KR890004003B1 - Process for making artificial drying meat from plant protein - Google Patents

Process for making artificial drying meat from plant protein Download PDF

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Publication number
KR890004003B1
KR890004003B1 KR1019870001004A KR870001004A KR890004003B1 KR 890004003 B1 KR890004003 B1 KR 890004003B1 KR 1019870001004 A KR1019870001004 A KR 1019870001004A KR 870001004 A KR870001004 A KR 870001004A KR 890004003 B1 KR890004003 B1 KR 890004003B1
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South Korea
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meat
dried
vegetable protein
artificial
producing
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KR1019870001004A
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Korean (ko)
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KR880009589A (en
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김근택
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해태제과 주식회사
강남형
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof

Abstract

An artificial dryed meat is prepared from plant protein. Thus, 60g of meat is sliced, stood overnight at 0-5≰C, and applied with a mixture containing 0.05g of papin, 5g of carageenan, trace amount of seasonings, flavors, pigments, and vitamins in 140ml of water. After the resulting mixture is mixed with 200g of gluten, it is moulded into a 20 Cm (width)X2mm (thickness) material, dried by cold air at 0≰C for 1 day, steamed at 80≰C for 15 min, and dried again at 37≰C to give final product.

Description

식물성 단백질을 이용한 인조 건조육의 제조방법Method of manufacturing artificial dried meat using vegetable protein

고기를 얇게 썰어 태양광선으로 건조한 건조육(육포, 자키)은 저장상 및 휴대의 편이성과 영양이 풍부하여 고대로 부터 휴대 식량으로 널리 이용되었고 특히 전시에는 많이 이용되었다. 그러나 종래의 건조육은 대개의 경우 고기(육류)만으로 제조되었기 때문에 고가일 뿐 아니라 최근에는 세계적인 육류 소비의 증가로 인하여 육류의 부족 사태에 직면하여 건조육의 제조에 난점이 있었다.Dried meat (Jerky, Jockey) thinly sliced and dried with sunlight is widely used as a portable food since ancient times because of its convenience and nutrition in storage and carrying. However, the conventional dry meat is not only expensive because it is mostly made of meat (meat), but also recently, there is a difficulty in manufacturing dried meat in the face of a shortage of meat due to the increase in global meat consumption.

본 발명은 종래 사료나 조미료 원료등으로 사용되던 착유대두박, 글루텐의 식물성 단백을 주재로 하고 여기에 약간의 고기를 혼합하고 증자 건조하여 육류의 사용량을 줄이고 식감이 건조육과 유사하며 영양이 풍부한 인조건조육을 제조하는 방법에 관한 것이다. 종래 글루텐을 이용하여 육류의 식감을 갖는 식품을 제조하는 방법에는 미국특허 제 3814823호 및 제 3197310호와 일본특허공보소 57-43217 및 소 58-1903등이 있으나 이들 방법은 인조육의 제조에 고압과 고열이 필요하여 설비 및 제조에 어려움이 많았다. 그러나 본 발명은 고압 고열을 사용하지 않으면서 동물성 고기와 유사한 식감을 갖는 인조 건조육을 제조하는 방법에 관한 것이다.The present invention is based on milking soybean meal and gluten-based vegetable protein, which has been used as a feed or seasoning raw material, and mixes a little meat and cooks it to increase the amount of meat and reduces the amount of meat. It relates to a method of manufacturing meat. Conventional methods for preparing foods having meat texture using gluten include U.S. Patent Nos. 3814823 and 3197310, Japanese Patent Publication 57-43217, and U.S. 58-1903. It was difficult to install and manufacture due to excessive heat. However, the present invention relates to a method for producing artificial dried meat having a texture similar to animal meat without using high pressure and high temperature.

따라서 본 발명은 글루텐 단백직이 물에 녹지 않으며 그의 수화물은 글루텐 분자와 분자 사이 또는 분자내의 S-S결합에 기인하는 강한 점착력을 가지며 페이스트 상의 점탄성 겔을 형성하고 이 겔은 가열에 의하여 응고 하는 글루텐의 성질을 이용하여 동물성 고기 모양의 식감을 갖는 인조 건조육을 제조하기 위한 것으로 이와같은 본 발명의 목적 달성을 위하여 본 발명에서는 고기를 잘게 썰어 조미료, 향신료, 색소 및 기타 첨가물을 물에 녹인 조미액과 혼합하고 이 조미액에 식물성 단백질을 넣어 혼합기로 혼합하고 판상으로 하여 냉풍 건조한 후 증기온도 75-95℃에서 스팀 증자하고 열풍 건조하여 인조 건조육을 제조한다. 이와 같은 본 발명 방법에 의하면 조미액에 파파인, 시스테인등이 0.01-1% 첨가되어 있어 글루텐의 점탄성이 자유로이 조절되며 또한 펙틴, 가라기난, 전분등의 다당류가 0.1-10% 첨가되어 있어 제품의 전연성 섬유성 가공성 등이 개선되어 식감이 건조육과 극히 유사할 뿐 아니라, 제품 중에는 동물성 고기와 비타민등이 첨가되어 있어 성장기 어린이들이 결핍되기 쉬운 필수아미노산과 비티민류를 섭취케 함으로써 어린이의 영양을 보충할 수 있는 새로운 형태의 간식으로도 이용할 수 있는 특징이 있으며 제품의 수분 함유량이 15%이하이기 때문에 장기간 보존할수 있는 특징도 있다.Therefore, in the present invention, gluten protein is insoluble in water and its hydrate has strong adhesiveness due to SS bond between gluten molecules and molecules and forms viscoelastic gel on paste, and this gel is property of gluten which solidifies by heating. In order to achieve the object of the present invention, in order to produce artificial dried meat having an animal meat-like texture by using the present invention, the meat is finely chopped and mixed with seasonings, spices, pigments and other additives dissolved in water. Vegetable protein is added to the seasoning solution, mixed with a mixer, dried in a cold air, steamed at a steam temperature of 75-95 ° C., and hot air dried to prepare artificial dried meat. According to the method of the present invention, 0.01-1% of papain, cysteine, and the like are added to the seasoning liquid, and the viscoelasticity of gluten is freely controlled, and 0.1-10% of polysaccharides such as pectin, carrageenan, and starch are added. In addition to improved sex processability, the texture is very similar to dry meat, and the product contains animal meat and vitamins, so that children can grow their nutrition by supplementing essential amino acids and vitamins, which are likely to be lacking. It can be used as a new type of snack, and it can be stored for a long time because the moisture content of the product is less than 15%.

본 발명의 구체적인 실시예는 다음과 같다.Specific embodiments of the present invention are as follows.

[실시예 1]Example 1

쇠고기 60g을 잘게 썰어 0-5℃에서 하룻밤 방치한 다음 물 140㎖에 파파인 0.05g, 가라기난 5g 및 소량의 조미료, 향신료, 색소, 비타민 등을 가하여 60℃로 가온 용해시킨 조미액을 0-5℃로 냉각한 후 섞어서 완전히 혼합한다. 여기에 글루텐 200g을 가하고 혼합기로 충분히 혼합한후 폭 20㎝, 두께 2㎜로 성형하고 0℃에서 하룻밤 냉풍 건조한 다음 80℃의 증기로 15분간 증자하고 내부 습도 45%에서 37℃에서 건조하여 제품 수분 15%로 하면 건조육과 유사한 식감을 갖는 인조건조육을 얻는다.Finely chop 60g beef and leave overnight at 0-5 ℃, add 0.05g papain, 5g carrageenan and small amount of seasonings, spices, pigments, vitamins, etc. to 140ml of water After cooling down, mix and mix thoroughly. 200 g of gluten was added to the mixture, mixed well with a mixer, and formed into a width of 20 cm and a thickness of 2 mm, dried at 0 ° C. overnight under cold air, and then steamed at 80 ° C. for 15 minutes and dried at 45 ° C. at 37 ° C. for moisture. The 15% yields a conditionally lean meat with a texture similar to that of dried meat.

[실시예 2]Example 2

실시예 1과 동일하게 처리하되 파파인 대신 시스테인 0.01g을 가라기난 대신에 전분 10g을 글루텐 대신 착유대두박을 사용하며 5℃에서 하룻밤 냉풍 건조한 다음 95℃의 증기로 10분간 증자하여 내부습도 40%, 38℃에서 열풍건조하여 제품수분 B%로 한다.Treated in the same manner as in Example 1, using 0.01 g of cysteine instead of papain and 10 g of starch instead of gluten and milking soybean meal instead of gluten and drying it overnight at 5 ° C. for 10 min with steam at 95 ° C. Dry hot air at ℃ to make product moisture B%.

Claims (5)

식물성 단백질과 육류를 조미액과 혼합하여 판상으로 성형 건조함에 있어서, 조미액과 파파인, 시스테인 0.01-1% 및 펙틴, 가라기난, 전분 0.1-10%를 첨가하여 성형한 다음 냉풍 건조하고 증기로 증자하여 열풍으로 건조함을 특징으로 하는 식물성 단백질을 이용한 인조건조육의 제조방법.When mixing vegetable protein and meat with seasoning liquid and drying it in plate shape, add seasoning liquid, papain, cysteine 0.01-1%, and pectin, carrageenan and starch 0.1-10%, and then cool and dry it with steam and hot air Method for producing phosphorus condition meat using a vegetable protein, characterized in that the drying. 제1항에 있어서, 1-5℃에서 냉풍 건조하는 식물성 단백질을 이용한 건조 인조육의 제조방법.The method for producing dried artificial meat according to claim 1, wherein the vegetable protein is cold-dried at 1-5 ° C. 제1항에서, 75-95℃에서 증기로 증자하는 식물성 단백질을 이용한 인조 건조육의 제조방법.The method of claim 1, wherein the method of manufacturing artificial dried meat using a vegetable protein steamed at 75-95 ℃. 제1항에 있어서, 내부습도 40-50%에서 36-38℃의 온도로 열풍 건조하는 식물성 단백질을 이용한 인조 건조육의 제조방법.According to claim 1, wherein the method of producing artificial dried meat using a vegetable protein that is hot-air dried at a temperature of 36-38 ℃ at an internal humidity of 40-50%. 제1항에 있어서, 식감 및 보존성을 좋게하기 위하여 제품수분을 12-18%로 하는 식물성 단백질을 이용한 인조 건조육의 제조방법.The method for producing artificial dried meat according to claim 1, wherein the vegetable protein has a product moisture of 12-18% in order to improve texture and preservation.
KR1019870001004A 1987-02-07 1987-02-07 Process for making artificial drying meat from plant protein KR890004003B1 (en)

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KR890004003B1 true KR890004003B1 (en) 1989-10-16

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