KR860001564B1 - Preparation of hepatitis b virus vaccine - Google Patents
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제1도는 정제된 항원의 전자 현미경 사진(배율 195,000배).1 is an electron micrograph (magnification 195,000 times) of the purified antigen.
제2도는 102℃에서 2분간 가열처리되어 응집된 항원의 전자 현미경 사진(배율 195,000배).FIG. 2 is an electron micrograph (magnification of 195,000 times) of an antigen aggregated by heating for 2 minutes at 102 ° C.
제3도는 102℃에서 2분간 가열처리되어 8000g로 20분간 원심분리로 응집된 항원의 전자 현미경사진(배율 195,000배).FIG. 3 is an electron micrograph (magnification of 195,000 times) of the antigen which was heat-treated at 102 ° C. for 2 minutes and aggregated by centrifugation at 8000 g for 20 minutes.
제4도는 마우스 면역에 미치는 열처리와 원심분리의 영향의 그래프.4 is a graph of the effect of heat treatment and centrifugation on mouse immunity.
제5도는 항체가 생성에 미치는 열처리와 원심분리의 영향의 그래프이다.5 is a graph of the effect of heat treatment and centrifugation on the production of antibodies.
본 발명은 HBsAg입자를 주성분으로 하는 B형 간염 백신제조에 있어서, 혈장 성분 및 B형 간염 감염 성분을 제거하는 공정을 거쳐 고순도로 정제된 항원을 가열처리로 응집시키고, 5,000-15,000g로 20-60분동안 원심분리하여 재 응집 침전시킴으로써 면역성이 17-30배 증가된 간염 백신을 제조하는 방법에 관한 것이다.The present invention, in the production of hepatitis B vaccine mainly composed of HBsAg particles, through the step of removing the plasma components and hepatitis B infection components, the antigen purified to high purity is aggregated by heat treatment, 20- at 5,000-15,000 g The present invention relates to a method for preparing a hepatitis vaccine having a 17-30-fold increase in immunity by centrifugation for 60 minutes and reaggregation precipitation.
즉, 본 발명은 안전성이 확보되고 적은량의 투여로 면역성이 높은 간염 백신을 저렴한 가격으로 제공하는데 그 목적이 있는 것이다.That is, an object of the present invention is to provide a hepatitis vaccine having high safety and low immunity at a low price.
B형 간염을 일으키는 바이러스에 대해서는 면역학적, 분자 생물학적 연구를 통하여 사람의 간에 급성, 만성 또는 암유발성 질병을 일으키는 특성이 밝혀져 있으며 그 구조도 밝혀지고 있고, B형 간염 바이러스에 감염된 환자의 혈장 중에는 간염성의 데인(Dane)입자와 함께 감염성이 없는 B형 간염 표면 항원입자가 존재하는 것이 알려져 있다.For the virus causing hepatitis B, immunological and molecular biological studies have shown the characteristics and the structure of causing acute, chronic or cancer-causing diseases of the human liver, and hepatitis in the plasma of patients infected with hepatitis B virus. It is known that hepatitis B surface antigen particles, which are not infectious, are present together with sex dane particles.
일반적으로 간염 백신의 제조는 감염환자의 혈장에서 B형 간염 표면 항원 입자만을 정제하여 제조하거나 유전공학적 방법을 이용하여 B형 간염 표면 항원을 제조하여 적당한 방법으로 바이러스의 감염성을 불활화하여 주사제로 제제화하였다.In general, the hepatitis vaccine is prepared by purifying only hepatitis B surface antigen particles in the plasma of infected patients or by preparing a hepatitis B surface antigen using genetic engineering methods to inactivate the infectivity of the virus in a suitable manner and formulating it as an injection. It was.
불활화하는 방법으로는 미국특허 제4,164,565호와 같이 포르말린으로 37℃에서 4일간 처리하거나 일본특허공보소 55-23,253와 같이 60-120℃에서 가열처리하는 방법이 있으나, 포르말린처리의 경우 항원성의 손실이 많아 면역성이 감소되고 또한 가열처리에 대해서도 1971년 크루그만등(Krugman)의 보고(J. Am. Med. Ass. 217호 참조) 등 많은 시도가 있으나 가열온도에 따라서는 항원성의 손실또한 많은 것으로 밝혀졌다(표 1).As a method of inactivation, there is a method of treating with formalin for 4 days at 37 ° C as in US Pat. No. 4,164,565 or heating at 60-120 ° C as in Japanese Patent Publication 55-23,253. There are many attempts to reduce immunity and heat treatment, such as Krugman's report in 1971 (see J. Am. Med. Ass. 217). (Table 1).
[표 1]TABLE 1
항원가에 미치는 가열처리의 영향Effect of Heat Treatment on Antigen Value
* 특이 항원가 = 항원가 / 항원단백* Specific antigen = antigen / antigen protein
그러나, 본 발명은 많은 항원이 폴리 바렌트(Polyvalent)형태로 응집할때 특이 면역성(Specific immunogenicity)이 높아지는데 착안하여 잔유할 가능성이 있는 감염원의 불활화를 위해 가열처리할때 항원의 단일구형 입자가 필라멘트형(filamentous form)으로 서로 융합되어 면역가를 높인다는 사실을 밝혀내고 순수한 B형 간염 표면항원을 정제한 후 가열 처리하여 불활화 효과와 병행하여 항원의 단일 구형 입자를(제1도) 다수의 직선형, 가지형 또는 환형의 필라멘트 형으로 재 응집침전시킨 후(제3도), 이 침전물을 생리식염수에 재현탁시켜 인산 알루미늄 겔"(Rijks Instituut voor de Volkgezondheid"의 방법에 의해 조제)에 흡착시키고 아이씨알(ICR) 스위스마우스에 주사하여 항체 생성 면역 시험결과 가열처리로 마우스 50% 혈청전환에 요구되는 투여량이 7.4배 감소되고(표 2) 항체가도 6배 증가된 효과(표 3)를 얻었으며, 또한 원심분리로 응집항원을 더욱 풍부하게 만든 결과, 표 2, 3과 같이 17-30배의 면역성이 상승된 간염 백신을 조제할 수 있었다.However, the present invention focuses on the increase in specific immunogenicity when many antigens aggregate in polyvalent form, so that the mono-spherical particles of the antigen when heat treated for inactivation of infectious agents that may remain. Were found to be fused to each other in a filamentous form to increase immunity. Purified pure hepatitis B surface antigen and heat treatment resulted in a large number of single spherical particles of the antigen (FIG. 1). After reaggregation and precipitation into a straight, branched or cyclic filament type (Fig. 3), the precipitate is resuspended in physiological saline and adsorbed onto an aluminum phosphate gel (prepared by the method of Rijks Instituut voor de Volkgezondheid). Injected into ICR Swiss mice and subjected to antibody-generated immunoassay, heat treatment reduced the dose required for 50% seroconversion of mice by 7.4 times (Table 2). A 6-fold increase in body weight was also obtained (Table 3), and the abundance of aggregated antigens was further increased by centrifugation. As a result, hepatitis vaccines with an increased immunity of 17-30 times as shown in Tables 2 and 3 were prepared. .
또한, 이 간염백신의 원액은 침팬지 시험을 통하여 안전성을 확인할 수 있었다.In addition, the stock solution of the hepatitis vaccine was confirmed by the chimpanzee test.
[표 2]TABLE 2
마우스 50%의 형질 전환에 요구되는 항원량Antigen amount required for transformation of 50% of mice
[표 3]TABLE 3
항체가 1.5 Log10 mIU/㎖ 생성에 요구되는 항원량Antigen amount required for antibody to produce 1.5 Log10 mIU / ml
또한, 본 발명은 B형 간염 표면 항원을 함유하고 있는 건강한 사람의 혈청 또는 혈장을 탈피브린 한 후 폴리에틸렌 글리콜을 가하여 감염성이 있는 데인 입자와 혈장 단백 성분을 제거하고 바이오 겔(Bio-gel HT, 미국 Bio-Rad)로 처리하여 순도를 높이고 농축한 후 브롬화 칼륨으로 등 밀도 구배 초원심 분리를하여 얻은 순수한 항원을 100-104℃에서 2-6분간 가열 처리후 엷은 유백색으로 응집된 항원을 원심분리하여 상등액을 따로 모으고 재응집 침전된 항원을 재 현탁하여 간염 백신 원액으로 제조하였다.In addition, the present invention is to defibrin the serum or plasma of a healthy person containing hepatitis B surface antigen, and then polyethylene glycol is added to remove infectious dane particles and plasma protein components and bio-gel (Bio-gel HT, USA) Bio-Rad) to increase the purity and concentration, and then pure antigen obtained by isotropic gradient ultracentrifugation with potassium bromide heated at 100-104 ℃ for 2-6 minutes and centrifuged pale milky-white aggregated antigen. Supernatants were collected separately and resuspended antigen was resuspended to prepare a hepatitis vaccine stock solution.
본 발명을 실시예를 통하여 구체적으로 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to Examples.
본 발명에서 사용한 항체가는 AUSAB시험 킷트(미국 에보트사 제품)를 사용하여 방사선면역분석법(RIA)에 의해 시험하였으며, ㎖당 100IU (International units)가 함유되어 있는 세계보건기구의 표준품(WHO International HBIG Standard)과 비교하여 정량하였고, 항원가는 AUSRIA시험킷트(미국 에보트사 제품)를 사용하여 방사선 면역 분석법에 의해 시험하였으며, 미국 에프 디 에이(F.D.A)에서 제공된 표준품과 비교하여 정량하였다.The antibody titer used in the present invention was tested by radioimmunoassay (RIA) using an AUSAB test kit (manufactured by Evote, USA), and the WHO International HBIG Standard contained 100 IU (International units) per ml. Antigen titer was tested by radioimmunoassay using the AUSRIA test kit (manufactured by Ebbott, USA), and quantitatively compared to the standard provided by the US FDA.
또한 항원 단백량은 OD280의 흡광치()와 바이오래드(BIORAD)단백 정량법으로 정량하였다.In addition, the amount of antigenic protein has an absorbance value of OD 280 ( ) And Biorad (protein) quantitation method.
[실시예 1]Example 1
B형 간염 표면 항원을 함유하고 있는 건강한 사람의 혈장에서 정제 농축한 항원 20㎖을 생리식염수로 희석하여 OD280의 흡광치로 단백질 함량 20 ml of the purified and concentrated antigen in the plasma of healthy humans containing hepatitis B surface antigen was diluted with physiological saline and the protein content was absorbed by OD 280 .
의 항원액 100㎖을 조제하였다. 이 조제액을 전자 현미경으로 관찰한 결과 직경 18-24nm의 단일 구형 입자로 구성되어 있으며 단백 파편은 존재하지 않았다. 이 조제액을 간염백신원액으로 하여 제균 여과하고 연속 가열 냉각 장치를 사용하여 102℃에서 2분간 연속적으로 가열처리하였다. 이때 102℃에 달하는 예비시간 40초를 감안하여 2분 40초간 가열처리하였다. 100 mL of the antigen solution was prepared. The preparation was observed under an electron microscope and consisted of single spherical particles with a diameter of 18-24 nm, and no protein fragments were present. This preparation solution was used as a hepatitis vaccine stock solution for disinfection, followed by continuous heat treatment at 102 DEG C for 2 minutes using a continuous heating and cooling apparatus. At this time, the heat treatment was performed for 2 minutes and 40 seconds in consideration of the preliminary time 40 seconds reaching 102 ℃.
가열처리한 결과 단백 응집을 나타내는 엷은 유백색의 항원액 30㎖을 8,000g에서 20분간 원심분리하여 상등액을 따로 모으고 재 응집된 침전물을 생리 식염수 등장액으로 30㎖이 되도록 가하여 재현탁하였다.As a result of the heat treatment, 30 ml of pale milky white antigen solution showing protein aggregation was centrifuged at 8,000 g for 20 minutes to collect the supernatant separately, and the re-aggregated precipitate was added to 30 ml with physiological saline isotonic solution and resuspended.
이 현탁액을 6μg/㎖이 되도록 생리식염수로 희석하고 면역 보조제로 1.2mg/㎖의 인산 알루미늄 겔을 같은 용량 가하여 항원이 3μg/㎖, 인산 알루미늄 겔 0.6mg/㎖이 되도록 조제하여 1㎖씩 용기에 소분한 간염 백신제제를 만들었다.Dilute this suspension with physiological saline to 6 μg / mL, add 1.2 mg / mL aluminum phosphate gel as an immunosuppressive agent, and prepare the antigen to be 3 μg / mL and aluminum phosphate gel 0.6 mg / mL. A small hepatitis vaccine formulation was made.
이렇게 만든 백신을 마우스(ICR)에 0.5cc씩 복강주사하여 항체가를 측정하였다.The vaccine thus prepared was intraperitoneally injected into mice (ICR) by 0.5 cc to measure antibody titers.
이때 주사 항원량은 1μg, 0.25μg, 0.06μg이엇다. 그 결과 이 백신제제는 항체 생성 면역성이 17-30배 증가되었다.At this time, the amount of the antigen injected was 1 μg, 0.25 μg, 0.06 μg. As a result, the vaccine produced 17-30-fold increase in antibody production immunity.
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