KR920004165B1 - Process for the prepartion of fluorescent substance - Google Patents
Process for the prepartion of fluorescent substance Download PDFInfo
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- KR920004165B1 KR920004165B1 KR1019880013642A KR880013642A KR920004165B1 KR 920004165 B1 KR920004165 B1 KR 920004165B1 KR 1019880013642 A KR1019880013642 A KR 1019880013642A KR 880013642 A KR880013642 A KR 880013642A KR 920004165 B1 KR920004165 B1 KR 920004165B1
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Abstract
Description
첨부도면은 본 발명을 설명하기 위해 안료부착 형공체와 안료부착을 하지 않은 형광체의 크기에 따라 분산성의 관계를 예시한 그래프이다.The accompanying drawings are graphs illustrating the relationship of dispersibility according to the size of the pigment-adhesive body and the pigment-free phosphor for explaining the present invention.
본 발명은 칼라 텔레비죤의 음극선관 형광면 제조시 사용되는 조성식 ZnS : Ag인 청색 안료부착 형광체 제조방법에 관한 것으로서, 안료 피복상태가 균일하고 형광체 입자간에 응집이 없어 분산성이 양호하며, 조합액과의 친화성이 좋은 청색안료 부착 형광체 제조방법에 관한 것이다.The present invention relates to a method for preparing a blue pigment-containing phosphor having a compositional formula ZnS: Ag, which is used for the preparation of cathode ray tube fluorescent surface of color television, and has a uniform pigment coating state and no aggregation between phosphor particles, which is good in dispersibility. The present invention relates to a method for producing a blue pigment-containing phosphor having good affinity.
칼라 텔레비죤용 음극선관의 형광면 제조시 사용되는 적색, 청색 또는 녹색 형광체는 각각 적색 안료, 청색 안료, 녹색안료를 형광체에 부착시킬때 이들 안료입자의 필터 효과에 의해 각 형광체의 발광 스펙트럼중 원하지 않은 파장의 빛을 흡수하거나 감소시켜 발광색이 선명하게 되고, 이와 같이하여 형광막을 만들었을 경우 안료에 의한 외광의 흡수효과에 의해서 형광면의 반사율이 낮아지게 되어 화질을 크게 향상시키게 된다.The red, blue, or green phosphors used in the manufacture of the fluorescent surface of the cathode ray tube for color television have unwanted wavelengths in the emission spectrum of each phosphor due to the filter effect of these pigment particles when the red pigment, blue pigment, and green pigment are attached to the phosphor, respectively. The light emission color becomes clear by absorbing or reducing light, and when the fluorescent film is made in this way, the reflectance of the fluorescent surface is lowered by the absorption effect of external light by the pigment, thereby greatly improving the image quality.
따라서, 칼라 텔레지죤용 음극선관에 쓰이는 적색, 청색, 녹색 형광체에는 각기 형광체의 입자표면에 안료입자를 피복시켜 주어야하는데, 이때의 안료부착 방법으로는 (1) 아라비아 고무나 PVP를 부착한 안료입자와 젤라틴을 부착한 형광체를 접촉시켜 제조하는 방법(일본특허 소 50-56146)이 있고, (2) 수용성 산성중 합체와 수용성 염기성 중합체를 각각 (1)의 방법에서 PVP와 젤라틴을 대신해서 제조하는 방법(일본특허 소51-77649)가 있으며, (3) 양이온성 아크릴(Acryl)계 단량체와 음이온성 아크릴계 에멀젼(emulsion)을 각각 (1) 방법에서 PVP와 젤라틴을 대신해서 제조하는 방법(일본특허 소56-35707)등이 알려져 있다.Therefore, the red, blue, and green phosphors used in the cathode ray tube for color telegraph should be coated with the pigment particles on the surface of the phosphors. In this case, (1) Pigment particles with arabic rubber or PVP are used. And a method of making a gel with gelatin attached thereto (Japanese Patent No. 50-56146), and (2) producing a water-soluble acidic polymer and a water-soluble basic polymer in place of PVP and gelatin in the method of (1), respectively. Method (Japanese Patent No. 51-77649), and (3) a method of preparing cationic acrylic monomers and anionic acrylic emulsions in place of PVP and gelatin in method (1), respectively (Japanese Patent 56-35707).
한편, 안료부착 형공체는 첫째, 안료입자와 형광체입자와의 부착력이 강고하여 형광체 도포액 조합시 안료이탈이 없을것. 둘째, 안료입자와 형광체 입자표면에 균일하게 도포되고 안료부착시 응집발생이 적을것. 세째, 안료부착에 따른 형공체입자의 휘도저하 및 반사율향상을 고려하여 적당량의 한료를 부착할 것. 넷째, 안료부착 형광체의 조합액과의 친화성이 높은 것 등의 특성이 요구되어지고 있어, 안료부착시 휘도저하감소, 응집발생억제와 안료의 강고한 부착력 및 조합액과의 친화성등이 개선되어야 할 중요한 문제가 된다.On the other hand, the pigment-adhesive body first, the adhesion of the pigment particles and the phosphor particles is strong, there should be no pigment detachment when combining the phosphor coating liquid. Secondly, it should be uniformly applied on the surface of pigment particle and phosphor particle and there will be less aggregation when pigment is attached. Third, attach the appropriate amount of oriental medicine in consideration of the decrease in brightness and the improvement of reflectance of the mold particles due to the pigment adhesion. Fourth, characteristics such as high affinity with the combination solution of the pigment-containing fluorescent substance are required, and the reduction of luminance at the time of pigment deposition, the suppression of aggregation occurrence, the firm adhesion of the pigment and the affinity with the combination solution are improved. It is an important issue to be addressed.
특히, 형광체의 응집발생 경우나 조합액과의 친화성 부족의 경우에 각각 형광막 제조시 스트라이프(stripe)특성이 불량하게 나타나거나, 조합시에 미세한 거품이 발생하여 형광막 제조시 핀홀(Pin Hole) 현상이 발생하고, 페이스 플레이트(face plate)에 대한 부착강도가 낮는등 형광막에 직접적인 영향을 주고 있다.In particular, in the case of agglomeration of the phosphor or lack of affinity with the combination solution, the stripe characteristics are poor in the manufacture of the fluorescent film, or fine bubbles are generated in the combination, resulting in pin holes in the manufacture of the phosphor film. ) Has a direct effect on the fluorescent film, such as a low adhesion strength to the face plate (face plate).
따라서, 본 발명에서는 안료피복후에도 응집발생이 없고, 조합시에 안료가 조합액과의 친화성이 우수하여 미세거품의 발생이 없으며, 아울러 부착강도가 양호한 청색안료 부착 형광체 제조방법을 제공하는데 그 목적이 있다.Therefore, in the present invention, there is no agglomeration even after the coating of the pigment, and the pigment has excellent affinity with the combination solution at the time of the combination, so that there is no generation of fine bubbles, and the adhesion strength is excellent. There is this.
다음의 첨부도면에 의거하여 본 발명의 실시예를 상세히 설명한다.Embodiments of the present invention will be described in detail with reference to the accompanying drawings.
첨부도면은 본 발명에 따른 안료부착 형광체의 특성을 설명하기 위해 안료부착을 않은 형광체와의 분산성관계를 예시한 그래프이다.The accompanying drawings are graphs illustrating the dispersibility relationship with phosphors without pigments in order to explain the characteristics of the phosphors with pigments according to the present invention.
먼저, 청색 형광체와 바인더인 아크릴 에멀젼과의 수용성 혼합물을 준비하는데, 즉 순수와 청색 형공체를 교반기등으로 균일하게 교반한 다음 소정의 아크릴을 투입하고, 충분한 시간동안 혼합한 다음 PVA를 섞은 청색 안료 용액을 투입한다.First, a water-soluble mixture of a blue phosphor and an acrylic emulsion as a binder is prepared, that is, the pure water and the blue mold are uniformly stirred with a stirrer or the like, and then a predetermined acrylic is added, mixed for a sufficient time, and then a blue pigment mixed with PVA. Pour the solution.
일정시간 혼합후 초산, 질산, 황산등으로 PH를 7-3으로 조절하고 1 내지 2회 세정한 다음 건조 후 체질을 하여 본 발명 청색안료 부착 형광체를 만든다.After mixing for a certain time, the pH is adjusted to 7-3 with acetic acid, nitric acid, sulfuric acid, etc., and then washed 1 to 2 times, followed by drying and sieving to form the phosphor with blue pigment of the present invention.
이때의 안료 용액은 다음과 같은 방법으로 제조한다.The pigment solution at this time is manufactured by the following method.
청색안료와 순수 및 볼(Ball)의 무게비로 1 : 7: 20으로해서 1일 내지 2일간 볼밀한 후 순수로 희석해서 안료분산액을 얻은 후 여기에 소정량의 PVA를 균일하게 혼합하여 준비한다.1: 7: 20 by weight ratio of blue pigment, pure water and ball (Ball) is ball milled for 1 to 2 days, and then diluted with pure water to obtain a pigment dispersion, and then a predetermined amount of PVA is uniformly mixed therein to prepare.
즉, 본 발명에서는 안료 피복시 바인더 사용으로 발생되는 형광체 입자간의 응집을 최대한 줄이고 PVA가 주성분인 조합액과의 친화성을 높혀주기 위해 바인더로서 아크릴 에멀젼과 동시에 PVA를 공용하는 것을 중요한 특징으로 하고 있는데, 바인더인 아크릴 에멀젼과 PVA량은 각각 형광체 100wt%에 대해서0.005-1wt%,0.001-0.1wt%인 범위에 있다.That is, in the present invention, in order to reduce the aggregation between the phosphor particles generated by the use of a binder during pigment coating and to increase the affinity with the combination solution containing PVA as a main component, it is important to share PVA simultaneously with the acrylic emulsion as a binder. The amount of acrylic emulsion and PVA in the binder is in the range of 0.005-1 wt% and 0.001-0.1 wt% with respect to 100 wt% of the phosphor.
본 발명의 청색안료 부착 형광체로 사용될 수 있는 청색 형광체로는 CaWO4, ZnS ; Ag, Cl, ZnS ; Ag, Al, 2CaOㆍMgOㆍ2SiOㆍCe, Y2O2S : Tb, (Ca, Mg)SiO3: Ti등이 있고, 이들 입경은 3 내지 15μm인 것이 적절하다.Examples of the blue phosphor that can be used as the blue pigment-containing phosphor of the present invention include CaWO 4 , ZnS; Ag, Cl, ZnS; Ag, Al, 2CaO, MgO, 2SiO, Ce, Y 2 O 2 S: Tb, (Ca, Mg) SiO 3 : Ti, and the like, and these particle diameters are appropriately 3 to 15 µm.
또, 청색안료 부착 형광체에 사용되는 안료입자는 군청(3NaAl·SiO2·Na2S2), 감청(Fe4[Fe(CN6]3·nH2O 코발트 블루(CoO·nAl2O3), CoO·nSnO2및 유화동(CuS)등이 있고, 평균입자경은 0.5μm 이하인것이 좋다.In addition, the pigment particles used in the blue pigment phosphors include ultramarine blue (3NaAl.SiO 2 .Na 2 S 2 ) and blue blue (Fe 4 [Fe (CN 6 ] 3 .nH 2 O cobalt blue (CoO.nAl 2 O 3 ). , CoO · nSnO 2 , copper emulsion (CuS), and the like, and the average particle diameter is preferably 0.5 μm or less.
칼라 텔레비죤용 음극선관의 형광막 제조시 실용상 가장 좋은 청색안료 부착 형광체의 조합은 ZnS : Ag, Cl이거나 ZnS : Ag, Al의 형광체와 코발트 블루나 군청을 피복하는 안료로 선택하는 것이 좋다.The best combination of phosphors with blue pigment for practical use in manufacturing fluorescent film of cathode ray tube for color television is ZnS: Ag, Cl or ZnS: Ag, Al phosphor and cobalt blue or navy blue pigment.
형광체량에 대한 안료입자양은 형광체의 종류, 안료입자의 종류, 원하는 반사율 증가폭등에 따라 다르지만 통상 형광체 100wt%에 대하여 15wt% 이하 (0.05 내지 10wt%정도)같은바, 0.05wt% 이하이면 안료 피복효과가 없고 15wt% 이상이면 형광체의 휘도가 상당히 저하된다.The amount of pigment particles with respect to the amount of phosphor depends on the kind of phosphor, the kind of pigment particles, the desired increase in reflectance, etc., but is usually 15 wt% or less (about 0.05 to 10 wt%) with respect to 100 wt% of the phosphor. If no more than 15wt%, the luminance of the phosphor is considerably lowered.
이하 실시예를 들어 본 발명에 대해 좀 더 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to the following examples.
[실시예]EXAMPLE
황화아연이 모체이고 은으로 부활시키며 염소로 공부활시킨 ZnS : Ag, Cl 청색 형광체 350g을, 순수 1400ml에 교반기를 이용하여 완전히 분산시킨 다음 아크릴 에멀젼용액 0.5ml를 투입한다.ZnS: Ag, Cl blue phosphor, 350g of zinc sulfide as a parent, revived with silver, and activated with chlorine, is completely dispersed in 1400ml of pure water using a stirrer, and 0.5ml of acrylic emulsion solution is added thereto.
이후, 충분히 교반시킨 후 방치하여 형광체 입자를 침강시킨 다음 상등액을 경사법을 이용하여 1회 세정해주고, 다시 원래 수면의 높이만큼 순수로 채워주어 교반하면서 준비해 놓은 안료분산액을 투입한다.Thereafter, the mixture is allowed to stir sufficiently, the phosphor particles are allowed to settle, and the supernatant is washed once using a gradient method, and the pigment dispersion prepared by stirring is filled again with pure water as the height of the original water surface.
이때 안료 분산액은 다음과 같은 방법으로 제조한다.At this time, the pigment dispersion is prepared by the following method.
형광체 100wt%당 2wt%의 안료를 안료 : 순수 : 글래스볼 (Glass Ball) : 의 비를 1 : 7 : 20로 하여 1일 내지 2일동안 볼밀한 다음 적당량의 순수로 희석시켜 안료분산액을 얻고, 이를 교반기를 이용하여 분산시켜 주면서 PVA 용액 0.05ml를 투입하영 안료와 PVA를 고루 섞이게 해주면 된다.2 wt% of the pigment per 100 wt% of the phosphor is ball milled for 1 to 2 days with a ratio of pigment: pure water: glass ball: 1: 7: 20, and then diluted with an appropriate amount of pure water to obtain a pigment dispersion. While dispersing this using a stirrer, 0.05ml of PVA solution is added to mix the pigment and PVA evenly.
안료분산액 투입후 충분히 교반해주어 PVA가 첨가된 안료 준비액과 아크릴 에멀젼이 투입된 형광체 용액이 완전히 고르게 혼합되도록 한 다음 초산을 이용하여 PH 7로 조절해 주므로써 안료부착을 완료한뒤, 이후 1회 세정해주고, 수분리 및 건조 후 400메쉬의 체로 체질해주어 청색 안료부착 형광체를 얻는다.After the pigment dispersion was added, the mixture was sufficiently stirred to completely mix the pigment preparation prepared with PVA and the phosphor solution added with acrylic emulsion, and then adjusted to PH 7 using acetic acid to complete the pigment deposition. After water separation and drying, the resultant is sieved through a 400 mesh sieve to obtain a blue pigment-containing phosphor.
본 실시예에 제조한 청색 안료부착 형광체는 안료피복 상태가 매우 양호하며 동량 이상의 안료를 사용한 종래의 것보다 형광체 입자표면이 훨씬 더 균일하게 피복되어 있고, 안료피복시 응집발생이 전혀 없는 즉, 첨부도면에 예시된 바와 같이 분산성이 양호하며, 조합액과의 친화성이 뛰어나 형광막 형성시 아주 좋은 특성을 가지고 있는 것이다.The blue pigment-attached phosphor prepared in this Example has a very good pigment coating state and has a much more uniform coating of the surface of the phosphor particles than the conventional one using the same amount or more of pigments. As illustrated in the figure, the dispersibility is good, and the affinity with the combination solution is excellent, and it has very good characteristics when forming a fluorescent film.
본 형광체를 이용하여 제조된 브라운관에 있어서 형광막 특성 및 스크린 테스트 특성이 종래의 것보다 양호한것으로 나타난바, 이를 측정한 결과를 표 1과 표 2 에 예한다.In the CRT manufactured using the present phosphor, the fluorescent film characteristics and the screen test characteristics were found to be better than those of the conventional ones. The results of the measurement are shown in Tables 1 and 2.
[표 1]TABLE 1
막특성 측정치Membrane Property Measurements
형광막 특성의 경우는 종래의 것보다 스트라이프 모양이 우수하여 더욱 직선적이고, 접착력 또한 기존제품 125에 비해 155로서 매우 높은 것으로 나타난다.In the case of the characteristic of the fluorescent film, the stripe shape is better than the conventional one, so it is more linear and the adhesive strength is also existing. Compared to 155 As very high.
[표 2]TABLE 2
스크린 테스트 측정결과Screen test results
스크린 테스트의 경우는 WiB, Ib, 휘도 및 색좌표등의 모든 측정항목에서 정규 특성 범위안에 포함되게 나와 전체적인 형광체 특성이 매우 양호하다.In the screen test, all the measurement items such as WiB, Ib, luminance, and color coordinates are included within the normal characteristic range, and the overall phosphor characteristic is very good.
[실시예 2]Example 2
황화아연이 모체이고 은부활 및 알루미늄공부활인 ZnS : Ag, Al 청색 형광체 120g을 순수 480ml에 분산시킨 후 형광체 100wt%당 아크릴에멀젼 용액 1ml를 투입하여 충분히 교반시켜 형광체와 고루 섞이게 한다.120 g of ZnS: Ag, Al blue phosphor, which is zinc sulfide as a parent and silver co-activation, is dispersed in 480 ml of pure water, and then 1 ml of an acrylic emulsion solution is added to 100 wt% of phosphor, and the mixture is sufficiently stirred to be mixed with the phosphor.
다음 미리 준비된 안료 분산액을 투입하고, 충분한 시간을 갖고 혼합한 다음 질산을 이용하여 PH 3로 조절하여 안료부착 청색 형광체를 제조한다.Next, a prepared pigment dispersion is added, mixed with sufficient time, and then adjusted to PH 3 using nitric acid to prepare a pigment-containing blue phosphor.
상기의 안료분산액은 PVA량이 0.1ml으로 감소된것 이외에는 실시예 1 과 동일한 방법으로 제조한다.The pigment dispersion is prepared in the same manner as in Example 1 except that the amount of PVA is reduced to 0.1 ml.
이와같이 하여 제조한 청색 안료부착 형광체도 안표피복 상태가 양호하여 응집이 적어 분산성이 좋고, 조합액과의 친화성이 양호하여 음극선관 판넬에 도포할때 페이스 플레이트면에서의 부착력이 강하게 나타나는등 실시예 1 의 제품과 동등한 특성을 갖는다.The blue pigment with phosphor prepared in this way also has a good surface coating state, has a small aggregation, good dispersibility, and good affinity with the combination solution, resulting in a strong adhesion on the face plate surface when applied to the cathode ray tube panel. It has the same properties as the product of Example 1.
이상에서 설명한 바와 같이 본 발명의 제조방법에 의해 안료부착 형광체를 제조하는 경우, 안료부착 형광체에 요구되는 여러특성 특히 분산성의 향상, 조합액과의 친화성 향성, 안료입자의 균일한 도포의 면에서 만족할만한 향상된 특성을 가진 안료부착 형광체를 얻을 수 있다.As described above, in the case of producing the pigment-containing phosphor by the production method of the present invention, various properties required for the pigment-containing phosphor, in particular, in terms of improving dispersibility, affinity with the combination solution, and uniform application of the pigment particles Pigmented phosphors with satisfactory improved properties can be obtained.
즉, 안료피복 전후의 입도분포가 동일하며 아울러 응집발생이 전혀 없어 형광막 제조시에 균일하고 치밀한 스트라이프를 형성할 수 있고, 조합액의 주요성분인 PVA를 안료피복시 바인더로서 사용해줌으로써 조합액과의 친화성이 높아 형광체 도포액 제조시 미세거품이 없으며 아울러 음극선관의 페이스 플레이트에 대한 부착강도가 높아 규정된 노광량에서 스트라이프의 이탈이 발생하지 않게 되는 이점이 있다.That is, the particle size distribution before and after the pigment coating is the same and there is no aggregation at all, so that a uniform and dense stripe can be formed in the manufacture of the fluorescent film, and PVA, which is the main component of the preparation, is used as the binder for the pigment coating. The high affinity of the present invention results in the absence of microbubbles in the preparation of the phosphor coating solution and the high adhesion strength to the face plate of the cathode ray tube, thereby preventing the stripping of the stripe at a prescribed exposure amount.
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KR20030055107A (en) * | 2001-12-25 | 2003-07-02 | 가세이 옵토닉스 가부시키가이샤 | Pigment-attached phosphor and method for producing the same |
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KR20030055107A (en) * | 2001-12-25 | 2003-07-02 | 가세이 옵토닉스 가부시키가이샤 | Pigment-attached phosphor and method for producing the same |
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