KR910003973B1 - Recovery of benzoic acid from sludge of tere phthalic acid product process - Google Patents
Recovery of benzoic acid from sludge of tere phthalic acid product process Download PDFInfo
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- KR910003973B1 KR910003973B1 KR1019880015934A KR880015934A KR910003973B1 KR 910003973 B1 KR910003973 B1 KR 910003973B1 KR 1019880015934 A KR1019880015934 A KR 1019880015934A KR 880015934 A KR880015934 A KR 880015934A KR 910003973 B1 KR910003973 B1 KR 910003973B1
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C63/00—Compounds having carboxyl groups bound to a carbon atoms of six-membered aromatic rings
- C07C63/14—Monocyclic dicarboxylic acids
- C07C63/15—Monocyclic dicarboxylic acids all carboxyl groups bound to carbon atoms of the six-membered aromatic ring
- C07C63/26—1,4 - Benzenedicarboxylic acid
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첨부된 도면의 본 발명에 따른 안식향산의 회수 공정도임Recovery process diagram of benzoic acid according to the present invention of the accompanying drawings
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
BD-608 : 폐기물 슬러리드럼 G-1...G-5 : 이송펌프BD-608: Waste Slurry Drum G-1 ... G-5: Transfer Pump
E-1...E-5 : 1차...5차 예열기 T-1 : 탈수탑E-1 ... E-5: 1st ... 5th preheater T-1: Dehydration tower
E-11,12 : 냉각기 V-1 : 탈수수분 저장조E-11,12: cooler V-1: dehydration reservoir
D-1 : 폐기물 저장조 T-2,3 : 1차 및 2차 증류탑D-1: waste storage tank T-2,3: primary and secondary distillation column
V-2 : 조안식 향산 저장조 D-2 : 조안식 향산 저장조V-2: Joan style Hyangsan reservoir D-2: Joan style Hyangsan reservoir
E-13 : 환류 냉각기 V-3 : 정제안긱향산 저장조E-13: Reflux Cooler V-3: Refining Angighyang Storage Tank
E-6 : 재배기 M-1 : 결정화장치E-6: Planter M-1: Crystallization Device
H-2 : 폐기물정화장치 F-1 : 저장조H-2: Waste Purifier F-1: Storage Tank
본 발명은 테레프탈산 제조공정에서 부생되는 공정 폐기물로부터 안식향산의 회수방법에 관한 것으로, 특히 테레프탈산 제조공정에서 부생되는 폐기물로부터 증류법에 의하여 공업용 수준의 안식향산을 분리시켜 회수하는 방법에 관한 것이다.The present invention relates to a method for recovering benzoic acid from the by-product waste produced in the terephthalic acid manufacturing process, and more particularly to a method for separating and recovering the industrial level of benzoic acid by distillation from waste produced by the terephthalic acid manufacturing process.
테레프탈산 제조시에 주원료로 사용되는 파라-자이렌 (P-Xylene)중에는 에틸벤젠 톨루엔 등과 같은 불순물이 포함되어 있는데. 이들이 산화되어 안식향산이 되고 자이렌중의 일부가 부반응에 의해 직접 안식향산이 된다.P-Xylene contains impurities such as ethylbenzene and toluene, which are used as main raw materials in the production of terephthalic acid. They are oxidized to benzoic acid, and some of the xylenes are directly converted to benzoic acid by side reactions.
이와 같이 생성된 안식향산은 대부분 폐기물에 함유되어 소각로에서 소각되거나 폐수처리장으로 보내 활성 오니법으로 처리되고 일부는 테레프탈산 저장조의 방출가스와 정제공정으로 투입되는 조(粗) 테레프탈산에 함유되어 있다.Most of the benzoic acid produced in this way is contained in wastes and incinerated in incinerators or sent to wastewater treatment plants for treatment by activated sludge process, and some of them are contained in the discharge gas of terephthalic acid storage tanks and crude terephthalic acid which is introduced into refining processes.
일반적으로 테레프탈산 제조공정에서 생성되는 폐기물에는 상기 물질외에도 다음 표 1과 같이 여러 가지 부생물이 함유되어 있어, 소각처리시에 공해물질이 배출되지 않도록 방지 설비를 설치해야 하는 어려움이 있다.In general, the waste produced in the terephthalic acid manufacturing process contains a variety of by-products as shown in Table 1 in addition to the above materials, there is a difficulty in installing a prevention equipment to prevent the emission of pollutants during incineration.
[표 1]TABLE 1
공정폐기물의 대표적인 성분Representative Components of Process Waste
그러므로 본 발명의 주요 목적은 소각 및 분해에 의해 처리되고 있는 산업 폐기물로부터 유용한 물질을 분리회수하여 공업용으로 유용하게 사용하는 즉, 자원을 재활용하는데 있다. 본 발명의 다른 목적은 지금까지 테레프탈산 제조시에 부생되는 폐기물들은 소각 처리되어 대기 오염을 유발할 수 있는 소지에 대해서 이를 분리회수하여 재활용함으로써 공해문제를 사전에 해결하려는데 있다.Therefore, the main object of the present invention is to separate and recover useful materials from industrial wastes that are being treated by incineration and decomposition, which is useful for industrial use, that is, recycling resources. Another object of the present invention is to solve the pollution problem in advance by recycling the wastes by-products produced during the production of terephthalic acid is incinerated to cause air pollution.
위와 같은 목적을 달성하기 위한 본 발명의 안식향산 회수공정은 크게 탈수공정과 증류공정으로 구분되는데 이들 공정을 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Benzoic acid recovery process of the present invention for achieving the above object is largely divided into a dehydration process and a distillation process described in detail by the accompanying drawings as follows.
가. 탈수공정end. Dehydration Process
테레프탈산 제조공정에서 부생된 폐기물은 다음 표 2와 같은 융점 및 비점들을 가지는 것으로서 이러한 폐기물은 기존 폐기물 슬러리드럼 (BD-608)에서 이송펌프(G-1)에 의해 1,2차 예열기(E-1,2)로 보내 140-220℃까지 가열한 후 탈수탑(T-1) 으로 공급하고 이 탈수탑에서 물과 소량의 조산을 탈수시킨다. 탈수된 폐기물은 용융상태이나 유동성을 향상시켜 막힘 현상을 방지하기 위해 조안식 향산 저장조 (V-2)에서 일정량을 순환시켜 준다. 탈수탑(T-1)내부는 140-220℃로 유지시킨다. 폐기물에 포함된 미량의 수분은 완충탱크에서 체류되는 동안 제거시킬 수 있으며, 제거된 수분(증기)은 냉각기(E-11)에서 50-60℃의 물로 냉각시켜 버린다.The wastes produced in the terephthalic acid manufacturing process have melting points and boiling points as shown in Table 2, and these wastes are discharged from the waste slurry drum (BD-608) by the transfer pump (G-1). , 2) and heated to 140-220 ° C and then supplied to the dehydration tower (T-1) to dehydrate the water and a small amount of crude acid. The dehydrated waste is circulated in a Joan Hyangsan Reservoir (V-2) to prevent clogging by improving molten state or fluidity. The inside of the dehydration tower (T-1) is maintained at 140-220 ° C. Traces of water contained in the waste can be removed while staying in the buffer tank, and the removed water (vapor) is cooled by water at 50-60 ° C. in the cooler (E-11).
[표 2]TABLE 2
폐기물중 각 성분의 융점 및 비점Melting point and boiling point of each component in waste
나.증류공정B. Distillation process
탈수공정을 지나면서 탈수된 폐기물은 1차 증류탑(T-2)에서 부설된 2기의 예열기(E-3,4) 중 3차예열기 (E-3)에서 150-160℃을 240°-250℃로 가열시켜 4차 예열기(E-4)로 이송하고, 4차 예열기(E-4)에서 280°-300℃로 가열하여 1차 증류탑 (T-2)이 공급단으로 공급한다.The dehydrated waste from the dehydration process is 240-250 ° C in the preheater (E-3) of the two preheaters (E-3,4) installed in the primary distillation column (T-2). It is heated to ℃ and transferred to the fourth preheater (E-4), and heated to 280 ° -300 ℃ in the fourth preheater (E-4) is supplied to the feed stage of the primary distillation column (T-2).
저비점 성분인 안식향산은 충전탑을 지나면서 탑정생성물인 조안식향산으로 분리되고, 고비점성분 및 기타 고형 물질은 탑저흐름이 되어 안식향산을 분리시킨다. 이때 탑정부위의 온도는 210°-250℃로 유지하고 탑저부위 온도는 260°-300℃로 유지된다.Benzoic acid, which is a low boiling point component, is separated into Joan benzoic acid, which is a top tablet product, passing through the packed column, and high boiling point components and other solid substances become tower bottoms to separate benzoic acid. At this time, the temperature of the tower top is maintained at 210 ° -250 ℃ and the bottom temperature of the tower is maintained at 260 °-300 ℃.
탑정 생성물인 조안식향산을 환류 냉각기 (E-13)에서 약 180°-200℃로 액화 냉각되어 조안식향산 저장조(V-2)에 저장되었다가 펌프에 의해 일부는 탈수된 폐기물의 유동성 향상을 위해 탈수탑(T-1)의 탑저부위로 공급되고, 일부는 탑으로 환류되며 일부는 2차 증류탑(T-3)공급용 탱크로 공급된다. 이때 탑으로 환류된 환류용액은 충전물의 최하부에서 5차 예열기(E-5)로 공급되며 탈수 폐기물 용액과 혼합되어 공급된다.The crude product, benzoic acid, was liquefied and cooled in a reflux condenser (E-13) at about 180 ° -200 ° C. and stored in the crude benzoic acid storage tank (V-2), which was partially dewatered to improve the fluidity of the dehydrated waste. It is supplied to the bottom of the tower (T-1), part is refluxed to the tower and part is supplied to the tank for supplying the secondary distillation column (T-3). At this time, the reflux solution returned to the tower is supplied to the fifth preheater (E-5) at the bottom of the packing and mixed with the dehydration waste solution.
2차 증류탑(T-3)공급 탱크의 내부 온도는 180°-200℃로 유지되고, 조(粗)안식향산 용융액은 2차 증류탑(T-3) 예열기 (T-5)로 공급되어 250°-290℃정도로 가열되며 2차 증류탑(T-3)의 공급단으로 공급된다. 가열된 조(粗)안식향산 용액은 층전탑에서 1차 증류탑(T-2)에서와 마찬가지로 비점하에 의해 안식황산은 탑정부로 회수되는데 탑정부의 온도는 210°-260℃범위로 조절한다. 이에 환류 냉각기 (E-13)에서의 환류비를 3-10의 범위로 조절하면서 안식향산 제품의 순도를 결정한다. 정제된 안식향산 용액은 결정화 장치를 거치며 최종 제품이 된다.The internal temperature of the secondary distillation column (T-3) supply tank is maintained at 180 ° -200 ° C, and the crude benzoic acid melt is supplied to the secondary distillation column (T-3) preheater (T-5) to provide 250 °- It is heated to about 290 ℃ and is supplied to the feed stage of the secondary distillation column (T-3). The heated crude benzoic acid solution is recovered in the tower column by the boiling point as in the first distillation column (T-2), and the benzoic acid is recovered to the tower, but the temperature of the tower is controlled in the range of 210 ° -260 ° C. The reflux ratio in the reflux cooler (E-13) is then adjusted to a range of 3-10 to determine the purity of the benzoic acid product. The purified benzoic acid solution is passed through a crystallization apparatus and becomes a final product.
한편 1차 증류탑(T-2)의 탑저부의 안각향산의 분리후 최종 잔류품은 고비점 성분 및 용융되지 않는 고온 승화성 성분의 혼합물이기 때문에 온도가 낮아지면 장치내부에서의 막힘 현상이나 이송 배관내에서의 막힘 현상이 발생할 수 있기 때문에 특별히 주의를 기울여야 한다. 탑저부의 운전온도는 260°-300℃를 유지하며 배출되는 최종잔류물은 잔류물 냉각장치를 지나면서 고형화 된다. 이때 2차 증류탑 (T-3)탑저부의 잔류물도 1차와 함께 처리한다.On the other hand, the final residue after separation of the angular aromatic acid at the bottom of the first distillation column (T-2) is a mixture of high boiling point components and high temperature sublimable components that do not melt. Particular attention should be paid to blockages at. The operating temperature at the bottom of the column is maintained at 260 ° -300 ° C and the resulting residue is solidified as it passes through the residue cooler. At this time, the residue of the bottom of the second distillation column (T-3) is also treated with the primary.
이와 같은 본 발명에 따라 회수된 안식향산은 공업용 수준의 순도를 갖는다.Such benzoic acid recovered in accordance with the present invention has an industrial level of purity.
본 발명의 실시예를 들어 더욱 구체적으로 설명하면 다음과 같다.The embodiment of the present invention will be described in more detail as follows.
[실시예]EXAMPLE
시험공장 회수방법Test Factory Recovery Method
테레프탈산 제조공정에서 부생된 폐기물을 탈수조에 넣고 유동성을 향상시켜 공정에서의 막힘 현상을 방지하기 위해 공업용 안식향산을 함께 투입한후 열매 공급변을 열어 가열하며 105°-120℃로 유지시키며 대부분의 수분이 제거되며 일부 잔여 수분은 180°-200℃로 승온하여 제거시킨다. 용융액을 180°-200℃로 유지시키면서 펌프를 사용해 가열로에 보내 280°-300℃로 가열하여 증류탑에 공급한다. 증류탑은 상압으로 유지하며 내부에는 충전물을 2단으로 분리하여 채운다. 탑정부의 온도는 240°-250℃를 유지하면서 탑정부의 기체는 싸이크론을 지나면서 일부 비말동반된 물질들을 분리한다. 싸이크론을 지난 안식향산 기체는 환류 응축기에서 180℃정도의 용액이 되어 저장조로 이송된다. 이 저장조의 일부 용액은 탑정부로 환류시키고 일부는 제품으로 회수한다. 이때 환류비는 3을 유지한다.In order to prevent clogging in the process by putting wastes produced by terephthalic acid in the dehydration tank and improving fluidity, the industrial benzoic acid is added together, and the fruit feed valve is heated and maintained at 105 ° -120 ° C. Some residual moisture is removed by raising the temperature to 180 ° -200 ° C. While maintaining the melt at 180 ° -200 ° C, it is sent to the furnace using a pump and heated to 280 ° -300 ° C to be supplied to the distillation column. The distillation column is kept at atmospheric pressure and the filling is divided into two stages. The top of the tower maintains a temperature of 240 ° -250 ° C while the tower's gas passes through the cyclone to separate some entrained materials. The benzoic acid gas after the cyclone is transferred to the reservoir as a solution of about 180 ° C in a reflux condenser. Some of the solution in this reservoir is refluxed to the tower and some is returned to the product. At this time, the reflux ratio is maintained at 3.
또한 증류탑에 공급되어 안식향산이 분리되고 난 잔류물은 탑정부에서 재배기에서 280°-300℃로 가열하여 증류탑으로 다시 공급하고 최종 잔류물은 탑저흐름으로 회수한다. 재비기는 가열료를 함께 사용하였다.In addition, the residue from which benzoic acid is separated from the distillation column is heated to 280 ° -300 ° C. in the cultivator in the tower and fed back to the distillation column, and the final residue is recovered in the bottom stream. The reboiler was used together with the heating material.
상기의 방법으로 시험공장을 통해 회수한 제품에 대한 순도는 표 3과 표 4와 같다.Purity of the product recovered through the test plant by the above method is shown in Table 3 and Table 4.
[표 3]TABLE 3
시험공정의 조(粗) 안식향산 회수에 대한 물질수지 및 분석표Material balance and analysis table for recovery of crude benzoic acid in the test process
[표 4]TABLE 4
시험공장의 정제안식향산 회수에 대한 물질수지 및 분석표Material Balance and Analysis Table for Recovery of Refined Benzoic Acid from Test Plant
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