KR930004700B1 - Synthetic resin vehicle - Google Patents

Synthetic resin vehicle Download PDF

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KR930004700B1
KR930004700B1 KR1019890018698A KR890018698A KR930004700B1 KR 930004700 B1 KR930004700 B1 KR 930004700B1 KR 1019890018698 A KR1019890018698 A KR 1019890018698A KR 890018698 A KR890018698 A KR 890018698A KR 930004700 B1 KR930004700 B1 KR 930004700B1
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parts
weight
water
resin
soluble
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KR1019890018698A
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KR910012103A (en
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김종철
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한국화학시험검사소
민성근
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • Polymerisation Methods In General (AREA)
  • Epoxy Resins (AREA)
  • Paints Or Removers (AREA)

Abstract

The acryl-epoxy-polyamide vehicle is produced by additionally reacting 77-78 wt. pts. of a water-soluble acryl resin contg. at least one carboxylic acid, 4-14 wt. pts. of a water-soluble epoxy resin, 2-12 wt. pts. of a water-soluble polyamide resin and 1-10 wt. pts. of a solvent at 65-85 deg.C for 2-4 hr, and polymerizing the reactant. The vehicle has a good chemical-resistance, and is useful for paints and waterproofing materials.

Description

합성수지 비히클Resin vehicle

본 발명은 도료, 방수제 등의 비히클에 관계되는 것으로서 더 상세하게 설명하면 용액중합에 의하여 제조한 아크릴 수지용액에 수용성 에폭시 수지와 수용성 폴리아마이드 수지를 공중합시켜 자연 건조형 일액형 합성수지 비히클을 제조하는 방법과 제조된 비히클을 포함하는 도료 및 방수제에 관계되는 것이다.The present invention relates to a vehicle such as a paint, a waterproofing agent, etc. In more detail, a method for producing a naturally-dried one-component synthetic resin vehicle by copolymerizing a water-soluble epoxy resin and a water-soluble polyamide resin in an acrylic resin solution prepared by solution polymerization. And to a paint and a waterproofing agent containing the vehicle manufactured.

아크릴 수지와 에폭시 수지는 도료용 비히클 또는 각종 비히클로 널리 알려졌다. 이와같은 합성수지 비히클은 수용성과 유성제품으로 제조되고 있는바, 유성제품은 유기 용제를 사용하므로 작업환경을 오염시킬 뿐 아니라 고가이며 그 용도가 한정되어 있다. 반면에 수성제품은 유화 중합법에 의하여 수분산형 에멀죤형으로 제조하므로 점도가 낮고 건조시간이 늦으며 내수성, 내약품성 등이 유성에 비하여 떨어지는 결점이 있다. 특히 도료로 사용하는 경우 수성 피막제는 광택이 낮아 상도도장을 다시해야 되며, 점도가 낮아서 증점제를 사용하여야 하는 등이 문제가 나타났다. 더구나 수성 에폭시수지는 2액형 도료로서 사용상의 불편점이 있다.Acrylic resins and epoxy resins are widely known as paint vehicles or various vehicles. Such synthetic resin vehicles are manufactured with water-soluble and oil-based products, and since oil-based products use organic solvents, they not only pollute the working environment but are expensive and their use is limited. On the other hand, since aqueous products are prepared in an emulsion type emulsion dispersion method, they have low viscosity, low drying time, water resistance, chemical resistance, and the like. Particularly, when used as a paint, an aqueous coating agent has a low gloss and needs to be repainted with a top coat, and a viscosity such as a thickener should be used. Moreover, water-based epoxy resins have inconveniences in use as two-component paints.

미국 특허 제3,816,557호에는 아크릴-에폭시에스텔 그래프트 공중합체와 에폭시 수지로된 피막제가 알려져 있다. 이러한 피막 조성물은 부착성, 내식성 및 내약품성은 우수한 것으로 알려졌지만 유성이므로 사용시 용제를 혼합 사용하는데 따른 문제점이 나타났다.U.S. Patent No. 3,816,557 discloses a coating agent of an acrylic-epoxystel graft copolymer and an epoxy resin. Such a coating composition is known to be excellent in adhesion, corrosion resistance and chemical resistance, but since it is oily, a problem of using a mixed solvent in use has appeared.

또한 일본국 특개소 53-132030호에는 에폭시수지 에멀죤과 폴리아마이드-폴리아민 화합물을 혼합한 침투성 방수 조성물이 알려져 있다. 이와같은 방수 조성물은 에폭시 수지와 폴리아마이드-폴리아민을 단순히 혼합한 것으로서, 2액형 조성물이므로 사용이 불편하고 압축강도가 우수하지 못하였다.In addition, Japanese Patent Application Laid-Open No. 53-132030 discloses a permeable waterproof composition in which an epoxy resin emulsion zone and a polyamide-polyamine compound are mixed. Such a waterproof composition is simply a mixture of an epoxy resin and a polyamide-polyamine, and because it is a two-component composition, it is inconvenient to use and has not excellent compressive strength.

본 발명의 목적은 수용성이면서 건조시간이 짧고 광택과 내약품성이 우수하면서 내수성과 촉진 내후성이 뛰어난 자연 건조형 일액형 합성수지 비히클 또는 도료와 압축강도 흡수율 및 안정성이 우수한 일액형 방수제를 제공하는 것이다.SUMMARY OF THE INVENTION An object of the present invention is to provide a naturally-dried one-component synthetic resin vehicle or a one-component waterproofing agent having excellent absorption and compressive strength and stability in water-soluble, short drying time, excellent gloss and chemical resistance, excellent water resistance and accelerated weather resistance.

본 발명에 의한 아크릴-에폭시-폴리아마이드 비히클의 제조방법을 간단히 설명하면 용액 중합법으로 제조한 최소한 하나의 카복실산기를 포함하는 수용성 아크릴 수지 77-87 중량부에 에폭시 수지 에멀죤 4-14 중량부와 폴리아마이드수지 에멀죤 2-12 중량부를 첨가하여 60-85℃에서 2-4시간 동안 반응시켜 제조한다.When briefly explaining a method for preparing the acrylic-epoxy-polyamide vehicle according to the present invention, 4-14 parts by weight of an epoxy resin emulsion and 77-87 parts by weight of a water-soluble acrylic resin containing at least one carboxylic acid group prepared by solution polymerization It is prepared by adding 2-12 parts by weight of polyamide resin emulsion and reacting at 60-85 ° C. for 2-4 hours.

본 발명의 아크릴수지의 제조에 사용되는 모노마로는 메틸아크릴레이트, 에틸아크릴레이트, 메틸메타크릴레이트, 프로필아크릴레이트, 이소프로필아크릴레이트, 이소부틸아크릴레이트, 부틸아크릴레이트, 헥실아크릴레이트, 2-에틸헥실아크릴레이트, 데실아크릴레이트, 라우릴아크릴레이트, 에틸메타크릴레이트, 이소프로필메타크릴레이트, 부틸메타크릴레이트, 헥실메타크릴레이트, 2-에틸헥실-메타크릴레이트, 라우릴메타크릴레이트 등의 사용되며 카복실기를 갖는 모노마로는 아크릴산, 메타크릴산, 말레인산, 이타콘산 등이 사용된다. 아크릴수지는 공지의 용액 중합법에 의하여 제조하는바, 예를들면 최소한 하나의 카복실기를 포함하는 전술한 아크릴산 및 아크릴산 에스텔중에서 선택한 아크릴모노마, 반응개시제, 용제, 중화제, 물, 반응조절제를 37-47 : 2-12 : 0-5 : 25-35 : 2-12 : 10-20 : 0-5의 비율로 되게 사용하여 90-115℃에서 공지의 용액 중합법에 의하여 반응시키고 중화제로 중화시킨다. 제조된 아크릴수지는 최소한 하나의 카복실기를 포함하고 있어야 한다.Monomers used in the production of the acrylic resin of the present invention include methyl acrylate, ethyl acrylate, methyl methacrylate, propyl acrylate, isopropyl acrylate, isobutyl acrylate, butyl acrylate, hexyl acrylate, 2- Ethylhexyl acrylate, decyl acrylate, lauryl acrylate, ethyl methacrylate, isopropyl methacrylate, butyl methacrylate, hexyl methacrylate, 2-ethylhexyl-methacrylate, lauryl methacrylate, etc. As the monoma having a carboxyl group, acrylic acid, methacrylic acid, maleic acid, itaconic acid, and the like are used. The acrylic resin is prepared by a known solution polymerization method. For example, acrylic monomers, reaction initiators, solvents, neutralizers, water and reaction control agents selected from acrylic acid and acrylic acid esters containing at least one carboxyl group may be used. : 2-12: 0-5: 25-35: 2-12: 10-20: 0-5 The reaction is carried out by a known solution polymerization method at 90-115 ° C. and neutralized with a neutralizing agent. The acrylic resin produced should contain at least one carboxyl group.

반응 개시제로는 벤조익퍼옥사이드, 디터샤리부틸퍼옥사이드터샤리부틸퍼벤조에이트, 2,2-아조비스이소부티로니트릴 등이 적당하고 중화제로는 암모니아수, 아민, 디에틸아미노에타놀, 트리에틸렌테트라민 등이 사용된다.Suitable reaction initiators include benzoic peroxide, dietary butyl peroxide tertiary butyl perbenzoate, 2,2-azobisisobutyronitrile and the like. Etc. are used.

예를들면 에폭시 815 60-65중량부, 음이온성 또는 비이온성 유화제 7-10중량부 소포제 1중량부를 반응용기에 넣고 부틸셀루솔브와 같은 유기용제 3-5중량부와 물 50-60중량부를 가하고 2-3시간 동안 혼합하여 사용한다.For example, 60-65 parts by weight of epoxy 815, 7-10 parts by weight of anionic or nonionic emulsifier, 1 part by weight of an antifoaming agent is added to the reaction vessel, and 3-5 parts by weight of an organic solvent such as butyl cellsolve and 50-60 parts by weight of water are added. Mix for 2-3 hours.

에폭시 수지는 비스페놀과 에피클로로히드린으로부터 제조한 공지의 제품을 사용할 수 있는바, 대표적인 것으로는 국도화학에서 판매하는 YD-010, YD-012, YD-017, YD-115, YD-127, YD-120, YD-134 등의 상품명으로 판매되는 것이 있다.As the epoxy resin, known products made from bisphenol and epichlorohydrin can be used, and typical examples are YD-010, YD-012, YD-017, YD-115, YD-127, and YD sold by Kukdo Chemical. Some are sold under the brand names such as -120 and YD-134.

본 발명에서 사용되는 폴리아마이드 수지로는 디아민 또는 폴리아민과 탄소수 18-36의 모노 또는 디카르복실산으로 제조한 것을 사용하거나 아미노산의 축합에 의하여 제조한 것 또는 랙탐의 개환에 의하여 제조한 것을 사용할 수 있는바, GO930, GO331, GO240, GO624 등의 상품명으로 시판되는 것을 사용하는 것이 좋다.As the polyamide resin used in the present invention, those prepared by diamine or polyamine and mono or dicarboxylic acids having 18 to 36 carbon atoms, those prepared by condensation of amino acids, or those prepared by ring opening of racktam can be used. It is good to use what is marketed under brand names, such as GO930, GO331, GO240, GO624.

예를들면 폴리아마이드 수지는 폴리아마이드 225 75-80중량부를 물 5-7중량부, 부틸셀루솔부 13-18중량부, 소포제 1부, 가소제 1부와 함께 60℃에서 2-3시간 동안 교반하여 유화시킨 다음 사용한다.For example, the polyamide resin may be stirred at 60 ° C. for 2-3 hours with 75 to 80 parts by weight of polyamide 225, 5-7 parts by weight of water, 13-18 parts by weight of butylcellulose, 1 part of antifoaming agent, and 1 part of plasticizer. Emulsify and use.

본 발명에 의하면 아크릴 수지의 유리 카복실산기에 에폭시 그룹과 폴리아마이드 그룹이 그래프트 중합되게 된다. 생성된 아크릴-에폭시-폴리아마이드 비히클은 건조시간이 빠르고, 광택성과 내약품성이 우수하며 저장성과 촉진 내후성이 우수하여 도료의 피막 형성제와 방수제에 유용하게 사용된다.According to the present invention, the epoxy group and the polyamide group are grafted to the free carboxylic acid group of the acrylic resin. The resulting acrylic-epoxy-polyamide vehicle has a fast drying time, is excellent in gloss and chemical resistance, and is excellent in storage and promoting weather resistance, and thus is useful for coating film forming agents and waterproofing agents.

이하 본 발명을 명학하게 이해할 수 있도록 실시예를 기재하는 바, 실시예중 부는 중량부를 표시한다.Examples are described below to clearly understand the present invention, in which parts denote parts by weight.

[실시예 1]Example 1

[1단계 : 아클릴수지의 제조][Step 1: Manufacture of Acryl Resin]

이소부틸알콜 19부를 반응 용기속에 넣고 메틸메타 크릴레이트 27부, 2-에틸헥실 아크릴레이트 16부, 메타크릴산 4부 2, 2-아조비스이소부티로니트릴 1부 및 반응조절제 0.4부를 주입하여 95-105℃에서 4시간 동안 반응시킨다음 2, 2-아조비스이소부티로니트릴 0.2부가 용해된 이소부틸알콜 1.4부를 더 가한 다음 98-105℃로 유지하면서 이소부틸알콜 8부, 수산화암모늄 6부 및 물 17부를 넣고 교반한다.19 parts of isobutyl alcohol were put into a reaction vessel, and 27 parts of methyl methacrylate, 16 parts of 2-ethylhexyl acrylate, 4 parts of methacrylic acid, 2 parts of 2-azobisisobutyronitrile and 0.4 part of reaction regulator were injected. After reacting at −105 ° C. for 4 hours, 1.4 parts of isobutyl alcohol in which 0.2 parts of 2,2-azobisisobutyronitrile were dissolved were added, followed by 8 parts of isobutyl alcohol, 6 parts of ammonium hydroxide, and maintaining at 98-105 ° C. and Add 17 parts of water and stir.

[2단계 : 에폭시수지 에멀죤의 제조][Step 2: Preparation of Epoxy Resin Emulsion]

에폭시 815 62부, 폴리옥시에틸렌노닐페닐에텔 8부, 소포제인 에이취디따블유(일본국 경성화학제품) 1부를 반응용기에 넣고 60-65℃에서 교반하면서 부틸 셀루솔브 4부와 물 58부를 가하여 완전 유화될 때까지 교반한다.Add 62 parts of epoxy 815, 8 parts of polyoxyethylene nonylphenyl ether, and 1 part of a deciduous agent, AC Ditable Oil (KKC), add 4 parts of butyl cellulsolve and 58 parts of water while stirring at 60-65 ℃. Stir until fully emulsified.

[3단계 : 폴리아마이드 유화액 제조][Step 3: Preparation of polyamide emulsion]

폴리아마이드 225 77부, 물 6부 부틸셀루솔브 15부, 소포제인 에이취디따블유 1부 및 디오피 1부를 반응용기에 넣고 완전 유화될 때까지 교반한다.77 parts of polyamide 225, 6 parts of water, 15 parts of butyl cellulsolve, 1 part of H. detatable oil, an antifoaming agent, and 1 part of diopium are placed in a reaction vessel and stirred until complete emulsification.

[4단계 : 부가증합][Step 4: Addition]

전기한 1단계 공정에서 제조한 생성물 84부에 2단계 및 3단계 공정에서 제조한 유화액 각각 8부와 4부를 부틸셀로솔부 4부와 같이 첨가하고 60-85℃에서 2-3시간 반응시켜 최종 생성물을 얻는다.8 parts and 4 parts of the emulsion prepared in the step 2 and step 3 were added together with 4 parts of the butyl cellosol part, respectively, and reacted for 2-3 hours at 60-85 ° C. Obtain the product.

4단계에서 제조된 비히클에 대한 NMR 측정 결과 아크릴 수지의 카복실 산기에 에폭시 그룹이 결합된 것으로 나타나고 에폭시기와 폴리아민 그룹이 결합된 것으로 나타나며 GPC측정결과 Mn-18,178 ; MW=49,385 ; Mz=106,371 ; Mwo=2,717로 나타났다.NMR measurement results for the vehicle prepared in step 4 shows that the epoxy group is bonded to the carboxyl acid group of the acrylic resin and that the epoxy group and the polyamine group are bonded. GPC measurement result Mn-18,178; MW = 49,385; Mz = 106,371; Mwo = 2,717.

[실시예 2]Example 2

[도료의 제조][Production of Paint]

실시예 1에서 제조한 수지 80.3부80.3 parts of the resin prepared in Example 1

TiO210.0부TiO 2 Part 10.0

DOP 0.1부DOP 0.1 part

벤톤-34 0.3부Benton-34 0.3

이소부틸알콜 9.3부Isobutyl alcohol 9.3 parts

실시예 1의 수지를 2산화티탄과 혼합하여 연화도(N.S)가 5가 되도록 밀링한 다음 나머지 다른 성분들을 가하고 균질이 되게 혼합하여 도료를 제조하였다. 제조된 도료는 비휘발성 성분이 45%이고 점도(KU)가 98이었다.The resin of Example 1 was mixed with titanium dioxide and milled to have a softening degree (N.S) of 5, and then the other components were added and mixed homogeneously to prepare a paint. The paints produced had a nonvolatile component of 45% and a viscosity (KU) of 98.

본 발명에 의한 비히클의 특성을 비교 시험하기 위하여 통상의 아크릴에멀죤 수지도료, 수용성 에폭시수지도료, 유성아크릴수지도료를 유리 시편에 도막 두께 75로 되게 도포하고 물성을 측정하였다.In order to test the characteristics of the vehicle according to the present invention, conventional acrylic emulsion resins, water-soluble epoxy resins, and oil-based acrylic resins were coated on glass specimens to a thickness of 75, and physical properties thereof were measured.

본 발명의 도료와 공지 물성은 다음의 표 1에 기재한다.Paints and known physical properties of the present invention are listed in Table 1 below.

[표 1]TABLE 1

도막 물성 비교시험Coating property comparison test

Figure kpo00001
Figure kpo00001

주) ◎ : 우수 ○ : 보통 △ : 다소 떨어짐Note) ◎: Excellent ○: Normal △: Somewhat falling

[실시예 3]Example 3

[방수제의 제조][Production of Waterproofing Agent]

반응용기에 오레인산 140중량부, 수산화나트륨 20중량부, 소포제인 에이취디따블유 1-5중량부를 넣고 물 100중량부를 가한다음 70-90℃에서 2-3시간 반응시켜 고형분 10%의 오레인산 나트륨을 얻고 생성된 오레인산나트륨 2중량부를 실시예 1에서 제조한 합성수지 비히클 12중량부, 규산나트륨 1중량부 및 물 85중량부와 혼합하여 고형물 10%의 방수액을 제조한다.140 parts by weight of oleic acid, 20 parts by weight of sodium hydroxide, 1-5 parts by weight of antifoaming agent and 100 parts by weight of water were added to the reaction vessel, followed by 2-3 hours of reaction at 70-90 ° C. for 10% solid ore acid. 2 parts by weight of sodium and the resulting sodium oleate were mixed with 12 parts by weight of the synthetic resin vehicle prepared in Example 1, 1 part by weight of sodium silicate and 85 parts by weight of water to prepare a 10% solid solution.

제조된 방수제의 물성을 KSF 24이에 따라 측정한 결과를 표 2에 기재한다.Table 2 shows the results of measuring the physical properties of the prepared waterproofing agent according to KSF 24.

[표 2]TABLE 2

Figure kpo00002
Figure kpo00002

Claims (4)

용액중합법으로 제조한 최소한 카복실산기를 포함하는 수용성 아크릴수지 77-78중량부에 수용성 에폭시 수지 4-14중량부와 수용성 폴리아마이드 수지 2-12중량부 및 용제 1-10중량부를 유기용제와 함께 가하고 65-85℃에서 2-4시간 동안 부가 반응시켜 중합시킴을 특징으로 하는 합성 수지 비히클 제조방법.4-14 parts by weight of a water-soluble epoxy resin, 2-12 parts by weight of a water-soluble polyamide resin, and 1-10 parts by weight of a solvent are added together with an organic solvent to 77-78 parts by weight of a water-soluble acrylic resin containing at least carboxylic acid group prepared by solution polymerization. A method of producing a synthetic resin vehicle, characterized in that the polymerization is carried out by addition reaction at 65-85 ° C. for 2-4 hours. 청구범위 1항에서 수용성 아크릴 수지가 최소한 1개의 카복실기를 갖는 아크릴산을 포함하는 2종 이상의 아크릴 모노머로부터 제조한 것임을 특징으로 하는 방법.The method of claim 1 wherein the water soluble acrylic resin is prepared from two or more acrylic monomers comprising acrylic acid having at least one carboxyl group. 최소한 하나의 카복실산기를 갖는 수용성 아크릴수지 77-78중량부, 수용성 에폭시수지 4-14중량부 및 수용성 폴리아마이드 수지 2-12중량부를 유기용매의 존재하에 65-85℃에서 부가증합시켜 제조한 합성수지 비히클 75-85중량부를 공지의 안료, 가소제 등의 첨가제 15-25중량부와 배합하여서 된 도료.77-78 parts by weight of water-soluble acrylic resin having at least one carboxylic acid group, 4-14 parts by weight of water-soluble epoxy resin and 2-12 parts by weight of water-soluble polyamide resin are synthetic resin vehicles prepared by addition polymerization at 65-85 ° C in the presence of an organic solvent. A paint obtained by blending 75-85 parts by weight with 15-25 parts by weight of an additive such as a known pigment and a plasticizer. 최소한 하나의 카복실산기를 갖는 수용성 아크릴수지 77-78중량부, 수용성 에폭시수지 4-14중량부 및 수용성 폴리아마이드 수지 2-12중량부를 유기용매의 존재하에 65-85℃에서 부가 증합시켜 제조한 합성수지 비히클 10-20중량부를 지방산 나트륨 1-5중량부, 기타 첨가제 0.1-1중량부와 함께 물 78-88중량부에 혼합하여서 된 방수제.77-78 parts by weight of water-soluble acrylic resin having at least one carboxylic acid group, 4-14 parts by weight of water-soluble epoxy resin and 2-12 parts by weight of water-soluble polyamide resin are synthetic resin vehicles prepared by addition addition at 65-85 ° C in the presence of an organic solvent. A water repellent comprising 10-20 parts by weight of fatty acid sodium 1-5 parts by weight and other additives 0.1-1 part by weight of 78-88 parts by weight of water.
KR1019890018698A 1989-12-16 1989-12-16 Synthetic resin vehicle KR930004700B1 (en)

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