KR910005937B1 - Process for making frozen dessert food - Google Patents

Process for making frozen dessert food Download PDF

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KR910005937B1
KR910005937B1 KR1019890014752A KR890014752A KR910005937B1 KR 910005937 B1 KR910005937 B1 KR 910005937B1 KR 1019890014752 A KR1019890014752 A KR 1019890014752A KR 890014752 A KR890014752 A KR 890014752A KR 910005937 B1 KR910005937 B1 KR 910005937B1
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amylase
vegetables
frozen dessert
hours
grains
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KR1019890014752A
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KR910007440A (en
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안희성
이태휘
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해태제과 주식회사
이용배
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/32Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Confectionery (AREA)
  • Enzymes And Modification Thereof (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

A cereals, potatoes, vegetables are pulverized finely, mixed with 0.05-3.0 wt.% alkali metal phosphate and 0.01-0.5 wt.% citrate or CaCl2, gelatinized, mixed with 0.5-3.0% -amylase, liquefied at 60-100 deg.C for 1-3 hrs, mixed with 0.5-3.0%

Description

곡류, 서류, 야채를 이용한 냉동 디저어트(frozen dessert)의 제조방법How to make frozen dessert using cereals, papers and vegetables

본 발명은 곡류, 서류, 야채 등을 효소처리하여 가수분해시키고 부원료를 혼합하여 저온 경화시켜 냉동 디저어트를 제조하는 방법에 관한 것이다.The present invention relates to a method for producing frozen desserts by enzymatically treating grains, papers, vegetables, and the like by hydrolyzing and mixing subsidiary materials at low temperatures.

우리나라의 대표적인 냉동 디저어트로는 다량의 유제품(밀크, 버터)이 함유된 아이스크림류가 주종을 이루고 있는 실정이다. 그러나 소득 수준이 향상되고 문화적 발전을 이룬 오늘날의 식생활 형태에서는 저칼로리 제품을 선호하는 경향이 뚜렷이 나타나고 있으며 건강식품 및 미용식에 대한 인기가 높아짐에 따라 이런 식품에 대한 선호가 급증하고 있는 실정이다.As a representative frozen dessert in Korea, ice creams containing a large amount of dairy products (milk and butter) are mainly used. However, there is a clear tendency to prefer low-calorie products in today's dietary style with improved income levels and cultural development, and the popularity of these foods is rapidly increasing as the popularity of health foods and beauty foods increases.

특히 장내 질환에 효과적인 섬유소를 함유한 식품에 대한 관심이 높아지고 있다. 이러한 식생활의 변화에 따라 냉동 디저어트도 건강지향적이고 소비자의 욕구를 충족시킬 수 있는 제품이 요구됨에 따라 곡류, 서류, 야채 등을 이용한 저칼로리 냉동 디저어트의 개발 필요성이 대두되었다.In particular, there is a growing interest in foods containing fiber that is effective for intestinal diseases. As the dietary changes, the frozen desserts are also health-oriented and require products that can satisfy the needs of consumers. Therefore, the development of low-calorie frozen desserts using grains, papers, and vegetables has emerged.

우리나라에서는 1970년대부터 곡류에 있어 다수계 품종이 육성되고 재배 기술의 발달로 그 생산량이 크게 증가하고 있으며 쌀의 경우 70년대에 비하여 80년대 생산량은 53.8%가 증가한 상태이고 89년 현재 재고미가 1200만섬이 넘는 실정이다. 또한 서류 및 야채류도 육종의 개발 및 비닐하우스 재배로 인하여 그 생산량은 상당히 증가하고 있다.In Korea, many varieties of varieties have been cultivated in the grain since the 1970s, and the production volume has been greatly increased due to the development of cultivation technology.In the case of rice, the production has increased by 53.8% in the 80's compared to the 70's. This situation is over. In addition, the amount of paper and vegetables has increased considerably due to the development of breeding and cultivation of green house.

이렇게 풍부한 곡류와 응용가공이 적은 서류 및 야채를 이용하여 식용하기 좋고 건강에 좋은 방향으로의 가공도 바람직하다고 생각된다.It is considered that processing in a direction that is edible and healthy is also desirable using such abundant grains and documents with little application processing.

영양학적인 면에서 살펴보면 율무, 현미, 백미, 보리 등의 곡류는 단백질 효율(Protein efficiency ratio PER)이 소고기와 비슷한 2.18이며 국제식량농업기구(FOA)에서 추천한 FOA pattern과 비교해 볼 때 단백질 함량에 있어 필수 아미노산의 조성은 오히려 높을 정도로 우수한 면을 지니고 있고 또한 곡류는 우수한 식이 섬유원이라는 보고도 있다. 야채도 우수한 식이 섬유원이며 비타민과 미네랄이 풍부하여 영양학적으로 우수하게 평가되고 있다.In terms of nutrition, grains such as yulmu, brown rice, white rice and barley have a protein efficiency ratio PER of 2.18 similar to beef, and in terms of protein content compared to the FOA pattern recommended by the International Food and Agriculture Organization (FOA). It is reported that the composition of essential amino acids is rather high, and grains are excellent sources of dietary fiber. Vegetables are also a good source of dietary fiber and rich in vitamins and minerals.

본 발명은 상기한 바와 같이 영양학적으로 우수하게 평가되는 곡류, 서류, 야채를 사용하여 냉동 디저어트를 제조하는 방법으로 좀더 구체적으로는, 본 발명은 기존 아이스크림에 사용되어오던 우유, 설탕 등을 사용하지 않고 곡류, 서류 및 야채 등을 분쇄하고 호화 보조제를 넣어 호화시킨후 α-D-글루코스(α-D-glcuse)가 가지없이 α-1,4 결합으로 연결된 α-헤리칼형(α-helical form)을 가진 전분 구조를 무작위로 가수분해시켜 포도당, 맥아당, 저분자량의 댁스트린 등을 형성하는 α-아밀라제(α-amylase)로 액화시킨 후 α-1,4 결합과 가지부분의 α-1,6결합, α-1,3 결합 등을 가수분해시켜 직접 포도당을 생성하는 β-아밀라제(β-amylase) 또는 글루코아밀라제(Glucoamylase)로 당화시켜 감미 및 조직감을 부여함과 동시에 곡류, 서류 및 야채 등에 포함된 단백질, 섬유소(cellulose, hemicellulose, lignin 등) 및 비타민, 미네랄 등에 의하여 건강식품으로서 기능이 부여되고 원료 고유의 풍미를 보지함과 동시에 기존 아이스크림과는 상이한 조직감이 부여된 냉동 디저어트를 제조하는 방법이다.The present invention is a method for producing a frozen dessert using cereals, documents, vegetables, which are nutritionally excellent as described above. More specifically, the present invention uses milk, sugar, etc., which have been used in conventional ice cream. Crush cereals, papers and vegetables, add gelatinization aids and gelatinize them, and then α-helical form in which α-D-glucose (α-D-glcuse) is connected by α-1,4 bonds. Hydrolyzed starch structure with) and liquefied with α-amylase, which forms glucose, maltose, low molecular weight daxtrin, and then α-1,4 bond and α-1 of branch Glycosylated by β-amylase or glucoamylase, which hydrolyzes 6- and 6- and α-1,3 bonds to produce glucose directly, giving sweetness and texture to grains, documents and vegetables Proteins, cells, etc. ose, hemicellulose, lignin and the like) and vitamins, minerals, etc. are provided as a health food, retain the inherent flavor of the raw material and at the same time provides a frozen dessert with a different texture than conventional ice cream.

본 발명을 상세히 설명하면 다음과 같다.The present invention is described in detail as follows.

[제1공정][Step 1]

곡류, 서류, 야채 등을 호화 및 효소처리가 잘 되게하기 위하여 미분쇄기(colloid mill)를 사용하여 200μ이하로 미분쇄시킨다.Grain, papers, vegetables, etc. are finely pulverized to 200μ or less using a colloid mill in order to make gelatinization and enzymatic treatment well.

[제2공정][Step 2]

마쇄된 원료를 90-100℃에서 20-120분 호화시킨다. 이때 전분의 친수성(hydrophiliccharacter)을 증가시킬 수 있도록 작용하는 알카리 금속인산염(aikail metal phosphate)를 고형분비 0.05-3%(w/w) 및 단백질 구조를 변화시키는 구연산염(magnesium citrate, sodium citrate, calcium citrate)이나 염화칼슘(calcium chloride)를 0.01-5%(w/w)를 호화보조제로 첨가하여 호화도를 높이며 색택을 좋게한다.The milled raw material is gelatinized at 90-100 ° C. for 20-120 minutes. At this time, the alkali metal phosphate, which acts to increase the hydrophilic character of starch, has a solid content of 0.05-3% (w / w) and citrate (magnesium citrate, sodium citrate, calcium citrate) that changes the protein structure. ) Or calcium chloride (0.01-5% (w / w)) is added as a luxury aid to enhance the degree of luxury and color.

이때 고형분 함량은 20-40%이다.At this time, the solid content is 20-40%.

[제3공정][Step 3]

호화된 원료에 α-1,4 결합을 무작위로 가수분해시키는 α-아밀라제(α-amylase)를 0.05-3% 넣고 1-3시간 반응시킨다. 이때 곰팡이성(fungal) α-아밀라제를 사용하는 경우 반응온도는 50-60℃이며, 박테리아성(bacterial) α-아밀라제를 사용하는 경우 90-100℃ 이다.To the gelatinized raw materials, α-amylase, which hydrolyzes the α-1,4 bond randomly, is added 0.05-3% and reacted for 1-3 hours. In this case, the reaction temperature is 50-60 ° C. when fungal α-amylase is used, and 90-100 ° C. when bacterial α-amylase is used.

[제4공정][Step 4]

액화가 끝난 원료를 α-1,4, α-1,6, α-1,3 결합을 포토당으로 가수분해시키는 β-아밀라제(β-amylase)나 글루코아밀라제(glucoamylase)를 0.5-3.5%를 첨가하여 50-65℃에서 2-6시간 반응시킨다. 이때 pH는 5-6으로 조정하며 당화 종발점은 설탕 함량으로 환산하여 12-18% 정도로 한다.0.5-3.5% of β-amylase or glucoamylase, which hydrolyzes the liquefied raw material to α-1,4, α-1,6, α-1,3 bonds to photo sugars It is added and reacted at 50-65 ° C. for 2-6 hours. At this time, the pH is adjusted to 5-6 and the end point of glycation is about 12-18% in terms of sugar content.

[제5공정][Step 5]

당화공정이 끝나는 원료에 야자 경화유 6-8%, 대두단백 0.2-0.4%, 유화제 및 안정제 0.2-0.6%를 넣고 65-70℃에서 30-90분간 교반시킨후 온도를 70-80℃로 올리고 압력이 150-300kg/㎠인 균질기를 통과시키고 80-90℃에서 10-15초 동안 고온 살균시킨다.6-8% of coconut oil, 0.2-0.4% of soy protein, 0.2-0.6% of emulsifier and stabilizer were added to the raw material after the saccharification process and stirred at 65-70 ° C for 30-90 minutes, and the temperature was raised to 70-80 ° C. Pass this homogenizer of 150-300 kg / cm 2 and autoclave at 80-90 ° C. for 10-15 seconds.

[제6공정][Step 6]

살균공정이 끝난 원료의 온도를 4℃까지 내려 부향을 하고 3시간 숙성시킨후 -5℃에서 동결한다.After sterilization process, the raw material is cooled down to 4 ℃, aged for 3 hours, and frozen at -5 ℃.

[실시예 1]Example 1

백미를 분쇄기(colloid mill)로 200μ 이하로 분쇄시켜 알카리 금속인산염(sodium phosphate) 및 구연산염(magnesium citrate)를 0.05-5% 첨가하여 90℃에서 1시간 호화시킨다. 내열성 α-아밀라제를 0.2% 넣고 90℃에서 1시간 반응시킨 후 온도를 60℃로 낮추고 pH를 5-6으로 조정한후 글루코아밀라제를 1.5-3%를 넣고 3시간 반응시켜 당도가 설탕 함량 14% 정도가 될 때 반응을 정지한다. 여기에 야자경화유, 대두단백, 유화제 및 안정제를 0.2-8%씩 넣고 60-70℃에서 50분간 교반시킨후 온도를 75℃로 올리고 150-300kg/㎠의 압력인 균질기를 통과시킨후 살균하고 4℃에서 부향하여 3시간 동안 숙성시키고 -5℃에서 동결시켜 제품을 얻는다.White rice is pulverized with a colloid mill to 200 μm or less, and alkali metal phosphate and citrate (magnesium citrate) are added at 0.05-5% and gelatinized at 90 ° C. for 1 hour. After adding 0.2% heat-resistant α-amylase and reacting at 90 ° C. for 1 hour, lowering the temperature to 60 ° C., adjusting the pH to 5-6, and reacting for 3 hours with 1.5-3% glucoamylase, the sugar content was about 14%. Stop the reaction when Add palm hardening oil, soy protein, emulsifier and stabilizer to each of 0.2-8%, stir at 60-70 ℃ for 50 minutes, raise the temperature to 75 ℃ and pass through a homogenizer with a pressure of 150-300kg / ㎠ and sterilize. Aged for 3 hours in an adverse direction at < RTI ID = 0.0 >

[실시예 2]Example 2

고구마, 감자를 알카리 금속인산염(sodium phosphate) 및 구연산염(sodium citrate)를 0.05-7% 첨가하고 100℃에서 50분간 호화시킨 후 곰팡이성 α-아밀라제를 0.1%를 첨가하여 60℃에서 30분 반응시킨후 pH를 5-6으로 조정하고 같은 온도에서 β-아밀라제를 2-3%를 넣고 2-3시간 반응시킨다. 설탕함량 12-18% 정도의 당도로 분해되었을 때 반응을 중지시키고 야자경화유, 대두단백, 유화재 및 안정제를 0.2-6%씩 넣고 60-70℃에서 30-60분 교반시킨후 70-80℃로 온도를 올리고 150-300kg/㎠의 압력인 균질기를 통과시킨후 살균하고 4℃에서 부향하여 3시간 숙성시켜 -5℃에서 동결시켜 제품을 얻는다.Sweet potato and potato were added with 0.05-7% alkali metal phosphate and sodium citrate, followed by gelatinization at 100 ° C. for 50 minutes, followed by reaction at 60 ° C. for 30 minutes by adding 0.1% of moldy α-amylase. After the pH is adjusted to 5-6, and 2-3% of β-amylase at the same temperature and reacted for 2-3 hours. When the sugar content is decomposed to about 12-18% of sugar, stop the reaction, add 0.2-6% of coconut oil, soy protein, emulsifier and stabilizer, and stir at 60-70 ℃ for 30-60 minutes, and then 70-80 ℃. After raising the furnace temperature and passing through a homogenizer with a pressure of 150-300kg / cm 2, sterilization, and aged at 4 ° C. for 3 hours, frozen at -5 ° C. to obtain a product.

Claims (1)

곡류, 서류 및 야채를 200μ 이하로 미분쇄시켜 인산염을 0.05-3%(고형분비 w/w), 구연산염을 0.01-0.5%(w/w)를 첨가하여 호화시킨후 α-아밀라제를 0.5-3% 첨가하고 반응온도 60-100℃인 조건에서 1-3시간 액화시킨후 β-아밀라제나 글루코아밀라제를 0.5-3.5% 첨가하고 반응온도 55-65℃, pH 5-5.5인 조건에서 2-6시간 당화시킨 다음 야자경화유 6-8%, 대두단백 0.2-0.4%, 유화제 및 안정제 0.2-0.6%를 넣고 60-70℃에서 30-90분간 교반하고 온도 70-80℃에서 압력이 150-300kg/㎠인 균질기를 통과시키고 살균과정을 거쳐 부향, 숙성시킨후 동결하는 곡류, 서류, 아채를 이용한 냉동 디저어트(frozen dessert)의 제조방법.Grind grains, papers and vegetables to 200μ or less, gelatinize by adding 0.05-3% phosphate (solid content w / w) and citrate 0.01-0.5% (w / w), and then α-amylase 0.5-3 %, Liquefied for 1-3 hours at the reaction temperature of 60-100 ℃, 0.5-3.5% of β-amylase or glucoamylase, and 2-6 hours at the reaction temperature of 55-65 ℃ and pH 5-5.5 After saccharification, 6-8% of coconut oil, 0.2-0.4% of soy protein, 0.2-0.6% of emulsifier and stabilizer were added, stirred at 60-70 ° C for 30-90 minutes, and the pressure was 150-300kg / ㎠ at 70-80 ° C. Method of producing frozen dessert using grains, papers, and vegetables frozen after passing through a homogenizer, sterilizing, flavoring and ripening.
KR1019890014752A 1989-10-14 1989-10-14 Process for making frozen dessert food KR910005937B1 (en)

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