KR840000286B1 - Method for manufacturing artifial rice - Google Patents

Method for manufacturing artifial rice Download PDF

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KR840000286B1
KR840000286B1 KR8202817A KR820002817A KR840000286B1 KR 840000286 B1 KR840000286 B1 KR 840000286B1 KR 8202817 A KR8202817 A KR 8202817A KR 820002817 A KR820002817 A KR 820002817A KR 840000286 B1 KR840000286 B1 KR 840000286B1
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rice
potato starch
powder
mixed
coated
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Korean (ko)
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강계선
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강계선
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Abstract

A method for manufacturing artificial rice is described. Thus, 5kg of a mixt. contg. barley powder 15, corn powder 15, wheat flour 15, soybean flour 20, potato starch 15, sweet potato starch 10, Indian millet powder 5, and red-bean powder 5 wt% was mixed in a container (1). This mixt. was moved into a container (3) and distilled water was supplied from a container (2) to make a dough. The dough was passed through a roller system (4) and a molding system (5), sliced by a cutter (6) to the same size as rice, and dried in a dryer (7). The dried artificial rice was coated with a potato starch soln. in a coating apparatus (8) and treated with heat in a steamer (9) to give ˜8.5kg of the product.

Description

인공영양미의 제조방법Manufacturing method of artificial nutrition

제1도의 도면은 본 발명의 실시를 보인 제조공정의 블럭도이다.Figure 1 is a block diagram of a manufacturing process showing the practice of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 혼합기 2 : 가수시스템1: Mixer 2: Watering System

3 : 교반기 4 : 로울러시스템3: stirrer 4: roller system

5 : 면대성형기 5' : 금형시스템5: Face molding machine 5 ': Mold system

6 : 커터 7 : 건조장치6 cutter 7 drying device

본 발명은 세계인구가 기하급수적으로 팽창을 계속하고 있고 그에 반해 식량은 매년절대적 부족현상을 피할 수 없는 실정에 있어서 식량전쟁을 방불케 하고 있다.According to the present invention, the world population continues to expand exponentially, while food is reminiscent of the food war in a situation where an absolute shortage cannot be avoided every year.

이에 우리정부는 국민건강과 식생활개선을 조화시키기 위하여 분식을 장려하는 한편 식량증산을 위한 품종개량경지면적의 확대기술의 개발 등 정책사업을 지원하여 왔다.To this end, the Korean government has supported policy projects, such as encouraging food in order to harmonize national health and improving dietary life, and developing technology to expand the cultivation area for breeding food for food production.

본 발명은 이에 부응하여 식량의 절대적인 부족과 국민건강을 증진하는 측면에서 저렴한 가격과 양적으로 쌀밥 등 단일곡물보다 우수한 영양미를 인공적으로 제조하는 방법을 재공하고저 한다.In accordance with the present invention, there is provided a method of artificially producing a nutritional flavor superior to a single grain such as rice at a low price and quantity in terms of promoting absolute lack of food and public health.

본 발명의 인공영양미는 취사시 쌀과 함께 일정비를 혼합하여 식사에 제공될 수도 있고 또는 쌀을 취반시에 본 발명의 제품일부를 끓는 밥솥에 올려놓아 완숙시켜 식사에 제공할 수있도록 한 것이다.Artificial nutrients of the present invention may be provided in a meal by mixing a certain ratio with rice when cooking, or to cook rice by placing a portion of the product of the present invention in a boiling cooker at the time of cooking to be provided to the meal.

본 발명은 곡류 또는 서류분말을 임의 비율로 혼합하여 반죽물을 만들어 점조화시킨 다음 쌀알을 인공적으로 성형시켜 다시 서류전분에 코팅시켜 증숙호화시켜서되는 인공영양미의 제조방법에 관한 것이다.The present invention relates to a method for producing artificial nutrients, which are made by mixing cereals or paper powders in an arbitrary ratio, making a dough, and then viscous the rice grains artificially to coat the paper starch and steaming and steaming them again.

더욱 구체적으로는 본 발명은 보리가루, 밀가루, 옥수수가루, 수수가루, 콩가루, 감자전분(감자가루), 고구마전분(고구마가루) 등을 적당량혼합하여 가수하고 혼련하여 반죽물을 만든 후 수차례에 걷쳐 로울러를 통과시켜 면발을 뽑아 쌀알크기로 절단 성형한 후 감자 또는 고구마 전분에 코팅하여 밀폐솥에서 순간적으로 증숙호화시키거나 상기 성형된 곡류분말혼합미를 밀폐솥에서 증숙호화시켜 건조한 다음 감자 또는 고구마전분에 코팅하여 재차 코팅부분을 순간적으로 증숙호화시켜 장기 보관하도록 한 것이다.More specifically, the present invention is a mixture of barley flour, flour, corn flour, sorghum, soybean flour, potato starch (potato powder), sweet potato starch (sweet potato powder) and the like by mixing water and kneading to make a dough several times After passing through the roller, pull out the noodle, cut it into rice grain size, and coat it with potato or sweet potato starch and steam steaming in a closed pot instantaneously or steaming and steaming the molded grain powder mixture in a closed pot and then drying the potato or sweet potato. By coating on starch, the coating part is steamed and steamed for a long time.

본 발명의 제품인 인공영양미는 일부 또는 전체가 증숙호화된 것이기 때문에 취사시에 연료를 대폭절감할 수 있을 뿐만 아니라 각종 곡류분말이 혼합된 영양이 풍부한 식사를 제공할 수있는 잇점을 제공하게 된다.Artificial nutrients, which are products of the present invention, are partially or fully steamed, and thus, can significantly reduce fuel during cooking and provide a nutritious meal in which various grain powders are mixed.

본 발명을 공정별로 상세히 설명하면 다음과 같다.The present invention is described in detail by process as follows.

제1공정(곡류분말의 혼합(Mixing))First Process (Mixing of Grain Powder)

보리가루, 옥수수가루, 밀가루, 수수가루, 콩가루, 감자전분, 고구마전분, 팥가루, 또는 녹두가루를 준비하여 이들을 임의비율로 고성능 혼합기(1)에 투입하여 균일하게 혼합시킨다.Barley flour, corn flour, wheat flour, millet flour, soybean flour, potato starch, sweet potato starch, red bean flour, or mung bean powder are prepared, and these are added to the high performance mixer 1 at an arbitrary ratio and mixed uniformly.

곡류 또는 서류분말의 수분함량은 15%이내의 것이 혼합상 유리하고 분말의 입도(粒度)는 미세할수록 바람직하다.The moisture content of the grain or paper powder is preferably 15% or less, and the finer the particle size of the powder is, the more preferable.

또 곡류나 서류분말의 혼합비율은 급식대상자에 따라 열량(cal)을 계산하여 산정하게 된다.In addition, the mixing ratio of grains and paper powder is calculated by calculating calories according to the subjects of the meal.

제2공정(반죽물의 교반(agitating))Second Process (Agitating Dough)

제1공정에서 얻어진 균일한 곡류 또는 서류분말의 혼합물에 가수시스템(2)에 의하여 증류수를 가수(加水)하여 혼합물에 점조화 특성을 부여한다.Distilled water is added to the mixture of uniform grains or paper powder obtained in the first step by the hydrolysis system 2 to impart consistency characteristics to the mixture.

이때 고성능교반기(3)의 회전축의 회전속도는 반죽물의 점도의 진행속도에 영향을 미치게 된다.At this time, the rotational speed of the rotating shaft of the high-performance stirrer 3 affects the moving speed of the viscosity of the dough.

곡류분말에 가수량은 최종적인 영양미의 성형에 영향을 미치므로 주요한 요소가 되며 또 곡류분말의 종류나 그들의 혼합비율에 따라서 가수량은 현저하게 달라지게 된다.The amount of water in the grain powder is a major factor because it affects the formation of the final nutrients, and the amount of water is remarkably different depending on the type of grain powder and their mixing ratio.

제3공정(면대성형(Noodling) 또는 혼합미의 금형(Shaping))3rd process (Noodling or shaping of mixed rice)

점조화 특성이 부여된 반죽물을 수차례에 걷쳐 로울러시스템(4)을 통과시켜 약간의 호화를 시킨다음 면대성형기(5)를 통과시켜 면말을 뽑은 다음 부착되어 있는 커터(6)에 의하여 쌀알크기로 절단시킨다. 이때 반죽물을 금형시스템(5')에 통과시켜 쌀알모양의 혼합미를 성형할 수도 있다.Knead the dough to give the consistency characteristics several times to pass through the roller system (4) to give a little luxury, then passed through the face-to-top molding machine (5) to extract the cotton, and then to the rice grain size by the attached cutter (6) Cut to At this time, the dough may be passed through the mold system 5 'to form a rice-like mixed rice.

제4공정(혼합미의 건조(Drying))4th process (Drying of mixed rice)

성형된 혼합미를 건조 응고시킨다.The shaped mixed rice is dried and solidified.

건조기(7)는 통상의 건조기를 사용할 수 있으나 필요에 따라 열풍건조, 냉풍건조를 도입할 수 있다.The dryer 7 may use a conventional dryer, but hot air drying and cold air drying may be introduced as necessary.

또 필요에 따라 습열처리, 건열처리를 도입할 수도 있다. 이때 혼합미의 건조정도는 수분함량 15% 이내가 좋다.If necessary, wet heat treatment and dry heat treatment may be introduced. At this time, the drying degree of the mixed rice should be within 15% of water content.

제5공정(혼합미의 코팅(Coating))5th process (Coating of mixed rice)

성형된 쌀알크기의 혼합미표면에 고구마전분 또는 감자전분의 용액으로 코팅하거나 성형된 쌀알크기의 혼합미를 밀폐솥에서 증숙혼화시킨다음 고구마전분 또는 감자전분용액으로 코팅한다.The mixed rice surface of the shaped rice grains is coated with a solution of sweet potato starch or potato starch, or the mixed rice of the shaped rice grains is steam-mixed in a closed pot and then coated with sweet potato starch or potato starch solution.

이때 감자나 고구마전분용액의 형태가 좋으나 필요에 따라 유지성분을 코팅시킬수도 있다.At this time, the form of potato or sweet potato starch solution is good, but may be coated with a fat or oil as necessary.

수용액이나 유지성분에 필요에 따라 Vitamine이나 mineral을 첨가하여 영양을 강화시키므로 용도를 다양화할 수도 있다.If necessary, vitamine or mineral may be added to the aqueous solution or fat or oil to enhance nutrition.

이때 코팅장치(8)는 통상의 것을 사용할 수 있으나 코팅의 능율을 향상시키기 위하여 분무상태로 코팅할 수 있는 것이 바람직하다.In this case, the coating apparatus 8 may be a conventional one, but may be coated in a spray state in order to improve the coating efficiency.

통상적으로는 혼합미를 액체상태의 수용액 또는 유용성액체에 침적시킬수도 있다.Usually, the mixed rice may be dipped in an aqueous solution or an oil-soluble liquid in a liquid state.

제6공정(코팅물의 증숙호화(α화))6th process (steaming and coating (alpha) of coating material)

고구마 전분 또는 감자전분으로 코팅된 영양미를 밀폐솥 또는 증숙혼치(a)에서 순간 열처리하여 코팅부분의 호화를 유도한다. 열처리온도는 코팅물의 수분함량에 따라 다르나 대체로 50-70℃가 적당하다.Nutrients coated with sweet potato starch or potato starch are momentarily heat-treated in a closed pot or steaming mixture (a) to induce gelatinization of the coated portion. The heat treatment temperature depends on the moisture content of the coating, but is usually 50-70 ℃.

이와같이하여 제조된 인공영양미는 취사시에 다음과 같이 사용할 수가 있다.Artificial nutrients prepared in this way can be used as follows when cooking.

즉 곡류분말로 구성된 혼합미부분과 서류분말로만 구성된 코팅부분을 모두 증숙호화시킨 영양미는 쌀이 끓기 시작할때 쌀위에 올려놓아 취사하면 되고 코팅부분만 증숙혼화된 영양미는 처음부터 쌀과 함께 또는 단독으로 취사하면 된다.In other words, the nutritious taste of steamed rice mixed with cereal powder and coated powder consisting of paper powder can be cooked by placing it on rice when it starts to boil. You can cook.

본 발명을 실시예에 따라 구체적으로 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to Examples.

[실시예 (1)][Example (1)]

보리가루 15WT%, 옥수수가루 15WT%, 밀가루 15WT%, 콩가루 20WT%, 감자전분 15WT%, 고구마전분 10WT%, 수수가루 및 팥가루를 각각 5WT% 비율로 5kg을 측량하여 이것을 혼합기(1)에 투입하여 곡류와 서류분말이 골고루 혼합되도록 혼합한다.Barley flour 15WT%, corn flour 15WT%, wheat flour 15WT%, soybean powder 20WT%, potato starch 15WT%, sweet potato starch 10WT%, sorghum and red bean flour at 5WT%, respectively, and weighed this into the mixer (1). Mix the grains and paper powder so that they are evenly mixed.

이 혼합물을 교반기(3)에 투입하고 회전축을 회동시킨다음 가수시스템(2)의 밸브를 열어 증류수가 분사되도록 하였다.The mixture was introduced into the stirrer 3, and the rotary shaft was rotated, and then the valve of the water system 2 was opened to allow distilled water to be injected.

이때 가수량은 약 5분간에 걸쳐 분사시켜 반죽물의 점도를 증대시키게 된다. 점조화 특성이 부여된 반죽물을 다단계 로울러시스템(4)을 통과시켜 약간의 호화를 시킨 다음 면대성성형기(5)를 통과시켜 커터(6)로서 쌀알크기로 절단시켰다.At this time, the amount of water is sprayed over about 5 minutes to increase the viscosity of the dough. The dough to which the consistency was given was passed through a multi-stage roller system (4) to give a slight gelatinization, and then passed through a surface forming machine (5) to cut into rice grains as a cutter (6).

컷팅된 혼합미를 즉시 콘베어 벨트로 이송건조기(7)에서 건조시킨후 방냉하였다, 방냉한 혼합미를 코팅장치(8)에 도입시켜 감자전분수용액으로 코팅시켰다.The cut mixed rice was immediately dried in a transfer dryer (7) with a conveyor belt and allowed to cool. The cooled mixed rice was introduced into the coating apparatus (8) and coated with potato starch solution.

코팅처리한 영양미를 콘베아벨트로 이송시키면서 증죽장치(9)에 의하여 순간 열처리시켜 코팅 부분을 호화시킨 다음 방냉하였다. 이와 같이 하여 인공영양미 약 8.5kg을 얻었다.The coated nutrients were instantaneously heat treated by the steamer 9 while conveying the coated nutrients to the conveyor belt to gelatinize the coated parts and then allowed to cool. Thus, about 8.5 kg of artificial nutrition rice was obtained.

얻어진 영양미 1kg을 측량해 놓은 다음 정부미 1kg을 측량 이를 혼합하여 밥솥에 넣고 쌀밥이 혼합된 인조미밥을 지어 취식한 결과 밥맛이 좋고 구수한 풍미와 쫄깃쫄깃한 구충감을 느껴 식욕이 증진됨을 확인 할 수 있었다.After weighing 1kg of the obtained nutritious rice, 1kg of government rice was measured and mixed in a rice cooker and cooked with artificial rice cooked with rice, and it was confirmed that the appetite was improved by feeling the delicious taste and the chewy taste.

[실시예 (2)][Example (2)]

곡류분말의 중량 %의 비율은 실시예 1과 같이하나 팥가루대신 녹두가루 5WT%로 대치하여 5kg을 측량하고 이것을 실시예 1과 동일한 조작으로 혼합, 교반하여 혼합곡분의 반죽물을 얻었다.The percentage by weight of the grain powder was the same as in Example 1, but replaced with 5WT% of mung bean powder instead of red bean flour, and weighed 5 kg, which was mixed and stirred in the same manner as in Example 1 to obtain a dough of mixed grain powder.

이것을 다단계 로울러시스템(4)을 통과시켜 호화시킨 후 금형시스템(5')에 통과시켜 쌀알모양의 혼합미 약 8.2kg을 얻었다.This was passed through a multi-stage roller system (4) to luxury, and then passed through a mold system (5 ') to obtain about 8.2 kg of rice grain-shaped mixed rice.

이를 건조시킨 후 증숙장치(9)에서 증숙호화시킨 다음 건조, 방냉시켜 코팅장치(8)에 도입하여 고구마전분 수용액과 감자전분수용액 1 : 1(부피비) 혼합액으로 코팅시켰다.After drying, steaming and steaming in a steaming device (9), dried, allowed to cool and introduced into the coating device (8) and coated with a mixture of sweet potato starch aqueous solution and potato starch aqueous solution 1: 1 (volume ratio).

코팅처리한 영양미를 다시 콘베아 벨트로 이송시키면서 증숙장치(9)에 의하여 재차 순간 열처리시켜 코팅부분을 호화시킨 다음 방냉하였다.The coated nutrients were transferred to the conveyor belt again and heat treated again by the steaming apparatus 9 to gelatinize the coated parts and then allowed to cool.

이와 같이 하여 인공영양미 8.75kg을 얻었다. 얻어진 영양미 1kg을 측량해놓고 정부미 1kg을 측량하여 밥솥에 끓인다음 그 위에 얹혀 끓여서 쌀밥이 혼입된 인조미 밥을 지어 취식한 결과 밥맛이 좋고 구수한 풍미와 쫄깃쫄깃한 구충감이 있어서 식욕이 증진됨을 확인할 수 있었다.Thus, 8.75 kg of artificial nutrition rice was obtained. After weighing 1kg of the obtained nutritious rice, 1kg of government rice was measured, boiled in a rice cooker, and boiled on top of it to make artificial rice cooked with mixed rice. .

본 발명 제품의 영양미는 모든 곡류분말을 사용하게 되어 곡류의 이용도를 증대시킬뿐만 아니라 일시에 여러가지 곡류를 취식할 수 있는 식생활을 개선하는 효과이외에도 풍미와 영양에 있어서 종래 쌀밥 편향적인 식생활에서 오는 영양의 불균형을 해소할 수 있게 된다.The nutritional taste of the product of the present invention is to use all grain powder to increase the utilization of cereals, as well as to improve the diet to eat a variety of grains at one time in addition to the nutrition from the conventional rice-biased diet in flavor and nutrition The imbalance of can be solved.

또한 실시예에서 보는 바와 같이 본 발명 제품의 인공영양미는 내부와 외부의 2중구조를 가지고 있어서 씹는 구충감이 좋아서 식욕이 증진되는 효과가 있으며 곡류분말의 혼합비율을 임의로 조절할 수 있어서 일반인, 군인, 환자에 따라 칼로리를 적의 산정하여 급식할 수 있는 특징을 가지고 있다.In addition, the artificial nutrition of the present invention as shown in the embodiment has a double structure of the inside and outside has a good chewing insect repellent effect has an effect of improving appetite and can arbitrarily adjust the mixing ratio of grain powder, the general public, soldiers, According to the patient, calories are calculated by the enemy and have the characteristic of feeding.

한편 본 발명의 제품의 영양미는 최종적으로 건열처리 완성된 제품이기 때문에 밀폐한 봉지에 넣어 보관하거나 시중에 유통하더라도 부패나 변질의 염려가 없는 매우 유용한 것이다.On the other hand, the nutritive taste of the product of the present invention is a product that is finally heat-treated, so it is very useful without the risk of corruption or deterioration even if stored in a sealed bag or distributed on the market.

이와 같이 본 발명의 인공영양미는 기존의 쌀이나 보리쌀과 같이 시장에서 자유롭게 판매되므로서 저렴한 가격으로 국민의 식생활 개선에 일익을 담당할 수 있어서 매우 유용한 발명인 것이다.As described above, the artificial nutritional beauty of the present invention is a very useful invention because it can play a role in improving the eating habits of the people at a low price while being sold freely in the market like conventional rice or barley rice.

Claims (2)

곡류분말을 혼합한 다음 가수하여 교반하므로 점조화 특성을 부여하는 공정과 쌀알크기 또는 쌀알 모양의 곡류분말 혼합미를 성형하고 건조한 다음 고구마 또는 감자전분용액으로 코팅하고 이 코팅부분을 증숙호화시키는 공정의 결합으로 되는 인공영양미의 제조방법Mixing the grain powder and then stirring the mixture to give viscous characteristics, and to form a grain size rice or rice grain-shaped mixed rice, dried, coated with sweet potato or potato starch solution and steaming this coating part Manufacturing method of artificial nutrients which is combined 제 1 항에 있어서 곡류분말혼합미를 증수고화시켜 건조방냉하고 고구마 또는 감자전분용액으로 코팅한 것을 순간 열처리하여 증숙호화시킴을 특징으로 하는 방법The method of claim 1, wherein the grain powder mixture is solidified by evaporation, and then dried and cooled. The method is characterized in that steaming and heating is performed by instant heat treatment of the coating with sweet potato or potato starch solution.
KR8202817A 1982-06-24 1982-06-24 Method for manufacturing artifial rice KR840000286B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103404562A (en) * 2013-06-29 2013-11-27 马鞍山市黄池食品(集团)有限公司 Cedrela sinensis spicy bean flour pancake and manufacturing method thereof
KR101402110B1 (en) * 2012-10-29 2014-06-02 한국식품연구원 Manufacturing method of reformed rice for nurungji and manufacturing method of nurungji using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101402110B1 (en) * 2012-10-29 2014-06-02 한국식품연구원 Manufacturing method of reformed rice for nurungji and manufacturing method of nurungji using the same
CN103404562A (en) * 2013-06-29 2013-11-27 马鞍山市黄池食品(集团)有限公司 Cedrela sinensis spicy bean flour pancake and manufacturing method thereof

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