KR910009293B1 - Biaxial stretching film having light absorption characteristics - Google Patents

Biaxial stretching film having light absorption characteristics Download PDF

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KR910009293B1
KR910009293B1 KR1019880017949A KR880017949A KR910009293B1 KR 910009293 B1 KR910009293 B1 KR 910009293B1 KR 1019880017949 A KR1019880017949 A KR 1019880017949A KR 880017949 A KR880017949 A KR 880017949A KR 910009293 B1 KR910009293 B1 KR 910009293B1
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film
polyester film
gloss
polyester
biaxially stretched
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KR900009805A (en
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박인보
황재영
홍종표
최복돌
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주식회사 코오롱
이상철
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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    • C08J5/18Manufacture of films or sheets

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Abstract

The polyester film is produced by ester-exchange reacting dimethyl terephthalate and ethylene glycol with zinc acelate as a catalyst and silica at 140-230 deg.C for 4 hr, polycondsn.-reacting the reactant with antimony trioxide and trimethyl phosphate at 260-285 deg.C for 4 hr to obtain a polyester, dissolving the polyester in the extruder, extruding it through the T-die, cooling it to obtain an amorphous film, longitudinally drawing and biaxially drawing the film, and winding and cutting it. The polyester film has a broad distribution in the surface uneveness.

Description

소광효과가 우수한 이축연신 폴리에스테르 필름Biaxially stretched polyester film with excellent matting effect

제1도는 종래 필름에 표면불균일성을 보이는 확대사진.1 is an enlarged photograph showing surface unevenness in a conventional film.

제2도는 본 발명에 따른 표면불균일성을 보이는 확대사진.2 is an enlarged photograph showing surface non-uniformity according to the present invention.

본 발명은 소광효과가 우수한 이축연신 폴리에스테르 필름에 관한 것으로서, 더욱 상세하게는 무기입자의 첨가에 따른 입자생성법에 의한 표면개질방법에 의해 우수한 소광효과를 나타내는 이축연신 폴리에스테르 필름에 관한 것이다.The present invention relates to a biaxially stretched polyester film having an excellent matting effect, and more particularly, to a biaxially stretched polyester film having an excellent matting effect by a surface modification method by particle generation method according to the addition of inorganic particles.

일반적으로 폴리에스테르 필름은 다른 종류의 폴리머필름에 비하여 물리적·화학적 특성이 우수하여 포장용이나 전기절연용은 물론 자기테이프용, 사진용 등에도 널리 사용되고 있다.In general, the polyester film is excellent in physical and chemical properties compared to other types of polymer film, and is widely used for packaging, electrical insulation, magnetic tape, and photography.

특히, 제도용, 라벨용이나 기타 표시재료용으로 사용되어지는 폴리에스테르 필름은 최종제품의 품질의 향상을 위해서도 소광효과를 필요로 하고 있는 실정이다.In particular, polyester film used for drafting, labeling or other display materials require the matting effect to improve the quality of the final product.

통상적인 폴리에스테르 필름은 특유한 광택을 가지고 있는 바, 이는 첨가제 성분이나 표면상태 또는 결정화도에 따라서 많은 차이를 나타내고 있으나 대체적으로 그 차이는 미세하다고 볼 수 있다.Conventional polyester film has a unique gloss, which shows a lot of difference depending on the additive component or surface condition or degree of crystallinity, but the difference is generally fine.

따라서, 폴리에스테르 필름의 광택을 없애주기 위해서는 이러한 광택이 필름표면에서의 빛의 정반사에 의한 것인 만큼 빛이 난반사될 수 있는 표면을 만들어 주는 것이 중요하다 하겠다.Therefore, in order to remove the gloss of the polyester film, it is important to make a surface on which light can be diffusely reflected as such gloss is due to the specular reflection of light on the film surface.

그러나, 필름이 소광효과를 나타내도록 하기 위하여 종래에는 샌드브라스트법, 코팅법, 화학적에칭법 이외에 중합반응시 반응에 불용불활성인 무기입자를 첨가시키거나 촉매나 안정제 성분들로 중합반응시에 표면상탤르 개질시켰으나, 60°경면광택도가 100%이상으로 소광효과를 거의 나타내지는 못하였다.However, in order to make the film exhibit a matting effect, insoluble inorganic particles are added to the reaction during the polymerization in addition to the sandblasting method, the coating method, and the chemical etching method, or the surface during the polymerization reaction with catalyst or stabilizer components. Although it was modified with phase, the gloss effect was hardly exhibited at 60 ° mirror glossiness of more than 100%.

즉, 종래의 방법에 의하여 제조된 폴리에스테르 필름은 평균표면조도가 0.03㎛이하이며 첨부도면 제1도에 나타낸 바와 같이 표면불균일성을 가진 경우에는 소광효과를 나타낼 만한 표면특성을 갖지는 못하였다.That is, the polyester film produced by the conventional method has an average surface roughness of 0.03 μm or less, and as shown in FIG. 1 of the accompanying drawings, the surface of the polyester film did not have surface characteristics sufficient to exhibit a matting effect.

이에 본 발명은 종래의 이와 같은 문제점을 해소시키기 위한 것으로서 통상적인 무기미립자첨가에 따른 입자생성법을 이용하되 필름의 표면특성을 개질시켜서 된 소광효과가 우수한 이축연신 폴리에스테르 필름을 제공하는데 그 목적이 있다.Accordingly, the present invention is to solve such problems in the prior art, but to provide a biaxially stretched polyester film having excellent matting effect by modifying the surface properties of the film by using a particle generation method according to the conventional inorganic fine particle addition. .

이하 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.

본 발명은 폴리에스테르 중합반응시 무기미립자와 입자를 생성시키는 안정제성분을 첨가한 후 이축연신시켜서 된 이축연신 폴리에스테르 필름에 있어서, 필름의 평균표면조도가 0.15㎛ 내지 0.60㎛이고, 표면불균일성이 넓은 분포를 가지며, 알루미늄 증착 후 알루미늄 증착면의 60°경면광택이 220% 이하이며, 베이스필름면의 광택이 50% 이하를 나타냄을 특징으로 하는 소광성이 우수한 이축연신 폴리에스테르 필름인 것이다.The present invention provides a biaxially stretched polyester film obtained by adding a stabilizer component that generates inorganic particles and particles during polyester polymerization, followed by biaxial stretching, wherein the average surface roughness of the film is 0.15 µm to 0.60 µm, and the surface nonuniformity is wide. It is a biaxially stretched polyester film having excellent distribution, characterized in that the 60 ° mirror gloss of the aluminum deposition surface after aluminum deposition is 220% or less, and the gloss of the base film surface is 50% or less.

이하 본 발명을 더욱 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail.

본 발명은 통상적으로 사용되는 무기립자를 폴리에스테르 중합반응시에 첨가시키고, 이로부터 생성되는 폴리머를 280°내지 300°로 압출기에서 용해하여 T-다이(T-Die) 또는 I-다이로 압출시키고, 60°내지 70℃로 냉각시킨 다음, 무정형의 필름을 공지의 롤연신공정(예열부→연신부→냉각부)에 의해 롤간의 주행속도차를 이용하여 80°내지 110℃의 온도에서 2.5 내지 4.0배로 종연신시키고, 다시 90°내지 120°의 온도에서 2.5 내지 4.0배로 횡연신시켜서 제조된 폴리에스테르 필름으로서, 상기 필름의 표면조도는 평균 0.15㎛ 내지 0.60㎛를 갖게 되며 그 표면특성 예를 들면 표면불균일성은 첨부도면 제2도로 나타낸 바와 같은 양상을 보이게 된다.In the present invention, inorganic particles commonly used are added during a polyester polymerization reaction, and the resulting polymer is dissolved in an extruder at 280 ° to 300 ° and extruded into a T-die or an I-die. After cooling to 60 ° to 70 ° C., the amorphous film was heated at a temperature of 80 ° to 110 ° C. at a temperature of 80 ° to 110 ° C. by using a known roll stretching process (preheating part → drawing part → cooling part) using a traveling speed difference between rolls. A polyester film prepared by longitudinally stretching at 4.0 times and transversely stretching at 2.5 to 4.0 times at a temperature of 90 ° to 120 °, wherein the surface roughness of the film has an average of 0.15 μm to 0.60 μm, and the surface characteristics thereof are, for example, Surface non-uniformity is shown as shown in Figure 2 of the accompanying drawings.

본 발명에서 사용되는 무기미립자는 일반적으로 산화규소, 카오린, 탈크, 탄산칼슘, 마이카, 이산화티탄 또는 황산바륨 중에서 선택하여 사용할 수 있으며, 그 크기는 0.5㎛ 이상의 평균입경을 갖는 입자를 사용하는 것이 바람직하다. 그 이유는 최종적으로 얻어지게 되는 폴리에스테르 필름의 블로킹을 방지하기 위해서이다.Inorganic fine particles used in the present invention can generally be selected from silicon oxide, kaolin, talc, calcium carbonate, mica, titanium dioxide or barium sulfate, the size of which preferably has a particle having an average particle diameter of 0.5㎛ or more Do. The reason is to prevent blocking of the polyester film finally obtained.

또한, 중합반응중에 입자를 생성시키는 안정제 성분으로는 통상적으로 사용되는 알칼리 또는 알칼리토류금속 화합물이거나 인산 또는 아인산화합물과 그 유도체등이 바람직하다.As the stabilizer component for producing particles during the polymerization reaction, an alkali or alkaline earth metal compound or a phosphoric acid or phosphorous acid compound and derivatives thereof which are commonly used are preferable.

이와 같은 방법을 통하여 얻어진 폴리머를 상기와 이축연신조건하에서 제막공정을 수행하면 되는데, 특히 종연신시에는 2 내지 10℃ 정도 높은 온도에서 실시하는 것이 필름의 소광효과를 위해서 바람직하다.What is necessary is just to perform the film forming process of the polymer obtained by such a method under the above-mentioned and biaxial stretching conditions, Especially it is preferable to carry out at the high temperature about 2-10 degreeC at the time of longitudinal drawing for the matting effect of a film.

한편, 상술한 바와 같은 방법에 의하여 제조된 폴리에스테르 필름의 표면특성은 표면불균일성 및 평균표면조도에 의해 결정되게 되는 바, 예컨대 본 발명에서는 상기 필름의 평균표면조도가 0.15㎛ 내지 0.60㎛을 나타내게 되며 표면불균일성은 첨부도면 제2도에 나타낸 바와 같은 양상을 갖게 된다.On the other hand, the surface properties of the polyester film produced by the method as described above is to be determined by the surface nonuniformity and the average surface roughness, for example, in the present invention the average surface roughness of the film exhibits 0.15㎛ to 0.60㎛ Surface nonuniformity has an aspect as shown in FIG.

만일 상기의 평균표면조도가 0.15㎛ 미만일 경우에는 소광효과가 전혀 나타나지 않게 되며, 반대로 0.60㎛를 초과할 경우에는 필름의 연신시 파단이나 첨가제의 탈락으로 인하여 백분이 발생하게 되고, 압출시에 필터주기가 단축될 우려가 많아지게 된다.If the average surface roughness is less than 0.15㎛, the matting effect does not appear at all. On the contrary, if the average surface roughness exceeds 0.60㎛, white powder may be generated due to breakage or dropping of the additive during stretching of the film. Is likely to be shortened.

특히, 평균표면조도가 상기의 범위를 만족한다고 하여도 표면불균일성이 제2도와 같이 넓은 분포를 갖지 못할 경우에는 역시 소광효과가 떨어지게 된다.In particular, even if the average surface roughness satisfies the above range, the matting effect is also lowered when the surface unevenness does not have a wide distribution as shown in FIG.

또한 본 발명에 따른 폴리에스테르 필름은 상기와 같은 표면특성을 만족하는 것 이외에 ASTM-D-523과 같은 60°경면광택측정시 알루미늄증착 후의 증착면 광택이 220% 이하이며, 베이스필름면 광택이 50%이하를 나타나게 된다.In addition, the polyester film according to the present invention, in addition to satisfying the surface characteristics as described above, when the 60 ° mirror gloss measurement such as ASTM-D-523, the deposition surface gloss after deposition of aluminum is 220% or less, the base film surface gloss is 50 Less than% is displayed.

이때, 만일 알루미늄증착면의 광택이 220%를 초과한다든지 베이스 필름이 광택이 50%를 초과할 경우에는 본 발명에서 원하는 소광효과를 나타내지 못하게 된다.At this time, if the gloss of the aluminum deposition surface exceeds 220% or if the base film has a gloss of more than 50%, it does not exhibit the desired matting effect in the present invention.

이하 본 발명을 실시예에 의거하여 더욱 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to Examples.

[실시예 1]Example 1

디메틸테레프탈레이트와 에틸렌글리콜을 1.85의 몰비로 투입하고, 에스테르 교환촉매로 초산아연 0.03중량%(폴리머에 대하여), 무기미립자로써 입도가 2.0㎛인 실라가 0.8중량%를 넣고 140° 내지 230℃에서 4시간 동안 에스테르 교환반응을 실시하고(이때, 메탄올을 제거한다), 이어서 0.02mmHg 이하의 진공하에서 260°내지 285℃의 범위로 가열하여 4시간 동안 중축합 반응을 하되, 중축합 촉매로 삼산화안티몬 0.04중량%(폴리머에 대하여) 및 트리메틸포스페이트 0.06중량%를 첨가하여 반응을 진행시켜 고유점도 0.60의 폴리에스테르를 얻는다.Dimethyl terephthalate and ethylene glycol were added at a molar ratio of 1.85, 0.03% by weight of zinc acetate (relative to the polymer) as a transesterification catalyst, 0.8% by weight of sila with a particle size of 2.0 μm as inorganic fine particles were added at 140 ° to 230 ° C. Perform transesterification for 4 hours (methanol is removed at this time), and then perform polycondensation reaction for 4 hours by heating to a range of 260 ° to 285 ° C. under a vacuum of 0.02 mmHg or less, and antimony trioxide as a polycondensation catalyst. The reaction proceeds by adding 0.04% by weight (relative to the polymer) and 0.06% by weight of trimethylphosphate to obtain a polyester having an intrinsic viscosity of 0.60.

이것을 150℃에서 6시간 건조하고 압출기에 넣고 290℃에서 용해한 후 T-다이를 통해 압출하여 60℃로 회전드럼상에서 냉각하여 504㎛의 무정형 시트를 얻고 이것을 층방향 연신온도 100℃, 연신비 2.8배로 하여 종연신을 실시하고 다시 연신온도 110℃, 연신비 3.6배로 횡방향으로 이축 연신한 후 권취, 절단하여 50㎛의 필름을 얻는다. 상기 필름의 알루미늄증착후의 광택성 및 조업성을 다음 표 1에 나타내었다.It was dried at 150 ° C. for 6 hours, placed in an extruder, dissolved at 290 ° C., extruded through a T-die, cooled on a rotating drum at 60 ° C. to obtain an amorphous sheet of 504 μm, and the layerwise drawing temperature was 100 ° C. and the draw ratio was 2.8 times. Longitudinal stretching is carried out, and then biaxially stretched laterally at a stretching temperature of 110 ° C. and a draw ratio of 3.6 times, followed by winding and cutting to obtain a 50 μm film. Glossiness and operability after aluminum deposition of the film are shown in Table 1 below.

[실시예 2]Example 2

에스테르 교환촉매로 초산칼슘 0.1중량%, 초산리튬 0.06종량%를 사용하는 것을 제외하고는 실시예 1과 동일하게 실시하였다.It carried out similarly to Example 1 except using 0.1 weight% of calcium acetate and 0.06 weight% of lithium acetate as a transesterification catalyst.

[실시예 3]Example 3

종방향 연신온도를 110℃, 종방향 연신비를 2.48배 그리고 횡방향 연신온도 116℃, 종방향 연신비를 3.15배로 이축연신시킨 것을 제외하고는 실시예 1과 동일하게 실시하였다.It carried out similarly to Example 1 except having biaxially stretched to 110 degreeC of longitudinal stretch temperature, 2.48 times of longitudinal stretch ratio, and 116 degreeC of lateral stretch temperature, and 3.15 times of longitudinal stretch ratio.

[비교예 1]Comparative Example 1

평균입경 0.3㎛의 구형 실리카 0/8중량%를 사용하는 것 이외에는 실시예 1과 동일하게 실시하였다.It carried out similarly to Example 1 except using 0/8 weight% of the spherical silica of 0.3 micrometer of average particle diameters.

[비교예 2]Comparative Example 2

평균입경이 2.8㎛인 실리카 0.8중량%를 사용하고 종방향 연신온도 116℃, 연신비 2.2배, 횡방향 연신온도 130℃, 연신비 3.0배로 연신시킨 것을 제외하고는 실시예 1과 동일하게 실시하였다.It carried out similarly to Example 1 except having used 0.8 weight% of silicas with an average particle diameter of 2.8 micrometers, and extending | stretching by longitudinal stretch temperature of 116 degreeC, draw ratio 2.2 times, lateral stretch temperature 130 degreeC, and draw ratio 3.0 times.

[비교예 3]Comparative Example 3

종방향 연신온도를 70℃, 종방향 연신비는 3.8배 그리고 횡방향 연신온도를 110℃, 횡방향 연신비는 4.5배로 이축연신시킨 것을 제외하고는 실시예 1과 동일하게 실시하였다.It carried out similarly to Example 1 except having biaxially stretched to 70 degreeC of longitudinal direction, 3.8 times of longitudinal direction ratio, and 110 degreeC of lateral direction, and 4.5 times of lateral direction.

[알미늄 증착방법][Aluminum Deposition Method]

10-3torr 이하의 진공, 1100°내지 1300℃의 가열이 가능한 진공증착기(를 형태)로 베이스 필름상에 알루미늄 증착하였다.Aluminum was deposited on the base film with a vacuum evaporator in the form of a vacuum of 10 −3 torr or less and capable of heating from 1100 ° to 1300 ° C.

[평가방법][Assessment Methods]

1. 60℃ 경면광택 : ASTM-D-523에 의거하여 도오세키제 U-타입-글로스미터로 측정.1. 60 ° C. Mirror gloss: measured by Toseki U-type-gloss meter according to ASTM-D-523.

2. 평균표면조도 : DIN-4768에 의거하여 코사카 ET-10타입 표면조도측정기로 측정.2. Average surface roughness: Measured with Kosaka ET-10 type surface roughness measuring instrument according to DIN-4768.

3. 표면불균일도 : 광학현미경배율 500배로 육안관찰.3. Surface non-uniformity: Visual observation with 500 times magnification of optical microscope.

4. 제막조업성 : ◎ …파단발생, 백분발생, 필터주기단축정상에 비해 없음.4. Production Process: ◎. No breakage, powder generation, or shorter period than filter cycle.

S …판단발생, 백분발생, 필터주기단축정상에 비해 어느 것 하나라도 발생.S… Determination, powder generation, any one of the filter cycle shortening occurs.

[표 1]TABLE 1

Figure kpo00001
Figure kpo00001

Claims (1)

폴리에스테르 중합반응시 실리카와 입자를 생성시키는 트리메틸포스페이트를 첨가한 후 이축연신시켜서 된 이축연신 폴리에스테르 필름에 있어서, 필름의 평균조도가 0.15㎛ 내지 0.60㎛이고, 표면불균일성이 넓은 분포를 가지며, 알루미늄증착후 알루미늄증착면의 60°경면광택이 220% 이하이며, 베이스 필름면의 광택이 50% 이하를 나타냄을 특징으로 하는 소광성의 우수한 이축연신 폴리에스테르 필름.In the biaxially stretched polyester film obtained by adding trimethyl phosphate which generates silica and particles during polyester polymerization followed by biaxial stretching, the average roughness of the film is 0.15 µm to 0.60 µm, and the surface nonuniformity has a wide distribution. An excellent biaxially stretched polyester film having a quenching property of 60% mirror gloss on an aluminum deposition surface after deposition and a gloss on a base film surface of 50% or less.
KR1019880017949A 1988-12-30 1988-12-30 Biaxial stretching film having light absorption characteristics KR910009293B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0864596A1 (en) * 1997-03-14 1998-09-16 Hoechst Diafoil GmbH Process for the production of polyethylene terephthalate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0864596A1 (en) * 1997-03-14 1998-09-16 Hoechst Diafoil GmbH Process for the production of polyethylene terephthalate

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