KR870000023B1 - Method for making protein extract from lupinseed - Google Patents
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Abstract
Description
제1도는 본 발명의 혼합 용매 추출에 의한 루우핀 콩 농축 단백질의 제조 공정도.1 is a flow chart of the production of leufin soybean concentrate protein by the mixed solvent extraction of the present invention.
제2도는 본 발명에 있어서 여러 수준의 pH용액에서의 루우핀콩 농축 단백질(LPC)의 대두단백 분획의 유화능력 변화도.2 is a change in the emulsification capacity of the soy protein fraction of leufin soybean concentrate protein (LPC) in various pH solutions in the present invention.
제3도는 동 기포형성 능력의 변화도.3 is a change in the ability to form a bubble.
본 발명은 루우핀콩으로 부터 식물성 단백질 농축물(Lupinseed protein concentrate LPC)을 제조하는 방법에 관한 것이다.The present invention relates to a method for preparing a vegetable protein concentrate (Lupinseed protein concentrate LPC) from Ruupin beans.
루우핀콩은 지중해 연안과 남미 지역에서 자생하는 두과식물의 종실로서 오래전부터 식용하여 온 것으로, 높은 단백질 함량(30~40%)과 지방 함량(7~15%)을 가지고 있는데 반하여, 쓴맛을 내는 알카로이드 물질이 다량(2% 수준) 포함되어 있어 전통적으로 물에 충분히 불리거나 끓여 이들 알카로이드 성분을 제거한 후 식용으로 사용하여 왔다.Ruupinbean is a seed of long-lived legumes on the Mediterranean coast and South America, which has been edible for a long time, and has a high protein content (30-40%) and fat content (7-15%), whereas alkaloids have a bitter taste. Since it contains a large amount (2% level), it has traditionally been soaked in water or boiled to remove these alkaloids and used for food.
루우핀콩의 알카로이드 함량을 줄이기 위한 노력은 오랫동안 계속되어 왔으며, 1900년대 초에 독일의 육종 학자들에 의하여 알카로이드 함량이 훨씬 낮은 신종이 개발되었다. 그러나, 이들 신품종도 그냥 식용하기에는 부적당할 정도의 잔유 쓴맛을 가지고 있으므로 루우핀콩의 식품공업재료로서의 이용은 아직도 제한되어 있는 실정이다.Efforts to reduce the alkaloid content of leupin beans have been ongoing for a long time, and in the early 1900's a new breed with much lower alkaloid content was developed by German breeders. However, these new varieties also have a bitter taste that is unsuitable for edible so that the use of leupin beans as a food industry material is still limited.
본 발명은 루우핀콩에 함유된 알카로이드, 지방, 색소 및 기타 미량물질들을 용매 추출방식으로 제거함으로써 유백색의 무미, 무취하고 저장성이 큰 단백질 농축물을 제조하는 방법이다.The present invention is a method for producing a milky white tasteless, odorless and highly storage protein concentrate by removing alkaloids, fats, pigments and other trace substances contained in Ruupin soybean by solvent extraction.
본 발명의 특징은 루우핀콩의 종피(seed coat)를 제거한 후 배유부분을 분말화하여 극성 및 비극성 혼합용매속에서 추출한 농축 단백질을 탈용매, 탈취한 후 건조, 분말화하여 식물성 단백질 소재로 하는 것을 특징으로 한다. 또한, 루우핀콩 농축 단백질에 탄수화물 분해 효소를 작용시켜 당화농축 단백질 및 분리 단백질을 제조함으로써 여러가지 식품 기능성을 가진 단백질소재를 제조하는데 그 특징이 있다.A feature of the present invention is to remove the seed coat of Ruupin soybean and then powder the endosperm to remove the concentrated protein extracted from the polar and nonpolar mixed solvents, desolvate, deodorize and dry and powder the plant protein material. It features. In addition, the carbohydrate degrading enzyme is acted on the leufin condensed protein to prepare glycosylated protein and isolated protein, which is characterized in producing protein materials having various food functionalities.
이하, 본 발명의 방법을 상술한다.Hereinafter, the method of this invention is explained in full detail.
먼저, 루우핀콩의 피지를 상법에 의하여 제거한 탈피 루우핀콩을 분말화하여 80메쉬체를 통과하는 분말을 만든다. 단백질 함량이 적고 탄수화물 함량이 많은 루우핀콩의 종피 제거만으로 분말의 단백질 함량을 30% 정도 증가시킬 수 있다(표 1).First, the peeled leufin beans, which have been removed by sebum of leupin beans, are powdered to make a powder that passes through an 80 mesh sieve. By removing the seedlings of low-protein and low-carbohydrate Ruupin beans, the protein content of the powder can be increased by 30% (Table 1).
[표 1]TABLE 1
이 분말을 헥산-에타놀-물의 혼합용매에 분산시켜 저어준다. 여기에 사용되는 헥산은 루우핀 가루의 지방과 황색색소를 주로 제거하며 에타놀과 물은 루우핀가루의 알카로이드와 기타 잔유 쓴맛 성분을 제거하는 기능을 발휘하게 된다. 분말을 상기혼합용매에 분산시켜 저어주면, 이때 혼합용매의 구성비에 따라 농축물의 수율 및 조성이 변하게 되는데, 헥산-에타놀-물의 혼합비율은 용적비율 10 : 8 : 2에서 10 : 5 : 5범위가 적당하며(표 2, 3), 물의 구성비가 후자보다 클때에는 가용성분의 유화가 일어나 분리가 곤란하여진다.The powder is dispersed by stirring in a mixed solvent of hexane-ethanol-water. Hexane is used to remove fat and yellow pigment from the leufin powder, while ethanol and water are used to remove alkaloids and other residues of the leufin powder. When the powder is dispersed in the mixed solvent and stirred, the yield and composition of the concentrate change according to the composition ratio of the mixed solvent, and the mixing ratio of hexane-ethanol-water ranges from volume ratio 10: 8: 2 to 10: 5: 5. It is suitable (Tables 2 and 3), and when the composition ratio of water is larger than the latter, emulsification of soluble components occurs, making separation difficult.
[표 2]TABLE 2
[표 3]TABLE 3
이어서, 상등액을 원심분리에 의하여 제거하고 침전물을 감압 탈취하거나 열풍 건조하여 건조와 동시에 탈용매를 시킨 후 분말화하여 농축 단백질을 얻는다. 분리한 상등액은 정치하여 헥산-콩기롬층과 에타놀-물층으로 나눈 후 각각 증류하여 헥산과 에타놀의 용매를 다시 회수하고 콩기름을 부산물로 얻는다.Subsequently, the supernatant is removed by centrifugation, and the precipitate is deodorized under reduced pressure or hot air dried to desolvate at the same time as drying, followed by powdering to obtain concentrated protein. The separated supernatant is left to stand, divided into hexane- soybean and ethanol-water layers, and then distilled to recover the solvents of hexane and ethanol, and soybean oil as a by-product.
이와 같이 하여 얻어진 농축 루우핀콩 단백지은 1% 수준의 지방을 포함하여 분말 저장중 산패의 위험이 없이 오래 저장할 수 있다. 총 알카로이드 양도 0.087%에서 0.042%로 반이상 감소하며, 이외에도 여러가지 쓴맛을 나타내는 물질들이 제거되어 무미, 무취의 분말을 얻게된다(표 4).The concentrated Rufin bean protein thus obtained can be stored for a long time without the risk of rancidity during powder storage, including 1% fat. The total alkaloid content is also reduced by more than half from 0.087% to 0.042%. In addition, various bitter substances are removed to obtain a tasteless and odorless powder (Table 4).
[표 4]TABLE 4
혼합 용매 추출에 의하여 루우핀콩 분말에 함유된 황색색소가 대부분 용출되므로써 농축 단백질 분말은 유백색을 나타내어 여러가지 식품에 첨가 사용될 수 있는 물질이 된다.As the yellow pigment contained in the Ruupin soybean powder is eluted by the mixed solvent extraction, the concentrated protein powder becomes milky white and can be added to various foods.
도면 제2도 및 제3도에서 확인되는 바와 같이 본 발명 방법에 의하여 얻어진 농축 단백질은 높은 점도와 콩단백질과 비교되는 유화 능력 및 기포 형성능력을 가지고 있다.As shown in FIGS. 2 and 3, the concentrated protein obtained by the method of the present invention has high viscosity, emulsifying ability and bubble forming ability compared with soy protein.
위에서 얻어진 루우핀콩 단백질 농축물에 탄수화물 분해효소, 주로 셀룰로오스와 헤미셀룰로오스 분해효소를 작용시키면 이들 불용성 다당류를 분해하여 가용성 환원당으로 만들므로 수용성(solubility)이 높고 점도가 낮은 당화 단백질 농축물(saccharified protein concentrate)을 얻는다.The action of carbohydrate degrading enzymes, mainly cellulose and hemicellulose degrading enzymes, on the leufin soybean protein concentrates obtained above breaks down these insoluble polysaccharides into soluble reducing sugars, so that they have high solubility and low viscosity saccharified protein concentrate. Get
표 5는 효소의 종류와 효소의 농도에 따른 당화 단백질 농축 용액의 점도변화를 나타내고 있다.Table 5 shows the viscosity change of the concentrated solution of glycated protein according to the enzyme type and the concentration of the enzyme.
[표 5]TABLE 5
또한 가용화된 탄수화물을 분리 제거하면 단백질의 농도를 증가시킬 수 있어 여러가지 농도를 가지는 분리 단백질을 얻는다. 표 6은 효소의 농도와 반응시간을 변화시킴으로써 단백질 농도 60.8%에서 82.8%까지의 다양한 분리 단백질이 제조됨을 보여주고 있다.In addition, by separating and removing the solubilized carbohydrate can increase the concentration of the protein to obtain a separated protein having various concentrations. Table 6 shows that various isolated proteins with protein concentrations ranging from 60.8% to 82.8% were prepared by varying enzyme concentration and reaction time.
[표 6]TABLE 6
[실시예 1]Example 1
루우핀콩의 종피를 제거하고 분말하하여 50∼200메쉬로한 후 1kg의 콩분말에 대하여 헥산+에타놀+물(10 : 7 : 3) 혼합용액 10ℓ을 가하여 1시간동안 실온에서 저어준 후, 원심분리(3,000×g에서 5분간)하여 얻어진 침전물을 감압 건조기(40℃)에서 건조한 후 분말화한다. 이렇게 얻어진 농축 단백질은 두부 등의 제조에 단백질 소재로 쓰이며, 햄, 소세시 등 육제품의 결착, 지방 흡수제, 빵, 과자류의 단백질 첨가제로 사용된다.After removing the seedlings of leupin beans, powder was added to make 50-200 mesh, and then 10 l of hexane + ethanol + water (10: 7: 3) mixed solution was added to 1 kg of soy powder, stirred at room temperature for 1 hour, and then centrifuged. The precipitate obtained by separation (5 minutes at 3,000 × g) is dried in a reduced pressure dryer (40 ° C.) and then powdered. The concentrated protein thus obtained is used as a protein material in the production of tofu, and is used as a protein additive for binding meat products such as ham and sausage, fat absorbents, bread and confectionary.
[실시예 2]Example 2
위의 실시예 1에서 원심분리하여 얻어진 침전물을 감압 탈기한 후 5∼10%수용액으로 만든 후 분무 건조하여 분말 농축 단백질로 한다.The precipitate obtained by centrifugation in Example 1 above was degassed under reduced pressure, made into 5 to 10% aqueous solution, and then spray dried to obtain powdered concentrated protein.
[실시예 3]Example 3
위의 실시예 1에서 원심분리하여 얻어진 상등액을 정지하여 헥산층과 에타놀 물층으로 분리한 후 각각 증류하여 헥산과 에타놀은 회수하여 용매를 재사용하고 헥산층에서 얻어진 루우핀콩 기름은 정제하여 식용유로 사용한다.In the above Example 1, the supernatant obtained by centrifugation was stopped and separated into a hexane layer and an ethanol water layer, and then distilled to recover hexane and ethanol. The solvent was reused, and the leufin soybean oil obtained from the hexane layer was purified and used as cooking oil. .
[실시예 4]Example 4
실시예 1 및 2에서 얻어진 농축 단백질을 물에 분산시킨 후 여기에 셀룰라아제 및 헤미셀룰라이제 혼합 제제를 효소-기질농도 0.2∼1.0% 가아혀 40∼50℃에서 1∼6시간 반응 시킨 후 건조, 분말화하여 당화 농축 단백질을 만든다. 이렇게 얻어진 당화 단백질 농축물은 식물성 두유, 유산균 음료, 즉석 두부 등의 제조에 단백질 소재로 쓰인다.The concentrated protein obtained in Examples 1 and 2 was dispersed in water, followed by reacting the cellulase and hemicellulase preparations with enzyme-substrate concentration of 0.2 to 1.0% at 40 to 50 ° C. for 1 to 6 hours, followed by drying and powdering. To produce glycosylated protein. The glycosylated protein concentrate thus obtained is used as a protein material in the production of vegetable soymilk, lactic acid bacteria beverages, and instant tofu.
[실시예 5]Example 5
실시예 4에서 얻어진 당화 가용성 성분을 제거하기 위하여 단백질 농축액을 pH4.5로 조정하여 단백질의 동전점 침전을 유발시키고, 상등액과 분리함으로써 분리단백질을 얻을 수 있다. 이때 효소제의 농도 및 반응시간을 조절하여 다양한 농도의 분리 단백질을 제조하며, 이들은 아이스크림, 유산균 음료, 식물성 두유 등의 단백질 소재로 또한 햄, 소세지 등 육제품의 결착제, 지방 흡수제로 사용된다.In order to remove the glycosylated soluble component obtained in Example 4, the protein concentrate was adjusted to pH4.5 to cause coin point precipitation of the protein, and the separated protein can be obtained by separating from the supernatant. In this case, various concentrations of separated proteins are prepared by adjusting the concentration and reaction time of the enzyme, and these are used as protein materials, such as ice cream, lactic acid bacteria drinks, vegetable soy milk, and also as binders and fat absorbers for meat products such as ham and sausage.
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