KR20240047139A - Recycled concrete production device and production method with recycling ratio - Google Patents

Recycled concrete production device and production method with recycling ratio Download PDF

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KR20240047139A
KR20240047139A KR1020220126401A KR20220126401A KR20240047139A KR 20240047139 A KR20240047139 A KR 20240047139A KR 1020220126401 A KR1020220126401 A KR 1020220126401A KR 20220126401 A KR20220126401 A KR 20220126401A KR 20240047139 A KR20240047139 A KR 20240047139A
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South Korea
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aggregate
recycled
hopper
new
weight
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KR1020220126401A
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Korean (ko)
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민윤
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주식회사 레디스튜디오
오광개발 주식회사
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Priority to KR1020220126401A priority Critical patent/KR20240047139A/en
Publication of KR20240047139A publication Critical patent/KR20240047139A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0404Proportioning
    • B28C7/0418Proportioning control systems therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0404Proportioning
    • B28C7/0413Proportioning two or more flows in predetermined ratio
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0422Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
    • B28C7/0436Weighing means specially adapted for use in batching plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0454Volumetric measuring devices, e.g. for consecutively delivering predetermined volumes of ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/16Discharge means, e.g. with intermediate storage of fresh concrete
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/167Recycled materials, i.e. waste materials reused in the production of the same materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0032Controlling the process of mixing, e.g. adding ingredients in a quantity depending on a measured or desired value

Abstract

본 발명은 신재골재와 순환골재를 재활용률과 치환률에 일치되도록 공급시킬 수 있는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치 및 생산방법에 관한 것이다.
본 발명에 따른 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치는 외부로부터 제공되는 신재골재 및 순환골재를 골재용 호퍼(110)에 수용하고 믹싱부재(300)로 공급하고, 물과 시멘트를 믹싱부재(300)로 공급하는 재료공급부재(100)와, 골재용 호퍼(110)에 수용된 신재골재 및 순환골재의 높이를 측정하는 높이측정부재(200)와, 골재용 호퍼(110)에서 공급된 신재골재 및 순환골재를 공급받고, 물과 시멘트를 믹싱하여 콘크리트를 제조하는 믹싱부재(300)와, 믹싱부재(300)에 수용되는 재료의 무게를 측정하는 중량측정부재(400)와, 골재용 호퍼(110)에 기준 높이의 신재골재 및 순환골재를 수용한 후에 믹싱부재(300)로 공급하여 기준에 대한 신재골재 및 순환골재의 용적과 중량을 확인하고, 추가로 투입되는 신재골재와 순환골재의 중량이 재활용률에 일치되는 골재용 호퍼(110)의 높이를 계산하고 신재골재와 순환골재의 용적이 치환률 이내인지를 확인하는 골재투여 제어부재(500)를 포함한다.
The present invention relates to an apparatus and production method for producing recycled concrete products that can be adjusted by taking into account the recycling rate and replacement rate, which can supply new aggregate and recycled aggregate to match the recycling rate and replacement rate.
The recycled concrete product production device, which can be adjusted in consideration of the recycling rate and replacement rate according to the present invention, accommodates new aggregate and recycled aggregate provided from outside in the aggregate hopper 110, supplies them to the mixing member 300, and supplies water and recycled aggregate to the mixing member 300. A material supply member 100 that supplies cement to the mixing member 300, a height measurement member 200 that measures the height of new aggregate and recycled aggregate contained in the aggregate hopper 110, and an aggregate hopper 110. A mixing member 300 that receives new aggregate and recycled aggregate supplied from and mixes water and cement to produce concrete, and a weighing member 400 that measures the weight of the material contained in the mixing member 300. , After receiving the new aggregate and recycled aggregate at the standard height in the aggregate hopper 110, they are supplied to the mixing member 300 to check the volume and weight of the new aggregate and recycled aggregate relative to the standard, and the additional new aggregate is added. and an aggregate dispensing control member 500 that calculates the height of the aggregate hopper 110 where the weight of the recycled aggregate matches the recycling rate and checks whether the volumes of the new aggregate and recycled aggregate are within the replacement rate.

Description

재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치 및 생산방법{Recycled concrete production device and production method with recycling ratio}Recycled concrete product production device and production method that can be adjusted considering recycling rate and replacement rate {Recycled concrete production device and production method with recycling ratio}

본 발명은 신재골재와 순환골재를 재활용률과 치환률에 일치되도록 공급시킬 수 있는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치 및 생산방법에 관한 것이다.The present invention relates to an apparatus and production method for producing recycled concrete products that can be adjusted by taking into account the recycling rate and replacement rate, which can supply new aggregate and recycled aggregate to match the recycling rate and replacement rate.

일반 콘크리트 제품의 경우는 석산이나 하천에서 채취된 골재를 사용하여 제조하나, 재활용 콘크리트 제품은 순환 굵은골재와 순환 잔골재를 신재 굵은골재와 잔골재와 혼합하고 여기에 물과 시멘트를 혼합하여 제조하는 시멘트 콘크리트 제품을 의미한다. 재활용 콘크리트 제품은 벽돌 등으로 성형되어 생산된다. In the case of general concrete products, they are manufactured using aggregate collected from rocky mountains or rivers, but recycled concrete products are cement concrete manufactured by mixing recycled coarse aggregate and recycled fine aggregate with new coarse aggregate and fine aggregate, and then mixing them with water and cement. It means product. Recycled concrete products are produced by molding them into bricks, etc.

국토교통부의 "순환골재 품질규정"에서는 순환골재를 사용하는 재활용 콘크리트를 제조할 때의 순환골재 사용량을 용적을 기준으로 한 치환율(%)[순환골재 용적/(신재골재+순환골재 용적)]로 규정하여 순환골재를 굵은골재만 사용할 경우 전체 굵은골재 용적의 60% 이하, 잔골재만 사용할 경우 전체 잔골재 용적의 30% 이하로 치환하여 사용하고, 굵은골재와 잔골재를 동시에 사용하고자 할 경우에는 사용된 총 골재용적의 30% 이내로 치환하여 사용할 것을 권장하고 있다. According to the Ministry of Land, Infrastructure and Transport’s “Recycled Aggregate Quality Regulations,” the amount of recycled aggregate used when manufacturing recycled concrete using recycled aggregate is calculated as a substitution ratio (%) based on volume [recycled aggregate volume / (new aggregate + recycled aggregate volume)]. As stipulated, if only coarse aggregate is used, recycled aggregate should be replaced by 60% or less of the total volume of coarse aggregate, and if only fine aggregate is used, recycled aggregate should be replaced by 30% or less of the total volume of fine aggregate. If coarse and fine aggregate are to be used simultaneously, the total amount used should be less than 60% of the total volume of fine aggregate. It is recommended to use less than 30% of the aggregate volume.

한편, 콘크리트 관련 표준시방서는 콘크리트 배합을 중량으로 관리하고 있으며, 재활용품의 재활용률(=순환골재 중량/(신재골재+순환골재) 중량)은 중량비로 규정하고 있다. Meanwhile, concrete-related standard specifications manage concrete mixing by weight, and the recycling rate of recycled products (=weight of recycled aggregate/(weight of new aggregate + recycled aggregate)) is specified as a weight ratio.

한편, 동일한 재활용 콘크리트 제품을 생산하는 경우에 동일한 중량의 신재골재와 순환골재를 사용하더라도 현장에 적재된 신재골재와 순환골재는 절대건조밀도가 배합설계에 적용한 값과 다르게 되므로 치환률과 재활용률이 뱃치마다 다르게 되어 목표 치환률과 재활용률을 갖는 콘크리트 제품을 생산할 수 없고 품질도 변동이 발생하는 문제점이 있게 된다.Meanwhile, in the case of producing the same recycled concrete product, even if the same weight of new aggregate and recycled aggregate are used, the absolute dry density of the new aggregate and recycled aggregate loaded on site is different from the value applied in the mix design, so the substitution rate and recycling rate are determined by batch. As each product is different, concrete products with target replacement and recycling rates cannot be produced, and quality also fluctuates.

본 발명이 해결하고자 하는 과제는 신재골재와 순환골재를 재활용률과 치환률에 일치되도록 공급시킬 수 있는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치 및 생산방법을 제공하는 데 있다.The problem to be solved by the present invention is to provide an apparatus and production method for producing recycled concrete products that can be adjusted by considering the recycling rate and replacement rate, which can supply new aggregate and recycled aggregate to match the recycling rate and replacement rate.

본 발명에 따른 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치는 외부로부터 제공되는 신재골재 및 순환골재를 골재용 호퍼(110)에 수용하고 믹싱부재(300)로 공급하고, 물과 시멘트를 믹싱부재(300)로 공급하는 재료공급부재(100)와, 골재용 호퍼(110)에 수용된 신재골재 및 순환골재의 높이를 측정하는 높이측정부재(200)와, 골재용 호퍼(110)에서 공급된 신재골재 및 순환골재를 공급받고, 물과 시멘트를 믹싱하여 콘크리트를 제조하는 믹싱부재(300)와, 믹싱부재(300)에 수용되는 재료의 무게를 측정하는 중량측정부재(400)와, 골재용 호퍼(110)에 기준 높이의 신재골재 및 순환골재를 수용한 후에 믹싱부재(300)로 공급하여 기준에 대한 신재골재 및 순환골재의 용적과 중량을 확인하고, 추가로 투입되는 신재골재와 순환골재의 중량이 재활용률에 일치되는 골재용 호퍼(110)의 높이를 계산하고 신재골재와 순환골재의 용적이 치환률 이내인지를 확인하는 골재투여 제어부재(500)를 포함하되, The recycled concrete product production device, which can be adjusted in consideration of the recycling rate and replacement rate according to the present invention, accommodates new aggregate and recycled aggregate provided from outside in the aggregate hopper 110, supplies them to the mixing member 300, and supplies water and recycled aggregate to the mixing member 300. A material supply member 100 that supplies cement to the mixing member 300, a height measurement member 200 that measures the height of new aggregate and recycled aggregate contained in the aggregate hopper 110, and an aggregate hopper 110. A mixing member 300 that receives new aggregate and recycled aggregate supplied from and mixes water and cement to produce concrete, and a weighing member 400 that measures the weight of the material contained in the mixing member 300. , After receiving the new aggregate and recycled aggregate at the standard height in the aggregate hopper 110, they are supplied to the mixing member 300 to check the volume and weight of the new aggregate and recycled aggregate relative to the standard, and the additional new aggregate is added. And an aggregate dosing control member (500) that calculates the height of the aggregate hopper (110) where the weight of the recycled aggregate matches the recycling rate and checks whether the volumes of the new aggregate and recycled aggregate are within the replacement rate,

바람직하게, 골재투여 제어부재(500)는, 믹싱통에서 혼합되는 순환골재의 재활용률을 등록하는 재활용률 등록부(502)와; 골재용 호퍼(110)의 하부를 개폐시키는 호퍼 개폐부(130)의 작동을 제어하는 호퍼 개폐부 작동부(504)와; 골재용 호퍼(110)의 높이에 대응되는 부피정보를 저장하거나 또는 계산하는 골재용 호퍼부피 확인부(506)와; 최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 높이를 설정하는 기준높이 관리부(508)와; 중량측정부재(400)에서 측정된 최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 중량을 제공받아 확인하는 기준골재 중량 확인부(510)와; 재활용률 등록부(502)에 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인하는 추가투입 골재중량 확인부(512)와; 재활용률에 일치되도록 추가로 투입되는 신재골재와 순환골재의 중량이 확인되면 골재용 호퍼(110)에 수용되는 신재골재와 순환골재의 부피를 확인하는 추가투입 골재용 호퍼높이 확인부(514)와, 믹싱통에서 혼합되는 순환골재의 치환률에 대한 정보를 등록하는 치환률 등록부(516)와; 추가투입 골재중량 확인부(512)에서 확인된 신재골재와 순환골재량과 최초 투입된 기준 신재골재와 순환골재가 기준 치환율 이내에 존재하는 여부를 확인하는 치환율 확인부(518);를 포함하는 것을 특징으로 한다.Preferably, the aggregate dosing control member 500 includes a recycling rate registering unit 502 that registers the recycling rate of the recycled aggregate mixed in the mixing tank; a hopper opening/closing unit operating unit 504 that controls the operation of the hopper opening/closing unit 130 that opens and closes the lower part of the aggregate hopper 110; an aggregate hopper volume confirmation unit 506 that stores or calculates volume information corresponding to the height of the aggregate hopper 110; a reference height management unit 508 that sets the height of new aggregate and recycled aggregate initially introduced into the aggregate hopper 110; a reference aggregate weight confirmation unit 510 that receives and confirms the weight of the new aggregate and recycled aggregate input into the initial aggregate hopper 110 measured by the weight measurement member 400; an additionally input aggregate weight confirmation unit 512 that checks the weight of the additionally input new aggregate and recycled aggregate to correspond to the recycling rate of the recycled aggregate registered in the recycling rate register 502; A hopper height confirmation unit 514 for additionally input aggregate that checks the volume of the new aggregate and recycled aggregate accommodated in the aggregate hopper 110 when the weight of the additionally input new aggregate and recycled aggregate is confirmed to match the recycling rate; a substitution rate register 516 that registers information on the substitution rate of recycled aggregate mixed in the mixing tank; It is characterized by including a replacement rate confirmation unit (518) that checks whether the amounts of new aggregate and recycled aggregate confirmed in the additionally input aggregate weight confirmation unit (512) and the initially introduced standard new aggregate and recycled aggregate are within the standard replacement rate. .

바람직하게, 높이측정부재(200)는 초음파센서, 레이저센서, 레이더센서 중 어느 하나의 센서이거나 또는 골재용 호퍼(110) 내부 표면에 형성된 눈금인 것을 특징으로 한다.Preferably, the height measuring member 200 is characterized as being one of an ultrasonic sensor, a laser sensor, a radar sensor, or a scale formed on the inner surface of the aggregate hopper 110.

바람직하게, 믹싱부재(300)는 신재골재, 순환골재, 시멘트, 물을 포함하는 재료가 채워지는 믹싱통(310)과, 믹싱통(310)에서 회전되어 재료가 콘크리트로 되도록 교반하는 교반부(320)와, 교반부(320)를 회전시키는 회전부(330)와, 믹싱통(310)에서 배출되는 콘크리트가 외부로 배출되도록 안내하는 안내부(340)와, 믹싱통(310)과 안내부(340) 사이에서 개폐가 제어되는 차단부(350)를 포함하는 것을 특징으로 한다.Preferably, the mixing member 300 includes a mixing tank 310 filled with materials including new aggregate, recycled aggregate, cement, and water, and a stirring part ( 320), a rotating part 330 that rotates the stirring part 320, a guide part 340 that guides the concrete discharged from the mixing bucket 310 to be discharged to the outside, a mixing bucket 310 and a guiding part ( It is characterized in that it includes a blocking portion 350 whose opening and closing is controlled between 340).

한편, 본 발명에 따른 재활용 콘크리트 제품 생산방법은, 골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 기준 높이에 일치되도록 신재골재 또는 순환골재를 수용시키고 골재들의 용적을 확인하는 단계와; 골재용 호퍼(110) 하부의 호퍼 개폐부(130)를 개방시켜 믹싱통의 내부로 신재골재 또는 순환골재를 낙하시키는 단계와; 신재골재 또는 순환골재가 수용되면 믹싱통의 하단에 위치하는 중량측정부재(400)으로 믹싱통의 중량을 측정하는 단계와; 골재투여 제어부재(500)는 기준 높이에 대응되는 골재용 호퍼(110)의 부피를 골재의 용적으로 사용하고, 중량측정부재(400)에서 측정된 신재골재 또는 순환골재의 누적 중량을 각각의 기준 투입 중량으로 확인하는 단계와; 골재투여 제어부재(500)는 기 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인하는 단계와; 골재투여 제어부재(500)는 골재용 호퍼(110)에 수용되는 추가로 투입되는 신재골재와 순환골재의 용적을 확인하는 단계와; 골재투여 제어부재(500)는 신재골재와 순환골재의 용적이 확인되면 해당 용적에 대응되는 골재용 호퍼(110)의 높이를 계산하는 단계와; 골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 추가로 공급되는 신재골재 또는 순환골재를 해당 높이에 대응되도록 수용시키는 단계와; 호퍼 개폐부(130)를 개방시켜 추가로 공급되는 신재골재 또는 순환골재를 믹싱통의 내부로 공급하는 단계를 포함하는 것을 특징으로 한다.Meanwhile, the method for producing recycled concrete products according to the present invention accommodates new aggregate or recycled aggregate so that the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 is sealed to match the standard height and checks the volume of the aggregate. Steps and; Opening the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 to drop new aggregate or recycled aggregate into the mixing tank; When new aggregate or recycled aggregate is received, measuring the weight of the mixing tank using a weight measuring member 400 located at the bottom of the mixing tank; The aggregate administration control member 500 uses the volume of the aggregate hopper 110 corresponding to the reference height as the volume of aggregate, and uses the cumulative weight of new aggregate or recycled aggregate measured by the weight measurement member 400 as the respective standard. Confirming the input weight; The aggregate administration control member 500 includes the steps of checking the weight of the additionally added new aggregate and recycled aggregate to correspond to the recycling rate of the previously registered recycled aggregate; The aggregate dosing control member 500 includes the steps of checking the volumes of new aggregate and recycled aggregate accommodated in the aggregate hopper 110; When the volumes of new aggregate and recycled aggregate are confirmed, the aggregate dispensing control member 500 calculates the height of the aggregate hopper 110 corresponding to the volume; a step of accommodating additionally supplied new aggregate or recycled aggregate to correspond to the corresponding height while the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 is closed; It is characterized by including the step of opening the hopper opening and closing portion 130 to supply additionally supplied new aggregate or recycled aggregate into the mixing tank.

본 발명에 의하면 재활용 콘크리트 제품의 생산시에 정확하게 신재골재와 순환골재를 재활용률과 치환률에 일치되도록 공급시킬 수 있는 효과가 있다.According to the present invention, when producing recycled concrete products, it is possible to accurately supply new aggregate and recycled aggregate to match the recycling rate and replacement rate.

도 1 및 도 2는 본 발명에 따른 재활용률 조절이 가능한 재활용 콘크리트 제품 생산장치의 구성도.
도 3는 본 발명에 따른 골재투여 제어부재(500)의 블록도.
Figures 1 and 2 are diagrams showing the configuration of a recycled concrete product production device capable of controlling the recycling rate according to the present invention.
Figure 3 is a block diagram of the aggregate dispensing control member 500 according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 실시예를 설명한다. 본 발명을 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다.Hereinafter, embodiments of the present invention will be described with reference to the attached drawings. In describing the present invention, if it is determined that a detailed description of a related known configuration or function may obscure the gist of the present invention, the detailed description will be omitted.

도 1 내지 도 3에 도시된 바와 같이, 본 발명에 따른 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치는 외부로부터 제공되는 신재골재 및 순환골재를 골재용 호퍼(110)에 수용하고 믹싱부재(300)로 공급하고, 물과 시멘트를 믹싱부재(300)로 공급하는 재료공급부재(100)와, 골재용 호퍼(110)에 수용된 신재골재 및 순환골재의 높이를 측정하는 높이측정부재(200)와, 골재용 호퍼(110)에서 공급된 신재골재 및 순환골재를 공급받고, 물과 시멘트를 믹싱하여 콘크리트를 제조하는 믹싱부재(300)와, 믹싱부재(300)에 수용되는 재료의 무게를 측정하는 중량측정부재(400)와, 골재용 호퍼(110)에 기준 높이의 신재골재 및 순환골재를 수용한 후에 믹싱부재(300)로 공급하여 기준에 대한 신재골재 및 순환골재의 용적과 중량을 확인하고, 추가로 투입되는 신재골재와 순환골재의 중량이 재활용률에 일치되는 골재용 호퍼(110)의 높이를 계산하고 신재골재와 순환골재의 용적이 치환률 이내인지를 확인하는 골재투여 제어부재(500)를 포함한다. As shown in Figures 1 to 3, the recycled concrete product production device that can be adjusted in consideration of the recycling rate and replacement rate according to the present invention accommodates new aggregate and recycled aggregate provided from outside in the aggregate hopper 110, A material supply member 100 that supplies water and cement to the mixing member 300, and a height measuring member that measures the height of the new aggregate and recycled aggregate contained in the aggregate hopper 110. (200), a mixing member 300 that receives new aggregate and recycled aggregate supplied from the aggregate hopper 110, and mixes water and cement to produce concrete, and the mixing member 300 contains The new aggregate and recycled aggregate of the standard height are accommodated in the weighing member 400, which measures the weight, and the aggregate hopper 110, and then supplied to the mixing member 300 to determine the volume and volume of the new aggregate and recycled aggregate relative to the standard. Aggregate dosing control that checks the weight, calculates the height of the aggregate hopper 110 where the weight of the additionally added new aggregate and recycled aggregate matches the recycling rate, and checks whether the volume of the new aggregate and recycled aggregate is within the replacement rate. Includes member 500.

재료공급부재(100)는 신재골재, 순환골재, 시멘트, 물 등의 재료를 수용하고, 믹생부재(300)로 공급한다. 이러한 재료공급부재(100)는 신재골재, 순환골재, 시멘트 등의 골재를 수용하는 골재용 호퍼(110)와, 물을 수용하는 물용 호퍼(120)와, 골재용 호퍼(110)의 하부를 개폐하는 호퍼 개폐부(130)를 포함한다. 이때, 골재용 호퍼(110)는 신재골재용 호퍼와 순환골재용 호퍼, 시멘트용 호퍼를 각각 구비하여 사용하거나 또는 하나의 골재용 호퍼를 사용하여 신재골재용, 순환골재, 시멘트용으로 사용할 수 있다. 또한, 물용 호퍼(120)는 일정량의 물을 수용한 후에 믹생부재로 공급할 수 있도록 하부에 호퍼 개폐부(130)가 형성될 수 있다. 이러한 재료공급부재(100)는 호퍼 개폐부(130)가 밀폐된 상태에서 골재용 호퍼(110)에 일정량의 신재골재 또는 순환골재가 수용된 후에 골재투여 제어부재(500)에 의해 호퍼 개폐부(130)가 개방되면 골재용 호퍼(110)에 채워진 골재들이 배출되면서 믹싱부재(300)에 공급되게 된다. 그리고, 물용 호퍼(120)를 통해서 일정량의 물을 믹싱부재(300)에 공급되게 된다. The material supply member 100 accommodates materials such as new aggregate, recycled aggregate, cement, and water, and supplies them to the mixed raw member 300. This material supply member 100 opens and closes the aggregate hopper 110 for receiving aggregate such as new aggregate, recycled aggregate, and cement, the water hopper 120 for receiving water, and the lower part of the aggregate hopper 110. It includes a hopper opening and closing part 130. At this time, the aggregate hopper 110 can be used as a hopper for new aggregate, a hopper for recycled aggregate, and a hopper for cement, or a single hopper for aggregate can be used for new aggregate, recycled aggregate, and cement. . Additionally, the water hopper 120 may have a hopper opening/closing portion 130 formed at its lower portion to accommodate a certain amount of water and then supply it to the mixed raw material. This material supply member 100 is configured to open and close the hopper opening and closing unit 130 by the aggregate dispensing control member 500 after a certain amount of new aggregate or recycled aggregate is received in the aggregate hopper 110 with the hopper opening and closing unit 130 sealed. When opened, the aggregates filled in the aggregate hopper 110 are discharged and supplied to the mixing member 300. Then, a certain amount of water is supplied to the mixing member 300 through the water hopper 120.

높이측정부재(200)는 골재용 호퍼(110)의 내부에 수용되는 신재골재의 높이 및 순환골재의 높이를 측정한다. 높이측정부재(200)는 초음파센서, 레이저센서, 레이더센서 중 어느 하나의 센서이거나 또는 골재용 호퍼(110) 내부 표면에 형성된 눈금일 수도 있다. 이러한 높이측정부재(200)는 호퍼 개폐부(130)가 밀폐된 상태에서 골재용 호퍼(110)에 신재골재 또는 순환골재가 수용되면 골재들의 높이를 측정할 수 있게 되고, 측정된 골재용 호퍼(110)의 높이를 통해서 최종적으로 수용된 골재들의 용적을 확인할 수 있게 된다.The height measuring member 200 measures the height of new aggregate and recycled aggregate accommodated inside the aggregate hopper 110. The height measuring member 200 may be one of an ultrasonic sensor, a laser sensor, and a radar sensor, or may be a scale formed on the inner surface of the aggregate hopper 110. This height measuring member 200 can measure the height of the aggregates when new aggregate or recycled aggregate is received in the aggregate hopper 110 with the hopper opening and closing portion 130 closed, and the measured aggregate hopper 110 ), it is possible to confirm the volume of the aggregates finally received.

믹싱부재(300)는 재료공급부재(100)에서 배출되는 신재골재, 순환골재, 시멘트 등의 골재와 물을 공급받아 혼합한다. 이러한 믹싱부재(300)는 신재골재, 순환골재, 시멘트, 물을 포함하는 재료가 채워지는 믹싱통(310)과, 믹싱통(310)에서 회전되어 재료가 콘크리트로 되도록 교반하는 교반부(320)와, 교반부(320)를 회전시키는 회전부(330)와, 믹싱통(310)에서 배출되는 콘크리트가 외부로 배출되도록 안내하는 안내부(340)와, 믹싱통(310)과 안내부(340) 사이에서 개폐가 제어되는 차단부(350)를 포함한다. The mixing member 300 receives and mixes aggregate such as new aggregate, recycled aggregate, and cement discharged from the material supply member 100 with water. This mixing member 300 includes a mixing tank 310 filled with materials including new aggregate, recycled aggregate, cement, and water, and a stirring unit 320 that rotates in the mixing tank 310 to stir the materials into concrete. and a rotating part 330 that rotates the stirring part 320, a guide part 340 that guides the concrete discharged from the mixing bucket 310 to be discharged to the outside, and a mixing bucket 310 and a guide part 340. It includes a blocking unit 350 whose opening and closing is controlled.

또한, 차단부(350)에서 배출되는 콘크리트를 성형부재로 이송시키는 이송부(350)를 더 포함할 수 있다. 성형부재는 콘크리트를 벽돌로 성형하거나 다른 콘크리트 제품으로 성형하게 된다.In addition, it may further include a transfer unit 350 that transfers the concrete discharged from the blocking unit 350 to the molding member. Molded members are made by molding concrete into bricks or other concrete products.

믹싱통(310)은 내부공간이 상부로 개방되어 재료공급부재(100)로부터 낙하되어서 공급되는 골재들과 물 등의 재료가 채워진다.The inner space of the mixing tank 310 is opened upward and is filled with materials such as aggregates and water supplied by dropping from the material supply member 100.

교반부(320)는 믹싱통(310)에 회전가능하게 설치되는 회전축과, 회전축에 일정간격으로 형성되는 교반날개를 포함한다. The stirring unit 320 includes a rotating shaft rotatably installed in the mixing tank 310 and stirring blades formed at regular intervals on the rotating shaft.

회전부(330)는 믹싱통(310)의 회전축을 회전시키는 모터를 포함하여 이루어질 수 있다. 따라서 회전부(330)의 작동에 의해 교반날개가 회전되어서 물과 함께 시멘트 및 골재를 혼합하여 콘크리트를 제조할 수 있게 된다. The rotating unit 330 may include a motor that rotates the rotating shaft of the mixing tank 310. Therefore, the stirring blade is rotated by the operation of the rotating part 330, making it possible to mix cement and aggregate with water to produce concrete.

안내부(340)는 믹싱통(310)의 바닥면에서 위치하는 것이 바람지하지만, 측면에 형성될 수도 있다.The guide portion 340 is preferably located on the bottom of the mixing tank 310, but may also be formed on the side.

중량측정부재(400)는 재료가 채워지는 믹싱부재(300)에서 투입되는 신재골재 및 순환골재의 중량을 측정한다. 중량측정부재(400)는 믹싱통(310)의 하단에 위치하며, 로드셀을 이용하는 것이 바람직하다. 특히, 믹싱통(310)의 하부에 차단부(350)가 위치하는 경우에 중량측정부재(400)는 차단부(350)의 후면에 형성되는 것이 바람직하다. 이러한 중량측정부재(400)에 의해서 믹싱통으로 신재골재 또는 순환골재가 순차적으로 투입되면 중량차를 이용하여 정확하게 각각의 중량을 확인할 수 있게 된다.The weight measuring member 400 measures the weight of the new aggregate and recycled aggregate input from the mixing member 300 where the material is filled. The weight measuring member 400 is located at the bottom of the mixing tank 310, and it is preferable to use a load cell. In particular, when the blocking unit 350 is located below the mixing tank 310, the weight measuring member 400 is preferably formed at the rear of the blocking unit 350. When new aggregate or recycled aggregate is sequentially introduced into the mixing tank by this weight measuring member 400, each weight can be accurately confirmed using the weight difference.

도 3에 도시된 바와 같이, 골재투여 제어부재(500)는 높이측정부재(200)에서 측정되는 최초 골재용 호퍼(110)에 수용되는 신재골재 및 순환골재의 높이와 중량측정부재(400)에서 측정되는 신재골재 및 순환골재의 중량을 이용하여 순환골재의 재활용률에 일치되도록 골재용 호퍼(110)에 추가로 수용되는 신재골재 및 순환골재의 높이를 산정한다. 이러한 골재투여 제어부재(500)는 재활용률 등록부(502), 호퍼 개폐부 작동부(504), 골재용 호퍼부피 확인부(506), 기준높이 관리부(508), 기준골재 중량 확인부(510), 추가투입 골재중량 확인부(512), 추가투입 골재용 호퍼높이 확인부(514), 치환률 등록부(516), 치환율 확인부(518)를 포함한다.As shown in FIG. 3, the aggregate dispensing control member 500 measures the height of the new aggregate and recycled aggregate received in the initial aggregate hopper 110 measured by the height measuring member 200 and the weight measured by the weight measuring member 400. Using the measured weight of the new aggregate and recycled aggregate, the height of the new aggregate and recycled aggregate to be additionally accommodated in the aggregate hopper 110 is calculated to match the recycling rate of the recycled aggregate. This aggregate administration control member 500 includes a recycling rate registration unit 502, a hopper opening/closing operation unit 504, an aggregate hopper volume confirmation unit 506, a standard height management unit 508, a standard aggregate weight confirmation unit 510, and an additional It includes an input aggregate weight confirmation unit 512, a hopper height confirmation unit for additional input aggregates 514, a replacement rate registration unit 516, and a replacement rate confirmation unit 518.

재활용률 등록부(502)는 믹싱통에서 혼합되는 순환골재의 재활용률을 등록한다. 이때, 재활용률 등록부(502)는 등록되는 순환골재의 재활용률이 순환골재의 치환율 이내인 것을 확인하는 것이 바람직하다.The recycling rate register 502 registers the recycling rate of the recycled aggregate mixed in the mixing tank. At this time, it is desirable for the recycling rate registration unit 502 to confirm that the recycling rate of the recycled aggregate being registered is within the replacement rate of the recycled aggregate.

호퍼 개폐부 작동부(504)는 골재용 호퍼(110)의 하부를 개폐시키는 호퍼 개폐부(130)의 작동을 제어한다. 이러한 호퍼 개폐부 작동부(504)에 의해서 호퍼 개폐부(130)를 밀폐시키면 신재골재 또는 순환골재를 골재용 호퍼(110) 내부에 수용할 수 있게 되고, 호퍼 개폐부(130)를 개방시키면 신재골재 또는 순환골재를 믹싱통으로 공급할 수 있게 된다.The hopper opening/closing unit operating unit 504 controls the operation of the hopper opening/closing unit 130 that opens and closes the lower part of the aggregate hopper 110. When the hopper opening/closing unit 130 is sealed by the hopper opening/closing operation unit 504, new aggregate or recycled aggregate can be accommodated inside the aggregate hopper 110, and when the hopper opening/closing unit 130 is opened, new aggregate or recycled aggregate can be accommodated inside the aggregate hopper 110. Aggregates can be supplied to the mixing tank.

골재용 호퍼부피 확인부(506)는 골재용 호퍼(110)의 높이에 대응되는 부피정보를 저장하거나 또는 계산한다. 골재용 호퍼부피 확인부(506)에 의해서 골재용 호퍼(110)의 높이가 확인되면 이에 대한 부피를 계산할 수 있고, 부피가 확인되면 골재용 호퍼(110)의 높이를 계산할 수 있게 된다.The aggregate hopper volume confirmation unit 506 stores or calculates volume information corresponding to the height of the aggregate hopper 110. When the height of the aggregate hopper 110 is confirmed by the aggregate hopper volume confirmation unit 506, the volume can be calculated, and when the volume is confirmed, the height of the aggregate hopper 110 can be calculated.

기준높이 관리부(508)는 최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 높이를 설정한다. 이러한 기준높이 관리부(508)에 의해서 최초 투입되는 신재골재와 순환골재의 용적을 정확하게 확인할 수 있게 된다. The standard height management unit 508 sets the height of the new aggregate and recycled aggregate that are initially introduced into the aggregate hopper 110. This standard height management unit 508 makes it possible to accurately check the volumes of new aggregate and recycled aggregate that are initially introduced.

기준골재 중량 확인부(510)는 중량측정부재(400)에서 측정된 최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 중량을 제공받아 확인한다.The reference aggregate weight confirmation unit 510 receives and confirms the weight of the new aggregate and recycled aggregate initially measured by the weight measurement member 400 and input into the aggregate hopper 110.

추가투입 골재중량 확인부(512)는 재활용률 등록부(502)에 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인한다. 재순환기준골재 중량 확인부(510)에 의해서 확인된 최초 투입된 신재골재와 순환골재의 각각 중량을 확인할 수 있기 때문에 추가로 재활용률에 일치되도록 신재골재와 순환골재의 중량을 간단하게 확인할 수 있게 된다.The additionally input aggregate weight confirmation unit 512 checks the weight of the additionally input new aggregate and recycled aggregate to correspond to the recycling rate of the recycled aggregate registered in the recycling rate register 502. Since the weight of the first input new aggregate and recycled aggregate confirmed by the recycling standard aggregate weight confirmation unit 510 can be confirmed, the weight of the new aggregate and recycled aggregate can be simply confirmed to match the recycling rate.

추가투입 골재용 호퍼높이 확인부(514)는 재활용률에 일치되도록 추가로 투입되는 신재골재와 순환골재의 중량이 확인되면 골재용 호퍼(110)에 수용되는 신재골재와 순환골재의 부피를 확인한다. 예를 들면, 추가투입 골재용 호퍼높이 확인부(514)는 골재용 호퍼(110)의 높이별로 골재용 호퍼(110)의 부피를 확인할 수 있기 때문에 기준 높이로 투입되는 신재골재와 순환골재에 대해서 확인된 부피와 중량을 이용하여 확인된 추가로 투입되는 신재골재와 순환골재 중량에 대응되는 골재용 호퍼(110)의 부피를 계산할 수 있게 된다. 또한, 골재용 호퍼(110)의 높이에 대응되는 골재용 호퍼(110)의 부피는 실시간으로 계산되거나 또는 호퍼부피 확인부(506)에 저장되어 있기 때문에 골재용 호퍼(110)의 부피에 대응되는 높이도 간단하게 확인할 수 있게 된다.The hopper height confirmation unit 514 for additionally input aggregate checks the volume of the new aggregate and recycled aggregate accommodated in the aggregate hopper 110 when the weight of the additionally input new aggregate and recycled aggregate is confirmed to match the recycling rate. For example, the hopper height confirmation unit 514 for additionally input aggregate can check the volume of the aggregate hopper 110 for each height of the aggregate hopper 110, so it is possible to check the volume of the aggregate hopper 110 for new aggregate and recycled aggregate input at the standard height. Using the confirmed volume and weight, it is possible to calculate the volume of the aggregate hopper 110 corresponding to the confirmed weight of the additionally introduced new and recycled aggregate. In addition, the volume of the aggregate hopper 110 corresponding to the height of the aggregate hopper 110 is calculated in real time or stored in the hopper volume confirmation unit 506, so the volume corresponding to the volume of the aggregate hopper 110 is calculated in real time or stored in the hopper volume confirmation unit 506. Height can also be easily checked.

치환률 등록부(516)는 믹싱통에서 혼합되는 순환골재의 치환률에 대한 정보를 등록한다. 치환률은 굵은골재만 사용되는 경우 굵은골재 용적의 60% 이하로 등록되고, 잔골재만 사용되는 경우 잔골재 용적의 30% 이하로 등록되고, 굵은골재와 잔골재를 동시에 사용되는 경우 총 골재(신재골재 + 순환골재)용적의 30% 이내로 등록되는 것이 바람직하다.The replacement rate register 516 registers information about the replacement rate of the recycled aggregate mixed in the mixing tank. When only coarse aggregate is used, the replacement rate is registered as 60% or less of the volume of coarse aggregate, when only fine aggregate is used, it is registered as 30% or less of the volume of fine aggregate, and when coarse and fine aggregate are used simultaneously, the replacement rate is registered as total aggregate (new aggregate + It is desirable to register within 30% of the volume (recycled aggregate).

치환율 확인부(518)는 추가투입 골재중량 확인부(512)에서 확인된 신재골재와 순환골재량과 최초 투입된 기준 신재골재와 순환골재의 량이 기준 치환율 이내에 존재하는 여부를 확인한다, 이때, 치환율 확인부(518)에 의해 순환골재의 치환율이 기준 치환율을 초과하면 관리자에게 통지한다.The replacement rate confirmation unit 518 checks whether the amounts of new aggregate and recycled aggregate confirmed in the additional input aggregate weight confirmation unit 512 and the amounts of standard new aggregate and recycled aggregate initially introduced are within the standard replacement rate. At this time, the replacement rate confirmation unit (518) If the replacement rate of recycled aggregate exceeds the standard replacement rate, the manager is notified.

이하, 본 발명의 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치의 작업과정에 대하여 살펴본다.Hereinafter, we will look at the work process of the recycled concrete product production device that can be adjusted in consideration of the recycling rate and replacement rate of the present invention.

먼저, 골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 기준 높이에 일치되도록 신재골재 또는 순환골재를 수용시키고 골재들의 용적을 확인한다. 이때, 골재용 호퍼(110)에 수용되는 신재골재 또는 순환골재의 높이는 높이측정부재(200)를 통해 측정하여 확인하고, 골재들의 용적은 골재용 호퍼(110)의 높이에 대응되도록 계산하여 부피를 사용한다. 높이측정부재(200)는 초음파센서, 레이저센서, 레이더센서 중 어느 하나의 센서를 이용하거나 또는 골재용 호퍼(110) 내부 표면에 형성된 눈금을 이용할 수 있다. First, with the hopper opening and closing portion 130 under the aggregate hopper 110 closed, new aggregate or recycled aggregate is accommodated to match the standard height, and the volume of the aggregate is checked. At this time, the height of the new aggregate or recycled aggregate accommodated in the aggregate hopper 110 is confirmed by measuring through the height measuring member 200, and the volume of the aggregate is calculated to correspond to the height of the aggregate hopper 110. use. The height measuring member 200 may use any one of an ultrasonic sensor, a laser sensor, and a radar sensor, or may use a scale formed on the inner surface of the aggregate hopper 110.

기준 높이에 일치되도록 신재골재 또는 순환골재를 수용된 후에 골재용 호퍼(110) 하부의 호퍼 개폐부(130)를 개방시키면 믹싱통의 내부로 낙하시키면 믹싱통의 하단에 위치하는 중량측정부재(400)가 믹싱통의 중량을 측정한다. 이에 따라 중량측정부재(400)는 신재골재가 먼저 투입완료되면 신재골재가 포함된 믹싱통의 중량을 측정하고, 순환골재가 추가로 투입되면 신재골재와 순환골재가 함께 포함된 믹싱통의 중량을 측정하게 된다.After the new aggregate or recycled aggregate is accommodated to match the standard height, the hopper opening/closing part 130 at the bottom of the aggregate hopper 110 is opened, and when the aggregate hopper 110 is dropped into the inside of the mixing container, the weight measuring member 400 located at the bottom of the mixing container is opened. Measure the weight of the mixing container. Accordingly, the weight measuring member 400 measures the weight of the mixing bucket containing the new aggregate when the new aggregate is first added, and when the recycled aggregate is additionally added, the weight of the mixing bucket containing the new aggregate and the recycled aggregate is measured. It will be measured.

골재투여 제어부재(500)는 기준 높이에 대응되는 골재용 호퍼(110)의 부피를 골재의 용적으로 사용하고, 중량측정부재(400)에서 측정된 신재골재 또는 순환골재의 누적 중량을 각각의 기준 투입 중량으로 확인한다.The aggregate administration control member 500 uses the volume of the aggregate hopper 110 corresponding to the reference height as the volume of aggregate, and uses the cumulative weight of new aggregate or recycled aggregate measured by the weight measurement member 400 as the respective standard. Check with the input weight.

그리고, 골재투여 제어부재(500)는 기 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인한다. 골재투여 제어부재(500)는 최초 투입된 신재골재와 순환골재의 중량을 확인할 수 있기 때문에 추가로 재활용률에 일치되도록 신재골재와 순환골재의 중량을 간단하게 확인할 수 있게 된다.Additionally, the aggregate administration control member 500 checks the weight of the additionally added new aggregate and recycled aggregate to correspond to the previously registered recycling rate of the recycled aggregate. Since the aggregate administration control member 500 can check the weight of the initially introduced new aggregate and recycled aggregate, it is possible to simply check the weight of the new aggregate and recycled aggregate to match the recycling rate.

또한, 골재투여 제어부재(500)는 재활용률에 일치되도록 추가로 투입되는 신재골재와 순환골재의 중량이 확인되면 골재용 호퍼(110)에 수용되는 추가로 투입되는 신재골재와 순환골재의 용적을 확인한다. 예를 들면, 최초 투입되는 골재용 호퍼(110)의 부피를 신재골재와 순환골재의 용적으로 사용하기 때문에 최초 투입되는 골재의 용적, 중량에 대비하여 추가로 투입되는 골재의 중량에 대응되는 용적을 계산할 수 있게 된다. In addition, the aggregate administration control member 500 checks the volume of the additionally introduced new aggregate and recycled aggregate accommodated in the aggregate hopper 110 when the weight of the additionally added new aggregate and recycled aggregate is confirmed to match the recycling rate. do. For example, since the volume of the hopper 110 for the first input aggregate is used as the volume of new aggregate and recycled aggregate, the volume corresponding to the weight of the additional aggregate input compared to the volume and weight of the initially input aggregate is used. It becomes possible to calculate.

그리고, 골재투여 제어부재(500)는 신재골재와 순환골재의 용적이 확인되면 해당 용적에 대응되는 골재용 호퍼(110)의 높이를 계산하게 된다. Additionally, when the volumes of new aggregate and recycled aggregate are confirmed, the aggregate dispensing control member 500 calculates the height of the aggregate hopper 110 corresponding to the volume.

이와 같은 과정을 통해 골재용 호퍼(110)에 수용되는 신재골재와 순환골재의 높이가 계산되면 골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 신재골재 또는 순환골재를 해당 높이에 대응되도록 수용시킨 후에 호퍼 개폐부(130)를 개방시켜 믹싱통의 내부로 공급한다.When the heights of the new aggregate and recycled aggregate accommodated in the aggregate hopper 110 are calculated through this process, the new aggregate or recycled aggregate is placed at the corresponding height while the hopper opening and closing part 130 at the bottom of the aggregate hopper 110 is sealed. After receiving it to correspond to , the hopper opening/closing part 130 is opened and supplied into the mixing tank.

믹싱통의 내부로 재활용률에 일치되도록 신재골재 또는 순환골재가 공급되면 콘크리트의 추가재로인 시멘트, 물 등을 추가로 공급하고, 교반부(320)를 작동시켜 신재골재, 순환골재, 시멘트 및 물을 혼합시켜 콘크리트를 제조한다.When new aggregate or recycled aggregate is supplied into the mixing tank to match the recycling rate, cement and water, which are additional materials for concrete, are additionally supplied, and the stirring unit 320 is operated to mix new aggregate, recycled aggregate, cement and water. Mix to produce concrete.

이상과 같이, 본 발명은 비록 한정된 실시예와 도면에 의해 설명되었으나, 본 발명은 이것에 의해 한정되지 않으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 본 발명의 기술사상과 아래에 기재될 청구범위의 균등범위 내에서 다양한 수정 및 변형이 가능함은 물론이다.As described above, although the present invention has been described with limited examples and drawings, the present invention is not limited thereto, and the technical idea of the present invention and the following will be understood by those skilled in the art to which the present invention pertains. Of course, various modifications and variations are possible within the scope of equivalence of the claims to be described.

100 : 재료공급부재 110 : 골재용 호퍼
120 : 물용 호퍼 130 : 호퍼 개폐부
200 : 높이측정부재 300 : 믹싱부재
310 : 믹싱통 320 : 교반부
330 : 회전부 340 : 안내부
360 : 이송부 350 : 차단부
400 : 중량측정부재 500 : 골재투여 제어부재
502 : 재활용률 등록부 504 : 호퍼 개폐부 작동부
506 : 골재용 호퍼부피 확인부 506 : 호퍼부피 확인부
508 : 기준높이 관리부 510 : 기준골재 중량 확인부
510 : 재순환기준골재 중량 확인부
512 : 추가투입 골재중량 확인부
514 : 추가투입 골재용 호퍼높이 확인부
516 : 치환률 등록부
518 : 치환율 확인부
100: Material supply member 110: Hopper for aggregate
120: hopper for water 130: hopper opening and closing part
200: Height measurement member 300: Mixing member
310: mixing tank 320: stirring unit
330: Rotating part 340: Guide part
360: transfer unit 350: blocking unit
400: Weight measurement member 500: Aggregate administration control member
502: Recycling rate register 504: Hopper opening/closing operation unit
506: Hopper volume confirmation unit for aggregate 506: Hopper volume confirmation unit
508: Standard height management unit 510: Standard aggregate weight confirmation unit
510: Recycling standard aggregate weight confirmation unit
512: Additional input aggregate weight confirmation unit
514: Hopper height confirmation unit for additional input aggregate
516: Substitution rate register
518: Substitution rate confirmation unit

Claims (4)

외부로부터 제공되는 신재골재 및 순환골재를 골재용 호퍼(110)에 수용하고 믹싱부재(300)로 공급하고, 물과 시멘트를 믹싱부재(300)로 공급하는 재료공급부재(100)와;
골재용 호퍼(110)에 수용된 신재골재 및 순환골재의 높이를 측정하는 높이측정부재(200)와;
골재용 호퍼(110)에서 공급된 신재골재 및 순환골재를 공급받고, 물과 시멘트를 믹싱하여 콘크리트를 제조하는 믹싱부재(300)와;
믹싱부재(300)에 수용되는 재료의 무게를 측정하는 중량측정부재(400)와;
골재용 호퍼(110)에 기준 높이의 신재골재 및 순환골재를 수용한 후에 믹싱부재(300)로 공급하여 기준에 대한 신재골재 및 순환골재의 용적과 중량을 확인하고, 추가로 투입되는 신재골재와 순환골재의 중량이 재활용률에 일치되는 골재용 호퍼(110)의 높이를 계산하고 신재골재와 순환골재의 용적이 치환률 이내인지를 확인하는 골재투여 제어부재(500)를 포함하되,
골재투여 제어부재(500)는
믹싱통에서 혼합되는 순환골재의 재활용률을 등록하는 재활용률 등록부(502)와;
골재용 호퍼(110)의 하부를 개폐시키는 호퍼 개폐부(130)의 작동을 제어하는 호퍼 개폐부 작동부(504)와;
골재용 호퍼(110)의 높이에 대응되는 부피정보를 저장하거나 또는 계산하는 골재용 호퍼부피 확인부(506)와;
최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 높이를 설정하는 기준높이 관리부(508)와;
중량측정부재(400)에서 측정된 최초 골재용 호퍼(110)에 투입되는 신재골재 및 순환골재의 중량을 제공받아 확인하는 기준골재 중량 확인부(510)와;
재활용률 등록부(502)에 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인하는 추가투입 골재중량 확인부(512)와;
재활용률에 일치되도록 추가로 투입되는 신재골재와 순환골재의 중량이 확인되면 골재용 호퍼(110)에 수용되는 신재골재와 순환골재의 부피를 확인하는 추가투입 골재용 호퍼높이 확인부(514)와;
믹싱통에서 혼합되는 순환골재의 치환률에 대한 정보를 등록하는 치환률 등록부(516)와;
추가투입 골재중량 확인부(512)에서 확인된 신재골재와 순환골재량과 최초 투입된 기준 신재골재와 순환골재의 합계 용적이 기준 치환율 이내에 존재하는 여부를 확인하는 치환율 확인부(518);를 포함하는 것을 특징으로 하는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치.
A material supply member 100 that accommodates new aggregate and recycled aggregate provided from outside in the aggregate hopper 110 and supplies them to the mixing member 300, and supplies water and cement to the mixing member 300;
a height measuring member (200) for measuring the height of new aggregate and recycled aggregate accommodated in the aggregate hopper (110);
A mixing member 300 that receives new aggregate and recycled aggregate supplied from the aggregate hopper 110 and mixes water and cement to produce concrete;
a weighing member 400 that measures the weight of the material accommodated in the mixing member 300;
After receiving the new aggregate and recycled aggregate at the standard height in the aggregate hopper 110, they are supplied to the mixing member 300 to check the volume and weight of the new aggregate and recycled aggregate relative to the standard, and to check the volume and weight of the new aggregate and recycled aggregate against the standard. It includes an aggregate dosing control member (500) that calculates the height of the aggregate hopper (110) where the weight of recycled aggregate matches the recycling rate and checks whether the volumes of new aggregate and recycled aggregate are within the replacement rate,
The aggregate dosage control member 500 is
A recycling rate register 502 that registers the recycling rate of recycled aggregate mixed in the mixing tank;
a hopper opening/closing unit operating unit 504 that controls the operation of the hopper opening/closing unit 130 that opens and closes the lower part of the aggregate hopper 110;
an aggregate hopper volume confirmation unit 506 that stores or calculates volume information corresponding to the height of the aggregate hopper 110;
a reference height management unit 508 that sets the height of new aggregate and recycled aggregate initially introduced into the aggregate hopper 110;
a reference aggregate weight confirmation unit 510 that receives and confirms the weight of the new aggregate and recycled aggregate input into the initial aggregate hopper 110 measured by the weight measurement member 400;
an additionally input aggregate weight confirmation unit 512 that checks the weight of the additionally input new aggregate and recycled aggregate to correspond to the recycling rate of the recycled aggregate registered in the recycling rate register 502;
A hopper height confirmation unit 514 for additionally input aggregate that checks the volume of the new aggregate and recycled aggregate accommodated in the aggregate hopper 110 when the weight of the additionally input new aggregate and recycled aggregate is confirmed to match the recycling rate;
a substitution rate register 516 that registers information on the substitution rate of the recycled aggregate mixed in the mixing tank;
A replacement rate confirmation unit 518 that checks whether the amounts of new aggregate and recycled aggregate confirmed in the additionally input aggregate weight confirmation unit 512 and the total volume of the initially introduced standard new aggregate and recycled aggregate are within the standard replacement rate. A recycled concrete product production device that can be adjusted considering the characteristic recycling rate and replacement rate.
청구항 1에 있어서, 높이측정부재(200)는 초음파센서, 레이저센서, 레이더센서 중 어느 하나의 센서이거나 또는 골재용 호퍼(110) 내부 표면에 형성된 눈금인 것을 특징으로 하는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치. The method of claim 1, wherein the height measuring member 200 is one of an ultrasonic sensor, a laser sensor, a radar sensor, or a scale formed on the inner surface of the aggregate hopper 110, taking into account the recycling rate and replacement rate. Adjustable recycled concrete product production equipment. 청구항 1에 있어서, 믹싱부재(300)는,
신재골재, 순환골재, 시멘트, 물을 포함하는 재료가 채워지는 믹싱통(310)과,
믹싱통(310)에서 회전되어 재료가 콘크리트로 되도록 교반하는 교반부(320)와,
교반부(320)를 회전시키는 회전부(330)와,
믹싱통(310)에서 배출되는 콘크리트가 외부로 배출되도록 안내하는 안내부(340)와;
믹싱통(310)과 안내부(340) 사이에서 개폐가 제어되는 차단부(350)를 포함하는 것을 특징으로 하는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산장치.
The method of claim 1, wherein the mixing member 300,
A mixing bin (310) filled with materials including new aggregate, recycled aggregate, cement, and water,
A stirring unit 320 that rotates in the mixing tank 310 to stir the material into concrete,
A rotating part 330 that rotates the stirring part 320,
a guide portion 340 that guides the concrete discharged from the mixing tank 310 to be discharged to the outside;
A recycled concrete product production device that can be adjusted in consideration of the recycling rate and replacement rate, comprising a blocking portion 350 whose opening and closing is controlled between the mixing tank 310 and the guide portion 340.
골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 기준 높이에 일치되도록 신재골재 또는 순환골재를 수용시키고 골재들의 용적을 확인하는 단계;
골재용 호퍼(110) 하부의 호퍼 개폐부(130)를 개방시켜 믹싱통의 내부로 신재골재 또는 순환골재를 낙하시키는 단계;
신재골재 또는 순환골재가 수용되면 믹싱통의 하단에 위치하는 중량측정부재(400)에서 믹싱통의 중량을 측정하는 단계;
골재투여 제어부재(500)는 기준 높이에 대응되는 골재용 호퍼(110)의 부피를 신재골재 또는 순환골재의 용적으로 사용하고, 중량측정부재(400)에서 측정된 신재골재 또는 순환골재의 누적 중량을 각각의 기준 투입 중량으로 확인하는 단계;
골재투여 제어부재(500)는 기 등록된 순환골재의 재활용률에 대응되도록 추가로 투입되는 신재골재와 순환골재의 중량을 확인하는 단계;
골재투여 제어부재(500)는 골재용 호퍼(110)에 수용되는 추가로 투입되는 신재골재와 순환골재의 용적을 확인하는 단계;
골재투여 제어부재(500)는 신재골재와 순환골재의 용적이 확인되면 해당 용적에 대응되는 골재용 호퍼(110)의 높이를 계산하는 단계;
골재용 호퍼(110) 하부의 호퍼 개폐부(130)가 밀폐된 상태에서 추가로 공급되는 신재골재 또는 순환골재를 해당 높이에 대응되도록 수용시키는 단계;
호퍼 개폐부(130)를 개방시켜 추가로 공급되는 신재골재 또는 순환골재를 믹싱통의 내부로 공급하는 단계를 포함하는 것을 특징으로 하는 재활용률과 치환률을 고려하여 조절이 가능한 재활용 콘크리트 제품 생산방법.
A step of accommodating new aggregate or recycled aggregate to match the standard height while the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 is closed and checking the volume of the aggregate;
Opening the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 to drop new aggregate or recycled aggregate into the mixing tank;
When new aggregate or recycled aggregate is received, measuring the weight of the mixing container at a weight measuring member 400 located at the bottom of the mixing container;
The aggregate dispensing control member 500 uses the volume of the aggregate hopper 110 corresponding to the reference height as the volume of new aggregate or recycled aggregate, and the cumulative weight of new aggregate or recycled aggregate measured by the weight measurement member 400. Confirming each standard input weight;
The aggregate administration control member 500 checks the weight of the additionally added new aggregate and recycled aggregate to correspond to the recycling rate of the previously registered recycled aggregate;
The aggregate dispensing control member 500 includes the following steps: checking the volumes of new aggregate and recycled aggregate accommodated in the aggregate hopper 110;
When the volumes of new aggregate and recycled aggregate are confirmed, the aggregate dispensing control member 500 calculates the height of the aggregate hopper 110 corresponding to the volume;
A step of accommodating additionally supplied new aggregate or recycled aggregate to correspond to the corresponding height while the hopper opening and closing portion 130 at the bottom of the aggregate hopper 110 is closed;
A method for producing recycled concrete products that can be adjusted in consideration of the recycling rate and replacement rate, comprising the step of opening the hopper opening and closing portion 130 to supply additionally supplied new aggregate or recycled aggregate into the mixing tank.
KR1020220126401A 2022-10-04 2022-10-04 Recycled concrete production device and production method with recycling ratio KR20240047139A (en)

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