KR20240007831A - Sheet for acupressure mat and manufacturing method thereof - Google Patents

Sheet for acupressure mat and manufacturing method thereof Download PDF

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Publication number
KR20240007831A
KR20240007831A KR1020220084126A KR20220084126A KR20240007831A KR 20240007831 A KR20240007831 A KR 20240007831A KR 1020220084126 A KR1020220084126 A KR 1020220084126A KR 20220084126 A KR20220084126 A KR 20220084126A KR 20240007831 A KR20240007831 A KR 20240007831A
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acupressure
mesh
mat
sheet
adhesive
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KR1020220084126A
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Korean (ko)
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정종훈
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정종훈
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04—Devices for ventilating, cooling or heating
    • A47C21/048—Devices for ventilating, cooling or heating for heating
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/006—Use of three-dimensional fabrics
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H39/00—Devices for locating or stimulating specific reflex points of the body for physical therapy, e.g. acupuncture
    • A61H39/04—Devices for pressing such points, e.g. Shiatsu or Acupressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2201/00—Characteristics of apparatus not provided for in the preceding codes
    • A61H2201/01—Constructive details
    • A61H2201/0119—Support for the device
    • A61H2201/0138—Support for the device incorporated in furniture
    • A61H2201/0149—Seat or chair
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207—Heat-activated adhesive
    • B32B2037/1215—Hot-melt adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Rehabilitation Therapy (AREA)
  • Textile Engineering (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Pain & Pain Management (AREA)
  • Animal Behavior & Ethology (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Finger-Pressure Massage (AREA)

Abstract

본 발명은 지압 매트용 원단 및 그 제조 방법에 관한 것으로, 보다 상세하게는 황토볼 또는 바이오 세라믹볼 등의 지압용 볼을 매트의 표면에 균일한 두께로 형성되도록 하고 상면에 카본 또는 은나노 입자가 도포된 메쉬를 구비함으로써, 균일한 높이로 구비된 지압볼을 통해, 매트의 지압 효과 및 원적외선 방사 효과를 상승시킬 수 있을 뿐만아니라, 항균 및 도전성 소재가 함유되어 코팅된 메쉬에 의해, 인체에 유해한 전자파와 정전기를 차단할 수 있고, 신체에 직접 접촉하는 매트를 보다 청결하고 위생적으로 관리 사용할 수 있으며, 매트의 항균성 및 인체의 유익성을 증대시킬 수 있도록 한 것이다.The present invention relates to a fabric for an acupressure mat and a method of manufacturing the same. More specifically, the present invention relates to an acupressure ball such as a red clay ball or a bio-ceramic ball, which is formed to a uniform thickness on the surface of the mat, and carbon or silver nanoparticles are applied to the upper surface. Not only can the acupressure effect and far-infrared ray radiation effect of the mat be increased through the acupressure balls provided at a uniform height, but also the mesh coated with antibacterial and conductive material can generate electromagnetic waves harmful to the human body. It can block static electricity, allow mats that come in direct contact with the body to be managed and used more cleanly and hygienically, and increase the antibacterial properties of the mat and its benefits to the human body.

Description

지압 매트용 원단 및 그 제조방법 { Sheet for acupressure mat and manufacturing method thereof }Fabric for acupressure mat and manufacturing method thereof { Sheet for acupressure mat and manufacturing method thereof }

본 발명은 지압 매트에 사용되는 원단과 그에 따른 제조방법에 관한 것으로, 특히 지압용 볼을 균일한 두께로 형성되도록 하고 상면에 카본 또는 은 나노가 도포된 메쉬를 구비함으로써, 매트의 지압 효과 및 전자파와 정전기 차단 효과를 상승시킬 수 있을 뿐만 아니라, 신체에 직접 접촉하는 매트를 통해 원적외선 효과 및 항균성 등을 향상시킬 수 있도록 한 것이다.The present invention relates to a fabric used in an acupressure mat and a manufacturing method thereof. In particular, the acupressure ball is formed to a uniform thickness and provided with a mesh coated with carbon or silver nano on the upper surface, thereby improving the acupressure effect and electromagnetic waves of the mat. Not only can it increase the effectiveness of blocking static electricity, but it can also improve the far-infrared ray effect and antibacterial properties through a mat that comes in direct contact with the body.

일반적으로 매트는 일반가정의 바닥이나 침대 등에 설치하여 사용자에게 편안하고 안락하며 쿠션감을 제공하기 위해 사용되는 것으로서, 내부에 별도의 전열 장치를 설치하여, 온열을 제공하는 전기 매트가 많이 사용되어 왔다. In general, mats are installed on the floor or bed of a home to provide comfort, comfort, and cushioning to the user. Electric mats that provide heat by installing a separate heating device inside have been widely used.

근래에는 사용자의 건강을 도모하기 위한 수단으로, 인체에 유익한 원적외선 및 음이온이 발생되는 옥돌, 세라믹, 황토석 등의 기능성 부재가 부착된 각종의 지압 및 온열 매트가 제조되어, 수요자의 다양한 취향에 따른 온열매트를 선택하여 사용되고 있다.In recent years, as a means to promote the health of users, various acupressure and thermal mats attached with functional members such as jade, ceramic, and red clay that generate far-infrared rays and negative ions beneficial to the human body have been manufactured, providing thermal treatment according to the various tastes of consumers. Mats are selected and used.

이러한 지압 온열매트의 매트 상면에 원형 또는 육각형 등의 지압수단을 일정 간격으로 배열, 부착하거나, 작은 크기의 황토볼 또는 바이오 세라믹볼 등의 지압수단을 봉재 봉합한 매트가 출시되어, 지압수단에 의한 인체의 지압효과의 증대뿐만 아니라, 지압수단의 축열에 의한 온열효과 향상, 원활한 신진대사 및 혈액순환효과, 인체에 유익한 음이온 및 원적외선 방사, 그리고 전자파와 수맥파의 차단효과 등의 다양한 기능과 효과를 제공하도록 하였다.Mats in which circular or hexagonal acupressure means such as circular or hexagonal acupressure means are arranged and attached at regular intervals on the upper surface of the mat of these acupressure heating mats, or acupressure means such as small-sized red clay balls or bio-ceramic balls are sewn and sewn have been released. In addition to increasing the effect of acupressure on the human body, it provides various functions and effects such as improved thermal effect due to heat storage of acupressure means, smooth metabolism and blood circulation effect, negative ion and far-infrared radiation beneficial to the human body, and blocking effect of electromagnetic waves and water pulse waves. I did it.

이와 같은 지압용 볼을 이용한 매트에 관련한 종래의 선행기술문헌으로는, 대한민국 등록특허공보 제10-2288608호의 발명의 명칭 ‘ 황토볼 주입이 용이한 매트리스 제조용 직물포대 및 그 직물포대의 제직방법 ’이 있다.As a prior art document related to a mat using such acupressure balls, the title of the invention in Republic of Korea Patent Publication No. 10-2288608 is 'A fabric bag for manufacturing a mattress with easy injection of red clay balls and a weaving method for the fabric bag'. there is.

상기한 종래의 발명은 매트리스 제조용 직물포대를 구성하는 주머니의 입구를 개선하여 황토볼을 주머니에 주입하는데 시간을 단축할 수 있는 편의성을 제공할 수 있고, 침대로 사용시 매트리스를 구성하는 주머니의 상판은 평면을 이루고 하판은 반원형으로 구성된 매트리스 제조용 직물포대를 제공하며, 상판은 평면을 이루고 하판은 반원형으로 구성된 주머니가 반복되는 직물포대를 후가공 하지 않고 직기에서 직물을 직조할 때 가능하도록 하는 제직방법을 제공하도록 한 것이다.The above-mentioned conventional invention can provide the convenience of reducing the time for injecting red clay balls into the bag by improving the entrance of the bag constituting the fabric bag for manufacturing the mattress, and when used as a bed, the top of the bag constituting the mattress is It provides a fabric bag for manufacturing a mattress, which is flat and the bottom plate is semicircular. It also provides a weaving method that allows the fabric bag to be woven on a loom without post-processing the fabric bag, which has a repetitive bag with a flat top plate and a semicircular bottom plate. It was made to be done.

그리고 다른 종래의 선행기술문헌으로, 대한민국 등록실용신안공보 제20-0442795호의 고안의 명칭 ‘ 황토볼 매트 침대 ’는, 황토에서 방출되는 원적외선이 세포의 생리작용을 활발히 하고 열에너지를 방출시키면서 체온을 높이는 작용을 하여 인체의 모세혈관을 확장하고 혈액순환을 활성화하면서 신진대사를 강화, 조직 재생력을 증가시키며, 성장촉진에도 도움을 주고, 황토볼이 투명이나 반투명의 합성수지안에 들어 있어 소비자는 황토를 눈으로 확인할 수 있으며, 황토볼이 완전히 밀폐된 공간에 있어 수분이 유입되지 않으므로 장기간 사용해도 물러지지 않고, 미생물의 서식도 발생하지 않도록 한 것이다.And as another conventional prior art document, the name of the design in Korea Registered Utility Model Publication No. 20-0442795, 'Red Clay Ball Mat Bed', states that far-infrared rays emitted from red clay activate the physiological functions of cells and release heat energy, raising body temperature. It acts to expand the capillaries of the human body, activate blood circulation, strengthen metabolism, increase tissue regeneration, and help promote growth. The red clay balls are contained in transparent or translucent synthetic resin, so consumers can see the red clay with their eyes. This can be confirmed, and since the red clay ball is in a completely sealed space, moisture does not enter, so it does not soften even after long-term use, and microorganisms do not colonize.

그러나 상기한 종래의 지압용 볼을 이용한 매트 원단은, 지압 수단인 황토볼 또는 바이오 세라믹볼 등을 봉재 봉합하기 위한 작업이 더디고 번거로웠을 뿐만 아니라, 매트의 황토볼 또는 바이오 세라믹볼이 수납되는 양이 일정하게 이루어지지 못하여, 매트 표면에서 균일한 높이로 돌출 형성되지 않기 때문에, 지압 효과 및 신체 접촉감이 현저히 떨어지고 사용자가 불편한 문제점이 발생하였다.However, the mat fabric using the conventional acupressure balls described above was not only slow and cumbersome to sew and seal the red clay balls or bio-ceramic balls, which are acupressure means, but also the amount of space in which the red clay balls or bio-ceramic balls of the mat could be stored. Because this was not done consistently, and the mat did not protrude at a uniform height from the surface, the acupressure effect and the feeling of contact with the body were significantly reduced, causing discomfort to the user.

또한, 사용자의 수면 및 휴식에 따라 신체의 접촉이 잦은 지압용 매트 원단의 특성상 청결 및 위생, 항균성 및 신체 유익성 등에 관심이 고조되고 있는 추세이고, 이에 대한 수요자의 욕구를 충족하도록 하는 매트 원단에 연구와 개발이 필요한 실정이었다. In addition, due to the nature of acupressure mat fabric, which frequently comes into contact with the body as the user sleeps and rests, interest in cleanliness, hygiene, antibacterial properties, and physical benefits is increasing, and mat fabric that meets the needs of consumers is increasing. Research and development were needed.

상기한 문제점을 해결하기 위해 본 발명은, 황토볼 또는 바이오 세라믹볼 등의 지압용 볼을 매트의 표면에 균일한 두께로 형성되도록 하고 상면에 카본 또는 은나노 입자가 도포된 메쉬를 구비함으로써, 균일한 높이의 지압볼을 통해, 매트의 지압 효과 및 원적외선 방사효과를 상승시킬 수 있을 뿐만 아니라, 항균 및 도전성 소재가 코팅된 메쉬에 의해, 전자파와 정전기를 차단할 수 있고, 신체에 직접 접촉하는 매트를 보다 청결하고 위생적으로 관리 사용할 수 있으며, 매트의 항균성과 인체의 유익성을 증대시킬 수 있도록 하는데 그 목적이 있는 것이다.In order to solve the above problems, the present invention forms an acupressure ball such as a red clay ball or a bio-ceramic ball to a uniform thickness on the surface of the mat and provides a mesh coated with carbon or silver nanoparticles on the upper surface, thereby providing a uniform Not only can the acupressure effect and far-infrared ray radiation effect of the mat be increased through the high acupressure balls, but the mesh coated with antibacterial and conductive material can block electromagnetic waves and static electricity, making the mat in direct contact with the body more effective. It can be managed and used cleanly and hygienically, and its purpose is to increase the antibacterial properties of the mat and its benefits to the human body.

본 발명은 섬유 소재의 부직포 형태로서, 매트의 쿠션재 및 온열수단의 상부에 접합되도록 한 시트와;The present invention is in the form of a non-woven fabric made of fibrous material, and includes a sheet bonded to the cushion material of a mat and the upper part of a heating means;

시트의 상면에 일정 간격으로 배열되어 구비하는 접착부와;Adhesive portions arranged at regular intervals on the upper surface of the sheet;

접착부의 상면에 다수 개를 접착 고정시키도록 형성하고, 접착된 돌출 높이를 일정하고 균일하게 돌출되도록 한 지압볼과;A plurality of acupressure balls are formed to be glued and fixed to the upper surface of the adhesive portion, and the adhesive protrusion height is projected to be constant and uniform;

시트 및 지압볼의 상면으로 접합되도록 형성한 융착지와;Welding paper formed to be joined to the upper surface of the sheet and the acupressure ball;

그물눈 형태로서, 융착지의 상면에 구비되도록 한 메쉬;A mesh in the form of a mesh provided on the upper surface of the fusion paper;

로 구성되는 것을 특징으로 한다.It is characterized by being composed of.

본 발명의 다른 특징으로는,Other features of the present invention include:

시트의 상면에 일정 간격으로 접착부를 배열 부착시키도록 하는 접착부 부착공정과;An adhesive attachment process of arranging and attaching adhesive portions at regular intervals on the upper surface of the sheet;

접착부가 형성된 시트의 상면에 지압볼을 투입하여, 접착부의 상면으로 지압볼을 부착 고정시키도록 하는 지압볼 부착공정과;An acupressure ball attachment process of inserting an acupressure ball into the upper surface of the sheet on which the adhesive part is formed and attaching and fixing the acupressure ball to the upper surface of the adhesive part;

접착부에 지압볼이 부착된 시트의 상면에 융착지를 핫멜트 접착방식으로 융착시키도록 하는 융착공정과;A fusion process of fusing the fusion paper to the upper surface of the sheet to which the acupressure ball is attached to the adhesive portion using a hot melt adhesive method;

그물눈 형태의 메쉬의 표면에 돌기부를 형성하기 위해, 메쉬의 표면을 긁어주는 스크래치 작업을 진행하도록 하는 매쉬 표면처리공정과;A mesh surface treatment process of performing a scratch operation to scratch the surface of the mesh to form protrusions on the surface of the mesh-shaped mesh;

돌기부가 형성된 메쉬의 표면에 카본, 그래핀, 은 나노, 구리 나노 중 어느 하나가 혼합된 코팅액으로 코팅층이 형성되도록 하는 메쉬 코팅공정과;A mesh coating process to form a coating layer on the surface of the mesh on which the protrusions are formed with a coating solution mixed with any one of carbon, graphene, silver nano, and copper nano;

코팅층이 형성된 메쉬를 융착지가 융착된 시트의 표면으로 열에 의해 부착 접합시키도록 하는 메쉬 코팅공정;A mesh coating process of attaching and bonding the mesh on which the coating layer is formed to the surface of the sheet to which the fusion paper is fused by heat;

로 형성하도록 구성되는 것을 특징으로 한다.It is characterized in that it is configured to form.

이상에서 설명한 바와 같이, 본 발명은 황토볼 또는 바이오 세라믹볼 등의 지압용 볼을 매트의 표면에 균일한 두께로 형성되도록 하고 상면에 카본 또는 은나노 입자가 도포된 망사를 구비함으로써, 균일한 높이로 부착된 지압볼을 통하여, 매트의 지압 효과와 원적외선 방사 효과 및 전자파 차단효과를 상승시킬 수 있을 뿐만 아니라, 항균 성분 또는 도전성 소재가 함유되어 코팅된 메쉬에 의해, 인체에 유해한 전자파와 정전기를 효과적으로 차단할 수 있고, 사용자의 신체에 직접 접촉하는 매트를 보다 청결하고 위생적으로 관리 사용할 수 있으며, 매트의 항균성과 인체의 유익성을 증대시킬 수 있도록 한 유익한 발명인 것이다.As described above, the present invention forms an acupressure ball such as a red clay ball or a bio-ceramic ball to a uniform thickness on the surface of the mat and provides a mesh coated with carbon or silver nanoparticles on the upper surface, thereby forming the acupressure ball at a uniform height. Through the attached acupressure ball, not only can the mat's acupressure effect, far-infrared radiation effect, and electromagnetic wave blocking effect be increased, but also the mesh coated with antibacterial ingredients or conductive material can effectively block electromagnetic waves and static electricity harmful to the human body. It is a beneficial invention that allows mats that come into direct contact with the user's body to be managed and used more cleanly and hygienically, and to increase the antibacterial properties of the mat and its benefits to the human body.

도 1은 본 발명의 지압 매트용 원단을 분리 확대한 단면도이고, 도 2는 본 발명을 나타낸 확대한 단면도이고, 도 3은 본 발명의 메쉬를 확대한 단면도이고, 도 4는 본 발명의 지압 매트용 원단의 제조방법을 나타낸 블록도이다.
우선 각 도면의 구성요소들에 참조부호를 부가함에 있어서, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다.
또한, 본 발명을 설명함에 있어서, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다.Figure 1 is an enlarged cross-sectional view of the fabric for an acupressure mat of the present invention, Figure 2 is an enlarged cross-sectional view showing the present invention, Figure 3 is an enlarged cross-sectional view of the mesh of the present invention, and Figure 4 is an acupressure mat of the present invention. This is a block diagram showing the manufacturing method of the fabric.
First, when adding reference numerals to components in each drawing, it should be noted that identical components are given the same reference numerals as much as possible even if they are shown in different drawings.
Additionally, in describing the present invention, if it is determined that a detailed description of a related known configuration or function may obscure the gist of the present invention, the detailed description will be omitted.

이하, 본 발명에 따른 구성 및 작용효과를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, the configuration and effects according to the present invention will be described in detail with reference to the attached drawings.

도 1 내지 도 3에 도시된 바와 같이, 본 발명은 매트의 쿠션재의 상면으로 결합되도록 하는 시트(100)와, 시트(100)의 상면에 일정 간격으로 구비되도록 하는 접착부(200)와, 접착부(200)의 상면에 일정 높이로 접착되도록 하는 지압볼(300)과, 시트(100)와 지압볼(300)의 표면에 융착되도록 하는 융착지(400)와, 융착지(400)의 상면으로 결합되도록 하는 메쉬(500)로 구성된다.As shown in Figures 1 to 3, the present invention includes a sheet 100 to be coupled to the upper surface of the cushion material of the mat, an adhesive portion 200 to be provided at regular intervals on the upper surface of the sheet 100, and an adhesive portion ( The acupressure ball 300 is adhered to the upper surface of the sheet 100 at a certain height, and the fusion paper 400 is fused to the surface of the sheet 100 and the acupressure ball 300, and is joined to the upper surface of the fusion paper 400. It is composed of a mesh 500 that makes it possible.

상기 시트(100)는 각종 섬유 소재의 부직포 등으로 이루어지고, 매트의 쿠션재 및 온열수단의 상부에 접합되도록 형성한다.The sheet 100 is made of non-woven fabric of various fiber materials, and is formed to be bonded to the cushion material of the mat and the upper part of the heating means.

상기 접착부(200)는 시트(100)의 상면에 일정 간격으로 배열되어 구비하도록 한다.The adhesive portions 200 are arranged at regular intervals on the upper surface of the sheet 100.

상기 접착부(200)는 시트(100)에 각종의 접착제를 도포 및 스프레이 방식으로 형성할 수 있으나, 소정 폭의 양면 접착제를 시트(100)의 상면에 일정한 간격으로 부착하여 구비하는 것이 바람직한 실시예이다.The adhesive portion 200 can be formed by applying or spraying various adhesives to the sheet 100, but a preferred embodiment is to attach a double-sided adhesive of a predetermined width to the upper surface of the sheet 100 at regular intervals. .

상기 지압볼(300)은 소정 크기의 황토볼 또는 바이오 세라믹볼 등을 접착부(200)의 상면에 다수 개를 접착 고정시키도록 형성하여, 접착된 지압볼(300)의 돌출 높이가 일정하고 균일하게 돌출되어 유지시키게 되면, 신체에 안정적인 지압 효과 및 원적외선 방사 효과를 얻을 수 있게 된다.The acupressure ball 300 is formed by attaching and fixing a plurality of red clay balls or bio-ceramic balls of a predetermined size to the upper surface of the adhesive portion 200, so that the protrusion height of the adhesive acupressure ball 300 is constant and uniform. If it is kept protruding, it is possible to obtain a stable acupressure effect and far-infrared radiation effect on the body.

상기 융착지(400)는 시트(100) 및 지압볼(300)의 상면으로 접합되도록 형성하고, 열가소성 수지를 융착시키는 핫멜트 접착방식으로 견고하게 접합되도록 하는 것이 바람직하다.The fusing paper 400 is preferably formed to be bonded to the upper surface of the sheet 100 and the acupressure ball 300, and is firmly bonded using a hot melt adhesive method that fuses a thermoplastic resin.

상기 메쉬(500)는 수지 또는 직물 소재의 그물눈 형태로서, 융착지(400)의 상면으로 결합되도록 한다.The mesh 500 is in the form of a mesh made of resin or fabric material and is attached to the upper surface of the fusion paper 400.

도 3에 도시된 바와 같이, 상기 메쉬(500)의 표면은 불규칙하게 돌출 요입되는 돌기부(510)를 형성하고, 돌기부(510)의 표면으로 카본, 그래핀 등의 소재가 혼합된 코팅액을 코팅된 코팅층(520)을 형성한다. As shown in FIG. 3, the surface of the mesh 500 forms protrusions 510 that protrude and recess irregularly, and the surface of the protrusions 510 is coated with a coating liquid mixed with materials such as carbon and graphene. A coating layer 520 is formed.

상기 코팅층(520)의 코팅액에 혼합되는 소재는 카본 및 그래핀, 은 또는 구리 나노입자 등을 혼합하여 코팅되도록 하는 것이 바람직하나, 그 어느 하나를 반드시 한정하는 것은 아니다.The material mixed in the coating solution of the coating layer 520 is preferably coated by mixing carbon, graphene, silver, or copper nanoparticles, but is not necessarily limited to any one of them.

상기 코팅층(520)의 코팅액에 혼합되는 카본 및 그래핀, 은 나노 및 구리 나노 등의 도전성 소재가 혼합될 경우, 매트에서 발생하는 인체에 유해한 전자파 및 정전기를 효과적으로 차단할 수 있을 뿐만 아니라, 항균 및 탈취 효과 등을 상승시킬 수 있어, 위생적이고 청결한 지압 매트의 유지 관리가 가능한 것이다.When conductive materials such as carbon, graphene, silver nano, and copper nano are mixed in the coating solution of the coating layer 520, not only can it effectively block electromagnetic waves and static electricity harmful to the human body generated from the mat, but also provide antibacterial and deodorizing properties. The effectiveness can be increased, making it possible to maintain a hygienic and clean acupressure mat.

이하, 본 발명의 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described in detail with reference to the attached drawings.

접착부 부착공정 (S1)Adhesive attachment process (S1)

도 1 및 도 4에 도시된 바와 같이, 시트(100)의 상면에 일정 간격으로 접착부(200)를 배열 부착시키도록 한다.As shown in FIGS. 1 and 4, the adhesive portions 200 are arranged and attached to the upper surface of the sheet 100 at regular intervals.

이때, 접착부(200)는 양면 접착제를 이용하게 되면, 접착부의 배열 및 부착 작업이 신속하고 편리하게 진행될 수 있는 것이다.At this time, if the adhesive part 200 uses a double-sided adhesive, the arrangement and attachment work of the adhesive part can be carried out quickly and conveniently.

지압볼 부착공정 (S2)Acupressure ball attachment process (S2)

접착부(200)가 형성된 시트(100)의 상면에 황토볼 또는 바이오 세라믹볼을 투입하여, 접착부(200)의 상면으로 지압볼(300)을 부착 고정시키도록 한다.A red clay ball or bio-ceramic ball is placed on the upper surface of the sheet 100 on which the adhesive part 200 is formed, and the acupressure ball 300 is attached and fixed to the upper surface of the adhesive part 200.

이때, 접착부(200)의 접착력에 의하여, 접착되는 지압볼(300)은 주로 1단으로 돌출되기 때문에, 접착부(200)에 부착되는 지압볼의 돌출 높이를 일정하고 균일하게 돌출 유지되도록 할 수 있는 것이다.At this time, because the acupressure ball 300 to be glued mainly protrudes in one stage due to the adhesive force of the adhesive part 200, the protruding height of the acupressure ball attached to the adhesive part 200 can be maintained to protrude constant and uniformly. will be.

융착공정 (S3)Fusion process (S3)

접착부(200)에 지압볼(300)이 부착된 시트(100)의 상면에 융착지(400)를 핫멜트 접착방식으로 융착시키도록 한다.The fusion paper 400 is fused to the upper surface of the sheet 100 to which the acupressure ball 300 is attached to the adhesive portion 200 using a hot melt adhesive method.

메쉬 표면처리공정 (S4)Mesh surface treatment process (S4)

그물눈 형태의 메쉬(500)의 표면에 돌기부(510)를 형성하기 위해, 메쉬(500)의 표면을 긁어주는 스크래치 작업을 진행하여, 메쉬(500)의 표면 거칠기를 높이도록 한다.In order to form the protrusions 510 on the surface of the mesh 500, a scratch operation is performed to scratch the surface of the mesh 500 to increase the surface roughness of the mesh 500.

메쉬 코팅공정 (S5)Mesh coating process (S5)

돌기부(510)가 형성된 메쉬(500)의 표면에 카본 및 그래핀, 은 또는 구리 나노입자 등이 혼합된 코팅액으로 도포된 코팅층(520)이 형성되도록 한다.A coating layer 520 is formed on the surface of the mesh 500 on which the protrusions 510 are formed using a coating solution mixed with carbon, graphene, silver or copper nanoparticles.

이때, 코팅층(520)은 메쉬(500) 표면의 돌기(510)에 의해, 견고하게 코팅되어 코팅층(520)의 이탈 및 벗겨짐 등의 불량 현상을 차단할 수 있도록 하는 것이다.At this time, the coating layer 520 is firmly coated by the protrusions 510 on the surface of the mesh 500 to prevent defects such as separation and peeling of the coating layer 520.

그리고, 코팅액의 코팅 방식은 도포 또는 스프레이 방식으로 코팅되도록 하고, 그 어느 방식을 반드시 한정하는 것은 아니다.In addition, the coating method of the coating liquid is applied or sprayed, and is not necessarily limited to either method.

메쉬 부착공정 (S6)Mesh attachment process (S6)

코팅층(520)이 형성된 메쉬(500)를 융착지(400)가 융착된 시트(100)의 표면으로 부착 고정시키도록 하여, 메쉬 원단을 완성하도록 한다.The mesh 500 on which the coating layer 520 is formed is attached and fixed to the surface of the sheet 100 to which the fusion paper 400 is fused, thereby completing the mesh fabric.

이때, 메쉬(500)에 코팅층(520)에 함유된 도전성 소재에 의해, 고주파 및 초음파 방식의 부착이 부적합하기 때문에, 열에 의한 방식으로 부착 접합되도록 한다. At this time, since high-frequency and ultrasonic methods are not suitable for attachment to the mesh 500 due to the conductive material contained in the coating layer 520, the mesh 500 is attached and bonded using a thermal method.

이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다.The above description is merely an illustrative explanation of the technical idea of the present invention, and various modifications and variations will be possible to those skilled in the art without departing from the essential characteristics of the present invention.

따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다.Accordingly, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention, but are for illustrative purposes, and the scope of the technical idea of the present invention is not limited by these embodiments.

본 발명의 보호 범위는 아래 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The scope of protection of the present invention shall be interpreted in accordance with the claims below, and all technical ideas within the equivalent scope shall be construed as being included in the scope of rights of the present invention.

도면 주요 부분에 대한 부호의 설명
100 : 시트 200 : 접착부
300 : 지압볼 400 : 융착지
500 : 메쉬 510 : 돌기부
520 : 코팅층
S1 : 접착부 부착공정 S2 : 지압볼 부착공정
S3 : 융착공정 S4 : 메쉬 표면처리공정
S5 : 메쉬 코팅공정 S6 : 메쉬 부착공정 Explanation of symbols for main parts of the drawing
100: Sheet 200: Adhesive portion
300: Acupressure ball 400: Fusion paper
500: mesh 510: protrusion
520: Coating layer
S1: Adhesive attachment process S2: Acupressure ball attachment process
S3: Fusion process S4: Mesh surface treatment process
S5: Mesh coating process S6: Mesh attachment process

Claims (6)

섬유 소재의 부직포 형태로서, 매트의 쿠션재 및 온열수단의 상부에 접합되도록 한 시트(100)와;
시트(100)의 상면에 일정 간격으로 배열되어 구비하는 접착부(200)와;
접착부(200)의 상면에 다수 개를 접착 고정시키도록 형성하고, 접착된 돌출 높이를 일정하고 균일하게 돌출되도록 한 지압볼(300)과;
시트(100) 및 지압볼(300)의 상면에 접합되도록 형성한 융착지(400)와;
그물눈 형태로서, 융착지(400)의 상면으로 구비되도록 한 메쉬(500);
로 구성되는 것을 특징으로 하는 지압 매트용 원단.
A sheet (100) in the form of a non-woven fabric made of fiber and bonded to the cushion material of the mat and the upper part of the heating means;
Adhesive portions 200 arranged at regular intervals on the upper surface of the sheet 100;
A plurality of acupressure balls 300 are formed to be glued and fixed to the upper surface of the adhesive portion 200, and the adhesive protrusion height is projected to be constant and uniform;
A fusion paper 400 formed to be joined to the upper surface of the sheet 100 and the acupressure ball 300;
A mesh 500 in the form of a mesh provided on the upper surface of the fusion paper 400;
Fabric for an acupressure mat, characterized in that it consists of.
 제1항에 있어서,
접착부(200)는,
일정 폭의 양면 접착제를 시트(100)의 상면에 일정한 간격으로 부착하여 구비하도록 구성되는 것을 특징으로 하는 지압 매트용 원단.
According to paragraph 1,
The adhesive portion 200 is,
A fabric for an acupressure mat, characterized in that the double-sided adhesive of a certain width is attached to the upper surface of the sheet 100 at regular intervals.
 제1항에 있어서,
지압볼(300)은,
소정 크기의 황토볼 또는 바이오 세라믹볼 중 어느 하나를 접착부(200)의 상면에 접착 형성하도록 구성되는 것을 특징으로 하는 지압 매트용 원단.
According to paragraph 1,
The acupressure ball 300 is,
Fabric for an acupressure mat, characterized in that it is configured to form one of red clay balls or bio-ceramic balls of a predetermined size by adhering to the upper surface of the adhesive portion 200.
 제1항에 있어서,
메쉬(500)의 표면은 불규칙하게 돌출 요입되는 돌기부(510)를 형성하고, 돌기부(510)의 표면에 코팅액이 도포된 코팅층(520)을 형성하도록 구성되는 것을 특징으로 하는 지압 매트용 원단.
According to paragraph 1,
A fabric for an acupressure mat, characterized in that the surface of the mesh 500 forms protrusions 510 that protrude and recess irregularly, and a coating layer 520 in which a coating liquid is applied to the surface of the protrusions 510 is formed.
 제4항에 있어서,
코팅층(520)의 코팅액에 혼합되는 소재는 카본, 그래핀, 은 나노, 구리 나노 중 어느 하나를 혼합하여 구비하도록 구성되는 것을 특징으로 하는 지압 매트용 원단.
According to paragraph 4,
A fabric for an acupressure mat, characterized in that the material mixed with the coating liquid of the coating layer 520 is composed of a mixture of any one of carbon, graphene, silver nano, and copper nano.
 시트(100)의 상면에 일정 간격으로 접착부(200)를 배열 부착시키도록 하는 접착부 부착공정(S1)과;
접착부(200)가 형성된 시트(100)의 상면에 지압볼(300)을 투입하여, 접착부(200)의 상면으로 지압볼(300)을 부착 고정시키도록 하는 지압볼 부착공정(S2)과;
접착부(200)에 지압볼(300)이 부착된 시트(100)의 상면에 융착지(400)를 핫멜트 접착방식으로 융착시키도록 하는 융착공정(S3)과;
그물눈 형태의 메쉬(500)의 표면에 돌기부(510)를 형성하기 위해, 메쉬(500)의 표면을 긁어주는 스크래치 작업을 진행하도록 하는 매쉬 표면처리공정(S4)과;
돌기부(510)가 형성된 메쉬(500)의 표면에 카본, 그래핀, 은 나노, 구리 나노 중 어느 하나가 혼합된 코팅액으로 코팅층(520)이 형성되도록 하는 메쉬 코팅공정(S5)과;
코팅층(520)이 형성된 메쉬(500)를 융착지(400)가 융착된 시트(100)의 표면으로 열에 의해 부착 접합시키도록 하는 메쉬 코팅공정(S6);
으로 구성되는 것을 특징으로 하는 지압 매트용 원단의 제조방법.
An adhesive attachment process (S1) of arranging and attaching adhesive portions 200 at regular intervals on the upper surface of the sheet 100;
An acupressure ball attachment process (S2) of inserting the acupressure ball 300 into the upper surface of the sheet 100 on which the adhesive portion 200 is formed and attaching and fixing the acupressure ball 300 to the upper surface of the adhesive portion 200;
A fusion process (S3) in which the fusion paper 400 is fused to the upper surface of the sheet 100 to which the acupressure ball 300 is attached to the adhesive portion 200 using a hot melt adhesive method;
A mesh surface treatment process (S4) in which a scratch operation is performed to scratch the surface of the mesh 500 in order to form protrusions 510 on the surface of the mesh 500;
A mesh coating process (S5) in which a coating layer 520 is formed on the surface of the mesh 500 on which the protrusions 510 are formed with a coating solution containing any one of carbon, graphene, silver nano, and copper nano;
A mesh coating process (S6) of attaching and bonding the mesh 500 on which the coating layer 520 is formed to the surface of the sheet 100 to which the fusion paper 400 is fused by heat;
A method of manufacturing a fabric for an acupressure mat, characterized in that it consists of.
KR1020220084126A 2022-07-08 2022-07-08 Sheet for acupressure mat and manufacturing method thereof KR20240007831A (en)

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