KR930002640B1 - Production of tio2-cao-based sliding materal - Google Patents
Production of tio2-cao-based sliding materal Download PDFInfo
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- KR930002640B1 KR930002640B1 KR1019900012099A KR900012099A KR930002640B1 KR 930002640 B1 KR930002640 B1 KR 930002640B1 KR 1019900012099 A KR1019900012099 A KR 1019900012099A KR 900012099 A KR900012099 A KR 900012099A KR 930002640 B1 KR930002640 B1 KR 930002640B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
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Abstract
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Description
본 발명은 기억장치, 특히, 하드 디스크 장치의 자기 헤드용 슬라이더 또는 스페이서로서 이용되고 또한 각종 테이프 장치의 테이프 가이드로서도 이동가능한 이산화티탄(TiO2)-산화칼슘(CaO)계 섭동재료의 제조방법에 관한 것이다.The present invention relates to a method for producing a titanium dioxide (TiO 2 ) -calcium oxide (CaO) -based perturbation material that is used as a slider or spacer for a magnetic head of a storage device, in particular a hard disk device, and also moves as a tape guide of various tape devices. It is about.
자기 헤드용 슬라이더등에 이용되는 섭동재료에는 충분한 섭동특성을 발회하기 위하여 치밀한 것 및 절연성을 좋게 하기 위하여 전기저항이 높은 것이 요구되고 있다. 이러한 조건을 만족하는 섭동재료의 하나로서 TiO2-CaO계 세라믹스 재료가 알려져 있다.Perturbation materials used for magnetic head sliders and the like are required to be dense in order to exhibit sufficient perturbation characteristics and to have high electrical resistance in order to improve insulation. TiO 2 -CaO-based ceramic materials are known as one of the perturbation materials that satisfy these conditions.
이러한 TiO2-CaO계 세라믹스 재료를 자기 헤드용 슬라이더로서 사용하는 경우, 자기 헤드용 슬라이더는 펠라이트제 자기 헤드와 섭동면이 동일하도록 접합되기 때문에 흑색의 펠라이트제 자기 헤드와의 식별성을 좋게 할 필요가 있다. 그 때문에 TiO2-CaO계 세라믹스 재료는 그의 본래의 백색/베이지 인것이 바람직하고, 더우기 전체가 균일한 색인 것이 요구된다.When such a TiO 2 -CaO ceramic material is used as the slider for the magnetic head, the slider for the magnetic head is bonded so that the ferrite magnetic head and the perturbation surface are the same, so that the discrimination with the black ferrite magnetic head can be improved. There is a need. Therefore, the TiO 2 -CaO-based ceramic material is preferably its original white / beige, and moreover, the uniform index is required.
종래 TiO2-CaO계 세라믹스 재료는 이산화티탄과 산화칼슘을 함유하는 원료를 대기중에서 소성한 후, HIP처리(열간 정수압 프레스 처리 -Hot Isostatic Press)함으로써 제조되어 왔다.Conventionally, a TiO 2 -CaO-based ceramic material has been produced by calcining a raw material containing titanium dioxide and calcium oxide in the air, followed by HIP treatment (hot hydrostatic press treatment—Hot Isostatic Press).
그러나, 상기 종래의 제조방법에서는, HIP 처리에서 아르곤등의 불활성 개스만으로 구성된 압력매체가 사용되고 있기 때문에 HIP 처리중에 TiO2-CaO 소성체중의 CaTiO3상(相)에 촉매결함이 생겨 전체가 흑색화 하고, 또 전기저항이 낮게 된다.However, in the conventional manufacturing method, since a pressure medium composed of only inert gas such as argon is used in the HIP treatment, a catalyst defect occurs in the CaTiO 3 phase in the TiO 2 -CaO fired body during HIP treatment, resulting in blackening of the whole. In addition, the electrical resistance is low.
그 때문에 HIP 처리후의 재료를 대기중에서 재소성하는 것이 수행되며 이에 의해 산소결함을 없게 하여 재료의 색을 본래의 백색/베이지로 되돌림과 동시에 전기저항을 높게 하고 있다.Therefore, reheating of the material after HIP treatment in the air is performed, thereby eliminating oxygen defects, thereby returning the color of the material to the original white / beige and increasing the electrical resistance.
그러나, 이러한 재소성을 행하면 재료에 포아가 발생하고, 이 치밀화가 손상되는 문제가 있었다. 이 문제를 해결하기 위하여 특개소 63-l34560호 공보에서는 이산화티탄과 산화칼슘을 함유하는 재료를 대기중에서 소성한 후 산소농도의 존재하에서 HIP 처리함으로써 섭동특성이 우수한 재료를 얻을 수 있도록 제안되고있다.However, when this refiring is performed, pores are generated in the material and this densification is damaged. In order to solve this problem, Japanese Patent Application Laid-Open No. 63-l34560 proposes to obtain a material having excellent perturbation properties by calcining a material containing titanium dioxide and calcium oxide in the air and then HIP treatment in the presence of oxygen concentration.
그러나, 본 발명자 시험한 바, 상기 공보에서 바람직한 범위로 되어있는 산소 분암 5% 이상의 산호와 불활성 개스와의 혼합개스 분위기하에서 HlP 처리를 행하면, 그의 원인은 불명하나, TiO2-CaO계 세라믹스 본래의 색인 백색/베이지의 재현성이 나쁘고 흑색화하여 있고, 재료를 세정할 때에 오염의 유무확인이 어려운 것을 알았다.However, the present inventors performed a test bar, HlP treatment under a mixed gas atmosphere of oxygen and 5% or more bunam coral and the inert gas is in the above publication to a desired range, his original cause is unknown one, TiO 2 -CaO Ceramics It was found that the reproducibility of the index white / beige was poor and blackened, and it was difficult to confirm the presence or absence of contamination when cleaning the material.
본 발명의 목적은 양호한 섭동 특성 및 높은 전기저항을 가지며, 또한 본래의 색으로의 재현성이 좋은 TiO2-CaO계 섭동재료를 제조하는 방법을 제공하는 것이다.It is an object of the present invention to provide a method for producing a TiO 2 -CaO-based perturbation material having good perturbation characteristics and high electrical resistance and having good reproducibility in the original color.
본 발명에 의하면 이산화티탄과 산화칼슘을 함유하는 원료가 대기 분위기하에서 소성된 후, 산소 분압이 0%보다 크고 4% 이하인 산소와 불활성 개스와의 혼합개스의 분위기하에서 열간 정수압 프레스 처리된다.According to the present invention, a raw material containing titanium dioxide and calcium oxide is calcined in an atmospheric atmosphere, and then hot hydrostatic press treatment is carried out in an atmosphere of a mixed gas of oxygen and an inert gas having an oxygen partial pressure greater than 0% and 4% or less.
HIP 처리에서의 압력 촉매로서 산소와 불활성 개스와의 혼합물을 이용함으로써 CaTiO3상의 산소결함의 발생이 억제되어 충분한 전기 저항을 갖는 치밀한 섭동재료가 얻어진다. 또한 산소분압을 0%보다 크고 4%이하로 함으로써 얻어진 섭동재료의 색의 재현성을 양호하게 되고 흑색화를 방지할 수 있다.By using a mixture of oxygen and an inert gas as a pressure catalyst in the HIP treatment, generation of oxygen defects in the CaTiO 3 phase is suppressed, and a dense perturbation material having sufficient electrical resistance is obtained. In addition, when the oxygen partial pressure is greater than 0% and less than 4%, the reproducibility of the color of the obtained perturbation material is good, and blackening can be prevented.
본 발명의 상기 및 기타 목적, 상세함 및 잇점은 후술하는 실시예에 의해 명백해질 것이다.These and other objects, details, and advantages of the present invention will become apparent from the following examples.
우선 TiO2와 CaO의 조성이 TiO254몰%, CaO 46몰% 되도록 CaTiO3분말과 TiO2분말을 칭량하고, 이들의 원료에 물을 가하여 실린더에서 습식 혼합한다. 이어서 혼합한 원료를 1,000℃∼1,400℃의 온도에서 가소성(假燒成)하고, 다시 물등을 가하여 실린더에서 습식 혼합한다. 이들을 진탕한 후, 폴리비닐알코올등의 바인더를 첨가하여 조립(造粒)한다.First, a composition of TiO 2 and CaO were weighed the CaTiO 3 powder and TiO 2 powder so that the TiO 2 54 mol%, CaO 46 mol%, and wet-mixed at a cylinder Water was added to the raw material thereof. Subsequently, the mixed raw materials are calcined at a temperature of 1,000 ° C to 1,400 ° C, water is added again, and wet mixing is performed in a cylinder. After shaking these, a binder, such as polyvinyl alcohol, is added and granulated.
이 분체를 1톤/cm3이상의 압력에서 프레스 성형하고, 1,150℃∼1,300℃에서 대기 분위기하에서 소성한다. 이 소성체를 온도 1,200℃∼1,250℃, 압력 900atm∼1,100atm에서 산소 분압이 0%보다 크고 4% 이하의 산소와 아르곤 개스의 혼합 개스 분위기하에서 HIP 처리한다. HIP 처리를 한 소성체를 연삭하고, 래핑처리하여 소망의 슬라이드 재료를 작성한다.This powder is press-molded at the pressure of 1 ton / cm <3> or more, and it bakes at 1,150 to 1,300 degreeC in air | atmosphere. The fired body is subjected to HIP treatment at a temperature of 1,200 ° C to 1,250 ° C and a pressure of 900atm to 1,100atm in an atmosphere of mixed gas of oxygen and argon gas having an oxygen partial pressure greater than 0% and 4% or less. The fired body subjected to the HIP treatment is ground and wrapped to prepare a desired slide material.
또, 원료에 혼입되어 있었던 또는 제조 과정에서 혼입하는 미량의 CaO, SrO, Al2O3,SiO2,ZrO2등은 본발명의 효과에는 하등의 영향도 미치지 않는다.In addition, trace amounts of CaO, SrO, Al 2 O 3 , SiO 2 , ZrO 2, etc. mixed in the raw materials or in the manufacturing process have no effect on the effects of the present invention.
표1에는 HlP 처리 조건과 함께 상술한 바에 의해 얻어진 섭동재료의 물성치(색,경도, 전기저항, 포아)및 비교예의 물성치가 나타나 있다.Table 1 shows the physical properties (color, hardness, electrical resistance, pore) of the perturbation material obtained as described above together with the HlP treatment conditions, and the physical properties of the comparative example.
표1중, 시료번호 1∼5는 본 발명의 실시예이며, 시료번호 6∼11은 비교예이다. 시료번호 6∼9는 산소 분압이 본 발명에 의한 범위보다도 큰 분위기하에서 HIP 처리를 한 것이며, 시료번호 10은 산소 분압이 존재하지 않는 조건하에서 HIP 처리를 한 것이며, 시료번호 11은 HIP 처리를 하지 않고 대기중에 재소성한 것이다.In Table 1, sample numbers 1-5 are examples of this invention, and sample numbers 6-11 are comparative examples. Sample Nos. 6 to 9 were subjected to HIP treatment in an atmosphere where the oxygen partial pressure was larger than the range according to the present invention. Sample No. 10 was HIP treatment under the condition that oxygen partial pressure was not present, and Sample No. 11 was not HIP treatment. It was refired in the atmosphere without.
표1에서 각 물성치의 측정방법 및 표시방법은 아래와 같다.In Table 1, the measurement method and indication method of each property value are as follows.
색 : JIS Z 8722에 규정된 방법에 의해 측정하고, JIS Z8730에 규정된 방법에 따라 표시하였다. 표에서 L은 명도, a는 적-녹 방향, b는 황-청 방향의 색도이며, 아울러 목측에 의한 색조를 표시했다.Color: Measured by the method specified in JIS Z 8722, and indicated in accordance with the method specified in JIS Z8730. In the table, L is lightness, a is red-green direction, b is chromaticity in yellow-blue direction, and the color tone by the neck side is also indicated.
경도 : 비커스 경도이며, 단위는 Hv이다.Hardness: Vickers hardness, unit is Hv.
저항 : 체적 고유 저항이며 단위는 Ω.cm이다.Resistance: Volume specific resistance and unit is Ω.cm.
포아 : 전자 현미경에서의 관찰에 의한다.Pore: by observation under an electron microscope.
[표 1]TABLE 1
표1로부터 하기사항을 알 수 있다.Table 1 shows the following.
(1) 시료번호 6∼9와 같이 산소 분압이 4%보다 크면 경도, 전기저항 및 포아에 대해서는 문제가 없으나, 흑색화 하고 있다(L이 적다).(1) As shown in Sample Nos. 6 to 9, when the oxygen partial pressure is greater than 4%, there is no problem with hardness, electrical resistance, and pore, but blackening (less L).
(2) 시료번호 11과 같이 대기중에서 재소성하면, 색 및 전기저항에 대하여는 문제가 없으나 포아가 크다. 따라서, 색, 전기저항 및 포아에 대하여 충분한 성능을 갖는 섭동재료를 얻기 위하여는 시료번호 1∼5와같이 산소 분압이 0% 보다 크고 4% 이하인 산소와 불활성 개스의 혼합개스의 분위기하에서 HIP 처리하는것이 효과적인 것을 알았다.(2) If the material is refired in the atmosphere as in sample number 11, there is no problem with respect to color and electrical resistance, but the pore is large. Therefore, in order to obtain a perturbation material having sufficient performance against color, electrical resistance and pore, HIP treatment is carried out in an atmosphere of a mixed gas of oxygen and an inert gas having an oxygen partial pressure greater than 0% and not more than 4% as in Sample Nos. 1 to 5. I found it effective.
본 발명의 바람직한 실시예를 상술하였으나 본 발명의 필수적인 특징을 벗어남이 없이 다른 특정 형태로 변형될 수 있음을 이해하여야 한다. 따라서 전술한 실시예는 본 발명을 예시하는 것이지 본 발명을 한정하는 것은 아니다. 본 발명의 범위는 전술한 설명보다는 첨부된 특허청구의 범위에 의해 해석되어야 한다.While the preferred embodiments of the invention have been described above, it should be understood that they may be modified into other specific forms without departing from the essential features of the invention. Accordingly, the foregoing embodiments are illustrative of the present invention and not intended to limit the invention. The scope of the invention should be construed by the appended claims rather than the foregoing description.
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP1207629A JPH0369558A (en) | 1989-08-09 | 1989-08-09 | Production of tio2-cao-based sliding material |
JP1-207629 | 1989-08-09 |
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Publication Number | Publication Date |
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KR910004510A KR910004510A (en) | 1991-03-28 |
KR930002640B1 true KR930002640B1 (en) | 1993-04-07 |
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KR1019900012099A KR930002640B1 (en) | 1989-08-09 | 1990-08-07 | Production of tio2-cao-based sliding materal |
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KR (1) | KR930002640B1 (en) |
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JPS63134560A (en) * | 1986-11-25 | 1988-06-07 | アルプス電気株式会社 | Manufacture of slider for tio2-cao base magnetic head |
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1989
- 1989-08-09 JP JP1207629A patent/JPH0369558A/en active Pending
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1990
- 1990-08-07 KR KR1019900012099A patent/KR930002640B1/en not_active IP Right Cessation
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JPH0369558A (en) | 1991-03-25 |
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