KR880000977B1 - Manufacturing process for canned crab-fresh - Google Patents

Manufacturing process for canned crab-fresh Download PDF

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KR880000977B1
KR880000977B1 KR1019850006069A KR850006069A KR880000977B1 KR 880000977 B1 KR880000977 B1 KR 880000977B1 KR 1019850006069 A KR1019850006069 A KR 1019850006069A KR 850006069 A KR850006069 A KR 850006069A KR 880000977 B1 KR880000977 B1 KR 880000977B1
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crab
crab meat
meat
canned
crabs
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KR870001775A (en
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정경호
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정경호
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B5/00Preservation of eggs or egg products

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Abstract

The prepn. of the canned crab meat comprises (a) selecting crabs having the freshness at pH 6.8-7.2, removing impurities (internal organs, carapases, pinnas), washing, separating crab meat with inner skin from body and leg. and washing; (b) boiling them in 3% salt soln. for 5-6min at 50-60≰C and chilling; (c) gathering only crab meat by rolling with a press, passing though a press agitator and screening with a sieve shaker; (d) boiling crab meat obtd. from body and leg., separately, at 100≰C for 1-2min and 2-2.5min, respectively, and desicating using a sieve of 0.5mm; (e) wrapping crab meat with an oiled paper, canning, sealing, degassing for 12min at 75≰C to 90≰C, and sterilizing at 80-90≰C.

Description

분홍게살 통조림의 제조방법How to make canned pink crab meat

본 발명은 주로 한국의 동해와 서해의 심해(약1000∼2000m)에서 서식하고 있는 외피가 분홍색을 띠고 있는 비교적 큰게에 속하는 분홍대게(학술명 Chionoecetes Japonicus)를 주원료로하여 몸통살과 다리살을 책육하고 이를 가공처리 시켜 게의 육질(肉質)이 지니고 있다. 단백질과 액기스분 및 글리코겐(Glycogen), 그리고 지방과 무기물, 유황, 글리신(Glycine), 어라닌(Alanine), 비타닌(Betaine)들의 독특한 감미성분을 그대로 함유하는 분홍게살 통조림의 제조 방법에 관한 것이다.The present invention mainly uses the pink crab (Chionoecetes Japonicus) belonging to a relatively large crab whose pink shell is inhabited in the deep seas (approximately 1000-2000m) of the East Sea and the West Sea of Korea. It is processed and processed to have the quality of crab meat. Protein and extract powder and glycogen (Glycogen) and a method for producing canned pink crab meat containing the unique sweet ingredients of fat, minerals, sulfur, glycine, alanine, betaine .

본 발명은 현재까지 게를 원료로한 식품들은 단순히 게의 살만은 채육하고 이를 냉동 가공처리시켜서 구미지역이나 일본 등지에 수출하거나 또는 국내시장에 공급하여 왔다. 그러나 국내에서는 시장이 협솔할 뿐만 아니라 더우기 구미시장이나 일본시장에서는 타경쟁국과 동종제품으로 인한 치열한 판매경쟁 때문에 제품의 가격을 제대로 수수하기가 어려웠다.In the present invention, foods made of crab as raw materials have been simply harvested from crab meat, frozen processed, and exported to Gumi, Japan, or the domestic market. However, not only did the market co-operate in Korea, but also in the Western and Japanese markets, it was difficult to get the price of the product properly due to the fierce competition from other competitors and similar products.

특히 70년대 이후 세계경기의 급속한 성장은 과거 일부 상류소비층에서만 이용되던 갑각류(甲慤類)제품이 중산충까지 확대되어 그 수요가 편승되고 있는 추세에 편승하여 원료게의 남획동으로 게를 원료로 하는 식품의 공급이 수요를 충족시키지 못하게 됨에 따라 최근에는 인조게 맛살(명태 연육살에 인공감미료를 첨가하고 외부를 착색한 인조제품)이 등장하기 까지에 이르고 있다.In particular, the rapid growth of the global economy since the 1970s has led to the rise of crustacean products, which were used only in some upper-class consumer groups, to the middle class, and the demand is piggybacking. As the supply of foods cannot meet the demand, recently, artificial crab meat (artificial products added with artificial sweetener to pollack meat and colored outside) has been introduced.

이와같은 상기 원료개의 일부는 알라스카를 중심으로한 왕게, 대게를 그 원료로 사용하고 있는데 이 게는 어획량이 매우 적고 가격이 높아 생산성의 향상을 기하기가 극히 어려웠다.Some of such raw material dogs use king crabs and snow crabs, centered on Alaska, which have very low catches and high price, making it extremely difficult to improve productivity.

따라서 이를 대체하기 위해 대만이나 말레이지아 및 태극 등지에서 꽃게와 비슷한 게를 원료로한 통조림을 생산하고 있으나 이들 지역에서 제조생산되는 게통조림은 열대성 기후에 의한 지역적인 악조건으로 원료의 신선도를 오래 유지하기가 어려웠고 또 위생처리에도 많은 문제점이 있어서 제품의 성가를 크게 떨어뜨리고 있다.Therefore, in order to replace this, canned foods made from crabs and similar crabs are produced in Taiwan, Malaysia, and Taeguk, but it is difficult to maintain the freshness of raw materials for a long time due to the local climate caused by tropical climate. It was difficult and there were many problems in sanitation, which greatly reduced the annoyance of the product.

본 발명에서도 그간 거의 버려지다 싶이한 우리나라 동해 연근심해에 서식하고 있는 분홍게를 저렴한 노동력으로 다량 어획하여 몸통과 다리를 분리하고 순수한 육질만을 채육시켜 가공처리 함으로서 분홍게가 지니고 있는 본래의 맛과 신선도 및 단백질과 액시스분 등의 많은 영양가를 함유한 분홍게살을 원료로 한 양질의 통조림을 저렴한 가격으로 수요에 따른 공급의 원활을 기하고져 하는데 그 목적이 있다.In the present invention, pink crabs inhabiting the deep seas of the East Sea of Korea, which have been almost discarded in the past, are harvested in large quantities with low labor cost, and the body and legs are separated, and only pure meat is processed to process and process the original taste of pink crabs. Its purpose is to provide high quality canned foods made from pink crab meat containing many nutritional values such as freshness and protein and Axis powder at low prices.

일반적으로 게통조림의 원료로 쓰이는 게의 종류는 왕게, 털게 및 영덕게등이 있으나 왕게는 베링해에서 그리고 털게는 함경남도와 일본 북해도에서 어획되고 영덕게는 동해안 근해에서 많이 어획되고 있으므로 지역적이나 가격면에서 통조림의 게의 원료로 이용하는데는 다소 어려운 점이 없지 않았다.In general, crab can be used as raw materials for canned crab, but crabs are caught in the Bering Sea, and crabs are caught in South Hamgyong and Hokkaido in Japan, and young crabs are caught near the east coast. It was somewhat difficult to use as a raw material for canned crabs.

그러나 본 발명에서는 상기한 종류의 게들보다도 그 맛이나 육질면에서 영양가와 신선도가 어떠한 기후조건하에서도 별질되지 않고 오래 유지할수 있는 분홍게를 통조림게의 주원료로 사용하므로서 지금까지 거의 버려지다 싶이한 분홍게를 다량으로 어획하게 되는 수산자원의 활용도를 높힘과 동시에 저렴한 가격으로 제조공급할 수 있는 본 발명의 분홍게살 통조림의 제조방법은 1단계의 채육공정에서 우선 원료를 PH6.8∼7.2의 신선도를 갖는 게만을 선별하여 자숙할 수 있는 원료로 처리하고 이를 1,2단계의 자숙공정에서 다시 몸통살과 다리살을 2차로 분리자숙하여 부패의 가장 큰 원인이 되는 몸통살의 피성분과 물을 완전히 제거시켜 유산지로 포장하고 깨끗이 세척된 공관에 넣어 살균작업과 탈기작업을 거친 다음 밀봉 냉각시킨 관의 외부를 깨끗이 세척하여 높은 영양가와 맛이 좋은 게살로 제조된 통조림을 제공하므로서 장소나 기후에 구애됨이 없이 간편하게 보관섭취할수 있게 한 것이다.In the present invention, however, the crab and the freshness of the crab that can be maintained for a long time without any deterioration under any climatic conditions in terms of its taste and meat are almost discarded until now as the main raw material of canned crab. In the method of manufacturing canned pink crab meat of the present invention, which can be manufactured and supplied at a low price while increasing the utilization of aquatic resources that catch a large amount of pink crabs, the raw material is first selected from the freshness of PH6.8 to 7.2 in the first step. Only the crabs that have them are treated with raw materials that can be cooked, and they are then separated into the second and second stages of the cooking process. Package it in a heritage place, put it in a clean vacancy, go through sterilization and degassing, and then break the outside of the sealed cooled tube. By washing clean, it provides canned food made with high nutritional value and delicious crabmeat, so that it can be easily stored without regard to place or climate.

본 발명은 공절별로 상세히 설명하면 다음과 같다.The present invention will be described in detail by the following festival.

제1공 (세척공정)1st (Washing process)

어획된 분홍게중에서 PH 6.8∼7.2의 신선도를 갖는 게만을 선별하여 즉시 탈갑(脫甲)시켜서 지느러미와 게장을 제거한 다음 청수로 세척하고 다시 몸통과 다리에서 살을 채육분리하여 재차 세척시킨다.Only the crabs with a freshness of pH 6.8∼7.2 are selected from the catched pink crabs and immediately degasser (脫 甲) to remove fins and crabs, washed with fresh water, and the flesh is separated from the trunk and legs again and washed again.

제2공 (자숙공정)2nd hole (Home cooking process)

세척된 원료를 스텐레스 바구니에 담아서 3%정도의 염수에 속껍질이 불어 있는 형태 그대로 원료상태에 따라 50℃∼60℃로 약 5∼6분 정도 PH 선도에 따라 자숙시켜 주면 껍질내에 있는 순수한 게살만을 용이하게 채육할수 있으므로 1차 자숙후 이를 급냉하여 육질을 응축시켜 준다.Put the washed raw material in the stainless basket, and the shell is blown in 3% of the brine as it is. So let's cook it at 50 ℃ ~ 60 ℃ according to the raw material for about 5-6 minutes according to the PH diagram. Since it can be grown in a healthy manner, it is quenched after the first cooking and condensed meat.

2차 자숙에는 몸통살과, 다리살을 각각 따로 자숙하게 되는데 몸통살은, 채육기의 콘베어위로 원료를 놓기전에 원료상태와 지느러미등 불순물을 다시 선별한 다음 몸통살을 로울러의 압착기에 넣고 압착교반기(물이 담긴 탱크위에 구멍이 뚫린 회전통)를 통과시켜서 게의 속껍질과 게의 살을 분리하여 진동스크린 상에서 게살의 입자조정과 불순물을 제거시킨후 수절체를 통해 책육된 게의 살을 고형화 하고 이를 100℃의 끓은 물에서 P.V.C로된 바구니에 담아 원료상태에 따라 약 1∼2분간 자숙하고 급냉하여 0.5m/m의 망체로 물을 완전히 탈수시켜 주므로서 몸통살 속에 남아있는 피성분을 제거시킨다.In the second cooking, the body and leg meat are cooked separately.The body meat is sorted with impurities such as raw materials and fins before placing the raw material on the conveyor of the meat picker, and then the body is placed in the roller compactor and pressed. Pass the (rotary barrel with a hole in the tank containing water) to separate the crab shell and the crab meat, adjust the crab meat particles and remove impurities on the vibration screen, and solidify the crab meat through the water. Put it in a basket made of PVC in 100 ℃ boiled water and let it simmer for 1 ~ 2 minutes depending on the raw material condition and quench it to completely dehydrate the water with 0.5m / m mesh. .

그리고 다리살을 가지런히 간추려서 탈육기에 넣고 탈육시킨후 100℃의 끓은 물에서 2∼2.5분 동안 자숙하여 역시 0.5m/m의 망체로 물을 탈수시켜주고 이를 크기별로 선별한다.And trim the legs evenly put into the meat remover and then degreased in boiled water at 100 ℃ for 2 to 2.5 minutes to dehydrate the water with 0.5m / m mesh again and select them by size.

제3공정(통조림 제조공정)3rd process (Canning process)

책육된 최종원료(게살)의 불순물이 완전히 게거되도록 재차 선별하여 유산지로 1차 포장하고 깨끗이 세척된 공관에 넣어 밀봉한 상태로 초온이 75℃로서 90℃에 이르기까지 약 12분 정도 탈기하고 110℃에서 80℃∼90℃로 살균작용을 행한다.Selected again to completely remove the impurities in the final raw material (crab meat), packed first in a wrapping paper and sealed in a clean vacant space, degassed for about 12 minutes from 75 ℃ to 90 ℃ degassing and 110 ℃ Sterilization at 80 ° C to 90 ° C.

그리고 살균된 상태에서 12∼24시간 정도의 상온에서 탱크에 넣어 냉각시킨 다음 관의 외부를 깨끗이 세척하여 주므로서 통조림을 완성하게 된다. 본 발명의 제조공정은 지금까지 게통조림을 제조할때 가장 문제시되어 왔던 게살의 일반적인 성분조직, 예컨데 표피조직(表皮組織), 결속조직(Gelatin), 근성유속의 집합체(筋性維束集合體)의 근성유결속(筋性維結束)과 화학성분의 단백질 및 액기스분과 유기화합물의 글리코겐(Glycogen) 1%, 그리고 지방 23%, 무기물 1.5%와 또한 유황의 함량이 매우 높고 글리신(Glycine)과 어라닌(Alanine) 및 비타닌(Betaine)이라는 색소단백질이 존재하므로 게살을 붉게하여주는 제반적인 특성이 충분히 고려된다,And in a sterilized state to cool in the tank at room temperature for about 12 to 24 hours and then clean the outside of the tube to complete the canning. The manufacturing process of the present invention is a general component of crab meat, such as epidermal tissue, bound tissue, gelatin, and muscular flux, which has been the most problematic problem in manufacturing canned crab until now. Glycogen of protein and extract of chemical composition and 1% of glycogen of organic compound, and 23% of fat, 1.5% of minerals, and very high sulfur content, and glycine Due to the presence of a pigment protein called alanine and betaine, various characteristics that make red crab meat are fully considered.

그런데 종래의 게통조림에서와 같은 경우는 간혹 경우는 간혹 황하소소가 관재와 결합하여 수소를 유지시켜 주고 황화석 및 황화철을 형성하거나 또는 게살성분 중의 금속물지에 의해 황화물을 형성하게 되면 게통조림에 이상이 생겨서 게살의 선도가 저하될때에는 각종 염기성 물질의 생성으로 PH가 증가하고 가열에 의한 황하수소의 발생이 많아지는 현상이 있었다. 이와 같은 현상은 주로 고압솥에서 고온처리되는 과정중에서 일어나므로 공관에 구멍이 생기지 않는한 장기간 동안 저장하더라도 통조림에 변질을 초래하는 문제점은 생기지 않는다. 따라서 본 발명에서는 원료를 반입하는 즉시 탈갑시켜 간장내에 있는 효소로 인해 위욕이 분해되거나 자숙효율이 나빠져서 제품에 악영향을 주게되는 요인을 방지하여 급냉각시켜 주고 선도 저하의 방지와 가열응고 직후 연약해진 근육단백을 응축시켜 탈육시 탈갑작용을 용이하게 줌과 동시에 호열설 세균(Themophiles)을 억제시켜 보다 우수한 게통조림을 량산 제조하여 널리 보급할 수 있는 효과를 제공 하여준다.However, in the case of conventional canned crab, sometimes the calcined sulfur is combined with the pipe material to maintain hydrogen, and to form sulfide and iron sulfide or to form sulfide by metal material in crab meat components, which is abnormal in canned canned food. When the freshness of the crab meat was lowered, the pH increased due to the generation of various basic substances, and the generation of hydrogen sulfide by heating increased. This phenomenon occurs mainly during the high-temperature process in the high-pressure cooker, so even if stored for a long period of time as long as there is no hole in the diplomatic tube does not cause a problem of deterioration in canning. Therefore, in the present invention, dehydration immediately after importing the raw materials prevents a factor that adversely affects the product by decomposing the gastric bath due to enzymes in the liver or worsening self-efficiency, thereby rapidly cooling and preventing freshness and weakening the muscles immediately after heat coagulation. Condensation of the protein facilitates degassering during degreasing and at the same time, inhibits thermophiles and provides a more widespread effect by mass production of canned crab.

Claims (1)

신선도가 높은 PH 0.8∼7.2의 분홍게만을 골라서 게껍질과 지느러미 및 내장을 제거하고 몸통과 다리를 분리시켜 1,2차로 세척한 후 3%정도의 염수에 속껍질이 붙어 있는 상태에서 50℃∼60℃로 자숙하여 급냉연화된 육질로 응축시키고 이에 불순물이 재 선별된 몸통살을 압착교반기로 다시 껍질과 게살로 분리한 것을 스크린상에서 입자로 조정하여 여기서 책육된 몸통살은 고형화하고 다리살은 탈육시켜 각각 100℃의 끊은 물에서 약1∼2분간이나 또는 2∼2.5분간 자숙급냉각시킨다음 0.5m/m의 망체로 탈수작업을 행하여 유산지로 기호에 맞도록 몸통살과 다리살을 등분배열시킨 상태로 공관에 넣어 밀봉하고 초온을 75℃에서 점차 90℃에 이르기 까지 약 12분 정도 탈기시켜 110℃에서 80℃∼90℃로 살균처리함을 특징으로 하는 분홍게살 통조림의 제조방법.Remove only crab shells, fins and intestines with fresh PH of 0.8 ~ 7.2 freshness, separate body and legs, wash 1, 2, and 50% ~ 60 with the skin attached to 3% saline. After condensing into meat and cold-quenched at ℃, the re-selected torso was re-selected with a stirrer and crushed into shells and crab meat with particles on the screen. After about 1 ~ 2 minutes or 2 ~ 2.5 minutes of self-cooling in 100 ℃ of cut water, dehydrated with 0.5m / m of mesh, and the trunk and legs are divided into equal parts as the heritage site. The method for producing canned crab meat, characterized in that it is degassed for about 12 minutes from 75 ° C. to 90 ° C. and sterilized at 110 ° C. to 80 ° C. to 90 ° C.
KR1019850006069A 1985-08-22 1985-08-22 Manufacturing process for canned crab-fresh KR880000977B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010124168A2 (en) * 2009-04-23 2010-10-28 Harbor Seafood, Inc. Pasteurized swimming crab back fin
CN105876677A (en) * 2016-04-13 2016-08-24 福建新华东食品有限公司 Canned crab meat and preparation method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101105469B1 (en) * 2009-08-19 2012-01-13 씨제이제일제당 (주) Product of retort crab meat soup distributable at the normal temperature and method for preparation thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010124168A2 (en) * 2009-04-23 2010-10-28 Harbor Seafood, Inc. Pasteurized swimming crab back fin
WO2010124168A3 (en) * 2009-04-23 2011-03-03 Harbor Seafood, Inc. Pasteurized swimming crab back fin
CN105876677A (en) * 2016-04-13 2016-08-24 福建新华东食品有限公司 Canned crab meat and preparation method thereof

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