KR910008622B1 - Polyamide resin composition - Google Patents

Polyamide resin composition Download PDF

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KR910008622B1
KR910008622B1 KR1019880002902A KR880002902A KR910008622B1 KR 910008622 B1 KR910008622 B1 KR 910008622B1 KR 1019880002902 A KR1019880002902 A KR 1019880002902A KR 880002902 A KR880002902 A KR 880002902A KR 910008622 B1 KR910008622 B1 KR 910008622B1
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nylon
polyamide resin
weight
parts
resin composition
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KR890014684A (en
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홍동근
박명우
이규완
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주식회사 코오롱
이상철
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers

Abstract

A polyamide resin composition is composed of 100 wt. parts. of polyamide resin and 2-50 wt. parts. of ionomer of formula (IV) [N = 5-1000; M = Na or Zn i.e. metal salt of carboxyl gp.branched ethylene-methacrylic acid copolymer. The polyamide resin is composed of 5-95 wt. parts. nylon-46 resin of formula (I) [n = 50-200 , and 5-95 wt. parts. nylon-66 resin of formula (II) [n = 35-180 , nylon- 6 resin of formula (III) [n = 120-250 and/or its copolymer. The polyamide resin composition has a good impact-resistance and heat-resistance.

Description

폴리아미드 수지조성물Polyamide Resin Composition

본 발명은 내충격성과 열적성질이 매우 우수한 폴리아미드 수지조성물에 관한 것이다.The present invention relates to a polyamide resin composition having excellent impact resistance and thermal properties.

일반적으로 폴리아미드 수지는 우수한 물성때문에 엔지니어링 플라스틱으로서 전기, 전자분야, 건축용자재, 산업자재로서 그 용도가 급격히 증가되고있다.In general, polyamide resins are rapidly increasing their use as electrical engineering, electronics, building materials, and industrial materials as engineering plastics due to their excellent physical properties.

특히 고도의 내충격성이 요구되는 분야에 있어서 폴리아미드 수지자체는 내충격성이 충분하지 못하기 때문에 이 점에 대한 개선방법이 연구되어 왔다. 그러나 이들 수지에 대한 요구특성이 점차 다양화함에 따라 여러 개질방법이 제시되었다. 그 예로 (1)폴리아미드 수지와 에틸렌-비닐-아세테이트 공중합체와의 혼합물(일본공개특허 77-47052)In particular, in the field where high impact resistance is required, the polyamide resin itself has insufficient impact resistance, and therefore, an improvement method has been studied. However, as the required characteristics of these resins gradually diversified, various reforming methods were proposed. For example, (1) a mixture of a polyamide resin and an ethylene-vinyl acetate copolymer (Japanese Patent Laid-Open No. 77-47052)

(2)나일론-6 또는 나이론-66수지와 에틸렌-메타아크릴산 공중합체로 조성된 공중합체(일본공개특허 79-31497)(2) Copolymer composed of nylon-6 or nylon-66 resin and ethylene-methacrylic acid copolymer (Japanese Patent Laid-Open No. 79-31497)

(3)폴리아미드 수지와 폴리프로필렌 수지로 조성된 공중합체(일본공개특허 81-28241)(3) a copolymer composed of a polyamide resin and a polypropylene resin (Japanese Patent Laid-Open No. 81-28241)

(4)폴리아미드 수지에다 에틸렌-프로필렌 합성고무로 조성된 공중합체(일본공개특허 79-103496)(4) Copolymers composed of polyamide resin and ethylene-propylene synthetic rubber (JP-A 79-103496)

(5)단독의 나이론-46수지에 카르복실기로 변성한 에틸렌-프로필렌 합성고무로 조성된 공중합체(대한민국 특허공고 86-1556)등이 개선방법으로 제안되어 왔다.(5) Copolymers composed of ethylene-propylene synthetic rubber modified with a carboxyl group in a single nylon-46 resin (Korean Patent Publication No. 86-1556) have been proposed as an improvement method.

그러나 상기 방법 중 (1)∼(4)의 방법은 종래의 나이론-6이나 나이론-66 혹은 나인론-6/66 공중합체를 사용한 조성물들은 내충격성이 증진된 반면, 기계적성질이 급격히 저하되는 단점을 지니고 있으며 (5)의 방법은 (1)∼(4)의 약점을 보완하고는 있으나 에틸렌-프로필렌 합성고무 자체의 높은 점도때문에 합성고무가 고함량 포함되는 경우, 가공성이 용이하지 못한 문제점을 지니고 있다.However, the method of (1) to (4) of the above method is a conventional disadvantage that the composition using the nylon-6, nylon-66 or Nyron-6 / 66 copolymer has improved impact resistance, while the mechanical properties are sharply lowered Although the method of (5) supplements the weak points of (1) to (4), when the synthetic rubber is contained in a high content due to the high viscosity of the ethylene-propylene synthetic rubber itself, the processability is not easy. have.

그리하여 본 발명자는 폴리아미드 수지의 내충격성과 내열성을 향상시킴에 있어서 종래방법의 결점보완을 염두에 두고 면밀히 연구한 결과, 기계적물성이 저하하지 않으며 내충격성과 우수한 열적성질을 겸비한 폴리아미드 수지 조성물을 완성하기에 이르렀다.Thus, the present inventors have carefully studied the improvement of the impact resistance and heat resistance of the polyamide resin in consideration of the deficiencies of the conventional method, and as a result, the mechanical properties are not deteriorated and the polyamide resin composition having impact resistance and excellent thermal properties is completed. Reached.

본 발명을 더욱 상세히 설명하면 다음과 같다.The present invention is described in more detail as follows.

본 발명은 일반식(Ⅰ)의 나이론-46수지 5∼95중량부와, 일반식(Ⅱ)의 나이론-66수지 혹은 일반식(Ⅲ)의 나이론-6수지 각각이나 또는 이들의 공중합체 95∼5 중량부로 조성시킨 폴리아미드 수지 100중량부에 대하여 칼복실기가 분지(分枝)된 에틸렌-메타아크릴산 공중합체의 금속염인 일반식(Ⅳ)의 아이오노머 2∼50중량부를 첨가하여 조성시킨 것이다.The present invention relates to 5 to 95 parts by weight of nylon-46 resin of general formula (I), nylon-66 resin of general formula (II), or nylon-6 resin of general formula (III), or copolymers 95- to these. It is made by adding 2-50 parts by weight of the ionomer of the general formula (IV), which is a metal salt of an ethylene-methacrylic acid copolymer having a branched carboxyl group, to 100 parts by weight of the polyamide resin formed by 5 parts by weight.

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본 발명에 사용된 나이론-46의 제법은 아디프산과 1.4-디아미노부탄으로 이루어진 공중합체로 "저어널오브 폴리머 사이언스"볼륨 15(1977)페이지 537∼545호 및 네덜란드 특허 제8,001,736호와 8,001,764호에 상세히 기술되어 있다.The preparation of nylon-46 used in the present invention is a copolymer of adipic acid and 1.4-diaminobutane, which is referred to as "Journal of Polymer Science" volume 15 (1977) pages 537-545 and Dutch patents 8,001,736 and 8,001,764. It is described in detail in.

본 발명에 사용된 나이론-46는 상대점도가 2.5∼5.0(20℃에서 96중량% 황산 100mℓ에 폴리머 1g을 넣은 용액에 대한 분석)인 것을 사용하는 것이 좋으며, 나이론-6은 통상의 방법인 카프로락탐과 같은 코모노머를 개환 중합한 것으로 상태점도가 2.4∼3.0(20℃에서 96중량% 황산 100mℓ에 폴리머 1g을 넣은 용액에 대한 분석)인 것을 이용하는 것이 좋으며, 나이론-66은 헥사 메칠렌 다이아민과 아디핀산으로 축합반응한 것으로 상대점도가 2.4∼3.5(20℃에서 96중량% 황산 100mℓ에 폴리머 1g을 넣은 용액에 대한 분석)인 것을 사용하는 것이 좋다.The nylon-46 used in the present invention preferably has a relative viscosity of 2.5 to 5.0 (analysis of a solution containing 1 g of a polymer in 100 ml of 96 wt% sulfuric acid at 20 ° C), and nylon-6 is a conventional method of capro. It is preferable to use ring-opening polymerization of a comonomer such as lactam, which has a state viscosity of 2.4 to 3.0 (analysis of a solution containing 1 g of polymer in 100 ml of 96 wt% sulfuric acid at 20 ° C), and nylon-66 is a hexamethylene diamine. Condensation reaction with and adipic acid is preferred to use a relative viscosity of 2.4 to 3.5 (analysis of a solution containing 1 g of polymer in 100 ml of 96% by weight sulfuric acid at 20 ° C).

그 이유는 상기의 범위보다 적으면 기계적 강도가 불량하며 상기의 범위를 초과하면 흐름성 및 표면광택성이 불량하므로 좋지 않다.The reason is that if it is less than the above range, the mechanical strength is poor, and if it exceeds the above range, the flowability and surface glossiness are poor, which is not good.

또한 본 발명의 폴리아미드 조성물에 사용되는 내충격제로서의 아이오노머는 에틸렌-메타 아크릴산 공중합체에 금속염화가 20∼50%범위내에 있도록 하는 것이 적절한 데, 상기 범위를 초과하는 경우는 아이오노머 자체의 내충격성이 상실되며, 그 미만인 경우에는 열적인 성질이 매우 불안하다.In addition, it is appropriate that the ionomer as an impact agent used in the polyamide composition of the present invention has a metal chloride in the range of 20 to 50% in the ethylene-methacrylic acid copolymer, and when it exceeds the above range, the impact resistance of the ionomer itself is exceeded. Is lost, and below that, the thermal properties are very unstable.

그리고 본 발명의 폴리아미드 수지조성물의 제조는 뱃치 혼련기 또는 연속 혼합기와, 하나 또는 두개의 스크류가 있는 압출기와 같은 혼련기에서 290∼320℃의 온도로 본 발명의 조성성분을 혼합함으로서 얻을 수 있다. 더우기 본 발명의 폴리아미드 조성물에 보강제, 충전제, 안료, 안정화제, 상용제, 산화방지제, 윤활제 및 항대전방지제와 같은 여러 가지 첨가제를 첨가하여도 좋다.The preparation of the polyamide resin composition of the present invention can be obtained by mixing the composition of the present invention at a temperature of 290 to 320 ° C. in a kneader such as a batch kneader or a continuous mixer and an extruder having one or two screws. . Furthermore, various additives such as reinforcing agents, fillers, pigments, stabilizers, compatibilizers, antioxidants, lubricants and antistatic agents may be added to the polyamide compositions of the present invention.

본 발명의 폴리아미드 수지조성물로 제조한 제품은 종래의 내충격성 폴리아미드 수지제품에 비하여 내충격성 증진에 따른 전반적인 기계적 성질이 저하하지 않고 열적성질이 우수하여 자동차부품과 산업자재용 소재로 널리 사용할 수 있다.The product made of the polyamide resin composition of the present invention has excellent thermal properties without deteriorating the overall mechanical properties due to the improvement of impact resistance compared to the conventional impact resistant polyamide resin products, and thus can be widely used as a material for automobile parts and industrial materials. have.

[실시예1]Example 1

상대점도 2.6, 용융온도 224℃, 수평균분자량(Mn=28,000)인 나이론-6 80중량%와 상대점도 3.3, 용융온도 295℃인 나이론-46(Mn=18,000) 20중량%의 조성비로 조성된 폴리아미드수지 100중량부에 소다움이 60%중화된 에틸렌-메타아크릴산 공중합체(Mn=17,000) 20중량%의 조성비로 조성하여 300∼330℃의 실린더온도를 유지하는 용융혼련용 압출기에서 혼련압출하여 성형용 칩을 제조한 다음, 이 성형용 칩을 열풍 건조기로 온도 120℃에서 6시간 정도 건조시킨 후, 300∼330℃에서 스크류식 사출성형기를 이용하여 덤벨시편 및 두께 1/4인치 충격시험용 시편을 제작하였다.80% by weight of nylon-6 with relative viscosity of 2.6, melting temperature of 224 ° C, number average molecular weight (Mn = 28,000) and 20% by weight of nylon-46 (Mn = 18,000) of relative viscosity of 3.3 and melting temperature of 295 ° C. 100% by weight of polyamide resin, 60% neutralized ethylene-methacrylic acid copolymer (Mn = 17,000) in a composition ratio of 20% by weight, and kneading extrusion in a melt kneading extruder that maintains a cylinder temperature of 300 to 330 ° C. After the molding chip was manufactured, the molding chip was dried in a hot air dryer at a temperature of 120 ° C. for about 6 hours, and then subjected to a dumbbell specimen and a 1/4 inch thickness impact test using a screw injection molding machine at 300 to 330 ° C. Specimen was produced.

이 시험편을 23℃분위기하에서 인장강도는 ASTM D638, 충격강도는 ASTM D256, 열변형온도는 ASTM D648, (264 PSI)규격에 따라 측정하였다.The specimens were measured according to ASTM D638, ASTM D256, and ASTM D648, (264 PSI) standards under 23 ° C atmosphere.

[실시예2]Example 2

실시예1과 각각 동일한 상대점도를 갖고 있는 나이론-6(Mn=28,000) 50중량%와 나이론-46(Mn=18,000) 50중량%로 된 폴리아미드 수지조성물 100중량부에 징크(Zn)가 60% 중화된, 에틸렌-메다아크릴산 공중합체(Mn=22,000) 20중량%로 조성하여 실시예 1과 동일한 방법으로 제작 시험하였다.Zn is 60 parts by weight in 100 parts by weight of a polyamide resin composition composed of 50% by weight of nylon-6 (Mn = 28,000) and 50% by weight of nylon-46 (Mn = 18,000) each having the same relative viscosity as in Example 1. It was made into 20 weight% of ethylene-methacrylic-acid copolymer (Mn = 22,000) neutralized by% neutralization, and it produced and tested by the method similar to Example 1.

[실시예3]Example 3

실시예1과 각각 동일한 상대점도를 갖고 있는 나이론-6(Mn=28,000)와 나이론-46(Mn=18,000)를 중량비가 20/80인 폴리아미드 수지조성물 100중량부에 징크가 60% 중화된 에틸렌-메타아크릴산 공중합체(Mn=22,000) 20중량%로 조성하여 실시예 1과 동일한 방법으로 제작 시험하였다.Ethylene 6-6 (Mn = 28,000) and Nylon-46 (Mn = 18,000) each having the same relative viscosity as in Example 1, with 100% by weight of polyamide resin composition having a weight ratio of 20/80. -It was made into the methacrylic acid copolymer (Mn = 22,000) 20weight%, and tested by the same method as Example 1.

[실시예4]Example 4

상대점도 2.8, 용융온도 264℃인 나이론-66(Mn=37,000) 80중량%와 상대점도 23.3, 용융온도 295℃인 나이론-46(Mn=18,000) 20중량%의 조성비로 조성된 폴리아미드 수지 100중량부에 소디움이 60%중화된 에틸렌-메타아크릴산 공중합체(Mn=17,000) 20중량%의 조성비로 조성하여 300∼330℃ 실린더온도를 유지하는 용융혼련용 압출기에서 혼련압출하여 성형용 칩을 제조한 다음, 이 성형용 칩을 열풍건조기로 온도 120℃, 6시간 정도 건조시킨 후 300∼330℃에서 스크류식 사출성형기를 이용하여 덤벨시편 및 두께 1/4인치 충격시험용 시편을 제작하였다.Polyamide resin 100 having a composition ratio of 80% by weight of nylon-66 (Mn = 37,000) having a relative viscosity of 2.8 and a melting temperature of 264 ° C., and 20% by weight of nylon-46 (Mn = 18,000) having a relative viscosity of 23.3 and a melting temperature of 295 ° C. A molding chip was prepared by kneading and extruding in an extruder for melt kneading which maintains a cylinder temperature of 300 to 330 ° C. with a composition ratio of 20 wt% of ethylene-methacrylic acid copolymer (Mn = 17,000) neutralized with 60% sodium by weight. Then, the forming chip was dried at a temperature of 120 ° C. for 6 hours using a hot air dryer, and a dumbbell specimen and a 1/4 inch thick impact test specimen were manufactured using a screw injection molding machine at 300 to 330 ° C.

그리하여 이 시험편을 23℃분위기하에서 인장강도는 ASTM D638, 충격강도는 ASTM D256, 열변형온도는 ASTM D648(264 PSI)규격에 따라 측정하였다.Thus, the specimens were measured under a 23 ° C atmosphere in accordance with ASTM D638, Impact Strength ASTM D256 and Heat Deflection Temperature according to ASTM D648 (264 PSI).

[실시예5]Example 5

실시예 4와 각각 동일한 상대점도를 갖고 있는 나이론-66(Mn=37,000)와 나이론-46(Mn=18,000)를 중량비가 50/50으로 구성시킨 폴리아미드 수지조성물 100중량부에 소디움이 60%중화된 에틸렌-메타아크릴산 공중합체(Mn=17,000) 20중량%로 조성하여 실시예1과 동일한 방법으로 재작 시험하였다.60% sodium was neutralized in 100 parts by weight of a polyamide resin composition having a weight ratio of 50/50 of nylon-66 (Mn = 37,000) and nylon-46 (Mn = 18,000) each having the same relative viscosity as in Example 4. 20 wt% of the prepared ethylene-methacrylic acid copolymer (Mn = 17,000) was tested in the same manner as in Example 1.

[실시예6]Example 6

실시예 4와 각각 동일한 상대점도를 갖고 있는 나이론-6(Mn=28,000)와 나이론-46(Mn=18,000)를 중량비가 20/80으로 조성시킨 폴리아미드 수지조성물 100중량부에 징크가 60%중화된 에틸렌-메타아크릴산 공중합체(Mn=22,000) 20중량%로 조성하여 실시예 1과 동일한 방법으로 제작 시험하였다.60% neutralization of zinc in 100 parts by weight of a polyamide resin composition having a weight ratio of 20/80 of nylon-6 (Mn = 28,000) and nylon-46 (Mn = 18,000) each having the same relative viscosity as in Example 4 20 wt% of the prepared ethylene-methacrylic acid copolymer (Mn = 22,000) was prepared and tested in the same manner as in Example 1.

[비교예1]Comparative Example 1

실시예 1과 동일한 상대점도를 갖고 있는 나이론-6(Mn=28,000) 100중량부에 소디움이 60%중화된 에틸렌-메타아크릴산 공중합체(Mn=17,000) 20중량% 조성비로 조성한 다음, 실시예 1과 동일한 방법으로 제작 시험하였다.Example 1 was prepared by mixing 20 parts by weight of ethylene-methacrylic acid copolymer (Mn = 17,000) with 60% sodium neutralized to 100 parts by weight of nylon-6 (Mn = 28,000) having the same relative viscosity as in Example 1. Production test in the same manner as.

[비교예2]Comparative Example 2

실시예4와 각각 동일한 상대점도를 갖고 있는 나이론-66(Mn=37,000) 100중량부에 소디움이 60% 중화된 에틸렌-메타아크릴산 공중합체(Mn=17,000) 20중량% 조성비로 조성한 다음, 실시예 4와 동일한 방법으로 제작 시험하였다.20 parts by weight of 60% neutralized ethylene-methacrylic acid copolymer (Mn = 17,000) in which sodium was neutralized to 100 parts by weight of nylon-66 (Mn = 37,000) each having the same relative viscosity as in Example 4, and then Production test was carried out in the same manner as in Example 4.

Figure kpo00006
Figure kpo00006

Claims (1)

다음 일반식(Ⅰ)의 나이론-46수지 5∼95중량부와, 일반식(Ⅱ)의 나이론-66수지 혹은 일반식(Ⅲ)의 나이론-6수지 각각이나 또는 이들의 공중합체 95∼5중량부로 조성시킨 폴리아미드 수지 100중량부에 대하여 일반식(Ⅳ)의 에틸렌-메타아크릴산 공중합체 2∼50중량부를 첨가하여 조성시킨 폴리아미드 수지조성물.5 to 95 parts by weight of nylon-46 resin of formula (I), nylon-66 resin of formula (II) or nylon-6 resin of formula (III), or a copolymer of these A polyamide resin composition formed by adding 2 to 50 parts by weight of an ethylene-methacrylic acid copolymer of the general formula (IV) with respect to 100 parts by weight of a polyamide resin formed by addition.
Figure kpo00007
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