KR890000997B1 - Method for preparing insulating paper of vulcanized fiber - Google Patents

Method for preparing insulating paper of vulcanized fiber Download PDF

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KR890000997B1
KR890000997B1 KR1019850007028A KR850007028A KR890000997B1 KR 890000997 B1 KR890000997 B1 KR 890000997B1 KR 1019850007028 A KR1019850007028 A KR 1019850007028A KR 850007028 A KR850007028 A KR 850007028A KR 890000997 B1 KR890000997 B1 KR 890000997B1
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zinc chloride
solution
fiber
insulating paper
balkanized
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KR1019850007028A
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Korean (ko)
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KR870003271A (en
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박긍재
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주식회사 대능
강완호
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper

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Abstract

The method is such that the kraft pulp rolled up on a roller is passed through a vessel containing an impregnating agent including concentrated zinc chloride added with acryl emulsion and synthetic latex solution. The impregnating solution comprises 75 wt.% zinc chloride, 7-8 wt.% acryl emulsion and 0.5-1.0 wt.% synthetic latex and mainains temp. at 60 degree C for impregnating the kraft pulp.

Description

발칸나이즈드 화이버의 절연지 제조방법Insulation Paper Manufacturing Method of Balkanized Fiber

본 발명은 로울러에 권취된 크라프트 펄프(초지)가 농축된 염화아연용액에 아크릴 에멀죤 용액과 합성라텍스 용액이 첨가된 함침제의 용기를 거쳐 전기절연성이 높고 절연 파괴 강도가 우수한 발칸나이즈드 화이버를 제조하는 방법에 관한 것이다.The present invention is a balkanized fiber having high electrical insulation and excellent dielectric breakdown strength through a container of an impregnant in which an acrylic emulsion zone solution and a synthetic latex solution are added to a zinc chloride solution in which kraft pulp (papermaking paper) concentrated in a roller is added. It relates to a manufacturing method.

종래에는 목면펄프나 목재펄프(면 넝마섬유도 사용) 및 용도에 따라서는 침엽수펄프, 활엽수펄프를 초지로 사용하여 함침제로서 염화아연이나 염화알루미늄이 담겨진 용기를 거쳐 단일 뱃치식(batch) 방법이나 연속적인 방법으로 발칸나이즈드 화이버를 제조하였다. 그 제조방법을 살펴보면, 염화아연은 유기질의 공업재료로써 팽윤, 교화작용을 하며 농도는 71-73중량%로써 용해시키고 온도는 60-70℃에서 초지를 함침시킨후 로울러로 압착하여 과잉의 염화아연용액이나 암모늄염, 칼슘염, 철염등을 제거하여 30-60분간 27-50℃온도에서 숙성시켜 유지하고 순수한 물로써 초지를 세척한후 다시 물탱크에 수산화나트륨이나 수산화칼륨의 강알칼리를 첨가하여 용해시킨 용액에 초지를 침지하여 세척을 행한다.Conventionally, cotton or wood pulp (also used as cotton rag fibers) and coniferous pulp and hardwood pulp are used as papermaking in a single batch method through a container containing zinc chloride or aluminum chloride as an impregnating agent. Balkanized fibers were prepared in a continuous manner. In the manufacturing method, zinc chloride is an organic industrial material, swelling and exchanging, dissolving at 71-73% by weight, impregnating paper at 60-70 ℃, compressing with roller, and excess zinc chloride. Remove solution, ammonium salt, calcium salt, iron salt, etc., and keep aged at 27-50 ℃ for 30-60 minutes, wash the paper with pure water, and then dissolve by adding strong alkali of sodium hydroxide or potassium hydroxide to water tank. The paper is immersed in the solution and washed.

이것은 로울러로 압착하여 과잉의 염화아연을 제거시킬때 덜 제거된 염화아연이나 강산염에 의하여 용해된 섬유 용액중에서 금속산화물이나 비섬유질인 리그닌 유기물질 또는 강산계통의 염산염이나 황산염 등을 중화시키면 금속염이나 산성염이 pH가 중성으로 변화되므로 빠른 시간내에 세척할 수 있다. 이렇게 세척이된 발칸나이즈드 화이버판을 대기중의 상온에서 2-3일 건조시켜 열프레스로 90℃의 열로 가압하여 완제품을 만드는 방법이 뱃치식방법으로 보통 두께 2.0㎜이상 요구되는 제품에 주로 이용된다.This is achieved by neutralizing metal oxides or non-fibrous lignin organic substances or strong acid hydrochlorides or sulfates in the fiber solution dissolved by zinc chloride or strong acid, which was removed by pressing with a roller to remove excess zinc chloride. Acid salts can be cleaned quickly because the pH changes to neutral. The dried Balkanized fiber board is dried 2-3 days at room temperature in the air, pressurized with 90 ° C heat using a heat press to make a finished product. do.

또한 연속적 방법으로서는 초지 자체를 여러개의 로울러에 권취시켜 카렌다를 이용하여 뱃치식방법의 약품에 의하여 숙성시킨후 수세하여 건조시키는데 건조방법은 90-110℃의 온도로하여 실린더를 통과한후 사상하여 절단을 거쳐서 제품을 만든다. 이것은 초지로부터 제품까지 자동연속적으로 제조하는 방법으로써 두께가 보통 0.25㎜-1.8㎜까지의 얇은 화이버를 제조하는데 이용되고 있었다.In addition, as a continuous method, the paper itself is wound on several rollers, aged with batch chemicals using a calender, washed with water, and dried by washing. Make a product through This is a method of producing a continuous fiber from papermaking to a product, which has been used to produce thin fibers, usually 0.25 mm to 1.8 mm in thickness.

위와같이 단일 뱃치식과 연속적으로 제조된 발칸나이즈드 화이버판을 제조과정중 수조에서 회석할때에 알칼리측에서는 수산화아연의 침전이 화이버에 부착되는 원인이 되어 제거하기가 어렵고 또한 산성축이 강하면 섬유를 손상하게 하여 제품의 강도를 저하시키고 있었을 뿐 아니라 잘 부러지는 확률이 많으며 한정된 용도에만 사용이 되었고 높은 전기 절연체에는 사용이 불가능하였던 것이다.As mentioned above, when the batched and continuously manufactured balkanized fiber boards are dilute in the water bath during the manufacturing process, zinc hydroxide precipitates on the fiber and is difficult to remove. Not only was it degrading the strength of the product, it was also likely to break well, it was used only in limited applications and was not available for high electrical insulators.

본 발명은 이와 같은 결점을 보강하기 위하여 염화아연용액에 아크릴 에멀죤 용액을 첨가시켜 내마모성, 내유성, 전기절연성을 높여서 파괴 강도가 우수하게 하였고 다시 합성라텍스(S.B.R. ratex)를 첨가하여 수축률, 내곡성, 내충격성을 뛰어나게 하였으며 수분 함유량이나 회분 함유량도 최대한 줄여서 양호한 발칸나이즈드 화이버판을 제조하는 방법을 발명한 것으로 그 제조방법을 설명하면 다음과 같다.In order to reinforce such drawbacks, the present invention adds an acrylic emulsion zone solution to the zinc chloride solution to increase wear resistance, oil resistance, and electrical insulation, thereby improving fracture strength, and adding synthetic latex (SBR ratex) to shrinkage, bending resistance, Excellent impact resistance and water content and ash content is also reduced as much as possible to invent a method for producing a good Balkan nitrided fiber board as described the manufacturing method as follows.

73 중량% 염화아연에 아크릴 에멀죤 용액 7-8중량%를 첨가한후 합성라텍스를 염화아연에 0.5-1.0중량%를 첨가하여 교화욕을 만들어(염화아연에 아크릴 에멀죤과 합성라텍스를 공중합시킨 용액) 교화욕의 온도를 60℃를 유지시키면서 크라프트 펄프를 함침하여 권취하면 종이가 지니고 있는 일정 함유량의 셀룰로우즈가 용해되면서 염화아연과 공중합시킨 약품용액간에 OH결합을 이루면서 크라크트 펄프가 팽윤이 되면서 교화작용이 일어난다. 이때 실내온도는 18℃의 온도를 유지하고 훈풍이 없도록 한다. 이렇게 반응시킨 용액을 로울러로 압착을 하면 과잉의 염화아연 및 공중합된 용액이 제거되지만 발칸나이즈드 화이버 절연지판에 함유되어 있는 금속염이나 강산염(염산염) 또는 초지과정에서 지니고 있는 리그닌 등은 화이버판에 그대로 지니고 있다. 이것을 제거시키기 위하여 우선 순수한 물로써 세척을 한후 다시 수산화나트륨이나 수산화칼륨 등과 같은 강알칼리성 수용액으로 세척을 하면 중화가 되어 건조가 안된 깨끗한 제품이 나온다.After adding 7-8% by weight of acrylic emulsion solution to 73% by weight zinc chloride, 0.5-1.0% by weight of synthetic latex was added to zinc chloride to form a edification bath (copolymerizing acrylic emulsion and synthetic latex to zinc chloride). Solution) When impregnated with kraft pulp while maintaining the temperature of the refining bath, the paper pulp is swelled while dissolving a certain amount of cellulose in the paper, forming OH bonds between the chemical solution copolymerized with zinc chloride. As the enlightenment takes place. At this time, the room temperature is to maintain a temperature of 18 ℃ and no ventilation. When the reaction solution is pressed with a roller, excess zinc chloride and copolymerized solution are removed, but metal salts, strong salts (hydrochlorides) contained in balkanized fiber insulation boards, or lignin contained in the papermaking process are placed on the fiber boards. It has it. To remove this, first wash with pure water, and then again with strong alkaline aqueous solution such as sodium hydroxide or potassium hydroxide, neutralized to give a clean product that is not dried.

이것을 실린더 건조기에 온도는 90-100℃의 열을 가하여 완전히 건조시킨후 열판프레스로 가압을 하면 면이 매끄럽고 미려한 발칸나이즈드 화이버절연지판이 제조가 된다. 이와 같은 방법으로 제조된 발칸나이즈드 화이버판에 대한 시험 분석 성적표를 보면 아래와 같다.When the cylinder dryer is heated to 90-100 ℃ and completely dried, pressurized with a hot plate press to produce a smooth and beautiful balkanized fiber insulating board. The test analysis results of the Balkanized fiber board manufactured in this way are as follows.

Figure kpo00001
Figure kpo00001

이상과 같이 발칸나이즈드 화이버판은 특히 전기절연제로서 특성이 강조되고 있어, 전동기 부분이나 기타 전기 절연특성이 강하게 요구하는 부분에 사용되고, 아크릴 에멀죤 자체가 바인더 작용을 하므로 우수한 접착제로서 접착적층을 더욱 양호하게 하여 갈라지거나 부러지는 현상이 없이 안전도가 우수하고, 특히 절연파괴 강도가 양호하여 발전기, 변압기, 개폐기, 각종 모터등의 절연지로 사용되는 유용한 효과가 있는 것이다.As described above, the Balkanized fiber board is particularly emphasized as an electric insulator, and is used in an electric motor part or other parts requiring strong electric insulating properties, and the acrylic emulsion itself acts as a binder, thus providing an adhesive layer as an excellent adhesive. It is better to have a good safety without cracking or cracking phenomenon, and particularly good dielectric breakdown strength has the useful effect of being used as insulating paper for generators, transformers, switchgear, various motors.

[실시예]EXAMPLE

[ 제 1 공정][1st process]

73중량% 염화아연에 아크릴 에멀죤 용액 7-8중량 %를 첨가한후 ,다시 합성라텍스를 염화아연용액에 0.5-1.0중량 %를 첨가하여 교화욕을 만든다.After adding 7-8% by weight of an acrylic emulsion solution to 73% by weight of zinc chloride, 0.5-1.0% by weight of synthetic latex was added to the zinc chloride solution to form a correction bath.

[제 2 공정]Second Process

수개의 로울러에 권취된 크라프트 펄프는 교화욕의 온도를 60℃로 유지시키면서 교화욕에 함침하여 권취하면, 이때 펄프는 셀룰로우즈가 용해되면서 염화아연과 공중함시킨 약품용액간에 OH결합을 이루면서 크라프트가 팽윤이 되어 교화 작용이 일어난다. 이때 실내온도는 18℃를 유지시킨다.Kraft pulp wound in several rollers is wound by impregnating the refining bath while maintaining the temperature of the refining bath at 60 ° C. Swelling and entrainment occurs. At this time, the room temperature is maintained at 18 ℃.

[제 3 공정][Third process]

반응시킨 용액을 압착 로울러에 압착하면 과잉의 염화아연 및 공중합된 용액이 제거된다. 이때 발칸나이즈드 화이버 절연지판에 함유되어 있는 금속염이나 강산염(염산염), 또는 초지과정에서 지니고 있는 리그닌등은 화이버판에 그대로 있다.The reacted solution is pressed into a compression roller to remove excess zinc chloride and copolymerized solution. At this time, the metal salt, strong acid salt (hydrochloride), or lignin contained in the balkanized fiber insulating board remain in the fiber board.

[제 4 공정][4th process]

제3공정에서 완전 제거되지 않은 용액을 제거시키기 위하여 우선 순수한 물로써 세척을 한후 다시 수산화나트륨이나 수산화칼륨등과 같은 강알칼리성 수용액으로 세척을 하면 중화가 되어 건조가 안된 깨끗한 제품이 나온다.In order to remove the solution that was not completely removed in the third step, first wash with pure water, and then again with strong alkaline aqueous solution such as sodium hydroxide or potassium hydroxide to neutralize and give a clean product that is not dried.

[제 5 공정][5th process]

건조가 안된 화이버판은 실린더 건조기에서 온도는 90-100℃의 열을 가하여 완전히 건조시킨후 열판 프레스로 가압을 하면 면이 매끄럽고 미려한 발칸나이즈드 화이버 절연지판이 제조된다.When the fiber board is not dried, it is completely dried by applying heat of 90-100 ℃ in a cylinder dryer, and then pressurized by a hot plate press to produce a smooth and beautiful balkanized fiber insulation board.

Claims (1)

농축된 염화아연의 함침제를 거쳐 제조하는 발칸화이버의 절연지 제조방법에 있어서, 상기 염화아연용액에 아크릴 에멀죤과 합성라텍스를 공중합시킨 용액을 첨가시켜 제조하는 발칸다이즈드 화이버의 절연지 제조방법.A method of manufacturing insulating paper for balkan fibers prepared by incorporating a concentrated zinc chloride impregnating agent, the method comprising: preparing an insulating paper for balkan-fiber fibers prepared by adding a solution obtained by copolymerizing acrylic emulsion and synthetic latex to the zinc chloride solution.
KR1019850007028A 1985-09-25 1985-09-25 Method for preparing insulating paper of vulcanized fiber KR890000997B1 (en)

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