increase the TI of the coal blended metallurgical for maintaining the quality of coke as shown in Table 1 It is to provide a method of blending coke raw coal.

상기 목적달성을 위해, 본 발명은 야금용 코크스제조에 사용되는 원료석탄의 배합방법에 있어서, TI25.5% 유동도 2.6log ddpm 기준으로 하여 배합탄의 TI가 1% 증가될 때마다, 유동도를 0.05log ddpm 증가시키고 전팽창을 100%-120%의 범위내에서 유지되도록 원료석탄을 배합하는 것을 특징으로 한다.In order to achieve the above object, the present invention, in the blending method of the raw coal used in the manufacture of coke for metallurgy, each time the TI of the blended coal is increased by 1% based on TI25.5% flow rate 2.6log ddpm, It is characterized in that the raw coal is blended to increase 0.05log ddpm and maintain the total expansion within the range of 100% -120%.

이하, 본 발명의 제반조건 및 수치한정 이유에 대하여 상세히 설명한다.Hereinafter, the general conditions of the present invention and the reason for numerical limitation will be described in detail.

TI가 25.5% 이상 증가될 때 배합탄 성상에서 전팽창율이 120% 이상일 경우에는 코크스를 제조하기 위해 가열시 배합탄이 탄화되는 과정에서 수축팽창이 심하게 일어나서 생성되는 코크스 조직에서 균열발생이 증대되어 코크스 강도를 저하시키게 되며 100% 이하로 낮을 경우에는 배합탄이 탄화되는 석탄입자간 결합시 미흡하게 되어 제조되는 코크스의 강도가 낮아지기 때문에 TI25.5% 이상 증가시 전팽창을 100-200%로 하는 것이 바람직하다.When the TI is increased by 25.5% or more, when the total expansion ratio is 120% or more in the mixed carbon property, the coke structure is increased in the coke structure, which is caused by severe shrinkage expansion in the process of carbonizing the mixed coal during heating to produce coke. If the strength is lowered to less than 100%, the coking coal produced is insufficient when the coal is carbonized, and thus the coke produced is lowered. Therefore, when the TI25.5% or more is increased, the total expansion is 100-200%. desirable.

또한, 배합탄 생상중 유동도 배합탄의 TI가 증가될 시 유동도가 필요이상 높으면 석탄이 탄화되는 과정에서 점도가 낮아 석탄입자와의 결합이 촉진되지 못하며 반대로 유동도가 낮은 경우에는 탄화과정에서 석탄입자를 충분히 용융시키지 못하여 강한기질의 Coke가 생성되지 않기 때문에 TI1% 증가될 시 유동도를 0.05log ddpm 증가시키는 것이 바람직하다.In addition, when the TI of the coal briquettes is increased, if the flow rate is higher than necessary, the viscosity is low during coal carbonization, so that the bonding with coal particles is not promoted. It is desirable to increase the flow rate by 0.05 log ddpm when the TI1% is increased because coal particles are not sufficiently melted and strong substrate coke is not produced.

[실시예 1]Example 1

코크스로에서 원료석탄을 하기 표3과 같이 TI, 유동도, 전팽창, 평균 반사율을 배합지수로 배합하여 코크스를 제조하였다. 여기서, 비교예는 본 발명의 범위에 벗어난 경우를 나타낸 것이다.The coke was manufactured by mixing the raw coal in the coke oven as shown in Table 3 below, using TI, fluidity, total expansion, and average reflectance as a compounding index. Here, the comparative example shows the case out of the scope of the present invention.

[표 3]TABLE 3

이렇게 하여 제조된 코크스의 냉간강도 및 반응후강도를 측정하여 하기 표4에 나타내었다.The cold strength and the post-reaction strength of the coke thus produced were measured and shown in Table 4 below.

[표 4]TABLE 4

상기 표4에 의하면 본 발명의 배합기준에 속하는 발명예(a,b,c)의 경우에는 상기 표1의 코크스 품질기준을 만족하였으나, 배합기준을 벗어나는 비교예(1,2)의 경우에는 코크스 품질이 기준에 미달됨을 알수 있고, 특히 비교예1의 경우에는 상기 표2의 배합기준을 만족함에도 불구하고 코크스 품질은 상기 표1의 기준에 미달됨을 알수 있다. 비교예(1,2)와 같이 코크스의 품질중 냉간강도와 반응후의 강도 두가지중 한가지라도 미달되는 코크스가 고로에 장입될 경우 고로내에서 코크스의 분화가 빨리 일어나 고로의 통기성 저하를 초래하고 생산성이 저하된다.According to Table 4, in the case of Inventive Examples (a, b, c) belonging to the blending standard of the present invention, the coke quality standard of Table 1 was satisfied, but in the case of Comparative Examples (1, 2) outside the blending standard, It can be seen that the quality is less than the standard, in particular, in the case of Comparative Example 1, the coke quality does not meet the standard of Table 1, even though the formulation of Table 2 is satisfied. As in Comparative Examples (1, 2), if one of the quality of the coke is either cold strength or the strength after the reaction, when coke that is insufficient is charged into the blast furnace, the coke is rapidly differentiated in the blast furnace, leading to a decrease in the air permeability of the blast furnace and productivity. Degrades.

[실시예 2]Example 2

배합탄의 TI를 점차 증가시켜 코크스의 품질변화와 배합탄의 성상을 비교하기 위하여, 코크스로에서 원료석탄을 하기 표5와 같이 TI, 유동도, 전팽창, 평균 반사율을 배합지수로 배합하여 코크스를 제조하였다.In order to compare the change of coke quality and the properties of coking coal by gradually increasing the TI of coking coal, coking is performed by mixing TI, flow rate, total expansion, and average reflectance with coking index as shown in Table 5 below. Was prepared.

[표 5]TABLE 5

이렇게 하여 제조된 코크스의 냉간강도 및 반응후강도를 측정하여 하기 표6에 나타내었다.The cold strength and post reaction strength of the coke thus prepared were measured and shown in Table 6 below.

[표 6]TABLE 6

상기 표6에서도 상기 표4와 유사한 결과를 얻었으며, 상기 표6에서 발명예(d,e)는 상기 표2의 배합범위에 속하면서 본 발명의 배합기준을 만족한 경우의 결과이며, 발명예 f 및 비교예 3은 표2의 배합범위를 벗어나는 경우의 결과치를 나타낸 것으로, 상기 표6에 의하면 발명예(d,e,f)의 코크스 품질은 상기 표1의 기준이상임을 알수 있고, 비교예3의 코크스 품질은 냉간강도와 반응후강도 공히 기준에 미달됨을 알수 있다. 또한, 본 발명의 배합기준에 의하여 배합된 경우에는 TI가 상기 표2의 배합범위를 초과하여도 코크스의 품질은 상기 표1과 같은 범위로 유지되며, 발명예(8)의 TI인 32.6%까지 상기 표1의 기준을 만족하는 야금용 코크스를 제조할 수 있음을 알수 있다.In Table 6, results similar to those of Table 4 were obtained. Inventive Example (d, e) in Table 6 was a result of satisfying the blending criteria of the present invention while belonging to the blending range of Table 2, and Inventive Example f. And Comparative Example 3 shows the results in the case of falling outside the range of Table 2, according to Table 6 it can be seen that the coke quality of the invention examples (d, e, f) is more than the standard of Table 1, Comparative Example 3 The coke quality of is lower than the standard for both cold and post reaction. In addition, when blended according to the blending standard of the present invention, even if TI exceeds the blending range of Table 2, the quality of coke is maintained in the same range as in Table 1 above, up to 32.6% of TI of Inventive Example (8). It can be seen that the metallurgical coke that satisfies the criteria of Table 1 can be prepared.

상술한 바와같이, 본 발명에 의하면 배합탄에 TI가 높은 석탄이 배합될시, 배합탄이 평균성상에서 TI의 증가로 인해 코크스의 품질이 저하되는 현상을 방지하고, 종래보다 배합탄의 TI상한을 종래 30%에서 32.6%까지 높게 관리할 수 있으므로 가격이 비교적 저렴한 TI가 높은 석탄의 사용을 증대시켜 코크스 제조원가를 절감할 수 있는 효과가 있다.As described above, according to the present invention, when coal with high TI is blended into the coal blend, the coal blend prevents the quality of the coke from deteriorating due to the increase of the TI on the average property, and the upper limit of the TI of the coal blend is higher than before. Since it can be managed from 30% to 32.6% higher than conventionally, the low cost TI can increase the use of high coal to reduce the coke manufacturing cost.

Claims (1)

야금용 코크스제조에 사용되는 원료석탄의 배합방법에 있어서, 코크스로에서 TI(Total Inert) 25.5%, 유동도 2.6log ddpm을 기준으로 하여 배합탄의 TI가 32.6%까지 증가될시, 상시 TI1% 증가에 상기 유동도를 0.05log ddpm 증가시키고, 전팽창율을 100-200% 범위에서 유지시킴을 특징으로 하는 야금용 코크스제조를 위한 원료석탄 배합방법.In the method of blending raw coal used in the manufacture of coke for metallurgical coke, the TI of the blended coal is increased to 32.6% based on the total inert (TI) of 25.5% and the flow rate of 2.6 log ddpm in the coke oven. The raw material coal blending method for manufacturing metallurgical coke, characterized in that to increase the flow to 0.05log ddpm increase and maintain the total expansion in the range of 100-200%.
KR1019900021976A 1990-12-27 1990-12-27 Raw coal mixture method KR930006812B1 (en)

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