KR930005091B1 - Cooling device for synthetic fiber - Google Patents

Cooling device for synthetic fiber Download PDF

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Publication number
KR930005091B1
KR930005091B1 KR1019910007673A KR910007673A KR930005091B1 KR 930005091 B1 KR930005091 B1 KR 930005091B1 KR 1019910007673 A KR1019910007673 A KR 1019910007673A KR 910007673 A KR910007673 A KR 910007673A KR 930005091 B1 KR930005091 B1 KR 930005091B1
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South Korea
Prior art keywords
quench
air
filter screen
fiber
chamber
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KR1019910007673A
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Korean (ko)
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KR920021751A (en
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정규창
류윤호
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주식회사 코오롱
하기주
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The cooling apparatus of the fiber is characterized by setting up: spinning block (1), from which melts are extruded through holes of spinneret (2) to form filaments (6); quench chamber (3) in which 1 to 6 dounward inclined separation plates (7) are set up, and at which quench filter screen (4) through which quench air is fed to cool and solidify the filaments is attached. Dampers (5) of controlling air-blowing amount which control the speed of quench air that is blown through quench filter screen (4) are set up just below the separation plates (7), respectively.

Description

합성섬유의 냉각장치Cooling device of synthetic fiber

제1도는 종래의 합성섬유 냉각장치의 개략도.1 is a schematic view of a conventional synthetic fiber cooling apparatus.

제2도는 종래의 켄치에어 풍속분포도.2 is a conventional quench air velocity distribution diagram.

제3도는 본 발명의 합성섬유 냉각장치의 개략도.3 is a schematic view of a synthetic fiber cooling apparatus of the present invention.

제4도는 본 발명의 켄치에어 풍속분포도.4 is a quench air velocity profile of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 방사블럭 2 : 구금1: Radiation Block 2: Detention

3 : 켄치챔버 4 : 켄치필터스크린3: quench chamber 4: quench filter screen

5 : 풍량조절댐퍼(Damper) 6 : 필라멘트5: Air volume control damper (Damper) 6: Filament

7 : 분리판7: separator

본 발명은 합성섬유의 냉각장치에 관한 것으로 보다 상세하게는 합성섬유제조시 방사블럭에 설치되어 있는 구금(SPINNERET)에서 도출되는 용융상태의 필라멘트를 균일한 단면을 가지도록 제조하기 위해 켄치에어(Quench Air)의 풍속을 균일하게 유지시키는 켄치챔버(Quench Chamber)를 개량한 냉각장치를 사용하여 합성섬유를 냉각, 고화하는 장치를 제공하려는 것이다.The present invention relates to a cooling device for synthetic fibers, and more particularly, to fabricating a filament in a molten state derived from a spinneret installed in a spinning block during manufacturing synthetic fibers to have a uniform cross section. The present invention aims to provide a device for cooling and solidifying synthetic fibers by using a cooling device that is improved from a quench chamber that maintains a uniform air velocity.

일반적으로 합성섬유를 생산함에 있어서, 냉각공정은 구금을 통하여 섬유상으로 압출된 용융사에 일정량의 켄치에어를 공급하여 냉각, 고화시키는 공정으로서, 상기 섬유상으로 압출되는 용융사는 켄치에어에 의해 냉각되는데 이때 용융체가 응고하는 점을 플라스틱 포인트라 하며, 이는 방사조건을 결정하는 중요한 인자로 켄치에어는 풍온과 풍량이 일정치 않으면 각 필라멘트간의 물성이 불균일하게 되는 직접적인 원인이 되며, 또한 켄치에어는 압출용융된 필라멘트를 균일하게 냉각, 고화시키는 역할을 하므로 필라멘트의 외란발생에 큰 영향을 미친다.In general, in the production of synthetic fibers, the cooling process is a process of cooling and solidifying by supplying a certain amount of quench air to the molten yarn extruded into a fiber through the detention, the molten yarn extruded into the fiber is cooled by quench air The point of solidification of the melt is called plastic point, which is an important factor in determining the spinning condition. If the air temperature and air volume are not constant, the quench air is a direct cause of uneven physical properties between the filaments. As it plays a role of uniformly cooling and solidifying the filament, it greatly affects the occurrence of disturbance of the filament.

따라서 플라스틱 포인트의 변동을 적게하기 위하여 구금홀(Spinneret Hole)에서 나온 각 필라멘트에 일정한 온도 및 풍속의 켄치에어를 공급하여 균일하게 냉각함으로써 각각의 필라멘트에 일정한 물성을 부여하도록 충분히 고려하여 켄치챔버를 설계해야 하며, 필라멘트수가 많을 경우에는 주변부와 중심부에 냉각반이 발생하기 쉬우므로 켄치에어의 풍속분포도 충분히 고려해야 하는 것이고, 특히, 냉각공정은 분자의 결정화를 좌우하고 필라멘트의 연신공정에도 큰 영향을 주는데 만일 서냉하게 되면 결정화도가 커져 연신공정에서 큰 연신력을 요하고 모우 절단의 원인이 되므로 급냉하여 연신을 쉽게 할 필요가 있는 것이다.Therefore, in order to reduce the variation of the plastic point, the quench chamber is designed with sufficient consideration to give uniform properties to each filament by supplying quench air of constant temperature and wind velocity to each filament from the spinneret hole If the number of filaments is large, it is easy to generate a cooling plate at the periphery and the center, so the wind speed distribution of the quench air should also be fully considered. When slow cooling, crystallinity increases, which requires a large drawing force in the drawing process and causes cutting of the moor, so it is necessary to easily cool by drawing.

이와 같은 냉각장치가 종래에는 제1도와 같이 켄치챔버당 에어의 풍량을 조절할 수 있는 댐퍼가 한개로 되어있어 켄치챔버의 전단에 설치된 켄치필터 스크린을 통해서 나오는 에어의 속도가 제2도에서와같이 풍속분포의 편차가 크기때문에 구금에서 토출되는 용융상태의 각각의 모노(MONO)필라멘트간의 냉각효과가 불균일하게 되어 모노필라멘트가 합쳐져 형성되는 필라멘트의 단면도 균제성(U%)이 불량하게 된다.Such a cooling device conventionally has a damper that can control the air volume of the air per quench chamber as shown in FIG. 1 so that the velocity of air coming out through the quench filter screen installed at the front of the quench chamber is the same as that of FIG. Due to the large variation in the distribution, the cooling effect between the mono-mono filaments in the molten state discharged from the mold becomes uneven, resulting in poor cross-sectional uniformity (U%) of the filaments formed by combining the monofilaments.

따라서 본 발명은 상기와 같은 종래기술의 문제점을 해결하기 위하여 켄치챔버의 내부에 여러단으로 분리판을 설치하되 직하부로는 풍량조절댐퍼를 설치하여 켄치챔버의 켄치필터스크린을 통해서 나오는 켄치에어의 풍속분포가 균일하게 조절되게 하므로써 구금에서 토출되는 용융상태의 모노필라멘트간 냉각효과가 균일하게 하려는데 그 목적이 있다.Therefore, in order to solve the problems of the prior art, the present invention installs a separator plate in multiple stages inside the quench chamber, but installs a wind volume control damper directly under the quench chamber. The purpose is to make the cooling effect between the monofilaments in the molten state discharged from the mold uniform by allowing the distribution to be uniformly controlled.

이하, 본 발명을 첨부된 도면과 관련하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

방사블럭(1)의 용융물이 구금(2)의 구금홀을 통해 압출되어 생성된 필라멘트(6)를 켄치챔버(3)의 켄치필터 스크린(4)에 의해 공급되는 켄치에어로서 냉각, 고화시키는 합성섬유의 냉각장치에 있어서, 켄치필터 스크린(4)이 구비된 켄치챔버(3)의 내부에 하향경사진 여러단의 분리판(7)을 설치하되, 그 직하부로는 켄치필터 스크린(4)을 통해서 나오는 켄치에어의 풍속을 조절하는 풍량조절 댐퍼(5)를 각기 설치하여서 된 것이다.The filament 6 produced by the melt of the spinning block 1 is extruded through the detention hole of the detention 2 is cooled and solidified as a quench air supplied by the quench filter screen 4 of the quench chamber 3. In the fiber cooling apparatus, a plurality of down-sloped separating plates 7 are provided inside the quench chamber 3 provided with the quench filter screen 4, and the quench filter screen 4 is directly below. It is made by installing each of the air volume control damper (5) to control the wind speed of the quench air coming through.

도면중 미설명 부호 8은 켄치챔버의 높이이다.In the figure, reference numeral 8 denotes the height of the quench chamber.

위와같이 구성된 본 발명은 켄치챔버(3)의 내부에 하향경사진 다수의 분리판(7)을 설치하고 켄치필터 스크린(4)을 통해서 나오는 켄치에어의 풍량 및 풍온을 각 분리판마다 풍량조절 댐퍼(5)로 균일하게 조절되게 하므로써, 구금(2)에서 토출되는 용융상태의 각 필라멘트간의 냉각효과가 균일하게 되어 균제성(U%)이 양호하게 되는 것일뿐 아니라 외란발생의 요인도 억제하여 각 필라멘트간의 물성이 균일하게 되어 제품의 품질이 향상되는 효과가 있는 것이다.According to the present invention configured as described above, a plurality of separators 7 inclined downwardly are installed inside the quench chamber 3, and the air volume and the air temperature of the quench air coming out through the quench filter screen 4 for each of the separators. By making it uniformly regulated by (5), the cooling effect between the filaments in the molten state discharged from the mold 2 becomes uniform, and the uniformity (U%) is not only good, but also the factor of disturbance occurrence is suppressed. The physical properties between the filaments are uniform, thereby improving the quality of the product.

[실시예 1]Example 1

고유점도가 0.65인 열가소성 폴리에스테르 수지를 모세직경이 약 0.27mm이고, 모세공수가 36개인 구금을 사용하여 방사온도 290℃ 방사속도가 1,300m/min이며, 이때 켄치챔버의 높이는 0.72m이고 공급되는 켄치에어의 풍속을 0.5m/sec, 분리판이 1개로 분리된 부분의 간격이 0.36m, 풍량조절댐퍼가 2개인 켄치챔버를 사용하여 최종제품의 섬도가 75데니어인 원사를 제조하였으며, 이렇게 제조된 원사의 균제성 및 제조시 풍속을 측정한 결과는 표 1에 나타난다.The thermoplastic polyester resin having an intrinsic viscosity of 0.65 has a capillary diameter of about 0.27 mm and a capillary with 36 capacities. The spinning temperature is 290 ° C. and the spinning speed is 1,300 m / min, and the height of the quench chamber is 0.72 m. Using a quench chamber with a wind speed of 0.5m / sec for quench air, 0.36m for a section separated by one separation plate, and two air volume control dampers, a yarn having a fineness of 75 deniers was manufactured. The results of the measurement of the uniformity of the yarn and the wind speed during its manufacture are shown in Table 1.

[실시예 2~5, 비교예 1]EXAMPLES 2-5, COMPARATIVE EXAMPLE 1

실시예 1과 동일한 방법으로 하되 분리판의 수, 분리된 부분의 간격 및 풍량조절 댐퍼수를 표 2에 나타낸다.In the same manner as in Example 1, the number of separation plates, the distance between the separated parts and the number of air volume control dampers are shown in Table 2.

[표 1]TABLE 1

[표 2]TABLE 2

상기 표 1, 2의 결과로 부터 분리판의 수는 분리판의 수가 5개를 넘고 분리된 부분의 간격이 작을 수록 U%가 우수하나 분리판의 수가 증가됨에 따라 효과가 우수한 것은 아니고 또한 산업상으로 경제적인 측면에서 분리판의 수가 1~6개가 바람직하다.From the results of Tables 1 and 2, the number of separators is more than 5 and the smaller the distance between the separated parts, the better U%, but the effect is not excellent as the number of separators is increased. In terms of economics, the number of separators is preferably 1-6.

Claims (1)

방사블럭(1)의 용융물이 구금(2)의 구금홀을 통해 압출되어 생성된 필라멘트(6)를 켄치챔버(3)의 켄치필터 스크린(4)에 의해 공급되는 켄치에어로서 냉각, 고화시키는 합성섬유의 냉각장치에 있어서, 켄치필터 스크린(4)이 구비된 켄치챔버(3)의 내부에 하향경사진 1~6개의 분리판(7)을 설치하되, 그 직하부로는 켄치필터 스크린(4)을 통해서 나오는 켄치에어의 풍속을 조절하는 풍량조절댐퍼(5)를 각기 설치하여서 됨을 특징으로 하는 섬유의 냉각장치.The filament 6 produced by the melt of the spinning block 1 is extruded through the detention hole of the detention 2 is cooled and solidified as a quench air supplied by the quench filter screen 4 of the quench chamber 3. In the fiber cooling apparatus, one to six separator plates (7) which are inclined downward are installed in the inside of the quench chamber (3) provided with the quench filter screen (4), and the quench filter screen (4) directly underneath. Cooling device for the fiber, characterized in that by installing each of the air volume control damper (5) for controlling the wind speed of the quench air coming through.
KR1019910007673A 1991-05-13 1991-05-13 Cooling device for synthetic fiber KR930005091B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105200541A (en) * 2015-08-18 2015-12-30 浙江盛元化纤有限公司 Manufacturing method of variable-performance melt spun fiber

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105200541A (en) * 2015-08-18 2015-12-30 浙江盛元化纤有限公司 Manufacturing method of variable-performance melt spun fiber

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