KR20240037895A - Automated system for remote inline concentration of ultra-low concentrations in pure chemicals - Google Patents

Abstract

Systems and methods for concentrating remote samples for analysis are described. Sample concentration system embodiments include, but are not limited to, a plurality of valves including at least a first valve, a second valve, and a third valve; a plurality of columns including at least a first column and a second column, the first column being fluidly coupled to the first valve and the second column being fluidly coupled to the second valve; and a flow meter coupled to the third valve to measure the amount of liquid sample that has passed through the first column and the second column when the plurality of valves are in the first flow path configuration. and a flow meter fluidly coupled with each of the plurality of valves including a second flow path configuration and a third flow path configuration.

Description

AUTOMATED SYSTEM FOR REMOTE INLINE CONCENTRATION OF ULTRA-LOW CONCENTRATIONS IN PURE CHEMICALS

Cross-reference to related applications

This application claims the benefit of U.S. Provisional Application No. 62/555,337, filed September 7, 2017, entitled “Automated System for Remote In-Line Concentration of Ultra-Low Concentrates in Pure Chemicals,” filed under 35 U.S.C. Claims enjoyment of the benefits of § 119(e). U.S. Provisional Application No. 62/555,337 is incorporated herein by reference in its entirety.

In many laboratory settings, there is often a need to analyze large numbers of chemical or biological samples at one time. To simplify the process, the manipulation of the samples has been mechanized. Such mechanized sampling may be referred to as automatic sampling and may be conducted using an automated sampling device, or automatic sampler.

Inductively coupled plasma (ICP) spectroscopy is a commonly used analytical technique to determine trace element concentrations and isotope ratios in liquid samples. ICP spectroscopy uses an electromagnetically generated, partially ionized argon plasma, reaching a temperature of approximately 7,000 K. When a sample is introduced into a plasma, the high temperature causes the sample atoms to ionize or emit light. Because each chemical element produces a characteristic mass or emission spectrum, measuring the emitted mass or spectrum of light allows determination of the elemental composition of the original sample.

For analysis, liquid samples are transferred to an ICP spectroscopic instrument (e.g., inductively coupled plasma mass spectrometry (ICP/ICP-MS), or inductively coupled plasma atomic emission spectrometry (ICP-AES), etc.), or other sample detector or analysis instrument. For introduction into the body, a sample introduction system can be used. For example, a sample introduction system can withdraw an aliquot of a liquid sample from a container and then transport the surface of the aliquot to a nebulizer, which can transfer the aliquot to an ICP spectroscopic instrument. converted into a polydisperse aerosol suitable for ionization in the plasma. The aerosol is then fractionated within the spray chamber to remove large aerosol particles. Upon leaving the nebulization chamber, the aerosol is introduced into the plasma by the plasma torch assembly of an ICP-MS or ICP-AES instrument for analysis.

Systems and methods for concentrating remote samples for analysis are described. Sample concentration system embodiments include, but are not limited to, a plurality of valves including at least a first valve, a second valve, and a third valve; a plurality of columns including at least a first column and a second column, the first column being fluidly coupled to the first valve and the second column being fluidly coupled to the second valve; and a flow meter coupled to the third valve to measure the amount of liquid sample that has passed through the first column and the second column when the plurality of valves are in the first flow path configuration. and a flow meter fluidly coupled with each, the plurality of valves including a second flow path configuration and a third flow path configuration.

This “content of the invention” is provided to introduce a selection of concepts in a simplified form, which are further described later in “specific details for carrying out the invention.” This “subject matter” is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.

A detailed description will be made with reference to the accompanying drawings. All dimensions included in the accompanying drawings are provided by way of example only and are not intended to limit the disclosure.
1A is a partial diagram illustrating a system configured to analyze samples transported over long distances, according to an exemplary embodiment of the present disclosure.
1B is an environmental view of a sample concentration system according to an embodiment of the present disclosure.
1C is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1D is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1E is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1F is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1G is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1H is a peripheral diagram of a sample concentration system according to an embodiment of the present disclosure.
1I is a calibration plot of counts versus concentration of magnesium present in a liquid sample prepared by a sample concentration system according to an embodiment of the present disclosure.
FIG. 2A is a peripheral diagram illustrating a remote sampling device used in a remote sampling system, according to an exemplary embodiment of the present disclosure.
FIG. 2B is a peripheral diagram illustrating a remote sampling device used in a remote sampling system, according to an example embodiment of the present disclosure.
3A is a peripheral diagram illustrating an analysis device used in an analysis system, according to an exemplary embodiment of the present disclosure.
FIG. 3B is a peripheral diagram illustrating an analysis device used in an analysis system, according to an exemplary embodiment of the present disclosure.
4 is a partial diagram illustrating an analysis system within a system configured to analyze samples transported over long distances, according to an exemplary embodiment of the present disclosure.
FIG. 5 is a partial diagram illustrating a detector that may be used within the analysis system shown in FIG. 4, according to an exemplary embodiment of the present disclosure.
FIG. 6 is a peripheral diagram illustrating an analysis system having a plurality of analysis devices for analyzing samples received from a remote sampling system, according to an example embodiment of the present disclosure.
FIG. 7 is a schematic diagram of a system including a sample receiving line and a detector configured to determine when the sample receiving line contains a continuous liquid fragment between the detectors, according to an exemplary embodiment of the present disclosure.
8 is a partial cross-section of a sample delivery line containing fragments of multiple samples acquired by a remote sampling system, according to an exemplary embodiment of the present disclosure.
9 is a timeline illustrating multiple liquid sample fragments provided to a sample receiving line and registered by two detectors, according to an exemplary embodiment of the present disclosure.
FIG. 10 is a flow diagram illustrating a method for determining when a sample receiving line contains a continuous liquid fragment between detectors, according to an exemplary embodiment of the present disclosure.
11 is a process flow diagram of a control system for monitoring and controlling process operation based on chemical detection limits, according to an example embodiment of the present disclosure.
Figure 12 is a schematic diagram of a processing facility including a plurality of remote sampling systems, according to an example embodiment of the present disclosure.
FIG. 13 is a chart depicting metal contamination of a chemical bath over time, with data points representative of manual sampling and data points acquired with an automated system, according to an example embodiment of the present disclosure.

Determining the concentration or amount of a trace element in a sample can provide an indication of the purity of the sample or its availability as a reagent, reaction component, etc. For example, in certain production or manufacturing processes (e.g., mining, metallurgy, semiconductor manufacturing, pharmaceutical processing, etc.), tolerances for impurities may be very tight, for example on the order of parts per billion. For example, semiconductor processes include, but are not limited to, ultrapure water (UPW) for wafer cleaning, isopropyl alcohol (IPA), hydrogen peroxide (H ₂ O ₂ ), and ammonia solution (NH ₄ OH) for wafer drying. may require extremely low detection limits for impurities in process chemicals, including Failure to detect extremely low concentrations of impurities in such process chemicals can ruin the semiconductor wafer, for example by precipitation of such impurities out of solution and onto the wafer. deposition of metallic impurities or other conductive hazards onto the wafer, through precipitation, the wafer acting as a concentrator surface for the impurities, or other). However, the detection capabilities of even highly sensitive analytical devices, such as inductively coupled plasma mass spectrometry (ICP/ICP-MS) systems, typically limit the low parts per quadrillion (ppq) levels of chemicals present in samples for routine analysis. It does not have accurate resolution for measurement.

Accordingly, the present disclosure relates to systems and methods for automated in-line concentration of chemicals (e.g., chemical elements, molecules, compounds, etc.) present in pure chemicals. Exemplary systems include large-rate analytes for concentrating groups of chemical elements in one or more samples and for elution of pre-concentrated analytes for subsequent analysis by an inductively coupled plasma (ICP) analysis system, such as an ICP-MS system. To provide analyte retention and fast reaction rates, a valve assembly and one or more columns are used. Samples may be collected at a remote sample site (e.g., as part of a remote sampling system), at an analysis system located remotely from the remote sampling system (e.g., in an analysis system having an ICP-MS system that accepts remote samples), Or it may be pre-concentrated in a combination thereof.

Exemplary Implementation

1A-13, an exemplary system configured to analyze samples transported over long distances is described. In exemplary embodiments, the sample is introduced to the sample concentration system before, after, or both before and after transport over a distance between the remote sampling system and the remotely located analysis system from the remote sampling system. System 100 includes an analysis system 102 at a first location. System 100 may also include one or more remote sampling systems 104 at a second location remote from the first location. For example, one or more remote sampling systems 104 may be located at a source of chemicals to be analyzed by analysis system 102, e.g., chemical storage tanks, chemical processing tanks (e.g., chemical baths). ), a chemical transfer line or pipe, or other (e.g., a second location), and the analysis system 102 may include an analysis hub for the production facility (e.g., the first location) and The same may be deployed remotely from the remote sampling system(s) 104. System 100 may also include one or more remote sampling system(s) 104 at a third location, a fourth location, etc., with the third location and/or fourth location being spaced apart from the first location. In implementations, the third location, fourth location, and other locations of remote sampling system 104 may be remote from each other location of other remote sampling systems 104 . For example, one remote sampling system 104 may be placed in a water line (e.g., a deionized water transfer line), while one or more other remote sampling systems 104 may be located in a chemical storage tank, chemical processing It may be placed in a tank (e.g., a chemical bath), a chemical transfer line or pipe, or other. In some embodiments, system 100 may also include one or more remote sampling system(s) 104 at a first location (e.g., proximate to analysis system 102). For example, the sampling system 104 at the first location may include an automatic sampler coupled with the analysis system 102. One or more sampling systems 104 may be operable to receive samples from a first location, a second location, a third location, a fourth location, and the like, and the system 100 may be configured to receive samples for analysis from an analysis system ( 102).

Remote sampling system 104 may be configured to receive sample 150 and prepare sample 150 for delivery and/or analysis (e.g., to analysis system 102). In embodiments, remote sampling system 104 is positioned at various distances (e.g., 1 m, 5 m, 10 m, 30 m, 50 m, 100 m, 300 m, 1000 m, etc.) from analysis system 102. can be placed. In an implementation, remote sampling system 104 may include a remote sampling device 106 and a sample preparation device 108. Sample preparation device 108 may further include a valve 148, such as a through-flow valve. In an embodiment, the remote sampling device 106 may be used to sample a sample stream or source (e.g., a liquid such as wastewater, rinse water, chemicals, industrial chemicals, etc., a sample of air in contact with the liquid, and/or contaminants therein). A device configured to collect a sample 150 from a gas, etc. The remote sampling device 106 may include components such as pumps, valves, tubing, sensors, etc. suitable for obtaining a sample from a sample source and delivering the sample to the analysis system 102 over a distance. Sample preparation device 108 may be configured to include a diluent 114, an internal standard 116, a carrier (116), for example, to provide a particular sample concentration, spiked sample, calibration curve, or other. 154), etc. may include a device configured to prepare a sample 150 collected from the remote sampling device 106, and rinse with a rinse solution 158.

In some embodiments, sample 150 is delivered and/or analyzed using one or more preparation techniques, including, but not limited to: dilution, pre-concentration, addition of one or more calibration standards, etc. (e.g., prepared sample 152). For example, viscous sample 150 may be removed (e.g., from sample preparation device 108) prior to being delivered to analysis system 102 (e.g., to prevent sample 150 from separating during transfer). ) can be diluted remotely. As described herein, a sample delivered from remote sampling system 104 may be referred to as sample 150, and sample 150 may also be referred to as prepared sample 152. In some embodiments, sample dilution may be dynamically adjusted (e.g., automatically adjusted) to move sample(s) 150 through the system at a desired rate. For example, when sample 150 moves too slowly through system 100 (e.g., as measured by the transit time from a second location to a first location), adding to a particular sample or sample type The amount of diluent 114 is increased. In another example, one liter (1 L) of seawater may be remotely pre-concentrated prior to delivery to the analysis system 102. In a further example, electrostatic concentration is used on material from an air sample to pre-concentrate possible airborne contaminants. In some embodiments, in-line dilution and/or calibration is performed automatically by system 100. For example, sample preparation device 108 may add one or more internal standards to a sample delivered to analysis system 102 to calibrate analysis system 102.

In the embodiment shown, for example, in FIG. 1A , sample preparation device 108 collects prepared sample 152 (e.g., concentrated sample) from remote sampling device 106 prior to delivering it to analysis system 102. and a sample concentration system (200) for concentrating one or more chemical elements present in the received sample (150). Alternatively or additionally, analysis system 102 may include a sample concentration system 200 for concentrating one or more chemical elements prior to analysis by an analysis device described herein. Although sample concentration system 200 has been described as concentrating a chemical element for analysis, sample concentration system 200 may also concentrate a chemical species, ion, molecule, compound, or other for analysis by analysis system 102. It will be understood that it can be used to do this. 1B-1I, an exemplary embodiment of a sample concentration system 200 is shown. The sample concentration system 200 shown in FIGS. 1B and 1C includes an exchange column 202, a valve 204, and a liquid mass flow meter 206. 1B, valve 204 is a sample load to provide a flow path between a sample (e.g., sample 150 or prepared sample 152), exchange column 202, and liquid mass flow meter 206. It is in sample load configuration. The sample flows through the exchange column 202, thereby retaining chemical elements within the column that have an affinity for a particular exchange column 202, and the sample flows through the valve 204 into the liquid mass flow meter 206. may flow and exit the sample concentration system 200 as waste. It should be noted that although the columns described herein have been referred to as “exchange columns,” such columns may be any column suitable for providing differentiation between elements or species of interest and elements or species not of interest. For example, the exchange column may include, but is not limited to, an anion exchange column, a cation exchange column, a chelation column, a chromatography column, or other, or a combination thereof. Liquid mass flow meter 206 measures the flow (e.g., volume flow rate or mass flow rate) of sample through exchange column 202 to provide a specific chemical element retained within exchange column 202. After the threshold mass amount or volume of sample has passed through exchange column 202, sample concentration system 200 automatically switches the configuration of valve 204 to the elution configuration, shown in FIG. 1C, and An eluent is introduced into exchange column 202 to provide an eluted sample (e.g., prepared sample 152) for transfer to or analysis by analysis system 102. For example, a controller operating valve 204 may set the mass or volume of sample measured by liquid mass flow meter 206 to a threshold (e.g., stored in system memory, specified by the user, etc.). By comparison, it can be determined whether enough sample has passed through exchange column 202 to concentrate the chemical element(s) of interest for analysis by analysis system 102. 1C illustrates the fluid path between valve 204 and nebulizer 208 in an elution configuration, such flow path may be a direct connection (e.g., sample concentration system 200 may be connected to analysis system 102 or when connected to a desolvation system thereof), or, for example, by comprising a valve 148 and a delivery line (e.g., delivery line 144 described herein), It will be appreciated that there may be a remote connection (e.g., where sample concentration system 200 is included in remote sampling system 104). The results of the analysis in the analysis system 102 can be compared to the volume or mass measured by the liquid mass flow meter 206 to determine the concentration of a chemical element present in the sample obtained by the remote sampling system 104. there is.

1D to 1H, the sample concentration system 200 may include a plurality of exchange columns for concentrating various chemical elements for analysis by the analysis system 102. For example, sample concentration system 200 includes a first exchange column 210 and a second exchange column 212, a plurality of valves (valves 214, 216, and 218 are shown), and a liquid mass flow meter ( 206). The exchange column may be selected to retain a different chemical element than the other exchange columns in the sample concentration system 200. For example, first exchange column 210 may allow passage of other chemical elements (e.g., sodium, potassium, etc., which are allowed passage to valve 216) while allowing passage of transition metal chemical elements (e.g. , chelation column), while the second exchange column 212 can be configured to hold Group I and Group II chemical elements (e.g., a cation exchange column). By utilizing two or more selective exchange columns, sample concentration system 200 may require affinity differences between multiple chemical elements within one column, which may require longer elution periods and lower sample analysis resolution. can allow rapid elution of retained chemicals within each exchange column.

1D, sample concentration system 200 is shown in a sample load configuration, whereby valve 214 controls sample (e.g., sample 150 or prepared sample 152) and optional standards. Provides a flow path between the solution and first exchange column 210, allowing all other chemical elements (e.g., Group I and II metals) to pass through, while allowing the exchange medium (e.g., For example, it possesses a chemical element that has an affinity for a transition metal). Valve 216 can be fluidically coupled to valve 214 to receive a sample and transfer the sample into second exchange column 212 while in the load configuration. May contain chemical elements that have an affinity for the exchange medium (e.g., Group I and Group II metals). Valve 218 is fluidically coupled to valve 216 to receive the sample and transfer the sample into the liquid mass flow meter 206 and exit the sample concentration system 200 as waste. Liquid mass flow meter 206 monitors the flow (e.g., volume) of sample through first exchange column 210 and second exchange column 212 to provide a specific chemical element retained within each exchange column. flow rate or mass flow rate). After a threshold amount of sample by mass or volume has passed first exchange column 210 and second exchange column 212, sample concentration system 200 automatically configures valve 216 and valve 218. Switch from the load configuration (shown in Figure 1D) to the injection configuration shown in Figure 1E, whereby the eluent is introduced into the first exchange column 210 and passed through valve 216 (e.g., in the second exchange column 210). (bypassing the exchange column 212), delivered to or analyzed by the analysis system 102 for determination of the chemical species of interest (e.g., transition metal) retained by the first exchange column 210. An eluted sample (e.g., prepared sample 152) is provided. For example, the controller(s) operating the valves 214, 216, 218 may control the mass or volume of the sample measured by the liquid mass flow meter 206 (e.g., stored in system memory, as specified by the user). sufficient sample passes through the first exchange column 210 and the second exchange column to concentrate the chemical element(s) of interest for analysis by the analysis system 102, relative to a threshold value (i.e., other). You can decide whether you did it or not. Following elution of the chemical element(s) of interest from first exchange column 210, sample concentration system 200 switches the configuration of valve 216 from an injection configuration to a load configuration, as shown in FIG. As such, it provides a fluidic path for an eluent to elute the chemical element(s) of interest from the second exchange column 212, thereby providing an eluted sample (e.g., prepared sample 152). is transferred to or analyzed by analysis system 102 to determine the chemical species of interest (e.g., Group I and II chemical elements) retained by second exchange column 212. provided for.

1G , the sample concentration system 200 is shown in a rinse configuration, whereby the rinse solution passes through valves 214 and 216 to first exchange column 210 and second exchange column 212. ) and is passed through the liquid mass flow meter 206 and to the outside as waste. 1H , the sample concentration system 200 is shown in a direct injection configuration, whereby the sample bypasses each of the first exchange column 210 and the second exchange column 212 and enters the analysis system ( It is delivered to the outside of the valve 218 (e.g., via the nebulizer 208) for analysis by 102). 1E, 1F, and 1H illustrate the fluid path between valve 218 and nebulizer 208, such flow path may be a direct connection (e.g., sample concentration system 200 may be used to analyze (when incorporated within system 102 or connected to its desolvation system), or, for example, by including a valve 148 and a delivery line (e.g., delivery line 144 described herein), It will be appreciated that there may be a remote connection (e.g., where sample concentration system 200 is included in remote sampling system 104). The results of the analysis in the analysis system 102 can be compared to the volume or mass measured by the liquid mass flow meter 206 to determine the concentration of a chemical element present in the sample obtained by the remote sampling system 104. there is. Although sample concentration system 200 is shown with one and two exchange column configurations, more than two exchange columns may be used in the sample concentration system to provide additional chemical element retention, different groups of chemical elements to be retained, or otherwise. It will be understood that it can be implemented within (200).

1I, a calibration plot of counts versus concentration of magnesium present in a liquid sample prepared by a sample concentration system 200 according to an embodiment of the present disclosure is shown. The calibration chart contains an R value of 0.9993 for a concentration of magnesium present at approximately 100 parts per quadrillion (ppq).

In an embodiment of the disclosure, the analysis system 102 includes a sample collector configured to collect a sample 150 from a sample delivery line 144 coupled between the analysis system 102 and one or more remote sampling systems 104. 110 and/or a sample detector 130. Sample collector 110 and/or sample detector 130 may be configured to use a pump to receive sample 150 (e.g., via one or more sample transfer lines 144) from one or more remote sampling systems 104. , may include components such as valves, piping, ports, sensors, etc. For example, if system 100 includes multiple remote sampling systems 104, each remote sampling system may be a separate portion of sample collector 110 or a separate sample of analysis system 102. A dedicated sample transfer line 144 may be included for coupling to the collector 110. Additionally, analysis system 102 may include a sampling device 160 (e.g., a local autosampler) configured to collect samples 150 local to analysis system 102. there is.

Analysis system 102 also includes at least one analysis device 112 configured to analyze a sample to determine trace element concentrations (e.g., in a liquid sample), isotope ratios, etc. For example, analysis device 112 may include an ICP spectroscopic instrument, including, but not limited to, an inductively coupled plasma mass spectrometer (ICP/ICP-MS), an inductively coupled plasma atomic emission spectrometer (ICP-AES), or other. It can be included. In an embodiment, analysis system 102 includes a plurality of analysis devices 112 (i.e., more than one analysis device). For example, system 100 and/or analysis system 102 may include multiple sampling loops, each sampling loop introducing a portion of the sample to a plurality of analysis devices 112 . As another example, system 100 and/or analysis system 102 may be configured with a multi-position valve such that a single sample can be rapidly and sequentially introduced to a plurality of analysis devices 112 . For example, Figure 6 shows one remote sampling system 104 in fluid communication with analysis system 102, wherein analysis system 102 uses an ICPMS (ICPMS) to analyze samples received from remote sampling system 104. 602), an ion chromatography (IC) column 604, and a Fourier transform infrared spectroscopy (FTIR) 606) coupled to three analysis devices. 6 illustrates an embodiment in which analysis system 102 includes three analysis devices, although analysis system 102 may have fewer (e.g., less than three) or more (e.g., three) may include an additional) analysis device 112. In embodiments, analysis device 112 may include, but is not limited to, ICPMS (e.g., for trace metal determination), ICPOES (e.g., for trace metal determination), (e.g., for anion and cation determination) ion chromatography (e.g. for determination of organic contaminants), liquid chromatography (LC) (e.g. for determination of chemical composition and structural information), FTIR infrared (e.g. for determination of chemical composition and structural information), (e.g. for undissolved particles) A particle counter (e.g., for detection of water in a sample), a moisture analyzer (e.g., for detection of water in a sample), a gas chromatograph (GC) (e.g., for detection of volatile components), or others. In embodiments, the plurality of analysis devices 112 may be located at the same location as the remote sampling device 104, while the system 100 may be configured to analyze such analysis(s) conducted by the plurality of analysis devices 112. For additional or different sample analysis, one or more additional analysis devices 112 located remotely from the remote sampling system 104 may be included. Alternatively or additionally, the plurality of analysis devices 112 may be located at a different location than the remote sampling system 104.

System 100 and/or analysis system 102 may be configured to report analyte concentrations at a location over time (illustrated further below with reference to FIG. 13). In some embodiments, analysis device 112 may be configured to detect one or more trace metals in sample 150. In another embodiment, analysis device 112 may be configured for ion chromatography. For example, ions and/or cations may be collected within sample 150 and delivered to chromatographic analysis device 112. In additional embodiments, organic molecules, proteins, etc. may be collected within the sample (e.g., using nebulizer 156) and high-resolution time-of-flight (HR-ToF) mass spectrometry. It may be delivered to the analysis device 112. Accordingly, systems as described herein may include, but are not limited to: pharmaceutical applications (e.g., having a central mass spectrometry analysis device coupled to multiple pharmaceutical reactors), waste monitoring of one or more waste streams, semiconductor manufacturing facilities, It can be used for a variety of applications, including, etc. For example, a waste stream can be continuously monitored for contaminants and delivered to a tank when contaminants are detected. In another example, one or more chemical streams may be continuously monitored through analysis of samples obtained by one or more remote sampling systems 104 coupled to analysis system 102, thereby determining contamination limits for each. Can be set for chemical streams. Upon detection of contaminants that exceed contaminant limits for a particular stream, system 100 may provide an alert.

The remote sampling system 104 is operable to be in fluid communication with the sample delivery line 144 to supply a continuous liquid sample fragment 150 to the sample delivery line 144 . It may be configured to be selectively coupled to the sample transfer line 144. For example, remote sampling system 104 may utilize a through-flow valve 148 to collect sample 150 and, for example, couple remote sampling system 104 to sample delivery line 144. Thus, it may be configured to supply the sample 150 to the sample transfer line 144. The supply of sample 150 to sample transfer line 144 may be referred to as a “pitch.” Sample delivery line 144 may be coupled with gas supply 146 and configured to transfer gas from a second location (and possibly a third location, fourth location, etc.) to a first location. In this manner, liquid sample fragments supplied by the remote sampling system 104 are collected within the gas stream and transported to the location of the analysis system 102 using gas pressure sample delivery.

In some embodiments, the gas in sample transfer line 144 may include an inert gas, including but not limited to: nitrogen gas, argon gas, etc. In some embodiments, sample delivery line 144 may comprise an unfragmented or minimally fragmented tube with an internal diameter of 8/10 millimeter (0.8 mm). However, the internal diameter of 8/10 of a millimeter is provided as an example only and is not meant to limit the present disclosure. In other embodiments, sample delivery line 144 may include an inner diameter greater than 8/10 of a millimeter and/or an inner diameter of less than 8/10 of a millimeter. In some embodiments, the pressure within sample delivery line 144 may range from at least about four (4) bar to ten (10) bar. However, these ranges are provided by way of example only and are not meant to limit the present disclosure. In other embodiments, the pressure in sample delivery line 144 may be greater than 10 bar and/or less than 4 bar. Additionally, in some specific embodiments, the pressure within sample delivery line 144 may be adjusted such that sample 150 is distributed in a generally upward direction (i.e., vertically). Such vertical orientation may include samples collected from a location lower than the analysis system 102 (e.g., when the sample source(s) and remote sampling system(s) are located “downstairs” relative to the analysis system 102). can help with the delivery of

In some examples, sample delivery line 144 includes a remote sampling system 104 in fluid communication with a first liquid bath (or chemical bath) and an analysis system 102 in fluid communication with a second liquid bath (or chemical bath). ) can be coupled with. In embodiments of the disclosure, system 100 is used to prevent or minimize flooding at a first location and/or one or more remote locations (e.g., a second location, a third location, a fourth location, etc.) may include one or more leak sensors (eg, mounted within a trough). Samples may be loaded into sampling device 106 using a pump, such as a syringe pump or vacuum pump. A sample 150 may be selected from the remote sampling system 104 using a valve 148 and the sample 150 may be supplied to a sample delivery line 144, which may deliver the sample 150. It can be transmitted to the analysis system 102 at location 1. Another pump, such as a diaphragm pump, may be used to pump drain on analysis system 102 and draw sample 150 from sample delivery line 144.

System 100 may be implemented as a closed sampling system, where the gas and sample in sample delivery line 144 are not exposed to the surrounding environment. For example, a housing and/or envelope may surround one or more components of system 100. In some embodiments, one or more sample lines of remote sampling system 104 may be cleaned between sample deliveries. Additionally, sample transfer line 144 may be cleaned between samples 150 (eg, using a cleaning solution).

Sample delivery line 144 is selectively coupled with sample receiving line 162 at a first position such that sample loop 164 is operable to be in fluid communication with sample delivery line 144 to receive a continuous liquid sample fragment. It may be configured as a ring (e.g., sample loop 164). Passing successive liquid sample fragments to sample loop 164 may be referred to as a “catch.” to supply successive liquid sample fragments to the analysis device 112 (e.g., when system 100 determines that sufficient liquid sample fragments are available for analysis by analysis system 102). Sample loop 164 is also configured to be selectively coupled to analysis device 112 such that loop 164 can be operated in fluid communication with analysis device 112 . In an embodiment of the disclosure, analysis system 102 may include one or more detectors configured to determine whether sample loop 164 contains a sufficient amount of continuous liquid sample fragment for analysis by analysis system 102. You can. In one example, a sufficient volume of continuous liquid sample may include sufficient liquid sample to be sent to analysis device 112. Another example of a continuous liquid sample in sufficient volume is a continuous liquid sample in the sample receiving line 162 between the first detector 126 and the second detector 128 (e.g., as shown in FIG. 7). may include. In implementations, first detector 126 and/or second detector 128 include light analyzer 132, optical sensor 134, conductivity sensor 136, metal sensor 138, and conducting sensor. 140, and/or may include a pressure sensor 142. It is contemplated that first detector 126 and/or second detector 128 may include other sensors. For example, first detector 126 can include an optical analyzer 132 that detects when sample 150 enters sample loop 164 and second detector 128 can detect when sample 150 enters sample loop 164. 164 may include another optical analyzer 132 to detect when it is being filled. This example may be referred to as a “successful catch.” It should be noted that the light analyzer 132 is provided as an example only and is not meant to be limiting of the present disclosure. Other exemplary detectors include, but are not necessarily limited to: optical sensors, conductivity sensors, metal sensors, conductivity sensors, pressure sensors, etc.

Referring to FIG. 7 , when a continuous liquid sample fragment is contained within the sample receiving line 162 and/or the sample loop 164 is in a continuous volume sufficient for analysis (e.g., by analysis system 102). A system 100 is described that can determine when a liquid sample contains an appropriate fraction. In an exemplary embodiment, first detector 126 may be configured to determine two or more states of liquid (e.g., a liquid sample piece) at a first location within sample receiving line 162. presence, absence of liquid at a first location within sample receiving line 162, etc. For example, using a first state (e.g., indicated by a first logic level, such as a high state), a sample receiving line (e.g., proximate to the first detector 126) may be used. may indicate the presence of a liquid sample fragment at a first location within the sample receiving line 162 using a second state (e.g., indicated by a second logic level, such as a low state). 1 may indicate the absence of a liquid sample fragment (e.g., a void or gas within the sample receiving line 162).

In some embodiments, a first detector 126 comprising a pressure sensor 142 is used to detect an increase in pressure in the sample receiving line 162 proximate the first location (e.g., when liquid is present). by) detecting the presence of liquid at a first location within the sample receiving line 162. Also using the first detector 126, liquid at the first location in the sample receiving line 162 (e.g., by detecting a decrease in pressure in the sample receiving line 162 proximate the first location) The absence of can be detected. However, the pressure sensor is provided as an example only and is not meant to limit the present disclosure. In another embodiment, a first detector 126 comprising an optical sensor 134 is used to detect a decrease in light passing through the sample receiving line 162 proximate the first location (e.g., when liquid is present). (by doing so) the presence of liquid at a first location within the sample receiving line 162 can be detected. Also using the first detector 126, at a first location within the sample receiving line 162 (e.g., by detecting an increase in light passing through the sample receiving line 162 proximate the first location) The absence of liquid can be detected. In this example, first detector 126 may report the presence of a liquid sample at the first location as a high state and the absence of the liquid sample at the first location as a low state.

In some embodiments, system 100 may also include one or more additional detectors, such as second detector 126, third detector, etc. For example, second detector 126 may also be configured to determine more than one state, such states being the presence of liquid (e.g., a liquid sample piece) at a second location within sample receiving line 162. , the absence of liquid at the second location in the sample receiving line 162, etc. For example, using a first state (e.g., indicated by a first logic level, such as a high state) may indicate the presence of a liquid sample fragment at two locations, and may indicate the presence of a liquid sample fragment at a second location within the sample receiving line 162 using the second state (e.g., indicated by a second logic level, such as a low state). It may indicate the absence of liquid sample fragments.

In some embodiments, a second detector 126 comprising a pressure sensor 142 is used to detect an increase in pressure in the sample receiving line 162 proximate the second location (e.g., when liquid is present). by) detecting the presence of liquid at a second location within the sample receiving line 162. Also using the second detector 126, liquid at the second location in the sample receiving line 162 (e.g., by detecting a decrease in pressure in the sample receiving line 162 proximate the second location) The absence of can be detected. However, the pressure sensor is provided as an example only and is not meant to limit the present disclosure. In another embodiment, a second detector 126 comprising an optical sensor 134 is used to detect a decrease in light passing through the sample receiving line 162 proximate the second location (e.g., when liquid is present). ) can detect the presence of liquid at a second location in the sample receiving line 162. Also, using the second detector 126, at a second location within the sample receiving line 162 (e.g., by detecting an increase in light passing through the sample receiving line 162 proximate the second location) The absence of liquid can be detected. In this example, the second detector 126 may report the presence of the liquid sample at the second location as a high state and the absence of the liquid sample at the second location as a low state.

Controller 118 may be communicatively coupled with one or more detector(s) 126 and may be configured to: at a first location within sample receiving line 162, at a second location within sample receiving line 162; It is configured to register liquid at different locations within 162, and elsewhere. For example, controller 118 initiates a detection operation using first detector 126 and liquid at a first location in sample receiving line 162 (e.g., controller 118 initiates a detection operation using first detector 126). Registering a change in state from low to high as determined by detector 126 may be registered by controller 118. First detector 126 may then be monitored (e.g., continuously, at least substantially continuously) and controller 118 may monitor first detector 126 (e.g., When registering a change in state from high to low as determined by the sample receiving line 162, the absence of liquid at the first location in the sample receiving line 162 may be subsequently registered.

Similarly, controller 118 may also initiate a detection operation using second detector 126, such that liquid at a second location within sample receiving line 162 (e.g., Registering a change in state from low to high as determined by the second detector 126 may be registered by the controller 118. The second detector 126 can then be monitored (e.g., continuously, at least substantially continuously) and the controller 118 may be configured to monitor the second detector 126 (e.g., When registering a change in state from high to low as determined by , the absence of liquid at a second location within the sample receiving line 162 may subsequently be registered.

Controller 118 and/or one or more detectors 126 may detect for system 100 certain events (e.g., presence or absence of liquid at a particular time at multiple locations within sample receiving line 162). To provide timing, it may include a timer or may affect the operation of the timer. As an example, the controller 118 may make a decision as to whether to allow a liquid sample to be directed to the analysis system 102 (e.g., as opposed to directing the liquid to waste or to a holding loop). For this purpose, the time at which a change in state is registered by various detector(s) can be monitored. As another example, controller 118 may cause liquid to flow within sample receiving line 162 and/or sample loop 164 based on changes in state registered by controller 118 through detector(s) 126. You can monitor the time you spend.

Discontinuation of liquid sample fragments and determination of appropriate liquid fragments

Typically, when samples are acquired in close proximity to the associated analytical device (e.g., an automated sampler next to the analytical device), the sample can be spread over the entire distance between the sample source and the analytical device, without requiring significant sample volumes. You can lose. However, in the case of long-distance transfer of samples, filling the entire transfer line 144 (e.g., of sample lengths of up to several hundred meters) between remote sampling system 104 and analysis system 102 may require, e.g. For example, disposal of unused sample portions may not be possible or desirable due to environmental concerns, viscosity of the sample, or otherwise. Accordingly, in embodiments, remote sampling system 104 does not fill the entire delivery line 144 with sample, but instead, liquid sample fragments representing a portion of the total delivery line 144 volume are filled with analysis system 102. It is transmitted through the transmission line 144 for analysis. For example, although delivery line 144 may be up to hundreds of meters in length, a sample may occupy less than about one meter of delivery line 144 at any given time during transportation to analysis system 102. You can. Although transferring a liquid sample piece through the line can reduce the amount of sample transferred from the remote sampling system 104, such sample may be susceptible to air bubbles or gaps within the sample delivery line 144 during transport to the analysis system 102. /May cause voids. Such bubbles or gaps/voids may form in the line due to the circumstances associated with long-distance transport of samples, such as changes in orifices between piping during transport, or due to interaction with residual cleaning fluids used to clean the lines between samples. It may form due to interaction with residual fluid within, due to pressure difference(s) along the span of the delivery line, or due to other causes. For example, as shown in FIG. 8 , liquid sample 800 may be delivered from remote sampling system 104 via delivery line 144 to a first location where analysis system 102 is located. The total volume of sample acquired by the remote sampling system 104 is denoted as V _TOT in FIG. 8. As shown, gaps or voids 802 may form within delivery line 144 during transport from remote sampling system 104. Gaps or voids 802 demarcate a large number of sample fragments 804 that do not contain a sufficient amount or volume of sample for analysis by analysis system 102. Such sample fragment 804 may precede and/or follow a larger sample fragment 806 (shown as V _SAMPLE ) that has a volume sufficient for analysis by analysis system 102. In embodiments, the amount of sample collected by remote sampling system 104 (e.g., V _TOT ) is adjusted to provide a sufficient amount of sample 150 for analysis by analysis device 112. For example, the volume ratio of the amount of “pitched” sample 150 to the amount of “caught” sample 150 (e.g., V _TOT /V _SAMPLE ) is at least about 1 and 1/4 (1.25). . However, these ratios are provided as examples only and are not meant to limit the present disclosure. In some embodiments, the ratio is greater than 1 and 1/4, and in other embodiments, the ratio is less than 1 and 1/4. In one example, 2 1/2 milliliters (2.5 mL) of sample 150 (e.g., concentrated sulfuric or nitric acid) was pitched and 1 milliliter (1 mL) of sample 150 was caught. In another example, 1 1/2 milliliters (1.5 mL) of sample 150 was pitched and 1 milliliter (1 mL) of sample 150 was caught. In embodiments of the disclosure, the “pitch” is equivalent to the distance between the first and second locations, the amount of sample delivery line tubing between the first and second locations, the pressure within the sample delivery line 144, and the like. The amount of “sample 150” was adjusted. Typically, the ratio of V _TOT /V _SAMPLE can be greater than 1, which corresponds to the formation of gaps/voids 802 and sample fragments 804 within the sample transfer line 144 during transfer.

System 100 may select which of the plurality of remote sampling systems 104 should transmit its respective sample (e.g., “pitch”) to analysis system 102, thereby detecting detector 126. Whether sufficient sample is present (e.g., V _SAMPLE in sample loop 164) to send (e.g., a “catch”) to analysis system 102 or whether a void or gap is present in the line (e.g. , between the detectors 126), and thus helps determine whether a sample should not be sent to the analysis system 102 at that particular time. If air bubbles or gaps are present (e.g., within the sample loop 164), especially if the sample is diluted or must be further diluted in the analysis system 102 prior to introduction into the analysis device 112, such bubbles may be present. Alternatively, the presence of gaps may compromise the accuracy of the analysis of the sample because the analysis device 112 may be analyzing a “blank” solution.

In some embodiments, system 100 is configured to determine when a continuous liquid sample fragment (e.g., sample fragment 806) is contained within sample receiving line 162 and/or sample loop 164. may be present, thereby preventing system 100 from passing gaps or voids 802 or small sample fragments 804 to analysis device 112. For example, system 100 may have a first detector 126 at a first location along sample receiving line 162 and a second detector 126 along sample receiving line 162 (e.g., downstream of the first location). The location may include a second detector 126. System 100 may also include a sample loop 164 between first detector 126 and second detector 126. In embodiments, between at least two flow path configurations (e.g., a first flow path configuration of valve 148 shown in FIG. 3A; a second flow path configuration of valve 148 shown in FIG. 3B, etc.) A valve, such as a multi-port valve that can be switched at , can be placed between the first detector 126 and the sample loop 164 and between the second detector 126 and the sample loop 164. In an embodiment of the disclosure, the system 100 registers liquid in both the first and second positions simultaneously while detecting a change in state from high to low through the first detector 126 in the first position. By not registering, it can be determined whether a continuous liquid sample fragment is contained within sample receiving line 162 and/or sample loop 164. Stated another way, a liquid sample is continuously transferred from the first detector 126 to the second detector 126, and the change in state is detected by the first detector until the second detector 126 recognizes the presence of the liquid sample. 126) is not detected.

In an example implementation in which two or more detectors are used to determine when a sample receiving line contains a continuous liquid fragment between the detectors, a liquid fragment is received within the sample receiving line. For example, referring to Figure 7, sample receiving line 162 receives a liquid sample piece. The liquid fragment is then registered at a first location within the sample receiving line by initiating a detection operation using a first detector configured to detect the presence and/or absence of the liquid fragment at the first location within the sample receiving line. For example, referring to Figure 7, first detector 126 detects a liquid sample fragment at a first location in sample receiving line 162 as a change in state from low to high. Referring to FIG. 9 , liquid sample fragments can be detected at first positions at times t ₁ and t ₅ . Then, after registering the liquid fragment at the first location, the first detector is monitored. For example, referring to Figure 7, first detector 126 is monitored by controller 118, where first detector 126 detects the absence of liquid sample fragments at a first location in sample receiving line 162. Detected as a change in state from high to low. 9 , the first position is monitored (e.g., continuously, at least substantially continuously) starting at time t ₁ and time t ₅ , and the absence of a liquid sample fragment is determined at time t ₃ ) and can be detected at the first position at time t ₆ .

Similarly, a liquid fragment is registered at a second location within the sample receiving line by initiating a detection operation using a second detector configured to detect the presence and/or absence of the liquid fragment at the second location within the sample receiving line. For example, referring to Figure 7, second detector 126 detects a liquid sample fragment at a second location in sample receiving line 162 as a change in state from low to high. Referring to FIG. 9 , liquid sample fragments can be detected at second locations at times t ₂ and t ₇ . Subsequently, after registering the liquid fragment at the second location, the second detector is monitored. For example, referring to Figure 7, second detector 126 is monitored by controller 118, where second detector 126 detects the absence of liquid sample fragments at a second location within sample receiving line 162. Detected as a change in state from high to low. 9, the second position is monitored (e.g., continuously, at least substantially continuously) starting at time t ₂ and time t ₇ and the absence of the liquid sample fragment is determined at time t ₄ ) and at a second location at time t ₈ .

When liquid is registered simultaneously in both the first and second positions, successive liquid fragments are registered in the sample receiving line between the first and second detectors. For example, referring to FIG. 7 , when a high state indicates the presence of a liquid sample fragment in each of first detector 126 and second detector 126, controller 118 controls the sample receiving line 162. Successive liquid sample fragments are registered (e.g., as present between the first detector 126 and the second detector 126). Referring to Figure 9, when a liquid sample fragment is detected at a second location, successive liquid sample fragments may be registered at time t ₂ .

In some embodiments, a logical AND operation can be used to determine when a successive liquid fragment is registered within the sample receiving line and initiate transfer of the successive liquid fragment from the sample receiving line to the analysis instrument. For example, referring to FIG. 7 , controller 118 may utilize a logical AND operation in the high state at each of first detector 126 and second detector 126 and a sample loop using valve 148 ( Selective coupling of the analysis device 112 with the analysis device 112 may be initiated, such that the sample loop 164 is in fluid communication with the analysis device 112 to provide continuous liquid sample fragments to the analysis device 112. It can be operated as much as possible. In some embodiments, the controller 118 is configured to supply continuous liquid sample fragments to the analysis device 112 when a state change from low to high is registered at the first detector 126 or the second detector 126. It is only possible to decide whether to switch valve 148 or not. In some embodiments, system 100 is configured to maintain a high state in second detector 126 for a predetermined period of time (e.g., in FIG. 9 ) prior to initiating selective coupling of sample loop 164 with the analysis device. It is required to be maintained for the indicated t _Δ ). For example, a timer or timing function of the controller 118 and/or processor 120 may determine how long the second detector 126 has remained high, thereby causing the second detector 126 to If it remains high for (t _Δ ) (e.g., the threshold time) and the first detector is in the high state, the controller 118 determines that a sufficient liquid sample fragment (e.g., the fragment of FIG. 8 ( 806)) can be determined to have been caught, and valve 148 can be switched to supply successive liquid sample fragments to analysis device 112. The duration of t _Δ is a period of time, which may vary depending on the flow rate of the sample or other delivery conditions, and may correspond to a period of time during which the second detector may not be able to measure voids or bubbles if that period elapses.

In some embodiments, controller 118 may monitor the timing of first detector 126 in high and/or low states. For example, in embodiments where the flow characteristics of the sample delivered from the remote sampling system 104 are known, the first detector 126 may be monitored to determine whether or not a high state is present at the second detector 126. In the high state, the controller 118 approximates whether sufficient liquid sample is present in the sample receiving line 162 and/or the sample loop 164 to send the sample to the analysis device 112. The length of elapsed time can be determined. For example, for a given flow rate of sample, the volume of the sample can be estimated by monitoring the length of time that the first detector 126 was high. However, the flow rate of the sample may vary due to fluctuations in pump function, type of sample being delivered, viscosity of the sample, duration of delivery, distance of delivery, ambient temperature conditions, delivery line 144 temperature conditions, or other factors. It may not be clearly apparent, and thus the function of the second detector 126 may provide information.

In an embodiment of the disclosure, using the systems and techniques described herein, a portion of the sample receiving line (e.g., sample loop) between the first detector 126 and the second detector 126 is free from the presence of air bubbles. It can be determined that it is filled. For example, the absence of a liquid sample at the first location between time t ₃ and time t ₅ as described with reference to FIG. 9 may correspond to the presence of air bubbles in sample receiving line 162. . When system 100 has reached a condition in which no air bubbles may be present in sample receiving line 162, controller 118 switches valve 148 to allow fluid in sample loop 164 to flow (e.g. , to be delivered to the analysis device 112 (for analysis or sample conditioning prior to analysis).

Exemplary method

Figure 10 shows that two detectors are used to determine when a sample receiving line contains a sufficient amount of sample in a continuous liquid sample segment for analysis by the analysis system, without gaps or voids within the continuous liquid sample segment. A process 810 of an example implementation being used is shown. As shown, a liquid fragment is received within the sample receiving line (block 812). For example, sample receiving line 162 may receive a sample obtained by remote sampling system 104 and delivered via transport line 144. Process 810 also includes registering the liquid fragment at a first location within the sample receiving line with a first detector configured to detect the presence and/or absence of the liquid fragment as it is moved past the first location. (Block 814). For example, first detector 126 can measure the presence of a liquid sample fragment at a first location within sample receiving line 162. Referring to Figure 9, liquid sample fragments are detected at first positions at times t ₁ and t ₅ .

Next, after registering the liquid fragment at the first location, the first detector is monitored (block 816). For example, whether the absence of liquid fragments is present at a first location within the sample receiving line 162 (e.g., the first detector 126 determines from a high state indicating detection of sample fluid that the sample fluid is The first detector 126 may be monitored by the controller 118 to determine whether it has transitioned to an undetected low state. Referring to FIG. 9 , the first location is monitored (eg, continuously, at least substantially continuously) starting at time t ₁ and time t ₅ . Then, prior to registering the liquid fragment at a second location in the sample receiving line downstream of the first location, by performing a detection operation using a second detector configured to detect the presence and/or absence of the liquid fragment at the second location, the sample When the absence of a liquid fragment at a first location within the receiving line is not registered, successive liquid fragments are registered within the sample receiving line (block 818). For example, referring to Figure 9, first detector 126 detects the presence of sample fluid at time t ₁ and time t ₅ while second detector 126 detects the presence of sample fluid at time t ₂ and detect the presence of sample fluid at time t ₇ . If the first detector 126 does not detect an absence in the intermediate time before the second detector detects the corresponding sample fragment, only the liquid sample fragment between time t ₁ and time t ₃ at the first detector (time (starting at t ₂ )) can be registered by the second detector. At such times, controller 118 may instruct valve 148 to switch to send the sample contained within sample loop 164 to analysis device 112. The first detector 126 registers the presence of the liquid sample at t ₅ before the second detector 126 subsequently detects the presence of the liquid sample at t ₇ , while the first detector also registers the presence of the liquid sample at t ₆ Detects the absence of . Accordingly, system 100 will recognize that a gap or void (e.g., gap/void 802) exists within sample loop 164 and will not switch valve 148 for analysis. It would instead allow inappropriate sample fragments (e.g., liquid fraction 804) to be passed on to waste. As described herein, if the second detector 126 is held high for a certain period of time (e.g., _tΔ ) after the first detector 126 is held high in the interim, then , a timer (implemented by controller 118) can be used to cause the valve 148 to be switched.

control system

System 100, including some or all components of the system, may be operated under computer control. For example, processor 120 may be included with or within system 100 and may utilize software, firmware, hardware (e.g., hardwired logic circuitry), passive processing, or a combination thereof to implement the methods described herein. You can control the components and functions of the system. As used herein, the terms “controller,” “function,” “service,” and “logic” generally refer to software, firmware, hardware, or a combination of software, firmware, or hardware that cooperates in the control of a system. indicates. For a software implementation, a module, function, or logic represents program code that, when executed on a processor (e.g., a central processing unit (CPU) or CPUs), performs a specific task. Program code may be stored in one or more computer-readable memory devices (eg, internal memory and/or one or more tangible media), etc. The structures, functions, approaches, and techniques described herein can be implemented on a variety of commercial computing platforms with a variety of processors.

For example, analysis system 102, remote sampling system 104, valve 148, pump, and/or detector (e.g., first detector 126, second detector 126, sample detector ( One or more components of the system, such as 130), may be coupled with a controller to control the collection, delivery and/or analysis of the sample 150. For example, the controller 118 may loop the sample loop when a successful “catch” is indicated by the first detector 126 and the second detector 126 (e.g., when both sensors detect liquid). Can be configured to switch valve 148 coupling 164 to analysis system 102 and direct sample 150 from sample loop 164 to analysis system 102. Controller 118 may also determine an “unsuccessful catch” (e.g., when sample loop 164 is not filled with sufficient sample 150 to complete analysis by analysis system 102). functions can be performed. In some embodiments, an “unsuccessful catch” is determined based on variations in signal strength of a signal received from a sensor, such as, for example, first detector 126 or second detector 126. In another embodiment, a predetermined condition is determined in which the first detector 126 indicates sample 150 in sample receiving line 162 and the second detector 126 does not indicate sample 150 in sample receiving line 162. When the amount of time has elapsed, an “unsuccessful catch” is determined.

In some embodiments, controller 118 is communicatively coupled with an indicator at a remote location, such as a second location, and is configured to display (e.g., For example, an alarm) is provided. The indication can be used to initiate (eg, automatically) additional sample collection and delivery. In some embodiments, the display provides an alert to the operator (e.g., through illumination of one or more displays, through a display readout, through a combination thereof, etc.). Additionally, the indication may be timed and/or initiated (eg, only when a number of samples are missed) based on one or more predetermined conditions. In some embodiments, the indicator may also be activated based on measured conditions at a remote sampling location. For example, detector 130 at a second location can be used to determine when a sample 150 is provided to remote sampling system 104 and an indicator can be activated when a sample 150 is not collected. You can.

In some embodiments, controller 118 may be operated to provide different timing for collection of samples from different remote locations and/or for different types of samples 150. For example, controller 118 may receive an alert when remote sampling system 104 is ready to deliver sample 150 to sample delivery line 144, Delivery to 144) can be initiated. Controller 118 may also be used to receive identification information (and possibly log/history information) associated with a sample 150 and/or to control the order in which samples 150 are delivered within system 100. It may be communicatively coupled to the remote sampling system 102 above. For example, controller 118 may remotely queue multiple samples 150 and coordinate delivery of the samples through one or more sample delivery lines 144 . In this way, delivery of sample 150 can be coordinated along multiple simultaneous flow paths (e.g., via multiple sample delivery lines 144) and one or more additional samples 150 are taken. One or more samples 150 may be delivered, etc. For example, Figure 11 shows an example control flow diagram for system 100, wherein, through two remote sampling systems 104a and 104b and associated delivery lines 144a and 144b, sample location 900 and an analysis system 102 in fluid communication with two remote sample locations, shown as sample locations 902. In the depicted embodiment, analysis system 102 sends commands to each of remote sampling system 104a and remote sampling system 104b, shown at 904a and 904b, respectively. Remote sampling systems 104a and 104b each provide a respective sampling location (sampling location 900 for remote sampling system 104a, remote sampling system 104b) via delivery line 144a and delivery line 144b, respectively. The sample obtained at the sampling location 902) is delivered to the analysis system 102. Analysis system 102 then processes the sample to determine the amount of various chemical species containers within. Analysis system 102 then determines whether the amount of any chemical species exceeds an element-specific limit (e.g., a limit for a particular contaminant in the sample). In embodiments, system 100 may set contamination limits independently for each sampling location and independently for a particular chemical species at each sampling location. For example, tolerances for particular metal contaminants may be reduced during processing, such that for particular chemical species, downstream chemical samples may have lower limits than chemical samples taken upstream. As shown in FIG. 11 , analysis system 102 determined that the chemical species did not exceed any element-specific limits for the sample obtained at sampling location 900 by remote sampling system 104a. . Analysis system 102 then sends an indication, shown as 908a, to CIM host 906 due to operation of the process application below the element-specific limit, causing the process application to continue at sampling location 900. Analysis system 102 determines element-specific limits (e.g., limits for contaminants in the sample) of at least one chemical species present in a sample obtained at sampling location 902 by remote sampling system 104b. decided to exceed it. The analysis system 102 then sends an indication, shown as 908b, to the CIM host 906 to alert the process application at the sampling location 902 due to the operation of the process application exceeding the element-specific limit. send. The CIM host 906 then directs the process at the sampling location 902, via a process stop command 910, based on analysis of the samples obtained by the remote sampling system 104b at the sampling location 902. So, the operation is stopped. In embodiments, communication between CIM host 906 and components of system 100 may be facilitated by the SECS/GEM protocol. In embodiments, system 100 may include context-specific actions when an element is determined to exceed an element-specific limit in the sample for a particular sample location, such context-specific actions. Actions may include, but are not limited to, ignoring an alarm and continuing process operation, stopping process operation, performing a system correction and then re-running on over-limit samples, or other. . For example, upon a first alert, analysis system 102 may perform a calibration (or other calibration) and then re-run the sample, while a subsequent alert (e.g., a second alert) may cause the CIM host 906 may instruct the process at the problem sampling location to cease operation.

Controller 118 may include a processor 120, memory 122, and communication interface 124. Processor 120 provides processing functions for controller 118 and may be used by any number of processors, micro-controllers, or other processing systems, and for storing data or other information accessed or generated by controller 118. It may include resident memory or external memory. Processor 120 may execute one or more software programs that implement the techniques described herein. Processor 120 is not limited by the materials from which it is formed or the processing mechanisms utilized therein, such as semiconductor(s) and/or transistors (e.g., utilizing electronic integrated circuit (IC) components), etc. It can be implemented through .

Memory 122 may store various data associated with the operation of controller 118, such as software programs and/or code segments, or processor 120 of controller 118, to perform the functions described herein. ) and possibly other data for instructing other elements. Accordingly, the memory 122 may store data, such as a program of instructions for operating the system 100 (including system components). It should be noted that although a single memory has been described, many different types of memory and combinations thereof (eg, tangible, non-transitory memory) may be used. Memory 122 may be integrated with processor 120, may include standalone memory, or may be a combination of both.

Memory 122 includes, but is not limited to: random-access memory (RAM), read-only memory (ROM), flash memory (e.g., secure digital (SD) memory card, mini SD memory card, and/or micro-SD It may include removable and non-removable memory components, such as memory cards), magnetic memory, optical memory, universal serial bus (USB) memory devices, hard disk memory, external memory, etc. In implementations, system 100 and/or memory 122 may include memory 122 provided by a subscriber identity module (SIM) card, universal subscriber identity module (USIM) card, universal integrated circuit card (UICC), etc. It may include removable integrated circuit card (ICC) memory, such as:

Communication interface 124 is operably configured to communicate with components of the system. For example, communication interface 124 may be configured to transfer data for storage within system 100, retrieve data from storage within system 100, etc. Communication interface 124 may also be communicatively coupled to processor 120 (e.g., to communicate input received from a device communicatively coupled to controller 118 to processor 120). Assists in data transfer between components of system 100 and processor 120. Although communication interface 124 is described as a component of controller 118, one or more components of communication interface 124 may be externally communicatively coupled to system 100, via wired and/or wireless connections. It should be noted that it can be implemented as a component. System 100 may also include one or more input/output (I/O) devices, including, but not limited to: a display, mouse, touchpad, keyboard, etc. and/or (e.g., a communication interface ( 124) can be connected to it.

Communications interface 124 and/or processor 120 may be connected to: a wide area cellular telephone network, such as a 3G cellular network, a 4G cellular network, or a global system for mobile communications (GSM) network; wireless computer communications networks, such as Wi-Fi networks (e.g., wireless local area networks (WLANs) that operate using the IEEE 802.11 network standard); Internet; Internet; wide area network (WAN); local area network (LAN); Personal Area Network (PAN) (e.g., a wireless personal area network (WPAN) operating using the IEEE 802.15 network standard); public telephone network; extranet; intranet; may be configured to communicate with a variety of different networks, including, but not necessarily limited to, etc. However, this list is provided by way of example only and is not intended to be limiting of the present disclosure. Additionally, communication interface 124 may be configured to communicate with a single network or multiple networks spanning different attachment points.

Example 1 - Exemplary Monitoring System

In general, the system 100 described herein may incorporate any number of remote sampling systems 104 to take samples from any number of sampling locations. In the embodiment shown in FIG. 12, system 100 is installed at five different locations (104A, 104B, 104C, 104D) in a process facility utilizing chemical baths, bulk chemicals, environmental effluents, and other liquid samples. , including five remote sampling systems 104 (shown as 104E). The remote sampling system 104 acquires samples from different locations for delivery to a remotely located analysis system 102 from each of the five remote sampling systems 104 . The first remote sampling system 104A is located proximate to the deionized water pipeline 1000 and separated from the analysis system 102 by a distance of approximately forty meters (40 m) (shown as d ₅ ). The second remote sampling system 104B is located proximate to the distribution valve point 1002 and is separated from the analysis system 102 by a distance of approximately eighty meters (80 m) (shown as d ₄ ). The third remote sampling system 104C is located proximate to the chemical supply tank 1004 and is separated from the analysis system 102 by a distance of approximately eighty meters (80 m) (shown as d ₃ ). The chemical supply tank 1004 is located remotely from the chemical storage tank 1008 and receives chemicals from the chemical storage tank 1008. The fourth remote sampling system 104D is located proximate to the chemical supply tank 1006 and is separated from the analysis system 102 by a distance of approximately eighty meters (80 m) (shown as d ₂ ). The chemical supply tank 1006 is located remotely from the chemical storage tank 1008 and receives chemicals from the chemical storage tank 1008 . The fifth remote sampling system 104E is located proximate to the chemical storage tank 1004 and is separated from the analysis system 102 by a distance of approximately three hundred meters (300 m) (shown as d ₁ ). Although five remote sampling systems 104 are shown, system 100 may be used to sample samples throughout the processing facility, such as other process streams, chemical baths, bulk chemical reservoirs, environmental effluents, and other liquid samples. -More than five remote sampling systems 104 can be used to monitor trace impurities. In embodiments, delivery of samples from the remote sampling system 104 to the analysis system is provided at a rate of about 1.2 meters per second (1.2 m/s), allowing for near real-time analysis of ultra-trace impurities throughout the processing facility ( For example, ICPMS analysis).

Example 2 - Reproducibility

In an embodiment, analysis system 102 is located one hundred meters (100 m) from remote sampling system 104. The remote sampling system 104 acquired 20 discrete samples and transferred the samples to the analysis system 102 for determination of the signal intensity of each chemical species present in each of the 20 discrete samples. . Each separate sample contained the following chemical species: lithium (Li), beryllium (Be), boron (B), sodium (Na), magnesium (Mg), aluminum (Al), calcium (Ca), Manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), germanium (Ge), strontium (Sr), silver (Ag), cadmium (Cd), Indium (In), tin (Sn), antimony (Sb), barium (Ba), cerium (Ce), hafnium (Hf), tungsten (W), and lead (Pb). Upon analysis by analysis system 102, it was determined that across all 20 separate samples for all chemical species, the relative standard deviation (RSD) was less than three percent (<3%). Accordingly, the exemplary system 100 with a hundred meters between the analysis system 102 and the remote sampling system 104 allows for sample acquisition and delivery of the sample to the analysis system 102 (e.g., via delivery line 144). Reliable reproducibility was provided for delivery to one hundred meters and analysis of samples by analysis system 102.

Example 3 - Comparison to Manual Sampling - Semiconductor Process Example

Referring to Figure 13, a chart is provided showing metal contamination of a chemical bath (SC-1 bath) for a semiconductor manufacturing process over time. The chart includes a portion 1100 showing data points for metal contamination measured from manual samples taken at three time points. The chart also shows metals measured from samples taken from system 100 (from remote sampling system 104) at a sampling frequency that exceeds the sampling frequency of manual sampling methods (e.g., at least 16 to 17 times more frequent). and a portion 1102 showing data points for metal contamination measured from passive samples from portion 1100, overlaid on data points for contamination. As shown in portion 1102, a gradual increase in contaminants occurs over time in the semiconductor manufacturing process. A life time or life counts method to determine when to exchange chemicals in a particular semiconductor process (e.g., a passive sampling technique from part 1100) is often used to determine the presence of metal contaminants over time. The singularity cannot be explained. Therefore, chemicals are often exchanged without knowledge of metal contaminants in the bath. This may result in over-exchange, where the chemical bath is altered (e.g., resulting in loss of process uptime), or when the chemical bath is tolerated, even though it can provide substantially additional wafer processing. This can result in under-replacement, which is not replaced until late in the day (e.g., potentially jeopardizing the wafers produced by the process) despite actually having unacceptable metal contaminants. As can be seen in portion 1102, metal contamination can be tracked automatically with system 100 with increasing frequency. Contamination limit 1104 is set to alert CIM host 906 when the contaminant limit for the chemical bath is reached. Accordingly, the system 100 automatically stops process operation (e.g., to prevent under-exchange) when the contamination limit 1104 is reached, while also allowing the system 100 to automatically stop process operation when the contamination limit 1104 is not reached. allows the process to continue when possible, thereby providing process uptime (e.g., preventing over-exchange) when possible.

conclusion

In embodiments, various analytical devices may utilize the structures, techniques, approaches, etc. described herein. Accordingly, although the system is described herein, various analysis tools may utilize the techniques, approaches, architectures, etc. described. These devices may be configured with limited functionality (e.g., thin devices) or with robust functionality (e.g., thick devices). Accordingly, the functionality of a device may be related to the device's software or hardware resources, such as processing power, memory (e.g., data storage capacity), analytical capabilities, etc.

In general, any of the functionality described herein may be implemented using hardware (e.g., fixed logic circuitry such as an integrated circuit), software, firmware, manual processing, or a combination thereof. Accordingly, the blocks described in the foregoing disclosure generally represent hardware (eg, fixed logic circuitry such as an integrated circuit), software, firmware, or a combination thereof. In the case of a hardware configuration, the various blocks described in the foregoing disclosure may be implemented as an integrated circuit along with other functions. Such an integrated circuit may include all of the functionality of a given block, system, or circuit, or a portion of the functionality of a block, system, or circuit. Additionally, elements of a block, system, or circuit may be implemented across multiple integrated circuits. Such integrated circuits may include a variety of integrated circuits, including, but not limited to: monolithic integrated circuits, flip chip integrated circuits, multichip modular integrated circuits, and/or mixed signal integrated circuits. For software implementations, the various blocks described in the foregoing disclosure represent executable instructions (e.g., program code) that, when executed on a processor, perform specific tasks. These executable instructions may be stored in one or more tangible computer-readable media. In some such cases, the entire system, block, or circuit may be implemented using its software or firmware equivalent. In other cases, some portions of a given system, block, or circuit may be implemented in software or firmware, while other portions are implemented in hardware.

Although claimed subject matter has been described in language specific to structural features and/or process operations, it is to be understood that the claimed subject matter defined in the appended claims is not necessarily limited to the specific features or acts described. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.

Claims (1)

A sample concentration system for analysis of a liquid sample by an analysis system, comprising:
a plurality of valves, including at least a first valve, a second valve, and a third valve, the plurality of valves capable of switching between different flow path configurations;
A plurality of columns comprising at least a first column and a second column, the first column and the second column being configured to retain at least one chemical of interest from a liquid sample, the first column being fluidly connected to the first valve. a plurality of columns, wherein the second column is fluidly coupled to the second valve; and
A flow meter coupled to a third valve, wherein the flow meter is configured to measure the amount of liquid sample that has passed through the first column and the second column when the plurality of valves are in the first flow path configuration. fluidly coupled with each of the plurality of valves, wherein the first column, the first valve, the second valve and the third valve are in fluid communication and the second column and flow meter are not in fluid communication with the first column. 2 flow path configuration, wherein the plurality of valves include a first column, a first valve, a second column, a second valve and a third valve in fluid communication and a flow meter not in fluid communication with the first column or the second column. , a flow meter comprising a third flow path configuration; and
A controller operably coupled with the flow meter and the plurality of valves, wherein the controller is configured to compare the amount of liquid sample passed through the first column and the second column as measured by the flow meter to a threshold value of the sample, wherein the controller is configured to a controller that switches the plurality of valves from the first flow path configuration to the second flow path configuration when the amount of liquid sample that has passed through the first column and the second column as measured by meets at least a threshold value of the sample. A sample concentration system.