KR850001108B1 - Compsoition of binder for cokes - Google Patents

Compsoition of binder for cokes Download PDF

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KR850001108B1
KR850001108B1 KR1019830002492A KR830002492A KR850001108B1 KR 850001108 B1 KR850001108 B1 KR 850001108B1 KR 1019830002492 A KR1019830002492 A KR 1019830002492A KR 830002492 A KR830002492 A KR 830002492A KR 850001108 B1 KR850001108 B1 KR 850001108B1
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coke
oil
binder
less
pitch
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KR850000511A (en
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박완우
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박완우
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/04Raw material of mineral origin to be used; Pretreatment thereof

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  • Environmental & Geological Engineering (AREA)
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Abstract

Binder composition used in the manufacture of casting coke briquettes is prepared from pitch melt and coal tar by mixing and reforming the substances in the ratio of 1:1 or 2:3 to 60≰C. The pitch oil is a concentrate discharged from the absorbing oil used in light oil recovery from coke gas. The produced binder has a 25-44≰C softening point, less than 35% fixed carbon, more than 65% volatile matter, less than 0.12 % ash, less than 16% T.I., and less than 3% Q.I.

Description

핏치유와 콜타르를 이용한 주물용 괴코크스 제조용 점결제의 조성방법Method for preparing a caking additive for the production of lump coke using casting oil and coal tar

첨부된 도면은 본 발명의 점결제로서 주물용 괴코크스 제조장치의 계통도.The accompanying drawings are a schematic diagram of a apparatus for producing a lump coke for casting as a caking additive of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 원료 저장조 2 : 분쇄기1: raw material storage tank 2: grinder

3 : 점결제 혼합액 4 : 혼합기3: binder mixture liquid 4: mixer

5 : 콜타르탱크 6 : 핏치유조5: coal tar tank 6: pitch oil tank

7 : 콜타르 이송펌프 8 : 핏치유 이송펌프7: Coal tar transfer pump 8: Pit oil transfer pump

9 : 점결제 혼합조 10 : 혼련기9: binder mixing tank 10: kneading machine

11 : 성형기 12 : 건류로11: molding machine 12: dry distillation furnace

13 : 수냉기 14 : 용수설비13: water cooler 14: water equipment

15 : 싸이크론과 습식스크라버 16, 17, 18 : 이송콘베이어15: Cyclone and wet scrubber 16, 17, 18: conveying conveyor

본 발명은 제철산업에서 발생되는 미립자의 분코크스를 다시 주물용 괴코크스로 제조하는데 사용되는 점결제의 조성 방법에 관한 것이다.The present invention relates to a method for preparing a binder used to prepare powdered coke of fine particles generated in the steel industry, again, as coke coke for casting.

일반적으로 제철산업에서 발생된 미립자의 분코크스를 다시 괴코크스로 제조하기 위하여는 분코크스를 점결제와 혼합하여 괴코크스를 제조하고 있으며 여기에 사용되는 점결제로 연핏치를 사용하고 있는데 등 연핏치는 고가이므로 경제적이지 못한 결함이 있는 것이다.In general, in order to manufacture the powdered coke of the fine particles generated in the steel industry as the coke coke again, the coke coke is manufactured by mixing the coke with the caking agent, and the soft pitch is used as the caking agent used here. Is expensive, so it is not economically flawed.

본 발명의 종래의 비경제적인 결함요인을 해소하고 제철산업에서 부산물로 발생되는 핏치유와 콜타르로서 경제적이고도 효과적인 점결제를 제공함에 그 목적이 있는 것이다.It is an object of the present invention to solve the conventional non-economic defects of the present invention and to provide an economical and effective binder as pit-healing and coal tar generated as by-products in the steel industry.

본 발명의 점결제조성시에 사용되는 핏치유라 함은 코크스 가스중에 함유되고 있는 조경유를 회수하기 위하여 콜타르 종류에서 얻어지는 세척유의 노폐물로서 이는 조경유회수 장치인 경유 스크라버 탑정으로부터 스프레이되어 탑저로 부터 상승되는 가스와 항류 접촉되어 가스중의 조경유를 흡수하게 된다.Pitch oil used in the caking preparation of the present invention is a waste product of washing oil obtained from coal tar in order to recover landscape oil contained in coke gas, which is sprayed from a diesel oil scrubber tower, which is a landscape oil recovery device, It is in constant contact with the rising gas to absorb the landscape oil in the gas.

이때 흡수된 오일은 증류기에서 수증기 증류 조작에 의해 경유분은 분리되고 흡수유는 다시 열교환 및 냉각되어 스크라버 탑정으로 연속 순환케 된다.At this time, the absorbed oil is separated from light oil by steam distillation operation in the distiller, and the absorbed oil is exchanged and cooled again to continuously circulate to the scrubber column top.

이때 계속연속 순환 사이클 과정으로부터 흡수유는 점차 점도가 상승되어 조경유의 흡수율이 저하하게 되는 노화현상이 일어나게 되는바, 이러한 현상을 방지하기 위하여 노화물질을 농축하여 분리제거, 흡수유는 재생되고 농축 분리된 물질은 수냉 배설되어 진다.At this time, the absorbent oil gradually increases in viscosity from the continuous circulation cycle, and the aging phenomenon occurs that the absorption rate of the landscape oil decreases. In order to prevent this phenomenon, the aging material is concentrated and separated, and the absorbed oil is regenerated and concentrated separated. The material is excreted in water cooling.

이러한 흡수유로 부터 농축 배설된 물질이 핏치유라 불리어지며, 그 성상은 표 1과 같다.The substance excreted from this absorbent oil is called pitch oil, and its properties are shown in Table 1.

[표 1]TABLE 1

Figure kpo00001
Figure kpo00001

이와같은 핏치유를 이용하여 점결제의 조성방법을 구체적으로 설명하면,Using the above pit healing to explain the composition of the binder in detail,

핏치유와 코크스로 가스에서 발생되는 콜타르를 1 : 1또는 2 : 3(중량)으로 혼합 개질화하여 조성함에 있어서 그 실제실시비율은 최종 조성물 1kg에 대하여 핏치유 500g에 콜타르 500g또는 핏치유 400g에 콘타르 600g을 혼합 개질화하여 점결제를 조성하게 된다.In mixing and reforming coal tar generated from pitch oil and coke oven gas in a weight ratio of 1: 1 or 2: 3, the actual ratio is 500g of coal tar or 400g of pitch oil for 1kg of the final composition. 600 g of contar is mixed and reformed to form a binder.

이와같이 조성된 본 발명의 점결제(핏치유+콜타르)는 분코크스를 주원료로 하여 주물용 괴코크스를 제조하는 점결제로서 일반적으로 선진각국에서 사용되고 있는 연핏치와 동등한 성상을 가지고 있으며, 그 실험 결과는 다음과 같다.The caking agent of the present invention (pitching oil + coal tar) thus prepared is a caking agent for producing cast coke coke with powdered coke as a main raw material. Is as follows.

[표 2]TABLE 2

Figure kpo00002
Figure kpo00002

위와 같은 본 발명의 점결제를 이용한 괴코크스 제조의 실시예를 공정별로 상세히 설명하면 다음과 같다.When explaining the embodiment of the goggles coke production using the caking additive of the present invention as described above in detail as follows.

[실시예]EXAMPLE

제1공정 : 핏치유액 고체상태의 핏치유 덩어리를 건식 미분쇄하여 약 110℃정도 교반 가온하여 액상으로 한다.First step: Peach milk solution The dry pulverized pit milk lump in the solid state is dried and stirred and heated to about 110 ° C. to become liquid.

제2공정 : 점결제조성 제1공정의 핏치유액에 콜탈액을 1 : 1또는 2 : 3으로 혼합하여 전액을 60℃전후되게 하여 유등성이 양호하게 하여 점결제 조성을 완료한다.Second step: Caking Preparation The first step of the pitch liquid is mixed with a collal liquid in a ratio of 1: 1 or 2: 3, and the entire solution is brought to and after 60 DEG C, thereby achieving good uniformity and completing the composition of the binder.

제3공정 : 분코크스혼합 제2공정의 점결제를 통상과 같이 80-85%정도의 분코크스를 투입, 약 175℃의 스팀을 주입, 혼합물이 60-80℃의 혼도를 유지시키면서 수분의 함량이 10℃전후되게 골고루 혼합시킨다.3rd step: Mixing powdered coke In the second step, the coking agent is added 80-85% of powdered coke as usual, and steam is injected at about 175 ℃, and the content of water is maintained while the mixture is maintained at 60-80 ℃. The mixture is evenly mixed at around 10 ° C.

제4공정 : 성형, 건조 제3공정에서 혼련된 혼합물을 성형기에서 일정한 크기로 성형, 건조하여 제품을 완성한다.Fourth step: molding and drying The mixture kneaded in the third step is molded and dried to a certain size in a molding machine to complete a product.

이하 본 발명의 점결제를 이용한 괴코크스의 실시내용을 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.When described in detail by the accompanying drawings, the contents of the goggle coke using the binder of the present invention will be described.

주물용 괴코크스 제조용 분코크스는 대체로 입도 분포로 보아 분쇄하지 않고 사용하나, 25-10mm의 입경에 대하여는 별도 분쇄기(2)에 의하여 3mm이하로 분쇄하도록 하여 전체와 혼합하여 원료로 사용한다.Powdered coke for casting lump coke is generally used without crushing in view of particle size distribution, but for particle size of 25-10mm, it is crushed to 3mm or less by separate grinder (2) and mixed with the whole to be used as raw material.

사젠 야-드에서 원료저장조(1)로부터 혼합기(4)에 원료는 공급되고 콜탈탱크(5)로부터 콜탈펌프(7)에 의하며 점결제 혼합조(9)에 이송되고 동시에 이미 미분쇄하여 일정온도 조건하에서 용융·저장된 핏치유조(6)에서 이송펌프(8)에 의하여 역시 점결제 혼합조(9)에 모이게 된다.Raw material is supplied from the raw material storage tank (1) to the mixer (4) in Sazen Yard, and is transferred to the mixing agent (9) by the coaltal pump (7) from the coaltal tank (5) and at the same time already pulverized. In the pit oil tank 6 melted and stored under the conditions, the feed pump 8 also collects in the binder mixing tank 9.

본 발명에 있어 분코크스의 점결제는 점결제 혼합조(9)에 저장된 콜타르의 핏치유의 혼합물을 점결제 혼합조(9)에 저장하여 사용토록 한다.In the present invention, the coke binder of the powdered coke is stored in the binder mixture tank 9 of the coal tar pitch oil stored in the binder mixture tank 9 for use.

이러한 액은 항시 약 60℃-80℃정도 유지하여 분코크스와의 혼합성과 다음 공정에 무리가 없도록 유동성을 좋게하여 두고 이러한 점결제는 혼합기(4)에 장입되어 분코크스와 점결제 혼합비 각각 85 : 15. 80 : 20 정도에서 충분히 혼합되도록 한다.These liquids are always maintained at about 60 ° C-80 ° C for good mixing with the powdered coke and good fluidity in the next process, and these binders are charged into the mixer 4 to mix the powdered coke and the binder. 15. Mix thoroughly at 80:20.

이때 175℃의 스팀의 주입으로 내부 온도는 약 100℃가 되도록 조정하여야 하고 그 소요시간은 대약 7분정도면 양호하게 된다.At this time, the injection of steam of 175 ℃ to adjust the internal temperature to about 100 ℃ and the required time is about 7 minutes is good.

이 혼합물은 다음 혼련기(10)에 도입되어 내부 온도를 계속 100℃정도 유지하면서 원료의 회전형식으로 분코크스의 탄소체 입자와 점결제를 충분하게 또한 훈련하여 탄소 입자의 표면에 점결제로서 믹싱을 하게 된다.This mixture is introduced into the next kneader 10 and sufficiently trained carbon powder particles and a binder of the powdered coke in the rotational form of the raw material while maintaining the internal temperature at about 100 ° C. and mixing them as a binder on the surface of the carbon particles. Will be

혼련기(10)로부터 혼합된 원료는 성형기(11)에 이송되고 여기서 주물용 괴코크스의 요구 형상에 맞도록 형틀에서 약 200-2,000kg/㎠정도로 압축 성형하여 성형 코크스를 생성하게 된다.The raw material mixed from the kneader 10 is transferred to the molding machine 11, where it is press-molded to about 200-2,000 kg / cm 2 in the mold to meet the required shape of the casting coke coke to produce a molding coke.

이 성형 코크스는 이송 콘베이어(16, 17)에 의하여 건류로(12)에 장입하여 건류케되는데 본로의 구조는 성형 분코크스의 건류 조업이 가능토록 건류실과 연소실로 구분되어 있으며, 연소실 내부 온도는 약 500-600℃로 가열 가능토록 하고 여기에 적합한 내화물로서 구축하게 된다.The molded coke is charged into the distillation furnace 12 by the conveying conveyors 16 and 17. The structure of the main furnace is divided into a distillation chamber and a combustion chamber so as to allow dry operation of the molded powder coke. It can be heated to 500-600 ° C and constructed as a suitable refractory material.

본 발명에 있어서 건류로(12)에 장입된 성형 코크스는 건류시간 약 2시간 내지 3시간을 경과하여 건류로 (12)에서 나오게 되고 가열된 성형 코크스는 즉시 수냉기(13)에서 급냉되어 최종제품으로 콘베이어(18)에 의해 이송되고 제품 야-드에 저장하게 된다.In the present invention, the molded coke charged into the distillation furnace 12 exits the distillation furnace 12 after about 2 hours to 3 hours of the drying time, and the heated forming coke is quenched immediately in the water cooler 13 to the final product. Is conveyed by the conveyor 18 and stored in the product yard.

급냉에 소요되는 용수는 용수설비(14)의 일익을 담당처리한다. 한편 건류로(12)에서 발생된 가스는 먼저 매연등이 포함되어 있어 이는 폐가스로 처리하는 싸이크론과 습식 스크라버(15)에 의해서 처리하게 되고 처리된 가스는 연료로 사용 가능하고 또한 필요에 따라 연소 방산하여 공해를 방지할수도 있다.Water required for quenching takes charge of the profit of the water facility (14). On the other hand, the gas generated in the dry distillation furnace 12 includes soot, etc., which is first treated by the cyclone and the wet scrubber 15 treated with the waste gas, and the treated gas can be used as fuel and burned as necessary. Dissipation can also prevent pollution.

상기와 같은 제조 공정은 현재 알려져 있는 성행 코크스 제조 공정과 다소 유사하나, 본 발명은 분코크스로부터 주물용 괴코크스 제조를 하는데 있어 그 점결제로서 콜타르와 첨가제인 핏치유로서 형성된 점결제를 제조한다는 특징을 가지고 있고 상기 여건하에 실시했던 분코크스로부터 성형된 주물용 코크스 제조 실험데타는 주물 코크스 구격에 비하여 만족되고 있고 이와같이 실시하여 얻어진 괴코크스를 분석한 결과는 표 3와 같다.The manufacturing process as described above is somewhat similar to the currently known sexual coke manufacturing process, the present invention is characterized in that for preparing the lump coke for casting from powdered coke as a caking agent and the coagulant formed as pit cure oil additives The experimental coarse manufacturing coke for casting formed from the powdered coke under the above conditions was satisfied as compared with the casting coke sphere, and the results of analyzing the obtained coke coke are shown in Table 3.

[표 3]TABLE 3

Figure kpo00003
Figure kpo00003

일반적으로 주물용 괴코크스의 제조에 있어 기본원료 배합은 강점결탄 20-40%, 약점결탄 20-40%와 무연탄, 석유 코크스등의 분황성 배합제 20-40%, 그리고 핏치 5-15%정도로 혼합 배합하여 의열식 혹은 내열식 건류 방법이 소요되나, 본 발명에 있어서는 흡수유에서 배설된 물질인 핏치유와 콜타를 혼합 개질화 시킨 점결제에 분코크스를 혼합하여 성형 건류하에 주물용괴 코크스를 제조하게 되므로 경제적이고 산업상 이용가치가 높은 특징이 있다.In general, in the manufacture of ingot coke for casting, the basic raw materials are mixed with coarse coal 20-40%, weak coking coal 20-40%, anthracite coal, petroleum coke, and sulfuric compound 20-40%, and pitch 5-15%. In the present invention, the powdered coke is mixed with a binder prepared by mixing and modifying pitch oil and coalta, which are excreted in absorbent oil, so that the powdered coke is manufactured under molding distillation. Therefore, it is economical and has high industrial use value.

Claims (1)

핏치유와 콜타르를 1 : 1또는 2 : 3으로 조성하여 혼합 개질화시켜서 됨을 특징으로 하는 핏치유와 콜타르를 이용한 주물용 괴코크스 제조용 점결제의 조성방법.A method of preparing a caking coke for castings using cast oil and coal tar, characterized in that the mixture is modified and reformed by forming pitch 1: 1 or 2: 2.
KR1019830002492A 1983-06-01 1983-06-01 Compsoition of binder for cokes KR850001108B1 (en)

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KR101431694B1 (en) * 2013-05-29 2014-08-20 주식회사 포스코 Method for manufacturing coal briquettes and apparatus for the same and coal briquettes
KR101434543B1 (en) * 2012-10-18 2014-08-27 주식회사 포스코 Facility for manufacturing coke and method for manufacturing coke using the same

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KR100508997B1 (en) * 2000-10-09 2005-08-18 주식회사 포스코 Method and apparatus for treating heavy tar
KR100621118B1 (en) * 2005-07-28 2006-09-07 (주)삼창뉴텍 Composition for solidifying solid-state fossil fuels

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101434543B1 (en) * 2012-10-18 2014-08-27 주식회사 포스코 Facility for manufacturing coke and method for manufacturing coke using the same
KR101431694B1 (en) * 2013-05-29 2014-08-20 주식회사 포스코 Method for manufacturing coal briquettes and apparatus for the same and coal briquettes

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