KR880001300B1 - Polyester fibers making method - Google Patents
Polyester fibers making method Download PDFInfo
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- KR880001300B1 KR880001300B1 KR1019860009055A KR860009055A KR880001300B1 KR 880001300 B1 KR880001300 B1 KR 880001300B1 KR 1019860009055 A KR1019860009055 A KR 1019860009055A KR 860009055 A KR860009055 A KR 860009055A KR 880001300 B1 KR880001300 B1 KR 880001300B1
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- ethylene glycol
- terephthalic acid
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
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- Polyesters Or Polycarbonates (AREA)
Abstract
Description
본 발명은 고수축성 폴리에스터 섬유의 제조방법에 관한 것이다. 구체적으로 본 발명은 테레프탈산과 에틸렌글리콜을 반응시켜 폴리에틸렌테레프탈레이트를 제조할때 제3의 화합물을 첨가함으로써 고수축성을 발현시킬 수 있는 폴리에스터수지를 제조한후 이 수지를 방사, 연신하여 수축성이 높은 폴리에스터 섬유를 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a high shrink polyester fiber. Specifically, in the present invention, when terephthalic acid and ethylene glycol are reacted to prepare polyethylene terephthalate, a third resin is added to prepare a polyester resin capable of expressing high shrinkage. A method of making polyester fibers.
종래 고수축성 폴리에스터 섬유를 제조하는 방법으로는 방사 또는 연신단계에서 제사조건을 변경서킴으로써 고수축을 부여하는 방법과 본 발명에서처럼 제3의 화합물을 공중합시키는 방법(미국특허 3927167, 일본공개특허 78-134946)등이 있으나, 방사 또는 연신단계에서 제사조건을 변경시키는 방법의 경우 즉, 방사된 미연신사를 낮은 열판온도나 온수중에서 연신하거나(일본공고특허 81-27608), 방사된 사조의 집속위치를 변경하는 방법(일본공개특허 81-140114) 및 연신공정중에 유기용제의 수용액을 사에 공급하는 방법(한국공고특허 85-1235), 또는 중합물의 개질후 온수중에서 연신하는 방법(미국특허 3549597)등은 방사 또는 연신공정에서의 조건변경이 번거롭고, 부착설비가 목잡한 관계로 공정관리상의 문제점 및 제조원가가 상승하는 문제점이 있었다. 또 종래의 제3화합물을 공중합시키는 방법에 있어서는 결정화지연체(Crystallization Retaradants)로써 미국특허 3927167 에서는Conventionally, a method for producing a highly shrinkable polyester fiber is a method of imparting high shrinkage by changing the conditions for spinning in the spinning or stretching step and a method of copolymerizing a third compound as in the present invention (US Patent 3927167, Japanese Patent Laid-Open No. 78-). 134946), but in the case of the method of changing the conditions of the spinning in the spinning or stretching step, that is, the unstretched yarn is drawn at a low hot plate temperature or hot water (Japanese Patent Publication 81-27608), Changing method (Japanese Patent Laid-Open No. 81-140114) and supplying an aqueous solution of an organic solvent to the yarn during the stretching step (Korean Patent No. 85-1235), or stretching in hot water after reforming the polymer (US Patent 3549597) and the like. Due to the cumbersome condition change in the spinning or stretching process, and the attachment facility being cumbersome, there were problems in process control and manufacturing cost. In the conventional method of copolymerizing the third compound, US Patent No. 3927167 is referred to as Crystallization Retaradants.
를 사용하고 있으나, 상기한 화합물들을 사용하여 공중합하였을 경우 피이드(feed)와 드로우 로울러(Draw Roller) 사이에 스팀 드로우 젯트 시스팀(Steam Draw Jet System)을 설치해야 하는등 설비의 복잡화를 초래하게 될뿐만 아니라, 일본공개특허 78-134946에서 첨가하고 있는 화합물의 경우 높은 분자량에 의한 중량%의 증가로 2차전이점(Tg)이 저하(67℃)되는 관계로 사이징등 후가공 공정에 과다수축이 유발되며, 요구하는 적정수축율을 얻기 위해서는 히터 플레이트(Heater plate) 온도를 낮추어야 하는 문제점이 있었다.However, when copolymerized using the above compounds, it causes complexity of equipment, such as the need to install a steam draw jet system between a feed and a draw roller. Rather, the compound added in Japanese Patent Application Laid-Open No. 78-134946 causes excessive shrinkage in post-processing processes such as sizing due to a decrease in secondary transition point (Tg) due to an increase in weight% due to high molecular weight (67 ° C). In order to obtain the required shrinkage rate, there was a problem in that the heater plate temperature was lowered.
본 발명에서는 종래의 이같은 제문제점들을 해결하고 사의 물성도 우수한 고수축성 폴리에스터사를 제조하기 위해서 예의 연구한 결과 본 발명에 도달하게 되었다.In the present invention, the present invention has been reached as a result of intensive studies to solve the problems of the prior art and to prepare a high shrinkable polyester yarn having excellent physical properties.
본 발명을 구체적으로 상술하면 에스테르화 반응 또는 축중합반응단계에서 하기 일반식(1)의 화합물을 첨가공중합하여 수축성을 지닌 폴리에스테르수지를 제조한후 이를 방사, 연신함으로써 고수축성을 가진 폴리에스터 섬유를 수득하게 된다.Specifically, the present invention specifically describes a polyester resin having high shrinkage by spinning and stretching a polyester resin having shrinkage by adding co-polymerizing the compound of formula (1) in an esterification reaction or a condensation polymerization step. Will be obtained.
HO-(RO)n-A-(OR)n-OH (1)HO- (RO) n -A- (OR) n -OH (1)
여기서 A는 탄소수 1내지 10의 직선형 또는 분지형지방족 탄화수소, R은 탄소수 2 내지 4의 탄화수소, n은 1 내지 5의 상수Wherein A is a straight or branched aliphatic hydrocarbon of 1 to 10 carbon atoms, R is a hydrocarbon of 2 to 4 carbon atoms, n is a constant of 1 to 5 carbon atoms
본 발명에서 일반식(1)의 화합물은 코폴리에스테르에서 결정화지연제로 작용하게되며, 이러한 코폴리에스테르 수지를 용융방사 및 연신하여 얻어지는 폴리에스터 섬유는 매우 높은 수축율 및 우수한 물성을 가지게 된다. 일반식(1)로 표시되는 화합물의 첨가량은 통상 뱃치량의 3.0 내지 15.0 중량%가 좋으며, 더욱 좋기로는 4.0 내지 12.0 중량%이다. 첨가량이 3.0 중량% 이하일 경우에는 원하는 정도의 수축율을 얻을 수가 없고 15.0 중량% 이상일때는 칩의 융점저하 및 사의 강도가 저하되는 문제점이 있다 첨가시기는 중합공정중 어느 단계에서 첨가하여도 원하는 공중합물을 얻을 수가 잇다. 또한 본 발명에 의해 폴리에스테르를 제조할때에 소염제(Tio2), 축중합반응촉매(산화 안티몬), 열안정제등을 첨가하여도 무방하다.In the present invention, the compound of formula (1) acts as a crystallization retardant in the copolyester, and the polyester fiber obtained by melt spinning and stretching such a copolyester resin has very high shrinkage and excellent physical properties. The addition amount of the compound represented by the general formula (1) is usually 3.0 to 15.0% by weight of the batch amount, more preferably 4.0 to 12.0% by weight. If the added amount is less than 3.0% by weight, the desired shrinkage cannot be obtained. If the amount is more than 15.0% by weight, the melting point of the chip and the strength of the yarn are lowered. You can get it. In addition, an anti-inflammatory agent (Tio 2 ), a polycondensation reaction catalyst (antimony oxide), a heat stabilizer, or the like may be added when preparing the polyester according to the present invention.
본 발명의 에스테르반응은 230 내지 260℃ 및 1.2 내지 2.0 기압하에서 3 내지 4시간 즉, 에스테르 반응율이 93 내지 98%에 도달되었을때에 올리고머의 50 내지 60% 정도를 축중합반응조에 이송하여 260 내지 290℃의 온도와 최종 진공도를 0.5 내지 2.0 토르(Torr)로 유지하면서 2.5 내지 4시간동안 축중합반응을 시킨후 중합물을 칩(Chip)화하여 고수축성 폴리에스테르 수지를 제조한다. 제조된 폴리에스테르 수지를 질소기류하에 120 내지 160℃의 온도에서 결정화를 시킨다음 170 내지 180℃에서 10 내지 12시간 건조시켜 250 내지 290℃의 사출기를 통과시키고 통상의 방사블록에서 800 내지 1200〈m〉/min의 권취속도로 용융방사한다. 이와같이 용융방사된 미연신사는 75±2℃의 피드 로울러와 120 내지 130℃의 열판에서 2.5 내지 4.0배의 연신비로 열연신함으로써 본 발명이 고수축성 폴리에스터 섬유를 제조하게 된다. 이렇게 제조된 폴리에스터 수지의 물성(IV, 말단기) 및 색상은 매우 양호하였으며, 폴리에스터사의 수축율 및 물성도 매우 양호하였다.The ester reaction of the present invention is carried out at 230 to 260 ° C. and 1.2 to 2.0 atm for 3 to 4 hours, that is, when the ester reaction rate reaches 93 to 98%, about 50 to 60% of the oligomer is transferred to the polycondensation reaction tank to achieve 260 to After the polycondensation reaction is carried out for 2.5 to 4 hours while maintaining the temperature of 290 ° C. and the final vacuum at 0.5 to 2.0 Torr, the polymer is chipped to prepare a highly shrinkable polyester resin. The prepared polyester resin is crystallized at a temperature of 120 to 160 ° C. under a nitrogen stream, and then dried at 170 to 180 ° C. for 10 to 12 hours to pass an injection machine at 250 to 290 ° C., and 800 to 1200 <m in a conventional spinning block. Melt spin at a winding speed of> / min. In this way, the melt-stretched unstretched yarn is thermally stretched at a feed ratio of 75 ± 2 ° C. and a hot plate of 120 to 130 ° C. at a draw ratio of 2.5 to 4.0 times, thereby producing a highly shrinkable polyester fiber. The physical properties (IV, terminal group) and color of the polyester resin thus prepared were very good, and the shrinkage and physical properties of the polyester yarn were also very good.
본 발명을 실시예를 통해 더욱 구체적으로 설명하면 다음과 같다.The present invention will be described in more detail with reference to the following Examples.
[실시예 1]Example 1
교반기, 콘덴서, 증류관이 부착된 소형중합기에 테레프탈산 4300g과 에틸렌글리콜 1630g, 산화 안티몬 2.0g의 혼합물에 1, 3-비스(베타-하이드로에톡시)-2, 2-디메틸프로판 400g을 첨가하여 슬러리화한후 에스테르와 반응조에 균일하게 투입하면서 4시간동안 반응시킨다. 이때 부가생성되는 물은 계외로 유출시켜 에스테르화 반응을 촉진시켰으며, 에스테르화 반응이 끝난후 소광제로 이산화티탄 1.93g을 첨가하여 축중합 반응조로 올리고머를 이송하고 열안정제 550mg과 추가 에틸렌글리콜 270g을 첨가한후 288℃까지 승온하면서 최종진공도를 0.8토르(Torr)로 하여 3시간동안 반응시킨다. 이렇게 제조된 코폴리에스터 수지를 120 내지 160℃에서 결정화시켜 180℃에서 12시간 건조후 290℃의 방사블록에서 1000m/min의 속도로 방사한후 연신(연신비 3.0)시켰다.A slurry was prepared by adding 400 g of 1,3-bis (beta-hydroethoxy) -2 and 2-dimethylpropane to a mixture of 4300 g of terephthalic acid, 1630 g of ethylene glycol, and 2.0 g of antimony oxide in a small polymerization reactor equipped with a stirrer, a condenser, and a distillation tube. After the reaction, the reaction is carried out for 4 hours while being uniformly added to the ester and the reaction tank. At this time, the additionally produced water was flowed out of the system to promote the esterification reaction.After the completion of the esterification reaction, titanium dioxide 1.93g was added as a quencher, and the oligomer was transferred to a condensation polymerization tank. After the addition, the temperature was raised to 288 ° C and the final vacuum was 0.8 Torr (Torr) for 3 hours. The copolyester resin thus prepared was crystallized at 120 to 160 ° C., dried at 180 ° C. for 12 hours, and spun at a speed of 1000 m / min at a spinning block at 290 ° C., followed by stretching (extension ratio 3.0).
[실시예 2]Example 2
실시예 1과 동일한 소형중합기에서 테레프탈산 4300g, 에틸렌글리콜 1630g, 산화 안티몬 2.0g의 혼합물에 1, 5-비스(베타-하이드로에톡시)-3, 3-디메탈펜탄 470g을 첨가하여 슬러리화한후 실시예 1과 동일한 방법으로 에스테르화 및 축중합반응을 시켜 칩화하고 방사, 연신하였다.Slurry was added to a mixture of 4300 g of terephthalic acid, 1630 g of ethylene glycol and 2.0 g of antimony oxide in the same small polymerization unit as in Example 1 by adding 470 g of 1, 5-bis (beta-hydroethoxy) -3 and 3-dimetalpentane. Thereafter, in the same manner as in Example 1, esterification and condensation polymerization were carried out to chip, spin, and stretch.
[비교예 1]Comparative Example 1
실시예 1과 동일한 소형중합기에서 테레프탈산 4300g과 에틸렌글리콜 1690g, 산화 안티몬 1.86g을 혼합하여 슬러리화한후 실시예 1과 동일한 방법으로 에스테르화 축중합반응을 시켜 칩화하고 방사, 연신하였다.4300 g of terephthalic acid, 1690 g of ethylene glycol, and 1.86 g of antimony oxide were mixed and slurried in the same small polymerizer as in Example 1, and then subjected to esterification condensation polymerization in the same manner as in Example 1 for chipping, spinning, and stretching.
[비교예 2]Comparative Example 2
실시예 1과 동일한 소형중합기에서 테레프탈산 4300g, 에틸렌글리콜 1630g, 산화 안티몬 2.0g과 이소프탈릭산 400g을 혼합하여 슬러리화한후 실시예 1과 동일한 방법으로 에스테르화 및 축중합반응을 시켜 칩화하고 방사, 연신하였다.In the same small polymerization apparatus as in Example 1, 4300 g of terephthalic acid, 1630 g of ethylene glycol, 2.0 g of antimony oxide, and 400 g of isophthalic acid were mixed and slurried, followed by esterification and condensation polymerization in the same manner as in Example 1, and then chipped and spun. , Stretched.
[표 1]TABLE 1
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019860009055A KR880001300B1 (en) | 1986-10-29 | 1986-10-29 | Polyester fibers making method |
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KR1019860009055A KR880001300B1 (en) | 1986-10-29 | 1986-10-29 | Polyester fibers making method |
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KR880005296A KR880005296A (en) | 1988-06-28 |
KR880001300B1 true KR880001300B1 (en) | 1988-07-22 |
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KR1019860009055A KR880001300B1 (en) | 1986-10-29 | 1986-10-29 | Polyester fibers making method |
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KR (1) | KR880001300B1 (en) |
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1986
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