KR880002055Y1 - Apparatus for product strip with rotary casting tables - Google Patents
Apparatus for product strip with rotary casting tables Download PDFInfo
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- KR880002055Y1 KR880002055Y1 KR2019850007829U KR850007829U KR880002055Y1 KR 880002055 Y1 KR880002055 Y1 KR 880002055Y1 KR 2019850007829 U KR2019850007829 U KR 2019850007829U KR 850007829 U KR850007829 U KR 850007829U KR 880002055 Y1 KR880002055 Y1 KR 880002055Y1
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- drum
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- air
- ribbon
- nozzle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0611—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
내용 없음.No content.
Description
제1도는 본 고안의 요부 사시도.1 is a perspective view of main parts of the present invention.
제2도는 본 고안의 요부를 도시한 일부 절개 일측면도.Figure 2 is a side view of a partial incision showing the main part of the present invention.
제3도는 제2도의 가-가선 단면도.3 is a cross-sectional view of FIG. 2.
제4도는 종래 고속회전 드럼을 이용한 박대 제조장치의 개략도.Figure 4 is a schematic diagram of a device for manufacturing a thin ribbon using a conventional high-speed rotating drum.
제5도는 제4도의 나-나선 단면도.5 is a helical cross-sectional view of FIG.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 탄성판재 2 : 탄성부재1: elastic plate 2: elastic member
3 : 접촉부재 4 : 평활구3: contact member 4: smoothing ball
4a : 공기막이판 4b : 하부판4a: air barrier plate 4b: lower plate
4c : 부착판 5 : 드럼4c: mounting plate 5: drum
6 : 노즐 7 : 안착홈6: nozzle 7: seating groove
8 : 수직이동판8: vertical moving plate
본 고안은 고속회전하는 드럼 외주 표면에 분사되어 용융된 액체금속을 급냉시킴으로서 비정질 합금 박대를 제조하는 장치에 관한 것이다.The present invention relates to an apparatus for producing an amorphous alloy ribbon by quenching the molten liquid metal sprayed on the outer peripheral surface of the drum rotating at high speed.
일반적으로 비정질 합금 박대의 제조는 제4도에 도시한 바와 같이 단일 드럼을 이용한 박대 제조장치를 사용하며, 이는 용융된 액체금속을 분사노즐(N)을 통하여 고속회전하는 드럼(L)외주 표면 (LS)에 분사하여 급속냉각을 하므로서 비정질 합금 박대(B)를 제조하는 것이다.In general, the amorphous alloy ribbon is manufactured using a ribbon production apparatus using a single drum as shown in FIG. 4, which is a peripheral surface of the drum L on which the molten liquid metal is rotated at high speed through the injection nozzle N. LS) by spraying on the rapid cooling to produce an amorphous alloy ribbon (B).
그러나 이와 같은 단일 드럼(L)을 이용한 박대(B) 제조장치는 제조할때 대기중에서 드럼(L)이 고속회전하기 때문에 드럼(L) 외주 표면(LS)과 공기와의 마찰력에 의해 엷은 공기 경계층이 드럼(L) 외주 표면(LS)에 형성되며, 이어서 노즐(N)를 통하여 분출되는 용융액체금속과 드럼(L) 외주표면(LS)사이에 엷은 공기 경계층내의 공기가 몰입됨과 아울러, 냉각 장치에 의해 대기중에서 냉각되어 제조된 박대(B)는 제5도에 도시한바와같이 기포(G)가 생성되는 결점이 있다.However, the apparatus for manufacturing thin ribbon B using such a single drum L has a thin air boundary layer due to the frictional force between the drum L outer surface LS and the air because the drum L rotates at high speed in the atmosphere during manufacture. The air in the thin air boundary layer is formed between the molten liquid metal formed on the drum L outer circumferential surface LS and subsequently ejected through the nozzle N and the drum L outer circumferential surface LS, and the cooling device The thin ribbon B produced by cooling in the air by air has a drawback in that bubbles G are generated as shown in FIG.
그리고 분사된 용융액체금속이 냉각되어 응고된 후의 박대(B)양면의 표면 거칠기를 비교해보면, 응고시 대기에 표출된 표출면(Bs)의 표면 거칠기(2-5㎛)보다, 드럼(L) 외주 표면(LS)에 접촉된 접촉면(Bc)의 표면거칠기(5-10㎛)가 더욱 거친 것을 알 수 있다.The surface roughness of both surfaces of the thin ribbons B after the injected molten liquid metal is cooled and solidified is compared with the surface roughness (2-5 μm) of the surface Bs exposed to the atmosphere during solidification. It can be seen that the surface roughness (5-10 μm) of the contact surface Bc in contact with the outer circumferential surface LS is more rough.
더 자세히 말하자면 박대(B) 표출면(Bs)의 표면조도 보다 로울러(L) 접촉면(Bs) 표면조도가 낮은 것은 대기중에 표출된 드럼(L) 외주 표면(Ls)에 표착되는 미세한 먼지등의 이물질에 의해 분사된 용융액체금속이 드럼(L) 외주 표면(LS)에 불완전 밀착상태로 응고되는 폐단이 있기 때문이다.More specifically, the lower surface roughness of the roller (L) contact surface (Bs) than the surface roughness of the thin surface (B) surface (Bs) is caused by foreign matter such as fine dust on the outer surface (Ls) of the drum (L) exposed in the air. This is because there is a closed end where the molten liquid metal injected by the solidified solid state is incompletely adhered to the drum L outer circumferential surface LS.
또한 드럼(L)의 고속회전에 의하여 발생된 공기와류가 분사노즐(N)부위에 전달되어 용융액체금속을 강제공냉시킴으로 용융액체금속의 유동도를 저하시키는 결과를 초래하게 되어 응고 후 박대(B)의 표면 거칠기가 거칠게 되는 문제점이 이었다.In addition, the air vortex generated by the high-speed rotation of the drum (L) is delivered to the injection nozzle (N) to force the air to cool the molten liquid metal, resulting in a decrease in the flow of the molten liquid metal, so that the thin ribbon (B) ), The surface roughness was rough.
따라서 본 고안은 이와 같은 종래의 제반 결점 및 문제점을 해소하여 표면조도가 균일한 양질의 비정질 합금 박대를 제공하려는 것으로 이를 첨부도면에 의하여 상세히 설명하면 다음과 같다.Therefore, the present invention is intended to provide a high quality amorphous alloy ribbon having a uniform surface roughness by solving the above-mentioned conventional drawbacks and problems.
즉, 도시한 바와 같이 인청동, 니켈청동, 지르코늄동, 베릴늄동 등의 탄성판재(1)와 고무 또는 포리머(Polymer) 계통 재질의 탄성부재(2) 및 저마찰열과 마찰계수가 적은 접촉부재(3)를 접착제로 접착시켜형 평활구(4)를 절곡 형성하되, 공기막이판(4a)과 연결된 하부판(4b)를 드럼(5) 외주 표면 곡면과 동일 곡면으로 성형시키고, 중앙에 노즐(6) 안착홈(7)을 횡형으로 천설하며, 상부에 절곡압설된 부착판(4c)에 수직이동판(8)을 부착하여 공지된 박대 제조장치의 드럼(5) 상부에 설치하여서 된 것이다.That is, as shown, an elastic plate (1) such as phosphor bronze, nickel bronze, zirconium copper, berylnium copper, an elastic member (2) made of rubber or polymer system, and a contact member (3) having low frictional heat and low coefficient of friction (3). ) With glue The shape smoothing hole 4 is bent, and the lower plate 4b connected to the air diaphragm 4a is formed into the same curved surface as the outer surface of the drum 5 outer circumference, and the seating groove 7 of the nozzle 6 is placed at the center thereof. It is installed in the upper part of the drum (5) of the known thin ribbon manufacturing apparatus by attaching the vertical moving plate (8) to the horizontally installed, attached plate (4c) bent and pushed on the upper side.
여기서, 수직이동판(8)은 수직이동장치(미도시 되었음)와 연결되어 승하강할 수있게 되어 있다.Here, the vertical moving plate 8 is connected to the vertical moving device (not shown) to be able to move up and down.
도면 중 미설명부호(9)는 박대이며, (9')는 드럼(5) 외주 표면(5')에 표착된 접촉면이고, (9'')는 표출면이다.In the figure, reference numeral 9 denotes a thin ribbon, 9 'is a contact surface adhered to the outer peripheral surface 5' of the drum 5, and 9 'is an exposed surface.
이하 작용효과를 설명한다. 먼저, 수직이동 장치를 작동시켜 수직이동판(8)에 장착되어 있는 평활구(4)를 직하강토록하여 드럼(5) 외주 표면(5')에 평활구(4) 하부판(4b)이 당접되게 안착시킨다.The effect will be described below. First, the vertically moving device is operated so that the smooth port 4 mounted on the vertically movable plate 8 is directly lowered so that the lower plate 4b abuts on the outer surface 5 'of the drum 5. Make sure it's seated.
다음 노즐(6)를 하강시켜 노즐(6) 선단부가 평활구(4) 하부판(4b) 중앙에 천설되 있는 안착홈(7)내에 내삽토록 하되 드럼(5) 외주 표면(5')과 당접되지 않는 약간의 거리(2mm이하)를 두고 정지되도록 한다.The nozzle 6 is then lowered so that the tip of the nozzle 6 is inserted into the seating groove 7 in the center of the smooth hole 4 lower plate 4b, but is not in contact with the outer surface 5 'of the drum 5. Make sure to stop a little distance (less than 2mm).
이와 같은 상태에서 드럼(5)을 고속회전시키면 분사노즐(6)를 통하여 용융액체급속을 분사시키면 드럼(5)외주 표면(5')에 용융액체금속이 표착되어 급냉되므로서 박대(9)가 제조되는 것이다.When the drum 5 is rotated at a high speed in this state, when the molten liquid rapid velocity is injected through the injection nozzle 6, the molten liquid metal is deposited on the outer peripheral surface 5 'of the drum 5 and quenched so that the thin ribbon 9 is To be manufactured.
따라서 상술한 바와 같이 박대(9)가 제조되는 과정에서 드럼(5) 외주 표면(5')과 평활구(4) 하부판(4b)이 당접되어 드럼(5)이 회전하므로 용융액체금속이 표착될 드럼(5) 외주 표면(5')에 달라 붙은 이물질을 제거함과 아울러 고속회전하는 드럼(5) 외주 표면(5')과 공기와의 마찰력에 의해 생기는 공기 경계층이 형성되지 않도록하여, 용융액체금속 응고후 기포가 형성되는 것을 방지할 수 있다.Therefore, as described above, the outer surface 5 'of the drum 5 and the lower plate 4b of the smooth hole 4 are abutted in the process of manufacturing the thin ribbon 9, so that the drum 5 rotates so that the molten liquid metal may be deposited. The molten liquid metal is formed by removing foreign matters stuck to the outer peripheral surface 5 'of the drum 5 and preventing the formation of an air boundary layer caused by the frictional force between the outer peripheral surface 5' of the drum 5 rotating at high speed and air. Bubbles can be prevented from forming after solidification.
또한 평활구(4) 공기막이판(4')이 노즐(6) 전방에 위치하고 있으므로 공기와류가 노즐(6) 부위에 전달되는 것을 감소할 수가 있으므로 용융액체금속이 강제 공냉되는 것을 막을 수 있어 용융액체금속의 유동도의 저하를 방지할 수가 있다.In addition, since the smoothing opening 4 of the air diaphragm 4 'is located in front of the nozzle 6, it is possible to reduce the delivery of air vortices to the nozzle 6, thereby preventing the molten liquid metal from being forced air-cooled and melting. The fall of the fluidity | liquidity of a liquid metal can be prevented.
따라서 본 고안에 의하면 드럼(5) 외주 표면(5')을 청결히 하므로서 냉각되어 응고된 박대(9) 접촉면(9')의 표면조도가 양호함과 아울러 냉각 속도를 증대할 수 있으며, 공기 경계층 발생을 억제하여 기포 발생을 방지할 수 있고 용융액체금속의 강제 공냉 및 유동도 저하를 방지하므로서 비정질 합금 박대(9) 양면(9',9'')의 표면조도가 균일하고도 양호한 제품을 얻을 수 있는 것이다.Therefore, according to the present invention, the surface roughness of the cooled and solidified thin ribbon 9 and the contact surface 9 'can be increased while cleaning the outer peripheral surface 5' of the drum 5, and the cooling rate can be increased. To prevent bubbles from being generated and to prevent forced air cooling and reduced fluidity of the molten liquid metal, thereby obtaining a uniform and good surface roughness of both surfaces (9 ', 9' ') of the amorphous alloy thin ribbons (9). It is.
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KR2019850007829U KR880002055Y1 (en) | 1985-06-27 | 1985-06-27 | Apparatus for product strip with rotary casting tables |
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KR2019850007829U KR880002055Y1 (en) | 1985-06-27 | 1985-06-27 | Apparatus for product strip with rotary casting tables |
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KR870000442U KR870000442U (en) | 1987-02-20 |
KR880002055Y1 true KR880002055Y1 (en) | 1988-06-10 |
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KR2019850007829U KR880002055Y1 (en) | 1985-06-27 | 1985-06-27 | Apparatus for product strip with rotary casting tables |
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