KR870001644B1 - Process for preparing of fire-paints - Google Patents

Process for preparing of fire-paints Download PDF

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KR870001644B1
KR870001644B1 KR1019850004319A KR850004319A KR870001644B1 KR 870001644 B1 KR870001644 B1 KR 870001644B1 KR 1019850004319 A KR1019850004319 A KR 1019850004319A KR 850004319 A KR850004319 A KR 850004319A KR 870001644 B1 KR870001644 B1 KR 870001644B1
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resin
heat
silicone
reacted
xylene
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KR1019850004319A
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KR870000392A (en
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김성근
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김성근
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

Abstract

This invention relates to a heat-resisting paint whose heatresisting property is improved. Xylene, cellosolvoacetate, butylacrylate, stylenemonomer, methylmetacrylate, acrylate and 2- hydroxyethlmetacrylate are mixed and this mixt. is reacted at 120-130≰C to give resin soln.. The produced resin soln. is reacted with silicon resin and the silicon resin mixt. is mixed with polypropylenesulfide resin, aluminum oxide, pigments and organic solvent to give the heat-resisting paint.

Description

소부형 내열성도료의 제조방법Manufacturing method of small type heat resistant paint

본 발명은 실리콘 변성수지와 세라믹을 주원료로 한 내열성이 극히 우수한 소부형 내열성도료의 제조방법에 관한 것이다.The present invention relates to a method for producing a small-type heat resistant paint having extremely excellent heat resistance, which is mainly composed of silicone modified resin and ceramic.

현재까지 단열, 내열 및 난연성의 목적으로 개발된 도료는 주로 열가소성수지와 열경화성수지를 전색제로 한 것에 무기물을 배합한 것이며 또 일반도료에 방염제를 첨가하여 난연효과를 높인 것이 있다.Until now, paints developed for the purpose of insulation, heat resistance, and flame retardant are mainly composed of thermoplastic resin and thermosetting resin as a colorant, and inorganic materials are added, and flame retardant is added to general paint to increase flame retardant effect.

그밖에 특수한 형태로는 발포형의 방화도료도 있으나 만족할만한 내열성 및 연성을 기대하기 어렵다.Other special forms include foam-type fire-retardant paints, but it is difficult to expect satisfactory heat resistance and ductility.

일본국 특허공고 소 46-34790호는 실리콘 변성에폭시수지, 실리콘 변성아크릴 수지를 전색제로 하고 이것에 흑연을 배합하여 내열 내산성도료를 개발하고 있으나 원하는 수준의 내열성은 얻기 힘들다.Japanese Patent Publication No. 46-34790 has developed a heat-resistant acid-resistant paint by using a silicone-modified epoxy resin and a silicone-modified acrylic resin as a colorant and by adding graphite to it, but it is difficult to obtain a desired level of heat resistance.

무기물질로서 운모, 석면, 수산화 칼슘 그밖에 내화재료를 사용하여 내열성의 향상을 시도하고 있으나, 이와 같은 내화성재료는 이들을 결착하는 전색제나 접착제가 거의 고열에서 분해되는 물질이므로 일단 고열을 받게되면 내수성을 상실하게 되고 결착력이 부족하여 도막으로 부터 무기질의 분말이 쉽게 탈리되어 도막의 기능을 상실하게 된다.As inorganic materials, mica, asbestos, calcium hydroxide, and other refractory materials are used to improve the heat resistance. However, these refractory materials lose the water resistance once subjected to high heat because the colorants or adhesives that bind them are decomposed at high temperatures. Insufficient binding force, the inorganic powder is easily detached from the coating film and loses the function of the coating film.

또 방염제를 첨가한 도료는 고온에서 대부분 유해한 분해가스를 발생하게 되고 이 역시 전색제 등이 고온에서 분해되는 물질이므로 일단 고열을 받게되면 도막으로서의 물리적 특성을 상실하게 된다.In addition, paints containing flame retardants generate mostly harmful decomposition gases at high temperatures, and also, as the colorants are decomposed at high temperatures, they lose their physical properties as coatings once subjected to high heat.

그밖에 발포성의 난연성도료는 도막이 고온을 받게되면 그의 성분의 일부가 분해하여 불연성 개스를 발생하면서 도막이 수십배의 두께로 팽창되고 팽창된 도막은 다수의 소포로 분활하게 되어 단열효과를 갖게되므로 피도장물에 고열이 전도되지 않는다.In addition, when the coating film is subjected to a high temperature, the foamable flame retardant paint decomposes a part of its components to generate a non-combustible gas, and the coating film is expanded to several tens of times, and the expanded coating film is divided into a plurality of vesicles to have a thermal insulation effect. High heat is not conducted.

그러나 일단 고열에 의하여 발포된 도막은 표면강도가 약해지고 표면이 쉽게 거칠어져서 미관상 도장하지 않으면 안된다.However, once the coating film foamed by high temperature, the surface strength is weakened and the surface is easily roughened, so it has to be aesthetically painted.

본 발명은 종래에 사용된 전색제에 비해 보다 높은 고온에서 견딜 수 있는 전색제의 개발과 내열성과 단열효과를 높이는 산화 알루미나 및 내열수지 보강제인 폴리프로피렌술피드 수지를 첨가하므로서 약800℃까지 견딜 수 있는 내열성도막을 얻게 되었다.The present invention is capable of withstanding up to about 800 ° C by adding alumina oxide and a polypropylene sulfide resin, which is a heat-resistant resin reinforcing agent, which improves heat resistance and heat insulation effect and develops a colorant that can withstand higher temperatures than conventionally used colorants. A heat resistant film was obtained.

이상과 같은 본 발명에 의한 내열성 도료의 제조방법은 제1단계 공정으로서 크실렌(Xylene)에 셀로솔브아세테이트(Cellosolveacetate)를 용해시킨 용액에 부틸아클릴레이트, 스티렌 모노머, 메틸메타 아크릴레이트, 2-히드록시 에틸메타크릴레이트 및 아크릴산으로 된 액상조성물을 투입하여 120-130℃에서 약 5시간 중합시킨 다음 여기에 실리콘수지를 첨가하여 150℃에서 30분 내지 1시간 반응시켜 맑고 투명한 액상의 실리콘변성수지를 얻는다.The method for producing a heat-resistant coating material according to the present invention as described above is a butyl acrylate, styrene monomer, methyl methacrylate, 2-hydrate in a solution in which cellosolveacetate is dissolved in xylene as a first step. A liquid composition composed of oxyethyl methacrylate and acrylic acid was added and polymerized at 120-130 ° C. for about 5 hours, and then silicone resin was added thereto and reacted at 150 ° C. for 30 minutes to 1 hour to give a clear and transparent liquid silicone modified resin. Get

2단계로서 위에서 얻은 실리콘변형수지를 전색제로 하고 산화 알루미나, 폴리프로필렌술피드수지, 규산 알루미늄 마그네슘 수화물 및 안료를 분산 조성함을 특징으로 하는 내열성 도료의 제조 방법에 관한 것이다.As a second step, the present invention relates to a method for producing a heat-resistant coating material characterized by dispersing alumina oxide, polypropylene sulfide resin, aluminum magnesium silicate hydrate, and a pigment as a plating agent.

상술한 1단계 공정에서는 스티렌모노머, 메틸메타크릴레이트, 2-히드록시에틸 메타크릴레이트 등이 공중합하게 되고 아크릴 산은 이들의 가교결합제의 기능을 발휘하게 된다.In the one-step process described above, styrene monomer, methyl methacrylate, 2-hydroxyethyl methacrylate and the like are copolymerized, and acrylic acid exhibits the function of their crosslinking agent.

또 조성물(조성액)을 크실렌과 셀로솔브아세테이트를 혼합액에 투입 반응시킬 때는 초기 중합도를 높이기 위하여 조성물의 10-20%를 투입하여 120℃로 유지하여 약 30분간 반응시킨 다음 125℃로 승온하여 나머지 3시간에 걸쳐 적하하여 반응시키고 약 2시간 130℃에서 숙성시킨다.In addition, when reacting the composition (composition liquid) with xylene and cellosolve acetate in the mixed solution, 10-20% of the composition was added to maintain an initial polymerization degree, the reaction mixture was maintained at 120 ° C for about 30 minutes, and the temperature was raised to 125 ° C. It reacts by dripping over time, and it ages at 130 degreeC for about 2 hours.

또 1단계 반응에서는 물론 촉매를 사용하게 되는데 과산화물인 과산화벤조일을 사용하게된다.In addition, in the one-step reaction, a catalyst is used, but benzoyl peroxide, which is a peroxide, is used.

2단계 공정에서는 변성실리콘 수지에 먼저 500메쉬 이상으로 분쇄한 폴리프로필렌술피드 수지를 배합하여 충분히 교반한 다음 나머지 조성물을 첨가 조성하므로서 내열 및 내약품성을 얻는데 더욱 효과적이라 할 수 있다.In the two-step process, the polysilicon sulfide resin pulverized to 500 or more meshes is mixed with the modified silicone resin, sufficiently stirred, and then added to the remaining composition, thereby making it more effective in obtaining heat and chemical resistance.

또 산화알루미나 및 규산알루미늄 마그네슘수화물은 분산성이 극이 좋아 용액중에서 타조성분의 침강을 방지할 수 있어 용액 상태에서 균일한 조성을 유지할 수 있다.In addition, alumina oxide and aluminum magnesium silicate hydrate have excellent dispersibility and can prevent sedimentation of ostrich components in the solution, so that a uniform composition can be maintained in the solution state.

원래 실리콘수지는 내열성, 내수성, 내후성 및 산화방지능이 우수한 수지이나 본 방법에서와 같이 실리콘 수지를 변성시키므로서 접착능, 도막형성능, 내마모성, 밀착능 등의 물성을 보강시킬 수 있고, 더욱이 폴리프로필렌술피드 수지와 산화알루미나를 조성하므로서 단열 및 내열성을 크게 향상시킬 수 있다.Originally, the silicone resin is a resin having excellent heat resistance, water resistance, weather resistance, and anti-oxidation ability, but by modifying the silicone resin as in the present method, it is possible to reinforce physical properties such as adhesion ability, film formation ability, abrasion resistance, and adhesion ability. By forming a feed resin and alumina oxide, heat insulation and heat resistance can be improved significantly.

또 점도조절용으로 크실렌, 부탄올, MIBK 등의 유기성 용제를 사용하고 안료로는 난연성으로 알려진 산화철, 크롬, 은분 등을 사용하므로서 소기의 목적을 달성할 수 있다.In addition, an organic solvent such as xylene, butanol, MIBK, etc. may be used for viscosity control, and iron oxide, chromium, silver powder, etc., which are known as flame retardant, may be used to achieve the desired purpose.

본 방법에 의하여 제조된 도료의 도장을 경화제를 사용하지 않고 행할 수 있으나 속건을 요할 경우에는 톨루엔디이소시아네이트, 에틸아세테이트, 트리메틸알콜 또는 푸로판을 혼합한 경화제를 사용한다.Coating of the paint produced by the present method can be performed without using a curing agent, but when fast drying is required, a curing agent mixed with toluene diisocyanate, ethyl acetate, trimethyl alcohol or furopan is used.

이와 같이 경화된 도막을 200℃-250℃ 범위에서 소부하면 이 도막은 거의 800℃의 열에 견딜 수 있는 내열성을 갖는다.When the cured coating film is baked in the range of 200 ° C to 250 ° C, the coating film has heat resistance that can withstand heat of almost 800 ° C.

지금까지 기술한 바와 같이 본 발명에 의하여 제조된 도료는 물리적 특성이 종래의 내열성 도료에 비하여 대등하거나 우수하며 특히 내열성에 있어서는 비교할 수 없을 만큼 월등하다 하겠으나 본 발명에 따른 실시예를 들어 실험결과를 얻으므로서 본 발명의 기술구성과 효과를 더욱 분명히 할 수 있다.As described so far, the paints produced by the present invention may be comparable or superior in physical properties to conventional heat-resistant paints, and in particular, incomparable in heat resistance. Therefore, the technical configuration and effects of the present invention can be made clear.

[실시예 1]Example 1

중량비로 크실렌 70부, 셀로솔브 아세테이트 30부의 혼합액을 120℃로 유지시킨 다음 부틸 아크릴레이트 30부, 스티렌모노머 18부, 메틸메타크릴레이트 18부, 2-히드록시에틸메타크릴 레이트 33부, 아크릴산 1부로 된 액상조성물(12%)를 30분정도 1차 반응시키고 다시 125℃로 상승시켜 나머지 액상조성물(88%)를 약 3시간에 걸쳐 적하하면서 반응시킨 다음 130℃에서 2시간 숙성 반응을 시킨다.The mixed solution of 70 parts of xylene and 30 parts of cellosolve acetate was maintained at 120 ° C. by weight, followed by 30 parts of butyl acrylate, 18 parts of styrene monomer, 18 parts of methyl methacrylate, 33 parts of 2-hydroxyethyl methacrylate and 1 acrylic acid. The negative liquid composition (12%) was first reacted for about 30 minutes and then raised to 125 ° C. The remaining liquid composition (88%) was added dropwise for about 3 hours, followed by aging at 130 ° C for 2 hours.

다시 반응이 끝난 수지 용액을 150℃ 상승시키고 여기에 실리콘 수지 100부를 투입하여 균일하게 혼합시키면서 30분간 반응시켜 맑고 투명한 실리콘변성수지 용액을 얻었다.Again, the resin solution after the reaction was raised to 150 ° C., and 100 parts of the silicone resin was added thereto and reacted for 30 minutes while uniformly mixing to obtain a clear and transparent silicone modified resin solution.

이와 같이 얻은 실리콘 변성수지 50부에 폴리프로피렌술피드수지 5부를 첨가하여 균일하게 교반한 다음 산화알루미나 40부, 규산 알루미늄마그네슘 수화물 2부, 산화철 3부의 중량비로 분산 조정한 다음 적량의 크실렌을 첨가하여 내열성 도료를 얻었다.5 parts of polypropylene sulfide resin was added to 50 parts of the silicone-modified resin thus obtained, and stirred uniformly. Then, the mixture was dispersed and adjusted by the weight ratio of 40 parts of alumina oxide, 2 parts of magnesium aluminum silicate hydrate, and 3 parts of iron oxide, and then an appropriate amount of xylene was added. To obtain a heat resistant paint.

이상에서 얻은 내열성 도료로서 물성시험을 한 결과 아래와 같은 실험치를 얻을수 있었다.As a result of the physical property test with the heat resistant paint obtained above, the following experimental values were obtained.

1) 내열성 측정 : 온도를 서서히 상승시켜 가열하면 450℃-480℃ 범위에서 변색되기 시작하며 온도가 상승함에 따라 변색이 심하여지고 780-800℃에서 검게 탄화되기 시작하여 약 1시간 후에 완전히 탄화된 도막으로 변하였다.1) Heat resistance measurement: When the temperature is gradually raised and heated, it starts to discolor in the range of 450 ℃ -480 ℃, and the discoloration becomes severe as the temperature increases, and it starts to blacken at 780-800 ℃, and then completely carbonizes the coating film after about 1 hour. Turned into.

2) 피도막기재의 난연성측정 : 1C㎥ 입방체의 목재(소나무)에 0.5㎜ 두계의 도막으로 전면(全面)을 도막한 후 가열하면 380-400℃에서 목재의 표면이 탄화되기 시작하고, 계속 온도가 상승해도 도막으로 차단되어 연소되지 않았으며 도막이 탄화되는 범위에서 목재에 발화되었다.2) Flame-retardant measurement of the coating material: 1C㎥ cube of wood (pine) with 0.5 mm thick coating on the entire surface, and then heated and carbonized at 380-400 ℃. Even if it rose, it was blocked by the coating film and did not burn.

3) 도막의 슈링킹(주름) 및 균열시험 : 온도 20℃에서 100℃까지 30분 주기로 하여 온도를 상승 및 강하시키면서 100회 반복한 결과 균열이나 주름이 발생하지 않았다.3) Shrinkage (wrinkling) and crack test of the coating film: Cracks and wrinkles did not occur as a result of repeating the temperature 100 times at a temperature interval of 20 ° C to 100 ° C for 30 minutes.

4) 접착성 시험 : 목재 위예 0.5㎜의 도막을 형성하고 진공 펌프로 흡인한 결과 0.3기압에서 도막이 박리되면서 파열되었다.4) Adhesion test: A wooden coating of 0.5 mm was formed and aspirated with a vacuum pump, and the film was ruptured at 0.3 atm.

전술한 실시예 (1)에 의한 도료의 물성은 종래의 내열성 도료에 비하여 대동하거나 우수하고 특히 내열성은 극히 우수하다고 할 수 있어 산업장치 등에 크게 이용될 수 있는 내열성도료가 할 수 있다.The physical properties of the paint according to the above-described embodiment (1) can be said to be equivalent to or superior to those of the conventional heat-resistant paint, and in particular, the heat resistance is extremely excellent, so that a heat-resistant paint that can be widely used for industrial equipment and the like can be obtained.

Claims (1)

합성수지로 되는 도료조성물을 제조함에 있어서, 크실렌 및 셀로솔브아세테이트 혼합용액에 부틸아크릴레이트, 스티렌모노머, 메틸메타크릴레이트, 2-히드록시에틸메타크릴레이트 및 아크릴산으로 된 액상 조성물을 120-130℃에서 반응시켜서 얻은 수지용액에 실리콘수지를 반응시켜 실리콘변성 수지를 얻고, 이 실리콘 변성수지 혼합물에 폴리프로피렌술피드수지, 산화알루미나, 규산알루미늄마그네슘 수화물, 금속산화물의 안료 및 적당한 유기용제를 첨가하여 분산조성함을 특징으로 하는 내열성 도료의 제조방법.In preparing a coating composition of synthetic resin, a liquid composition consisting of butyl acrylate, styrene monomer, methyl methacrylate, 2-hydroxyethyl methacrylate and acrylic acid in a mixture of xylene and cellosolve acetate at 120-130 ° C The resin solution obtained by the reaction is reacted with a silicone resin to obtain a silicone-modified resin, which is dispersed by adding a polypropene sulfide resin, alumina oxide, magnesium aluminum silicate hydrate, a metal oxide pigment, and a suitable organic solvent. Method for producing a heat-resistant paint characterized in that the composition.
KR1019850004319A 1985-06-18 1985-06-18 Process for preparing of fire-paints KR870001644B1 (en)

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