KR900003956B1 - Preparation of rubber for preventing slide - Google Patents

Preparation of rubber for preventing slide Download PDF

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KR900003956B1
KR900003956B1 KR1019870003885A KR870003885A KR900003956B1 KR 900003956 B1 KR900003956 B1 KR 900003956B1 KR 1019870003885 A KR1019870003885 A KR 1019870003885A KR 870003885 A KR870003885 A KR 870003885A KR 900003956 B1 KR900003956 B1 KR 900003956B1
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rubber
rubber material
weight
fiber
resistant rubber
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KR1019870003885A
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KR880012679A (en
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김형호
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주식회사 신흥고무
김기석
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/10Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/046Reinforcing macromolecular compounds with loose or coherent fibrous material with synthetic macromolecular fibrous material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/047Reinforcing macromolecular compounds with loose or coherent fibrous material with mixed fibrous material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C2059/027Grinding; Polishing

Abstract

In production of side-resistant rubber material used by rubber moulding compsn., the side-resistant rubber material is prepd. by: extruding the admixture of 10-30 wt.% carbonblack of 100-300 A≰ cubic diameter, 30-60 wt.% aramide carbon fiber, 20-30 wt.% polyester fiber and 20-30 wt.% nylon carbon fiber; vucanizastion; then surface grinding. The sliding resistant rubber has excellent wear resistance and frictional properties, and useful for tire tread, rubber sheet or belt in indusfry, or shoes.

Description

미끄럼 방지용 고무소재의 제조방법Manufacturing method of anti-slip rubber material

본 발명은 우기, 폭설 또는 빙상중에서 운행되는 차량등의 타이어트레드, 산업기계기구에서 마찰을 필요로 하는 고무쉬트나 밸트 혹은 신발류와 기타 생활용품등에 사용되는 미끄럼을 방지할 필요가 있는 고무소재를 사용한 각종 제품에 적합한 전천후 미끄럼 방지용 고무소재의 제조방법에 관한 것이다.The present invention uses a rubber material that needs to prevent slippage used in a tire tread such as a vehicle running in rainy season, heavy snow, or ice, rubber sheets or belts that require friction in industrial machinery, or footwear and other household goods. The present invention relates to a manufacturing method of an all-weather antiskid rubber material suitable for various products.

미끄럼 방지용 고무소재로서 요구되어지는 특성으로서는 내슬립(耐 : Slip)성과 내마모성이 요구된다.Slip resistance and abrasion resistance are required for the characteristics required as an anti-slip rubber material.

종래예 우중 혹은 폭설 또는 빙상중에서 운행되는 차량용 타이어트레드에는 마찰력 향상을 위하여 체인을 감거나 트레드먼에 강철징, 못 등을 박아서 운행시키는 것이 일반적이었으나 진동이 심하고 설치와 제거에 많은 인력낭비가 발생되는 단점이 있다.Conventionally, vehicle tire treads operated in the rain, heavy snow, or ice sheet were generally run by winding chains or steel gages, nails, etc. in the treadman to improve friction, but there was a lot of vibration and a lot of manpower wasted on installation and removal. There is a disadvantage.

특히 산업용으로 마찰이 필요한 벨트등에는 특별한 마찰력이 필요한 경우 원하는 수준의 마찰을 얻을 수 없어 불측의 미끄럼에 의하여 예상치 못한 사고가 발생되어 그 사용에 제한이 있었다. 이상의 단점을 개선하고자 타이어트레드 자체가 강한 마찰력을 갖도록 암석분, 모래, 철분, 섬유등을 배합하여 타이어트레드를 제조하였으나 이들 배합성분의 합리적인 배합비율에 의한 물성향상 보다는 고무자체의 열화를 초래하여 타이어의 수명단축만을 초래하는 단점이 있었다.In particular, belts that require friction for industrial use cannot obtain the desired level of friction when a special frictional force is required. In order to improve the above disadvantages, tire treads were manufactured by mixing rock powder, sand, iron powder and fiber so that the tire tread itself had strong frictional force, but the tire itself was caused by deterioration of the rubber itself rather than physical property improvement by rational mixing ratio of these ingredients. There was a disadvantage of only shortening the life of.

한국 특허 79-1559호 공보에 기재된 바에 의하며 부타디엔 고무에 실리카 충진제, 가소제, 유황기여제, 촉진제로 구성되는 고무조성물을 이용하므로서 설상면등에서 우수한 마찰특성을 나타낸다고 공개하고 있으나 다소간의 가황촉진효과로 고무가 잘 경화되어 강도에 따른 마찰계수가 증대되는 효과가 있는 반면에 마모가 심하고 폭설이 심한 경우에는 필요한 수준의 미끄럼 방지효과를 얻을 수 없었다.As disclosed in Korean Patent No. 79-1559, a rubber composition consisting of a silica filler, a plasticizer, a sulfur donor, and an accelerator is used for butadiene rubber. The hardening effect was increased to increase the friction coefficient according to the strength. On the other hand, in the case of severe wear and heavy snow, the required level of anti-slip effect was not obtained.

본 발명에서는 통상의 고무 조성물에 아라미드(Aramid), 나일론, 폴리에스테르 등의 유기섬유를 최적비율로 배합하여 혼련성형한 다음 이 성형된것을 표면부를 연마처리하여 상기한 섬유가 노출되도록 하므로서 미끄럼 방지가 가능한 우수한 고무소재를 제조함을 목적으로 한다.In the present invention, the organic rubber such as aramid (nyramid), nylon, polyester, and the like is blended in an optimum ratio to a conventional rubber composition, and then kneaded and molded, and the surface is polished to expose the above fibers, thereby preventing slippage. The aim is to produce as good a rubber material as possible.

본 발명에서 사용되는 아라미드섬유는 폴리 P-페닐렌 테레프탈릭아미드(PPTA)라는 전방향족(全芳香族)폴리아미드계 섬유로서 분말상태의 원료고분자물질을 황산에 녹인 다음 이 용액을 방사시켜 만든 것으로서 방향족 고리가 아마드결합을 구성하여 분자고리운동이 극도로 억제되어 방사입구를 통하여 토해 낼때에 흐르는 방향에 의하여 생기는 저차원의 "결정방사"의 배향상태가 그대로 섬유상에 고정화되므로 실측강도가 탄성율의 경우 이론치보다 17-90%가량 증대된다.The aramid fiber used in the present invention is a wholly aromatic polyamide fiber called poly P-phenylene terephthalicamide (PPTA), which is made by dissolving powdered raw material polymer in sulfuric acid and then spinning the solution. As the aromatic ring forms an amide bond, the molecular ring motion is extremely suppressed, and the orientation of low-level "crystal spinning" caused by the flow direction when spitting through the spinneret is fixed on the fiber as it is. 17-90% more than theoretical.

그 실측결과는 다음과 같다.The actual results are as follows.

Figure kpo00001
Figure kpo00001

본 발명에서는 상기한 아라미드섬유외에 나일론섬유와 폴리에스테르섬유를 혼합하여 배합시켰다.In the present invention, the nylon fibers and polyester fibers in addition to the aramid fibers were mixed and blended.

나일론은 연속필라멘트로 장력 강도가 4.5-6.0g/데니어, 내습강도 85-90%건조, 경도 30g/데니어이고, 폴리에스테르는 연속필라멘트로 장력 강도가 4.4-5.0g/데니어, 내습강도 100% 건조, 경도 12.2g/데니어 이어서 상기한 아라미드섬유와 함께 내구성과 고무와의 혼합성을 개선한다.Nylon is continuous filament with tensile strength of 4.5-6.0g / denier, moisture resistance 85-90% drying, hardness 30g / denier, and polyester is continuous filament with tensile strength of 4.4-5.0g / denier, moisture resistance 100% drying And hardness 12.2 g / denier, together with the aramid fibers described above, to improve durability and mixing of rubber.

본 발명에 사용되는 원료고무는 천연고무를 비롯하여 합성고무를 적절히 배합하여 사용할 수 있으며, 예를들면 네오프렌, 부틸, 우레탄, 니트릴, 폴리술피드, 아크릴레이트, 실리콘, 플루오로카본, 폴리이소프렌, 아크릴로니트릴-부타디엔, 콜로로프렌, 스티렌-부타디엔 고무류 혹은 이들의 혼합물이 적당하다.The raw material rubber used in the present invention may be used by appropriately blending synthetic rubber, including natural rubber, for example, neoprene, butyl, urethane, nitrile, polysulfide, acrylate, silicone, fluorocarbon, polyisoprene, acrylic Suitable is nitrile-butadiene, colooprene, styrene-butadiene rubbers or mixtures thereof.

가황촉진제로는 납, 칼슘, 마그네슘 또는 산화아연등의 무기촉진제와 티오우레아, 티오페놀, 머캡탄, 디티오카바메이트, 크산테이트, 트리티오카바메이트, 티오페놀, 디티오산, 머캡토티아졸, 머캡토 벤조티아졸, 티우람술피드 혹은 이것의 혼합물과 같은 황함유화합물, 요소, 구아니딘, 알데히드 아민과 같은 소수의 비황형물질도 혼용할 수 있다. 이상의 첨가물 외에 스테아린산, 올레인산 등의 지방산류, 가황고무의 불충분한 성질을 개선하는 무수규산, 규산염, 산화아연, 탄산마그네슘등의 충진제, 가소제, 페널 α혹은 β-나프틸아민등의 산화방지제등을 배합할 수 있다.Vulcanization accelerators include inorganic accelerators such as lead, calcium, magnesium or zinc oxide, thiourea, thiophenol, mercaptan, dithiocarbamate, xanthate, trithiocarbamate, thiophenol, dithio acid, mercaptothiazole, mercury Sulfur-containing compounds such as capto benzothiazole, thiuram sulfide, or mixtures thereof, and a few non-sulfur materials such as urea, guanidine, aldehyde amines may also be used. In addition to the above additives, fatty acids such as stearic acid and oleic acid, fillers such as silicic anhydride, silicate, zinc oxide, magnesium carbonate, etc., which improve the insufficient properties of vulcanized rubber, plasticizers, antioxidants such as panel α or β-naphthylamine, etc. It can mix.

본 발명에서는 그외에 입경 100-300Å의 카본블랙, 예를들면 첸널블랙, 퍼니스블랙, 터멀블랙, 아세틸렌블랙, 램프블랙 등에서 선택된 것을 소량 첨가하므로서 고무내에서 연속적인 쇄상구조로 배열되는 성질에 의하여 고무의 강도가 4-5배 증대되도록 하였다.In the present invention, by adding a small amount of carbon black having a particle size of 100-300 mm 3, for example, chennel black, furnace black, turmal black, acetylene black, lamp black, etc., the rubber is formed in a continuous chain structure in the rubber. The strength of was to be increased 4-5 times.

본 발명에 의한 고무소재 제조공정을 구체적으로 설명하면, 통상의 고무원료 조성물 100중량%외에 100-300Å의 카본블랙 10-30중량%, 아라미드섬유의 단소섬유물 30-60중량%, 폴리에스테르의 단소섬유 20-30중량%, 나일론 6 혹은 66의 탄소섬유 20-30중량%를 배합하여 반버리(Banbury) 믹서기나 오픈밀(Open Mill)에 의하여 충분히 혼련시킨 다음 압출기에 놓고 소정의 형태로 압출성형한다.The rubber material manufacturing process according to the present invention is specifically described, in addition to 100% by weight of ordinary rubber raw material composition, 10-30% by weight of carbon black of 100-300Å, 30-60% by weight of short fiber of aramid fiber, polyester 20-30% by weight of short fibers and 20-30% by weight of nylon 6 or 66 are blended and thoroughly kneaded by a Banbury blender or an open mill, placed in an extruder and extruded into a predetermined shape. Mold.

이 압출성형품을 가황처리후 표면을 충분히 연마하여 배합된 고마찰력의 단소섬유가 노출되도록하면 목적으로 하는 미끄럼 방지 고무소재가 얻어진다.If the extruded molded product is sufficiently vulcanized after the vulcanization treatment to expose the blended high friction single fiber, a desired anti-slip rubber material is obtained.

본 발명의 고무소재로된 타이어의 마찰성능시험을 위하여 통상의 타이어와 다음과 같은 시험을 행하였다. 타이어압력 2.1-2.5kg/cm2이고, 폭 5.6인치, 내경 13인치인 저압타이어를 장착한 포니엑셀자동차(1.4

Figure kpo00002
)가 시속 40,60,80Km/시간으로 통상의 아스팔트로면을 주행하도록한 후 퀵브레이크에 의한 제동거리를 측정한 결과는 다음과 같다.In order to test the frictional performance of the tire made of the rubber material of the present invention, the following test was performed with a normal tire. Pony Excel cars equipped with low pressure tires with a tire pressure of 2.1-2.5kg / cm 2 and a width of 5.6 inches and an inner diameter of 13 inches (1.4
Figure kpo00002
After braking the normal asphalt surface at 40,60,80km / h, the braking distance measured by quick brake is as follows.

Figure kpo00003
Figure kpo00003

상기한 바와같이 본 발명의 고무소재를 타이어트레드로 사용한 경우 약 30-40%의 제동거리 단축효과를 얻을 수 있었다.As described above, when the rubber material of the present invention was used as a tire tread, a braking distance shortening effect of about 30-40% was obtained.

이같은 제동거리 단축효과는 고무면에 노출된 섬유들이 요철형상을 부여하고, 우기, 폭설중에는 수분을 일부 흡수하면서 노면의 아스팔트면에 접촉면이 넓어지도록 하는 작용을 하여 마찰력을 크게 증대시켜서 슬립등에 의한 불측의 사고를 예방할 수 있다.This shortening effect of braking distance gives unevenness to the fibers exposed to the rubber surface, absorbs some of the moisture during the rainy season and heavy snow, and makes the contact surface wider on the asphalt surface of the road. Can prevent accidents.

Claims (1)

고무성형품 제조조성물로 미끄럼 방지 고무소재를 제조함에 있어서, 입경 100-300Å의 카본블랙 10-30중량%, 아라미드 단소섬유 30-60중량%, 폴리에스테르섬유 20-30중량% 및 나일론 단소섬유 20-30중량%를 배합하여 압출후 가황처리하여 표면 연마함을 특징으로 하는 미끄럼 방지용 고무소재의 제조방법.In the production of anti-slip rubber materials from the rubber molded product composition, 10-30% by weight carbon black, 30-60% by weight aramid short fiber, 20-30% by weight polyester fiber and 20-% nylon short fiber A method for producing a non-slip rubber material, characterized in that 30% by weight is blended and vulcanized after extrusion.
KR1019870003885A 1987-04-22 1987-04-22 Preparation of rubber for preventing slide KR900003956B1 (en)

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KR1019870003885A KR900003956B1 (en) 1987-04-22 1987-04-22 Preparation of rubber for preventing slide

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KR880012679A KR880012679A (en) 1988-11-28
KR900003956B1 true KR900003956B1 (en) 1990-06-05

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