KR840000322B1 - Preparation of material of heat-proof - Google Patents

Preparation of material of heat-proof Download PDF

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Publication number
KR840000322B1
KR840000322B1 KR8203090A KR820003090A KR840000322B1 KR 840000322 B1 KR840000322 B1 KR 840000322B1 KR 8203090 A KR8203090 A KR 8203090A KR 820003090 A KR820003090 A KR 820003090A KR 840000322 B1 KR840000322 B1 KR 840000322B1
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mesh
cement
talc
plastering
asbestos
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KR8203090A
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Korean (ko)
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KR840000454A (en
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이유생
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이유생
화신기업 주식회사
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/08Diatomaceous earth
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A manufacturing process for antiflame, heat-proof materials is composed of 4 steps; (1) blending 10 wt.% asbestos of 3-3.5 mm, 4 wt.% rock wool of 2-3mm, and 6 wt.% glass wool of 1-1.5mm, which are cut and crushed; (2) 22 wt.% plaster of 250-300mesh, 3 wt.% diatomaceous earth of 350-400 mesh, and 2wt.% talc of 200-250 mesh; (3) putting the blend(1) and the blend (2) into a blender, drying them at 50-60≰C for 25-30 min, and pressure-conveying the mixture; (4) putting the mixture (3), 3 wt.% CMC., and 50 wt.% cement into a second mixer to dry at 30-40≰C for 30-40 min.

Description

내화성 단열미장재의 제조방법Manufacturing method of fire resistant insulation plastering material

도면은 본 발명의 건조 및 혼합 공정도.Figure is a drying and mixing process diagram of the present invention.

본 발명은 건축공사중 벽, 천정면에 대하여 미장 모르타르와 같이 분말 상태의 재료에다 적량의 물을 배합하여 바르면 미장과 동시 단열의 효과를 나타나게한 단열성 분말 모르타르의 제조방법에 관한 것이다.The present invention relates to a method for producing a thermally insulating powder mortar that combines an appropriate amount of water with a powdery material, such as plaster mortar, to the walls and ceiling surfaces during the construction work.

종래 모르타르로서 건축용 미장마감 공정에 단열성이 함유된 것은 개발된바 없고, 공업용 축로 분야에 내화 캐스터블이 있었으나, 이는 납석등을 소성, 미분하였든 것이여서 가격이 고가였고, 점착력이 결여되어 일반 건축용에는 도입될 수 없었다.Conventional mortars have not been developed with thermal insulation in the building plastering process, but there have been fireproof castables in the industrial shaft field, but these are expensive because they have been calcined and finely divided into feldspar, etc. Could not be introduced.

현재 실시하고 있는 공정으로서 일반 시멘트 모르타르로서 미장시공한 후 별도의 단열판재를 이중으로 부착하고 있는데, 이것은 판상으로 소석고나 활석등에 단열재를 섞어 가압 성형시킨 것이여서 부착용 부자재를 별도로 필요하였으므로 건축비가 고가였고, 공정이 지연되며, 시공후 기일이 경과되면 변형 탈리되고, 연결 이음선이 만곡되어 미관에 좋지 않다.As a current process, it is applied as a separate cement board after plastering as a general cement mortar. It is a plate-shaped insulator that is mixed with plaster and talc, and pressure-molded. The process is delayed, deformed and detached when the construction period is over, and the connection seam is curved, which is not good for aesthetics.

본 발명은 성형판재의 공법인 단열, 미장의 2중 시공성을 생략하고, 미장 모르타르로서, 미장과 단열을 동시 시공으로 마감되게 하기 위하여 미장의 기본요소인 시멘트에 단열재를 혼합한 분말상 재료로서, 필요시 물만 첨가하여 반죽하면 통상의 시멘트 모르타르와 같이 부착되어 미장됨과 동시 단열의 효과를 발생케한 것인데, 일반적으로 불가능한 소석고등의 속결성을 해결하기 위하여 건조와 재료배합비에 그 요지가 있는 것이며, 본 발명은 종래의 단열재에 있어서의 단열의 효과와 가격문제, 시공상의 문제등 제결점을 제거하여 저렴한 생산가로 양산되게 함을 목적하였고, 결합력과 단열의 효과가 양호한 석면, 암면, 유리면등을 분쇄공정을 거쳐 적은 입자로 만들고, 접착력과 단열성이 크고, 표면을 곱게하는 석고, 규조토, 활석등을 미분쇄하여 일정한 온도로 건조시킴과 동시 혼합하였는데, 이는 석고의 수분, 침투시 속결되는 것을 예측하고, 미분상태에서 타재료와 건조 혼합시킴으로서 모르타르로서의 필요한 응고시간을 유지되게하여, 단순한 석고의 배합으로선 물을 첨가하면 급속응고됨으로 일반적으로 모르타르로 사용될수 없는 장애를 해결하였다.The present invention omits the double workability of insulation and plastering, which is a method of forming plate material, and as a plastering mortar, as a powdery material mixed with a heat insulating material to cement, which is a basic element of plastering, in order to finish plastering and insulation by simultaneous construction. When only kneading with water, it is attached like ordinary cement mortar, which causes the effect of plastering and simultaneous thermal insulation. In general, in order to solve the fastness of calcined gypsum, which is impossible, there is a gist of the drying and material mixing ratio. The purpose was to remove the defects such as the effect of heat insulation, price problems, and construction problems in the conventional heat insulators, and to mass-produce them at low production prices. After making it into small particles, it has high adhesion and insulation, and finely grinds the surface of gypsum, diatomaceous earth, talc, etc. It was dried at the same temperature and mixed at the same time. This predicted the moisture of the gypsum and its condensation during penetration, and it was mixed with other materials in the fine state to maintain the required solidification time as mortar. The rapid solidification resolves the obstacles that cannot be generally used as mortar.

이러한 단열과 표면 윤활제등에 접착제 C. M. C 및 미장모르타르재의 시멘트를 2차로 일정한 온도하에서 혼련하여 분말상태의 단열미장재를 얻게한 것이다.The insulating and surface lubricants were kneaded with adhesive C. M. C and cement of the plaster mortar material at a second temperature under a certain temperature to obtain a powder insulation plaster.

본 발명의 제조공정을 거쳐 얻어지는 내화성 단열미장재는 경량으로 그 열전도율(KSL 3306-80에 의한 시험)은 0.184kal/mh℃로서 단열의 효과는 물론, 시멘트 모르타르의 단열재료에 발생되는 결점을 제거하여, 결로제거, 방습, 방음의 효과가 첨가되며, 물만 배합하여 일반 시멘트 모르타르와 같이 시공하는 것이다.The fire-resistant insulating plastering material obtained through the manufacturing process of the present invention is light in weight and its thermal conductivity (test according to KSL 3306-80) is 0.184 kal / mh ° C. , Condensation removal, moisture proof, soundproofing effect is added, and only water is to be combined with general cement mortar.

이하 본발명의 요지를 첨부도면에 의하여 공정별로 설명하면 다음과 같다.Hereinafter, the gist of the present invention will be described by process according to the accompanying drawings.

[제1공정][Step 1]

결합성이 양호한 내열섬유재인 석면, 암면, 유리면을 각각 별도로 R. P. M 1,000-1,200의 특수 카터기에 넣어 석면은 3-3.5mm, 암면은 2-3mm로, 유리면은 1-1.5mm로 절단파쇄하여, 석면 10%, 암면 4%, 유리면 6%중량비로 적당히 배합한다.Asbestos, rock wool, and glass wool, which have good bonding properties, are placed in special cutters of RP M 1,000-1,200, respectively, and asbestos is cut to 3 to 3.5 mm, rock wool to 2-3 mm and glass to 1-1.5 mm. Asbestos 10%, rock wool 4%, glass wool 6% by weight is appropriately blended.

[제2공정][Step 2]

점착력과 응고성 및 단열성이 양호한 석고와 규조토 및 표면을 곱게하는 활석을 각각 별도로 미세한 입자가 되게 분쇄기에서 석고는 250-300메쉬, 규조토는 350-400메쉬, 활석은 200-250메쉬로 분쇄하여 석고 22%, 규조토 3%, 활석 2%중량비로 적당히 배합한다.In the grinder, gypsum is divided into 250-300 mesh, diatomaceous earth is 350-400 mesh, and talc is 200-250 mesh. 22%, diatomaceous earth 3%, talc 2% by weight is suitably blended.

[제3공정][Step 3]

제1공정의 배합물(A)와 제2공정의 배합물(B)를 도면의 실시예와 같이 1차 혼합기의 호퍼에 구분하여 투입한후 50℃-60℃온도에서 25-30분간 건조와 동시에 혼합압송한다.The compound (A) of the first step and the compound (B) of the second step are separately introduced into the hopper of the first mixer as in the embodiment of the drawing, and then mixed with drying at the temperature of 50 ° C. to 60 ° C. for 25-30 minutes. I send it to you.

[제4공정][Step 4]

제3공정에서 건조 압송된 혼합물을 2차 재 혼합기에 투입시 섬유소제 접착제인C. M. C.와 시멘트를 접착력과 강도를 부여하기 위하여 중량비 C. M. C 3%, 시멘트 50%로 호퍼에 동시 투입시켜 30℃-40℃온도에서 30-40분간 압송하면서 재혼합시킴과 동시에 완전히 건조하여 분말상태의 단열미장재를 얻는다.C. It is a fiber detergent adhesive when the dry-pressurized mixture in the third process is put into the secondary remixer. In order to give MC and cement with adhesive strength and strength, 3% by weight of CM C and 50% of cement are added to the hopper at the same time. Obtain an insulating plaster.

상기공정에서 재료의 배합비를 가감하면 단열의 효과 및 응고의 속도를 적절히 조정할 수 있으므로 사용처와 계절에 따라 품종을 세분할 수 있다(즉, 석고의 함량이 많으면 빨리 응고되므로 겨울시공에 적합한 것이다.In the above process, by reducing the compounding ratio of the material, the effect of thermal insulation and the rate of solidification can be properly adjusted, so that the varieties can be subdivided according to the place of use and the season (that is, if the content of gypsum is high, it is suitable for winter construction.

이와같이 본 제조공정에서 얻어진 단열미장재는 별도의 판상단열재를 시공함이 없이 분말상태로서 물을 혼합하면 바로 사용할 수 있으며, 시멘트 벽면에 미장용으로 바르면 표면이 곱게 형성됨과 동시에 단열효과가 우수하고, 결로방지는 물론 방습, 방음의 효과가 양호하며, 시공이 간편하면서 가격이 저렴한 단열미장재를 제공되게한 것이다.In this way, the thermal insulation plastering material obtained in this manufacturing process can be used immediately by mixing water as a powder state without constructing a separate plate insulation material, and when applied for plastering on the cement wall surface, the surface is formed finely and the thermal insulation effect is excellent. Prevention, as well as moisture-proof, soundproofing effect is good, and the construction is easy to provide a low-cost thermal insulation plastering material.

Claims (1)

석면 3-3.5mm 암면 2-3mm, 유리면 1-1.5mm로 절단 파쇄하여, 석면 10%암면 4%, 유리면 6% 중량비로 배합하는 제1공정과, 석고 250-300메쉬, 규조토 350-400메쉬, 활석 200-250메쉬로 각각 분쇄하여 석고 22%, 규조토 3%, 활석 2%중량비로 배합하는 제2공정과, 상기 제1공정의 배합물(A)와 제2공정의 배합물(B)를 1차 혼합기에 구분투입하여 50℃-60℃온도에서, 25-30분간 건조, 혼합압송하는 제3공정 및 제 3공정의 혼합물을 C. M. C 3%와 시멘트 50%중량비로 2차혼합기에 투입시켜 30℃-40℃온도에서 30-40분간 건조, 재혼합하는 제4공정을 결합함을 특징으로하는 내화성 단열미장재의 제조방법.Asbestos 3-3.5mm Rockwool 2-3mm, Glass wool 1-1.5mm Cutting and crushing, 1st asbestos 10% rock wool 4%, glass wool 6% by weight ratio, gypsum 250-300 mesh, diatomaceous earth 350-400 mesh The second step of pulverizing with talc 200-250 mesh and blending at 22% by weight gypsum, 3% diatomaceous earth and 2% talc by weight ratio, the compound (A) of the first step and the compound (B) of the second step are 1 The mixture of 3rd process and 3rd process of drying and mixing and mixing 25-30 minutes at 50 ℃ -60 ℃ temperature at 50 ℃ -60 ℃ was added to the secondary mixer at a weight ratio of 3% of CM C and 50% of cement. A method for producing a fire-resistant insulating plaster, characterized in that it combines a fourth step of drying and remixing for 30-40 minutes at ℃ -40 ℃ temperature.
KR8203090A 1982-07-10 1982-07-10 Preparation of material of heat-proof KR840000322B1 (en)

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KR20010067520A (en) * 2001-02-05 2001-07-13 김수현 Camellia mochi tea manufacturing method
ES2561730B2 (en) * 2016-01-27 2016-08-23 Universidad Politécnica de Madrid Composition of thermally insulating plaster

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