KR20230123082A - Rapid hardening modified concrete composition comprising mica powder and plastic fiber and construction method for road pavement using the same - Google Patents
Rapid hardening modified concrete composition comprising mica powder and plastic fiber and construction method for road pavement using the same Download PDFInfo
- Publication number
- KR20230123082A KR20230123082A KR1020220019529A KR20220019529A KR20230123082A KR 20230123082 A KR20230123082 A KR 20230123082A KR 1020220019529 A KR1020220019529 A KR 1020220019529A KR 20220019529 A KR20220019529 A KR 20220019529A KR 20230123082 A KR20230123082 A KR 20230123082A
- Authority
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- South Korea
- Prior art keywords
- weight
- parts
- concrete composition
- mica powder
- concrete
- Prior art date
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- 239000004567 concrete Substances 0.000 title claims abstract description 87
- 229920003023 plastic Polymers 0.000 title claims abstract description 50
- 239000004033 plastic Substances 0.000 title claims abstract description 50
- 239000000835 fiber Substances 0.000 title claims abstract description 48
- 239000000203 mixture Substances 0.000 title claims abstract description 46
- 239000000843 powder Substances 0.000 title claims abstract description 46
- 239000010445 mica Substances 0.000 title claims abstract description 43
- 229910052618 mica group Inorganic materials 0.000 title claims abstract description 43
- 238000010276 construction Methods 0.000 title claims abstract description 25
- 239000004568 cement Substances 0.000 claims abstract description 28
- 239000011230 binding agent Substances 0.000 claims abstract description 27
- 229920000642 polymer Polymers 0.000 claims abstract description 26
- 239000003607 modifier Substances 0.000 claims abstract description 23
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 27
- -1 polyethylene terephthalate Polymers 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000004408 titanium dioxide Substances 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 11
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 10
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 10
- 239000003381 stabilizer Substances 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract description 3
- 238000004887 air purification Methods 0.000 abstract description 2
- 239000011575 calcium Substances 0.000 description 25
- 239000010410 layer Substances 0.000 description 24
- 125000001424 substituent group Chemical group 0.000 description 17
- 239000010936 titanium Substances 0.000 description 16
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 229910014497 Ca10(PO4)6(OH)2 Inorganic materials 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000004078 waterproofing Methods 0.000 description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 7
- 229910052791 calcium Inorganic materials 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 229920001477 hydrophilic polymer Polymers 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 239000004816 latex Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 4
- 229920006174 synthetic rubber latex Polymers 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 4
- 229910052721 tungsten Inorganic materials 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 229910052586 apatite Inorganic materials 0.000 description 3
- 239000011384 asphalt concrete Substances 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical class [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 3
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 3
- 239000011941 photocatalyst Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 3
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical group [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical group [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000000840 anti-viral effect Effects 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- FZFYOUJTOSBFPQ-UHFFFAOYSA-M dipotassium;hydroxide Chemical compound [OH-].[K+].[K+] FZFYOUJTOSBFPQ-UHFFFAOYSA-M 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000011210 fiber-reinforced concrete Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 230000001699 photocatalysis Effects 0.000 description 2
- 125000005498 phthalate group Chemical class 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920006254 polymer film Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- DZKDPOPGYFUOGI-UHFFFAOYSA-N tungsten(iv) oxide Chemical compound O=[W]=O DZKDPOPGYFUOGI-UHFFFAOYSA-N 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- 229910052726 zirconium Chemical group 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 208000019693 Lung disease Diseases 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 239000011388 polymer cement concrete Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/20—Mica; Vermiculite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/06—Macromolecular compounds fibrous
- C04B16/0616—Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B16/0625—Polyalkenes, e.g. polyethylene
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/06—Macromolecular compounds fibrous
- C04B16/0675—Macromolecular compounds fibrous from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B16/0683—Polyesters, e.g. polylactides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0048—Fibrous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0076—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials characterised by the grain distribution
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2688—Copolymers containing at least three different monomers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5025—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
- C04B41/5041—Titanium oxide or titanates
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/10—Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
- E01C7/14—Concrete paving
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
- E01C7/26—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders mixed with other materials, e.g. cement, rubber, leather, fibre
- E01C7/262—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders mixed with other materials, e.g. cement, rubber, leather, fibre with fibrous material, e.g. asbestos; with animal or vegetal admixtures, e.g. leather, cork
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/35—Toppings or surface dressings; Methods of mixing, impregnating, or spreading them
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Architecture (AREA)
- Inorganic Chemistry (AREA)
- Road Paving Structures (AREA)
Abstract
본 발명은 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 교면포장 시공방법에 관한 것으로, 보다 상세하게는 초속경 시멘트 결합재에 폴리머 개질제, 운모가루 및 플라스틱 섬유를 포함하는 공기정화 기능을 가진 초속경 개질 콘크리트 조성물 및 이를 이용한 교면포장 시공방법에 관한 것이다.
본 발명에 따른 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 도로포장 시공방법은, 플라스틱 섬유를 사용하여 콘크리트의 강도를 증가시킬 수 있고, 입자크기가 다른 운모가루를 사용하여 콘크리트의 압축강도 증진 및 열전도율을 감소시키며, 유해물질을 흡착할 수 있는 콘크리트 조성물을 제공하고, 이를 이용한 도로포장 시공방법을 통하여 내하력이 크고, 균열발생이 적으며, 공기정화가 가능한 포장도로를 시공할 수 있는 효과가 있다.The present invention relates to a super-fast-hardening modified concrete composition containing mica powder and plastic fibers and a bridge pavement construction method using the same, and more particularly, to an air-purifying function including a polymer modifier, mica powder, and plastic fibers in an ultra-fast-hardening cement binder It relates to an ultra-fast hardness modified concrete composition and a bridge pavement construction method using the same.
According to the present invention, the super-fast-hardening modified concrete composition containing mica powder and plastic fibers and the road pavement construction method using the same can increase the strength of concrete by using plastic fibers, and use mica powder with different particle sizes to increase concrete strength. Provide a concrete composition that can increase the compressive strength and reduce the thermal conductivity and adsorb harmful substances, and construct a paved road with high load capacity, low cracking, and air purification through a road pavement construction method using the same There are possible effects.
Description
본 발명은 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 도로포장 시공방법에 관한 것으로, 보다 상세하게는 초속경 시멘트 결합재, 폴리머 개질제, 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 도로포장 시공방법에 관한 것이다.The present invention relates to a super-fast-hardening modified concrete composition containing mica powder and plastic fibers and a road pavement construction method using the same, and more particularly, to a super-fast-hardening modified concrete composition containing an ultra-fast-hardening cement binder, a polymer modifier, mica powder and plastic fibers It relates to a concrete composition and a road pavement construction method using the same.
종래의 교량의 교면 포장공법은 아스팔트 콘크리트를 이용한 교면 포장공법이 주로 시행되어져 왔다. 하지만 아스팔트 콘크리트를 이용한 교면 포장공법은 모두 투수성을 나타내기 때문에 교량 바닥판의 철근 콘크리트를 보호하기 위하여 교면포장에 앞서, 방수층을 설치하도록 되어 있어, 시공 상의 어려움과, 시공 후 방수층의 들뜸현상이 발생되고, 소성변형 등으로 인해 평균 5년마다 절삭하여 재포장하게 되므로 사회적, 경제적 부담이 되어왔다. As for the conventional bridge pavement method, the bridge pavement method using asphalt concrete has been mainly implemented. However, since all bridge pavement methods using asphalt concrete exhibit water permeability, a waterproof layer must be installed prior to bridge pavement to protect the reinforced concrete of the bridge deck, which causes difficulties in construction and lifting of the waterproof layer after construction. It has become a social and economic burden because it is cut and repacked every five years on average due to plastic deformation.
이와 같은 아스팔트 콘크리트 교면포장의 경우에는 재시공시 방수층이 파손되어버려 방수기능을 상실하게 되어 교량 바닥판 콘크리트에 염화물 이온이 침투되어 철근의 부식을 촉진시키는 결과를 초래하게 되어, 교량 바닥판 콘크리트의 내구성을 저하시키는 주요한 원인으로 대두되었다.In the case of such asphalt concrete bridge pavement, the waterproof layer is damaged during re-construction, and the waterproof function is lost, resulting in the penetration of chloride ions into the bridge deck concrete to accelerate the corrosion of the steel bars, resulting in the durability of the bridge deck concrete. emerged as a major cause of the decline in
이러한 문제점을 해결하기 위해 국내에서는 합성고무 라텍스, 아크릴 폴리머 등을 이용한 폴리머개질 콘크리트 교면포장 공법이 개발되어 활용되어지고 있다. 이와 같은 기술로는 대한민국 특허 제 10-0313599호 “불투수성 교량 표면 포장용 개질 콘크리트”가 있다. 이 기술은 콘크리트의 배합 시 합성고무 라텍스(SBR)의 고형분이 콘크리트 내부에 골고루 분산되어 폴리머 피막을 형성함으로서 콘크리트의 휨인성 및 부착강도를 향상시키며, 염소이온의 확산을 크게 막아 준다는 장점을 가지고 있다. 하지만 경화시간이 상대적으로 느린 보통 포틀랜드 시멘트를 사용함으로서, 양생기간이 2주 이상 필요하므로 기존 교량의 보수용 교면포장에는 적합하지 않다.In order to solve these problems, a polymer-modified concrete bridge pavement method using synthetic rubber latex, acrylic polymer, etc. has been developed and used in Korea. As such technology, there is Korean Patent No. 10-0313599 “Modified Concrete for Impermeable Bridge Surface Pavement”. This technology has the advantage that the solids of synthetic rubber latex (SBR) are evenly dispersed inside the concrete when mixing concrete to form a polymer film, thereby improving the flexural toughness and adhesive strength of the concrete and greatly preventing the diffusion of chlorine ions. . However, since normal Portland cement, which has a relatively slow hardening time, is used, a curing period of more than 2 weeks is required, so it is not suitable for bridge pavement for repair of existing bridges.
이를 개선한 기술로는 대한민국 특허 제 10-0537953호 “라텍스개질 초속경 콘크리트 조성물의 제조방법”과 대한민국 특허 제 10-0873391호 “속경성 콘크리트 조성물, 그 제조방법 및 속경성 콘크리트 조성물을 이용한 콘크리트의 포장 보수공법”등이 있다. 이 기술들은 긴급보수에 적합하도록, 초속경 시멘트를 사용하고, 개질용 폴리머로서 합성고무 라텍스 또는 아크릴 개질 에멀젼 등을 사용하여 물과 혼합 후 3~4시간 이후에 21MPa를 발현함으로서 빠른 교통개방이 가능하고, 콘크리트내의 공극사이에 폴리머 필름이 형성됨으로서 부착성, 휨인성, 내동결융해저항성, 투수저항성, 방수성 등이 향상되는 효과를 얻을 수 있다.Techniques that have improved this include Korean Patent No. 10-0537953 “Method for Manufacturing Latex Modified Ultra-fast-setting Concrete Composition” and Korean Patent No. 10-0873391 “Fast-setting concrete composition, its manufacturing method, and concrete using fast-setting concrete composition” Pavement Repair Method”, etc. To be suitable for emergency repairs, these technologies use ultra-fast cement and use synthetic rubber latex or acrylic modified emulsion as a polymer for modification, and express 21MPa 3 to 4 hours after mixing with water, enabling rapid opening of traffic. And, as a polymer film is formed between the pores in the concrete, the effect of improving adhesion, flexural toughness, resistance to freezing and thawing, resistance to water permeability, waterproofness, etc. can be obtained.
그러나 이와 같은 기술은 재료의 제반 물리적인 특성은 우수하지만 모바일 믹서와 같은 특수한 전용 시공 장비를 사용해야만 하는 제약을 가지고 있다. 즉, 폴리머 개질 초속경 콘크리트의 작업가능 시간이 30분 정도로 매우 짧은 특성을 가지고 있어, 일반 레미콘과 같이, 레미콘 공장에서 배합하여 운반할 수가 없기 때문에 현장에서 바로 배합하여 타설할 수 있도록 이동이 가능한 모바일 믹서를 사용하여 시공하고 있다. 모바일 믹서는 1시간당 7m3의 콘크리트를 현장에서 배합 할 수 있기 때문에, 단 시간에 시공할 수 있는 면적이 적을 수밖에 없으며, 정확한 재료의 계량이 어려워 콘크리트의 품질관리가 어렵고, 가장 큰 문제점은 배합에 필요한 원재료인 초속경시멘트, 잔골재, 굵은골재, 폴리머, 물 등을 현장에 있는 모바일 믹서로 운반해야 하기 때문에 교면포장 공사를 하는데 있어 번거로움이 있어, 시공성을 떨어뜨리는 요인으로 작용하고 있다. 이러한 문제점들은 교량의 긴급보수공사에 있어서 상당한 원가상승 요인을 제공하기 때문에 시공비용이 매우 비싸, 해마다 공사비용이 크게 증가하고 있는 실정이다However, this technique has excellent physical characteristics of the material, but has a limitation in that special dedicated construction equipment such as a mobile mixer must be used. In other words, since the workable time of polymer-modified super-fast-hardening concrete is very short, about 30 minutes, unlike general ready-mixed concrete, it cannot be mixed and transported at the ready-mixed concrete factory. It is applied using a mixer. Since the mobile mixer can mix 7m 3 of concrete per hour on site, the area that can be constructed in a short time is inevitably small, and it is difficult to control the quality of concrete because it is difficult to accurately measure materials, and the biggest problem is in mixing. Since the necessary raw materials such as ultra-fast cement, fine aggregate, coarse aggregate, polymer, and water must be transported to the mobile mixer on site, there is a hassle in the bridge pavement construction, which is acting as a factor that lowers the workability. Since these problems provide a significant cost increase factor in the emergency repair work of bridges, the construction cost is very high, and the construction cost is greatly increasing every year.
한편, 섬유보강콘크리트는 콘크리트의 인장강도와 균열에 대한 저항성을 높이고 인성을 개선시킬 목적으로 콘크리트에 각종 섬유를 보강시켜 만든 콘크리트로, 최근 폐플라스틱의 활용으로 탄소배출을 줄이자는 연구가 활발히 진행되고 있다. 하지만 섬유보강콘크리트 일반콘크리트에 비해 열전도율이 높아지는 문제점으로 인해 교면포장에 사용 시 기존 콘크리트와의 부착단면에서 온도 차이에 의한 수평전단력이 크게 발생되기 때문에 사용이 기피되고 있다.On the other hand, fiber-reinforced concrete is concrete made by reinforcing various fibers in concrete for the purpose of increasing the tensile strength and crack resistance of concrete and improving toughness. there is. However, due to the problem that the thermal conductivity of fiber-reinforced concrete is higher than that of general concrete, when used for bridge pavement, horizontal shear force caused by the temperature difference is large at the attachment section with the existing concrete, so its use is avoided.
이에 인장강도를 증진시켜 내구성을 확보하고, 부착단면에 발생되는 수평전단력을 최소화시켜 기존 콘크리트와 일체화 거동을 할 수 있는 라텍스를 첨가한 초속경 콘크리트 교면방수 시공기술을 필요로 하고 있다.Accordingly, there is a need for a super-fast concrete bridge surface waterproofing construction technique with the addition of latex capable of securing durability by increasing tensile strength and minimizing the horizontal shear force generated at the attachment section to perform integrated behavior with existing concrete.
또한, 화석연료연소의 유한한 산물인 질소산화물은 대기 오염을 포함한 환경 및 인간의 건강 문제인 산성비, 오존 고갈, 폐질환 등을 일으키는 원인인데, 최근 세계 경제의 급속한 성장과 함께 교통의 발달로 인해 도로교통이 증가하면서 질소산화물의 방출 문제가 날로 심각해지고 있다.In addition, nitrogen oxide, a finite product of fossil fuel combustion, is a cause of environmental and human health problems including air pollution, such as acid rain, ozone depletion, and lung diseases. As traffic increases, the problem of emission of nitrogen oxides is becoming more serious day by day.
이를 해결하기 위해 많은 연구와 개발이 이루어지고 있는데, 그 중 대표적인 것이 촉매반응을 일으키는 광촉매다. 광촉매는 빛을 받으면 강력한 산화력이 발생하며, 이 작용으로 유해물질을 물과 탄산가스로 변환하여 무독, 무취의 물질로 분해하는 원리이다. 광촉매로 사용되는 대표적인 물질은 나노크기를 갖는 이산화티탄(TiO2)이다.In order to solve this problem, many researches and developments are being conducted, and a representative one among them is a photocatalyst that causes a catalytic reaction. The photocatalyst generates strong oxidizing power when it receives light, and this action converts harmful substances into water and carbon dioxide gas and decomposes them into non-toxic and odorless substances. A typical material used as a photocatalyst is titanium dioxide (TiO 2 ) having a nano size.
하지만 이산화티탄은 생산에 많은 공정이 들어가 콘크리트에 사용되기에는 경제적으로 불리한 위치에 있어 실험적 차원에서는 도입되고 있으나 아직 교면포장 등에는 널리 사용되고 있지는 않고 있다. 따라서 실용적이면서 이산화티탄과 동일한 효과를 나타낼 수 있는 소재에 대한 연구 및 개발이 필요한 실정이다.However, titanium dioxide is in an economically unfavorable position to be used in concrete because many processes are involved in its production. Therefore, it is necessary to research and develop materials that are practical and can exhibit the same effect as titanium dioxide.
이에 본 발명자들은 상기 종래 문제점을 해결하고자 연구, 노력한 결과, 초속경 시멘트 결합재, 폴리머 개질제, 운모가루 및 플라스틱 섬유를 포함함으로써 압축강도 증진, 수평전단력 최소화 등의 효과를 통해 해당 문제점을 해결하는 개질 콘크리트 조성물을 제조할 수 있음을 발견함으로써 본 발명을 완성하게 되었다.Accordingly, the inventors of the present invention have studied and tried to solve the above conventional problems, and as a result, modified concrete that solves the problem through effects such as enhancing compressive strength and minimizing horizontal shear force by including ultra-fast cement binder, polymer modifier, mica powder, and plastic fiber The discovery that the composition can be prepared has completed the present invention.
따라서 본 발명은 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 도로포장 시공방법을 제공하는 것을 그 목적으로 한다.Accordingly, an object of the present invention is to provide an ultra-fast hardness modified concrete composition containing mica powder and plastic fibers and a road pavement construction method using the same.
본 발명은,The present invention,
초속경 시멘트 결합재 100 중량부에 대하여, 폴리머 개질제 1 ~ 50 중량부, 굵은골재 50 ~ 500 중량부, 잔골재 50 ~ 500 중량부, 조립 운모가루 10 ~ 150 중량부, 세립 운모가루 0.5 ~ 30 중량부, 플라스틱 섬유 0.01 ~ 1 중량부 및 물 10 ~ 200 중량부를 포함하는 개질 콘크리트 조성물을 제공한다. Based on 100 parts by weight of ultra-fast cement binder, 1 to 50 parts by weight of polymer modifier, 50 to 500 parts by weight of coarse aggregate, 50 to 500 parts by weight of fine aggregate, 10 to 150 parts by weight of coarse mica powder, 0.5 to 30 parts by weight of fine-grained mica powder , Provides a modified concrete composition comprising 0.01 to 1 part by weight of plastic fiber and 10 to 200 parts by weight of water.
상기 폴리머 개질제는, 스티렌(Styrene), 부타디엔(Butadiene) 및 아크릴로니트릴(Acrylonitrile)로 이루어진 군에서 선택된 적어도 둘 이상의 단량체가 공중합된 공중합체를 포함할 수 있다.The polymer modifier may include a copolymer obtained by copolymerization of at least two or more monomers selected from the group consisting of styrene, butadiene, and acrylonitrile.
상기 폴리머 개질제는, 계면활성제 및 안정제를 더 포함할 수 있다.The polymer modifier may further include a surfactant and a stabilizer.
상기 플라스틱 섬유는, 길이가 1 ~ 20㎜이고, 두께가 10 ~ 50㎛일 수 있다.The plastic fiber may have a length of 1 to 20 mm and a thickness of 10 to 50 μm.
상기 플라스틱 섬유는, 폴리프로펠렌(PP) 및 폴리에틸렌테레프탈레이트(PET) 중 어느 하나 이상을 포함할 수 있다.The plastic fiber may include at least one of polypropelene (PP) and polyethylene terephthalate (PET).
또한, 본 발명은,In addition, the present invention,
개질 콘크리트 조성물을 콘크리트 상판에 타설하여 중간층을 형성하는 단계; 및Forming an intermediate layer by pouring a modified concrete composition on a concrete top plate; and
상기 중간층 상부에 이산화티탄을 포함하는 양생제를 도포하여 피막층을 형성하는 단계를 포함하는 도로포장 시공방법을 제공한다.It provides a road pavement construction method comprising the step of forming a film layer by applying a curing agent containing titanium dioxide on the upper part of the intermediate layer.
상기 이산화티탄은, 양생제 100 중량부에 대하여 0.5 ~ 50 중량부가 포함될 수 있다.The titanium dioxide may be included in an amount of 0.5 to 50 parts by weight based on 100 parts by weight of the curing agent.
본 발명에 따른 운모가루 및 플라스틱 섬유를 포함하는 초속경 개질 콘크리트 조성물 및 이를 이용한 도로포장 시공방법은, 플라스틱 섬유를 사용하여 콘크리트의 강도를 증가시킬 수 있고, 입자크기가 다른 운모가루를 사용하여 콘크리트의 압축강도 증진 및 열전도율을 감소시키며, 유해물질을 흡착할 수 있는 콘크리트 조성물을 제공하고, 이를 이용한 도로포장 시공방법을 통하여 내하력이 크고, 균열발생이 적으며, 공기정화가 가능한 포장도로를 시공할 수 있는 효과가 있다.According to the present invention, the super-fast-hardening modified concrete composition containing mica powder and plastic fibers and the road pavement construction method using the same can increase the strength of concrete by using plastic fibers, and use mica powder with different particle sizes to increase concrete strength. Provide a concrete composition that can increase the compressive strength and reduce the thermal conductivity and adsorb harmful substances, and construct a paved road with high load capacity, low cracking, and air purification through a road pavement construction method using the same There are possible effects.
이하, 본 발명에 대하여 상세히 설명하기로 한다. 이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 따라서, 본 명세서에 기재된 실시예에 기재된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Hereinafter, the present invention will be described in detail. Prior to this, the terms or words used in this specification and claims should not be construed as being limited to the usual or dictionary meaning, and the inventor appropriately uses the concept of the term in order to explain his/her invention in the best way. It should be interpreted as a meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined. Therefore, the configuration described in the embodiments described in this specification is only one of the most preferred embodiments of the present invention and does not represent all of the technical ideas of the present invention, so various equivalents and equivalents that can replace them at the time of this application It should be understood that variations may exist.
본 발명은 초속경 시멘트 결합재 100 중량부에 대하여, 폴리머 개질제 1 ~ 50 중량부, 굵은골재 50 ~ 500 중량부, 잔골재 10 ~ 300 중량부, 조립 운모가루 10 ~ 150 중량부, 세립 운모가루 0.5 ~ 30 중량부, 플라스틱 섬유 0.01 ~ 1 중량부 및 물 10 ~ 200 중량부를 포함하는 개질 콘크리트 조성물을 특징으로 한다.In the present invention, 1 to 50 parts by weight of polymer modifier, 50 to 500 parts by weight of coarse aggregate, 10 to 300 parts by weight of fine aggregate, 10 to 150 parts by weight of granulated mica powder, 0.5 to 50 parts by weight of fine-grained mica powder, based on 100 parts by weight of ultra-fast cement binder It is characterized by a modified concrete composition comprising 30 parts by weight, 0.01 to 1 part by weight of plastic fiber, and 10 to 200 parts by weight of water.
상기 초속경 시멘트 결합재는 보통 포틀랜드 시멘트 100 중량부에 대하여, 칼슘설포알루미네이트 10 내지 50 중량부, 알루미나시멘트 5 내지 30 중량부, 석고 1 내지 20 중량부, 고로슬래그 1 내지 20 중량부를 포함할 수 있다.The ultra-fast cement binder may include 10 to 50 parts by weight of calcium sulfoaluminate, 5 to 30 parts by weight of alumina cement, 1 to 20 parts by weight of gypsum, and 1 to 20 parts by weight of blast furnace slag, based on 100 parts by weight of normal Portland cement. there is.
상기 폴리머 개질제는 스티렌(Styrene), 부타디엔(Butadiene) 및 아크릴로니트릴(Acrylonitrile)로 이루어진 군에서 선택된 적어도 둘 이상의 단량체가 공중합된 공중합체를 포함할 수 있고, 바람직하게는 스티렌-부타디엔-아크릴로니트릴 공중합체를 포함할 수 있다.The polymer modifier may include a copolymer in which at least two or more monomers selected from the group consisting of styrene, butadiene and acrylonitrile are copolymerized, and preferably styrene-butadiene-acrylonitrile may contain copolymers.
상기 폴리머 개질제는 계면활성제 및 안정제를 더 포함할 수 있다.The polymer modifier may further include a surfactant and a stabilizer.
상기 계면활성제는 모노알킬황산염, 알킬폴리옥시에틸렌황산염, 알킬벤젠술폰산염 및 모노알킬인산염 등으로 이루어진 음이온계 계면활성제군으로부터 선택된 하나 이상일 수 있고, 바람직하게는 모노알킬황산염일 수 있다.The surfactant may be at least one selected from the group of anionic surfactants consisting of monoalkyl sulfates, alkyl polyoxyethylene sulfates, alkylbenzene sulfonates, monoalkyl phosphates, and the like, and preferably may be monoalkyl sulfates.
상기 안정제는 소디움티오설페이트(Na2S2O3) 및 소디움바이설파이트 (NaHSO3) 중에서 선택된 하나 이상을 사용할 수 있고, 바람직하게는 소디움바이설파이트를 사용할 수 있다.The stabilizer may use at least one selected from sodium thiosulfate (Na 2 S 2 O 3 ) and sodium bisulfite (NaHSO 3 ), preferably sodium bisulfite.
상기 폴리머 개질제는 상기 공중합체 100 중량부에 대하여, 계면활성제 0.1 ~ 20 중량부, 바람직하게는 0.5 ~ 15 중량부, 더욱 바람직하게는 1 ~ 10 중량부 및 안정제 0.01 ~ 5 중량부, 바람직하게는 0.05 ~ 2 중량부, 더욱 바람직하게는 0.1 ~ 1 중량부를 포함할 수 있다.The polymer modifier is based on 100 parts by weight of the copolymer, 0.1 to 20 parts by weight of surfactant, preferably 0.5 to 15 parts by weight, more preferably 1 to 10 parts by weight, and 0.01 to 5 parts by weight of stabilizer, preferably 0.05 to 2 parts by weight, more preferably 0.1 to 1 part by weight.
상기 스티렌(Styrene)-부타디엔(Butadiene)-아크릴로니트릴(Acrylonitrile) 공중합체는 부타디엔 단량체 100 중량부에 대하여, 스티렌 단량체 10 ~ 300 중량부, 바람직하게는 50 ~ 200 중량부, 더욱 바람직하게는 80 ~ 120 중량부 및 아크릴로니트릴 단량체 10 ~ 300 중량부, 바람직하게는 50 ~ 200 중량부, 더욱 바람직하게는 80 ~ 120 중량부를 포함할 수 있다.The styrene-butadiene-acrylonitrile copolymer is 10 to 300 parts by weight of styrene monomer, preferably 50 to 200 parts by weight, more preferably 80 parts by weight, based on 100 parts by weight of butadiene monomer. ~ 120 parts by weight and 10 to 300 parts by weight of acrylonitrile monomer, preferably 50 to 200 parts by weight, more preferably 80 to 120 parts by weight.
상기 폴리머 개질제는 초속경 시멘트 결합재 100 중량부에 대하여 1 ~ 50 중량부, 바람직하게는 3 ~ 30 중량부, 더욱 바람직하게는 6 ~ 20 중량부를 포함할 수 있고, 상기 폴리머 개질재의 함량이 한정된 범위 미만인 경우에는 콘크리트 조성물의 유동성이 너무 낮은 문제점이 있고, 한정된 범위를 초과는 경우에는 콘크리트 조성물의 압축강도가 저하되는 문제점이 있다.The polymer modifier may include 1 to 50 parts by weight, preferably 3 to 30 parts by weight, and more preferably 6 to 20 parts by weight, based on 100 parts by weight of the ultra-fast setting cement binder, and the content of the polymer modifier is limited. If the amount is less than that, there is a problem in that the fluidity of the concrete composition is too low, and if it exceeds a limited range, there is a problem in that the compressive strength of the concrete composition is lowered.
본 발명에서 사용하는 골재는 잔골재와 굵은골재로 구분되고, 최대입경이 13mm이고, No.8(2.38mm)체에 잔류하는 것을 굵은골재라 하며, No.8(2.38mm)체를 통과하고 No.200(0.074mm)체에 남는 것을 잔골재라 한다.The aggregate used in the present invention is divided into fine aggregate and coarse aggregate, the maximum particle diameter is 13mm, and the coarse aggregate is what remains in the No.8 (2.38mm) sieve, and passes through the No.8 (2.38mm) sieve and What remains on the .200 (0.074mm) sieve is called fine aggregate.
상기 굵은골재는 초속경 시멘트 결합재 100 중량부에 대하여, 50 ~ 500 중량부, 바람직하게는 65 ~ 300 중량부, 더욱 바람직하게는 80 ~ 150 중량부가 포함될 수 있고, 상기 잔골재는 초속경 시멘트 결합재 100 중량부에 대하여, 10 ~ 300 중량부, 바람직하게는 25 ~ 200 중량부, 더욱 바람직하게는 40 ~ 100 중량부가 포함될 수 있다.The coarse aggregate may be included in an amount of 50 to 500 parts by weight, preferably 65 to 300 parts by weight, and more preferably 80 to 150 parts by weight, based on 100 parts by weight of the super-fast-hardening cement binder, and the fine aggregate is super-fast-hardening cement binder 100 With respect to parts by weight, 10 to 300 parts by weight, preferably 25 to 200 parts by weight, more preferably 40 to 100 parts by weight may be included.
상기 잔골재가 한정된 범위 미만으로 포함되는 경우 재료가 분리되는 현상이 일어나 빈 공간이 많이 발생하여 콘크리트의 강도와 내구성이 저하되는 문제점이 발생하고, 한정된 범위를 초과하여 포함되는 경우 조성물의 유동성이 지나치게 감소하고, 재료 사이 빈틈이 발생하게 되어 콘크리트의 강도와 내구성이 저하되는 문제점이 발생한다.When the fine aggregate is included in less than a limited range, material separation occurs, resulting in a lot of empty space, resulting in a decrease in the strength and durability of concrete, and when included in more than a limited range, the fluidity of the composition is excessively reduced. And gaps are generated between the materials, which causes a problem in that the strength and durability of the concrete are lowered.
운모(Mica)가루는 칼륨, 마그네슘, 철 및 나트륨 등을 함유한 알루미노 규산염군 광물인 운모를 분말화한 것으로, 내화성이 우수하고, 0.44 ~ 0.46 W/m·K의 낮은 열전도율을 가지며, 다공질 구조로 중금속 및 유독가스를 흡착하고, 항균, 항바이러스 및 음이온을 발생시키는 역할을 한다.Mica powder is powdered mica, an aluminosilicate group mineral containing potassium, magnesium, iron and sodium, etc., has excellent fire resistance, low thermal conductivity of 0.44 ~ 0.46 W/m K, and is porous. As a structure, it absorbs heavy metals and toxic gases, and plays a role in generating antibacterial, antiviral, and negative ions.
상기 운모가루는 평균 입도가 0.1 ~ 0.3㎜인 조립 운모가루와 평균 입도가 0.01 ~ 0.09㎜인 세립 운모가루를 포함할 수 있다.The mica powder may include granulated mica powder having an average particle size of 0.1 to 0.3 mm and fine-grained mica powder having an average particle size of 0.01 to 0.09 mm.
상기 조립 운모가루는 콘크리트의 강도를 증가시키고, 열전도율을 낮추는 역할을 하며, 초속경 시멘트 결합재 100 중량부에 대하여 10 ~ 150 중량부, 바람직하게는 20 ~ 100 중량부, 더욱 바람직하게는 30 ~ 70 중량부가 포함될 수 있다.The granulated mica powder serves to increase the strength of concrete and lower the thermal conductivity, and is used in an amount of 10 to 150 parts by weight, preferably 20 to 100 parts by weight, more preferably 30 to 70 parts by weight, based on 100 parts by weight of the ultra-fast cement binder. Parts by weight may be included.
상기 세립 운모가루는 굵은골재와 잔골재 사이를 채워 콘크리트의 내구성을 증진시키고, 유해물질을 흡착하여 공기를 정화하는 역할을 할 수 있으며, 초속경 시멘트 결합재 100 중량부에 대하여, 0.5 ~ 30 중량부, 바람직하게는 1 ~ 20 중량부, 더욱 바람직하게는 3 ~ 15 중량부가 포함될 수 있다.The fine-grained mica powder can improve the durability of concrete by filling between the coarse aggregate and the fine aggregate, and serve to purify the air by adsorbing harmful substances. Preferably 1 to 20 parts by weight, more preferably 3 to 15 parts by weight may be included.
플라스틱 섬유는 도로포장에 적용 시 건조수축에 의한 인장강도를 증가시키고, 균열에 대한 저항성을 높이며, 인성을 개선하여 라텍스 사용량 절감 또는 콘크리트의 성능을 향상시키는 역할을 한다.When applied to road pavement, plastic fibers increase tensile strength due to drying shrinkage, increase resistance to cracking, and improve toughness, thereby reducing the amount of latex used or improving the performance of concrete.
상기 플라스틱 섬유는 폴리프로펠렌(PP), 폴리에틸렌테레프탈레이트(PET), 폴리스티렌(PS) 및 폴리에틸렌(PE)으로 이루어진 군에서 선택된 어느 하나 이상을 포함할 수 있고, 바람직하게는 폴리프로펠렌 또는 폴리에틸렌테레프탈레이트를 포함할 수 있다.The plastic fiber may include at least one selected from the group consisting of polypropelene (PP), polyethylene terephthalate (PET), polystyrene (PS) and polyethylene (PE), preferably polypropelene or polyethylene terephthalate. May contain phthalates.
상기 플라스틱 섬유는 재생 플라스틱 섬유일 수 있다. 상기 재생 플라스틱은 폐플라스틱을 물리적으로 잘게 부수고, 열분해하여 만들 수 있고, 이를 통하여 대기의 탄소배출량을 낮추는 효과를 얻을 수 있다. The plastic fibers may be recycled plastic fibers. The recycled plastic can be made by physically crushing and thermally decomposing waste plastic, and through this, an effect of reducing atmospheric carbon emissions can be obtained.
상기 플라스틱 섬유는 길이가 1 ~ 20 ㎜, 바람직하게는 3 ~ 15 ㎜, 더욱 바람직하게는 6 ~ 10 ㎜일 수 있고, 두께가 10 ~ 50 ㎛, 바람직하게는 15 ~ 40 ㎛, 더욱 바람직하게는 20 ~ 35 ㎛일 수 있다.The plastic fiber may have a length of 1 to 20 mm, preferably 3 to 15 mm, more preferably 6 to 10 mm, and a thickness of 10 to 50 μm, preferably 15 to 40 μm, more preferably It may be 20 to 35 μm.
상기 플라스틱 섬유가 상기의 규격보다 작게 형성되면 무게가 감소하여 콘크리트 내에서 배합될 때 플라스틱 섬유의 부유현상이 일어날 수 있고, 상기의 규격보다 크게 형성될 경우 무게가 증가하여 콘크리트 내에서 배합될 때 플라스틱 섬유가 침하될 수 있다.When the plastic fibers are formed smaller than the above specifications, the weight decreases and when mixed in concrete, floating phenomenon of plastic fibers may occur, and when formed larger than the above specifications, the weight increases and when mixed in concrete, plastic fibers may float Fibers may sink.
상기 플라스틱 섬유는 초속경 시멘트 결합재 100 중량부에 대하여, 0.01 ~ 1 중량부, 바람직하게는 0.03 ~ 0.5 중량부, 더욱 바람직하게는 0.05 ~ 0.1 중량부가 포함될 수 있다.The plastic fiber may be included in an amount of 0.01 to 1 part by weight, preferably 0.03 to 0.5 part by weight, and more preferably 0.05 to 0.1 part by weight, based on 100 parts by weight of the ultra-fast cement binder.
상기 플라스틱 섬유의 함량이 상기 한정된 범위 미만인 경우에는 골재 사이를 결합할 수 있는 접착 성분이 부족하여 콘크리트의 내구성 향상 효과가 미미하며, 함량이 상기 한정된 범위를 초과하는 경우에는 콘크리트 조성물의 점도를 향상시켜 콘크리트 조성물의 유동성을 저해할 수 있다.When the content of the plastic fiber is less than the above limited range, the effect of improving the durability of concrete is insignificant due to insufficient adhesive components capable of bonding between aggregates, and when the content exceeds the above limited range, the viscosity of the concrete composition is improved The fluidity of the concrete composition may be impaired.
상기 물은 초속경 시멘트 결합재 100 중량부에 대하여, 10 ~ 200 중량부, 바람직하게는 20 ~ 100 중량부, 더욱 바람직하게는 30 ~ 50 중량부가 포함될 수 있다.The water may be included in an amount of 10 to 200 parts by weight, preferably 20 to 100 parts by weight, and more preferably 30 to 50 parts by weight, based on 100 parts by weight of the ultra-fast setting cement binder.
또한, 본 발명은 개질 콘크리트 조성물을 콘크리트 상판에 타설하여 중간층을 형성하는 단계; 및In addition, the present invention comprises the steps of pouring the modified concrete composition on the concrete top plate to form an intermediate layer; and
상기 중간층 상부에 이산화티탄을 포함하는 양생제를 도포하여 피막층을 형성하는 단계를 포함하는 도로포장 시공방법을 또 다른 특징으로 한다.Another feature is a road pavement construction method comprising the step of forming a film layer by applying a curing agent containing titanium dioxide on the upper portion of the intermediate layer.
구체적으로, 도로포장 시공방법은 다음과 같다.Specifically, the road pavement construction method is as follows.
먼저 개질 콘크리트 조성물을 콘크리트 상판에 타설하여 중간층을 형성한다.First, the modified concrete composition is poured onto the concrete top plate to form an intermediate layer.
상기 개질 콘크리트 조성물은 초속경 시멘트 결합재 100 중량부에 대하여, 폴리머 개질제 1 ~ 50 중량부, 굵은골재 50 ~ 500 중량부, 잔골재 10 ~ 300 중량부, 조립 운모가루 10 ~ 150 중량부, 세립 운모가루 0.5 ~ 30 중량부, 플라스틱 섬유 0.01 ~ 1 중량부 및 물 10 ~ 200 중량부를 포함할 수 있다.The modified concrete composition includes 1 to 50 parts by weight of a polymer modifier, 50 to 500 parts by weight of coarse aggregate, 10 to 300 parts by weight of fine aggregate, 10 to 150 parts by weight of granulated mica powder, and fine-grained mica powder, based on 100 parts by weight of super-fast cement binder. 0.5 to 30 parts by weight, 0.01 to 1 part by weight of plastic fibers, and 10 to 200 parts by weight of water.
상기 초속경 시멘트 결합재는 보통 포틀랜드 시멘트 100 중량부에 대하여, 칼슘설포알루미네이트 10 내지 50 중량부, 알루미나시멘트 5 내지 30 중량부, 석고 1 내지 20 중량부, 고로슬래그 1 내지 20 중량부를 포함할 수 있다.The ultra-fast cement binder may include 10 to 50 parts by weight of calcium sulfoaluminate, 5 to 30 parts by weight of alumina cement, 1 to 20 parts by weight of gypsum, and 1 to 20 parts by weight of blast furnace slag, based on 100 parts by weight of normal Portland cement. there is.
상기 폴리머 개질제는 스티렌(Styrene), 부타디엔(Butadiene) 및 아크릴로니트릴(Acrylonitrile)로 이루어진 군에서 선택된 적어도 둘 이상의 단량체가 공중합된 공중합체를 포함할 수 있고, 바람직하게는 스티렌-부타디엔-아크릴로니트릴 공중합체를 포함할 수 있다.The polymer modifier may include a copolymer in which at least two or more monomers selected from the group consisting of styrene, butadiene and acrylonitrile are copolymerized, and preferably styrene-butadiene-acrylonitrile may contain copolymers.
상기 폴리머 개질제는 계면활성제 및 안정제를 더 포함할 수 있다.The polymer modifier may further include a surfactant and a stabilizer.
상기 계면활성제는 모노알킬황산염, 알킬폴리옥시에틸렌황산염, 알킬벤젠술폰산염 및 모노알킬인산염 등으로 이루어진 음이온계 계면활성제군으로부터 선택된 하나 이상일 수 있고, 바람직하게는 모노알킬황산염일 수 있다.The surfactant may be at least one selected from the group of anionic surfactants consisting of monoalkyl sulfates, alkyl polyoxyethylene sulfates, alkylbenzene sulfonates, monoalkyl phosphates, and the like, and preferably may be monoalkyl sulfates.
상기 안정제는 소디움티오설페이트(Na2S2O3) 및 소디움바이설파이트 (NaHSO3) 중에서 선택된 하나 이상을 사용할 수 있고, 바람직하게는 소디움바이설파이트를 사용할 수 있다.The stabilizer may use at least one selected from sodium thiosulfate (Na 2 S 2 O 3 ) and sodium bisulfite (NaHSO 3 ), preferably sodium bisulfite.
상기 폴리머 개질제는 상기 공중합체 100 중량부에 대하여, 계면활성제 0.1 ~ 20 중량부, 바람직하게는 0.5 ~ 10 중량부, 더욱 바람직하게는 1 ~ 5 중량부 및 안정제 0.01 ~ 5 중량부, 바람직하게는 0.05 ~ 2 중량부, 더욱 바람직하게는 0.1 ~ 1 중량부를 포함할 수 있다.The polymer modifier is based on 100 parts by weight of the copolymer, 0.1 to 20 parts by weight of surfactant, preferably 0.5 to 10 parts by weight, more preferably 1 to 5 parts by weight, and 0.01 to 5 parts by weight of stabilizer, preferably 0.05 to 2 parts by weight, more preferably 0.1 to 1 part by weight.
상기 스티렌(Styrene)-부타디엔(Butadiene)-아크릴로니트릴(Acrylonitrile) 공중합체는 콘크리트의 우수한 강도, 결합력, 및 내구성능을 개선하는 역할을 하고, 부타디엔 단량체 100 중량부에 대하여, 스티렌 단량체 10 ~ 300 중량부, 바람직하게는 50 ~ 200 중량부, 더욱 바람직하게는 80 ~ 120 중량부 및 아크릴로니트릴 단량체 10 ~ 300 중량부, 바람직하게는 50 ~ 200 중량부, 더욱 바람직하게는 80 ~ 120 중량부를 포함할 수 있다.The styrene-butadiene-acrylonitrile copolymer serves to improve the excellent strength, bonding strength, and durability of concrete, and 10 to 300 styrene monomer based on 100 parts by weight of butadiene monomer parts by weight, preferably 50 to 200 parts by weight, more preferably 80 to 120 parts by weight and 10 to 300 parts by weight, preferably 50 to 200 parts by weight, more preferably 80 to 120 parts by weight of acrylonitrile monomer can include
상기 폴리머 개질제는 초속경 시멘트 결합재 100 중량부에 대하여 1 ~ 50 중량부, 바람직하게는 3 ~ 30 중량부, 더욱 바람직하게는 6 ~ 20 중량부를 포함할 수 있고, 상기 폴리머 개질재의 함량이 한정된 범위 미만인 경우에는 콘크리트 조성물의 유동성이 너무 낮은 문제점이 있고, 한정된 범위를 초과는 경우에는 콘크리트 조성물의 압축강도가 저하되는 문제점이 있다. The polymer modifier may include 1 to 50 parts by weight, preferably 3 to 30 parts by weight, and more preferably 6 to 20 parts by weight, based on 100 parts by weight of the ultra-fast setting cement binder, and the content of the polymer modifier is limited. If the amount is less than that, there is a problem in that the fluidity of the concrete composition is too low, and if it exceeds a limited range, there is a problem in that the compressive strength of the concrete composition is lowered.
본 발명에서 사용하는 골재는 잔골재와 굵은골재로 구분되고, 최대입경이 13mm이고, No.8(2.38mm)체에 잔류하는 것을 굵은골재라 하며, No.8(2.38mm)체를 통과하고 No.200(0.074mm)체에 남는 것을 잔골재라 한다.The aggregate used in the present invention is divided into fine aggregate and coarse aggregate, the maximum particle diameter is 13mm, and the coarse aggregate is what remains in the No.8 (2.38mm) sieve, and passes through the No.8 (2.38mm) sieve and What remains on the .200 (0.074mm) sieve is called fine aggregate.
상기 굵은골재는 초속경 시멘트 결합재 100 중량부에 대하여, 50 ~ 500 중량부, 바람직하게는 65 ~ 300 중량부, 더욱 바람직하게는 80 ~ 150 중량부가 포함될 수 있고, 상기 잔골재는 초속경 시멘트 결합재 100 중량부에 대하여, 10 ~ 300 중량부, 바람직하게는 25 ~ 200 중량부, 더욱 바람직하게는 40 ~ 100 중량부가 포함될 수 있다.The coarse aggregate may be included in an amount of 50 to 500 parts by weight, preferably 65 to 300 parts by weight, and more preferably 80 to 150 parts by weight, based on 100 parts by weight of the super-fast-hardening cement binder, and the fine aggregate is super-fast-hardening cement binder 100 With respect to parts by weight, 10 to 300 parts by weight, preferably 25 to 200 parts by weight, more preferably 40 to 100 parts by weight may be included.
운모(Mica)가루는 칼륨, 마그네슘, 철 및 나트륨 등을 함유한 알루미노 규산염군 광물인 운모를 분말화한 것으로, 내화성이 우수하고, 0.44 ~ 0.46 W/m·의 낮은 열전도율을 가지며, 다공질 구조로 중금속 및 유독가스를 흡착하고, 항균, 항바이러스 및 음이온을 발생시키는 역할을 한다.Mica powder is powdered mica, an aluminosilicate group mineral containing potassium, magnesium, iron and sodium, and has excellent fire resistance, low thermal conductivity of 0.44 ~ 0.46 W/m, and a porous structure. It absorbs heavy metals and toxic gases and plays a role in generating antibacterial, antiviral and negative ions.
상기 운모가루는 평균 입도가 0.1 ~ 0.3㎜인 조립 운모가루와 평균 입도가 0.01 ~ 0.09㎜인 세립 운모가루를 포함할 수 있다.The mica powder may include granulated mica powder having an average particle size of 0.1 to 0.3 mm and fine-grained mica powder having an average particle size of 0.01 to 0.09 mm.
상기 조립 운모가루는 콘크리트의 강도를 증가시키고, 열전도율을 낮추는 역할을 하며, 초속경 시멘트 결합재 100 중량부에 대하여 10 ~ 150 중량부, 바람직하게는 20 ~ 100 중량부, 더욱 바람직하게는 30 ~ 70 중량부가 포함될 수 있다.The granulated mica powder serves to increase the strength of concrete and lower the thermal conductivity, and is used in an amount of 10 to 150 parts by weight, preferably 20 to 100 parts by weight, more preferably 30 to 70 parts by weight, based on 100 parts by weight of the ultra-fast cement binder. Parts by weight may be included.
상기 세립 운모가루는 굵은골재와 잔골재 사이를 채워 콘크리트의 내구성을 증진시키고, 유해물질을 흡착하여 공기를 정화하는 역할을 할 수 있으며, 초속경 시멘트 결합재 100 중량부에 대하여, 0.5 ~ 30 중량부, 바람직하게는 1 ~ 20 중량부, 더욱 바람직하게는 3 ~ 15 중량부가 포함될 수 있다.The fine-grained mica powder can improve the durability of concrete by filling between the coarse aggregate and the fine aggregate, and serve to purify the air by adsorbing harmful substances. Preferably 1 to 20 parts by weight, more preferably 3 to 15 parts by weight may be included.
플라스틱 섬유는 도로포장에 적용 시 건조수축에 의한 인장강도를 증가시켜 라텍스 사용량 절감 또는 콘크리트의 성능을 향상시키는 역할을 한다.When applied to road pavement, plastic fibers increase tensile strength due to drying shrinkage, thereby reducing the amount of latex used or improving the performance of concrete.
상기 플라스틱 섬유는 폴리프로펠렌(PP), 폴리에틸렌테레프탈레이트(PET), 폴리스티렌(PS) 및 폴리에틸렌(PE)으로 이루어진 군에서 선택된 어느 하나 이상을 포함할 수 있고, 바람직하게는 폴리프로펠렌 또는 폴리에틸렌테레프탈레이트를 포함할 수 있다.The plastic fiber may include at least one selected from the group consisting of polypropelene (PP), polyethylene terephthalate (PET), polystyrene (PS) and polyethylene (PE), preferably polypropelene or polyethylene terephthalate. May contain phthalates.
상기 플라스틱 섬유는 재생 플라스틱 섬유일 수 있다. 상기 재생 플라스틱은 폐플라스틱을 물리적으로 잘게 부수고, 열분해하여 만들 수 있고, 이를 통하여 대기의 탄소배출량을 낮추는 효과를 얻을 수 있다. The plastic fibers may be recycled plastic fibers. The recycled plastic can be made by physically crushing and thermally decomposing waste plastic, and through this, an effect of reducing atmospheric carbon emissions can be obtained.
상기 플라스틱 섬유는 길이가 1 ~ 20㎜, 바람직하게는 3 ~ 15㎜, 더욱 바람직하게는 6 ~ 10㎜일 수 있고, 두께가 10 ~ 50㎛, 바람직하게는 15 ~ 40㎛, 더욱 바람직하게는 20 ~ 35㎛일 수 있다.The plastic fiber may have a length of 1 to 20 mm, preferably 3 to 15 mm, more preferably 6 to 10 mm, and a thickness of 10 to 50 μm, preferably 15 to 40 μm, more preferably It may be 20 to 35 μm.
상기 플라스틱 섬유가 상기의 규격보다 작게 형성되면 무게가 감소하여 콘크리트 내에서 배합될 때 플라스틱 섬유의 부유현상이 일어날 수 있고, 상기의 규격보다 크게 형성될 경우 무게가 증가하여 콘크리트 내에서 배합될 때 플라스틱 섬유가 침하될 수 있다.When the plastic fibers are formed smaller than the above specifications, the weight decreases and when mixed in concrete, floating phenomenon of plastic fibers may occur, and when formed larger than the above specifications, the weight increases and when mixed in concrete, plastic fibers may float Fibers may sink.
상기 플라스틱 섬유는 초속경 시멘트 결합재 100 중량부에 대하여, 0.01 ~ 1 중량부, 바람직하게는 0.03 ~ 0.5 중량부, 더욱 바람직하게는 0.05 ~ 0.1 중량부가 포함될 수 있다.The plastic fiber may be included in an amount of 0.01 to 1 part by weight, preferably 0.03 to 0.5 part by weight, and more preferably 0.05 to 0.1 part by weight, based on 100 parts by weight of the ultra-fast cement binder.
상기 플라스틱 섬유의 함량이 상기 한정된 범위 미만인 경우에는 골재 사이를 결합할 수 있는 접착 성분이 부족하여 콘크리트의 내구성 향상 효과가 미미하며, 함량이 상기 한정된 범위를 초과하는 경우에는 콘크리트 조성물의 점도를 향상시켜 콘크리트 조성물의 유동성을 저해할 수 있다.When the content of the plastic fiber is less than the above limited range, the effect of improving the durability of concrete is insignificant due to insufficient adhesive components capable of bonding between aggregates, and when the content exceeds the above limited range, the viscosity of the concrete composition is improved The fluidity of the concrete composition may be impaired.
상기 플라스틱 섬유는 플라스틱 섬유 간의 뭉침 현상이 일어나는 것을 방지하기 위하여, 운모가루와 먼저 혼합한 후, 초속경 시멘트 결합재에 배합될 수 있다.In order to prevent agglomeration between the plastic fibers, the plastic fibers may be first mixed with mica powder and then blended into an ultra-fast cement binder.
상기 물은 초속경 시멘트 결합재 100 중량부에 대하여, 10 ~ 200 중량부, 바람직하게는 20 ~ 100 중량부, 더욱 바람직하게는 30 ~ 50 중량부가 포함될 수 있다. The water may be included in an amount of 10 to 200 parts by weight, preferably 20 to 100 parts by weight, and more preferably 30 to 50 parts by weight, based on 100 parts by weight of the ultra-fast setting cement binder.
다음, 상기 중간층 상부에 이산화티탄을 포함하는 양생제를 도포하여 피막층을 형성한다.Next, a coating layer is formed by applying a curing agent containing titanium dioxide on the upper portion of the intermediate layer.
상기 이산화티탄은, 양생제 100 중량부에 대하여, 0.5 ~ 50 중량부, 바람직하게는 1 ~ 30 중량부, 더욱 바람직하게는 3 ~ 10 중량부가 포함될 수 있다.The titanium dioxide may be included in an amount of 0.5 to 50 parts by weight, preferably 1 to 30 parts by weight, and more preferably 3 to 10 parts by weight, based on 100 parts by weight of the curing agent.
상기 이산화티탄이 포함된 양생제는 콘크리트의 수분증발을 막고, 공기 중의 질소 산화물과 같은 오염물질을 저감시키는 역할을 할 수 있다.The curing agent containing titanium dioxide may serve to prevent moisture evaporation of concrete and reduce pollutants such as nitrogen oxides in the air.
상기 중간층은, 상기 피막층의 마모 또는 이탈 시 외부로 노출되어 피막층을 대신하여 공기 중의 질소 산화물과 같은 오염물질을 저감시키는 역할을 할 수 있다.The intermediate layer may be exposed to the outside when the coating layer is worn or separated, and may serve to reduce pollutants such as nitrogen oxides in the air instead of the coating layer.
상기 이산화티탄을 포함하는 양생제는 수산화 아파타이트 혼합물, 할로겐 치환 아파타이트 혼합물, 친수성 고분자로 표면 개질된 폴리올레핀 분말, 무기바인더 를 추가적으로 포함할 수 있다.The curing agent containing titanium dioxide may additionally include a hydroxyapatite mixture, a halogen-substituted apatite mixture, a polyolefin powder surface-modified with a hydrophilic polymer, and an inorganic binder.
상기 수산화 아파타이트 혼합물은 Ca10(PO4)6(OH)2 및 Ca10(PO4)6(OH)2에서 칼슘(Ca) 일부가 티타늄(Ti) 및 지르코늄(Zr)으로 치환된 화합물인 Ca10(PO4)6(OH)2 치환체를 포함할 수 있다.The hydroxyapatite mixture is Ca 10 (PO 4 ) 6 (OH) 2 and Ca 10 (PO 4 ) 6 (OH) 2 , which is a compound in which calcium (Ca) is partially substituted with titanium (Ti) and zirconium (Zr). 10 (PO 4 ) 6 (OH) 2 substituents.
상기 할로겐 치환 아파타이트 혼합물은 Ca10(PO4)6X2 및 Ca10(PO4)6X2에서 칼슘(Ca) 일부가 티타늄(Ti) 및 지르코늄(Zr)으로 치환된 화합물인 Ca10(PO4)6X2치환체를 포함할 수 있고, 이때, 상기 X는 플루오르원자(F) 또는 염소원자(Cl)일 수 있다.The halogen-substituted apatite mixture is Ca 10 (PO 4 ) 6 X 2 and Ca 10 (PO 4 ) 6 X 2 , which is a compound in which calcium (Ca) is partially substituted with titanium (Ti) and zirconium (Zr). 4 ) may include a 6 X 2 substituent, and in this case, the X may be a fluorine atom (F) or a chlorine atom (Cl).
상기 Ca10(PO4)6(OH)2치환체와 Ca10(PO4)6X2치환체는 각각 (Ti+Zr)/(Ti+Zr+Ca)의 비율이 10 내지 20 mol% 인 것이 바람직하고, 더욱 바람직하게는 15 내지 20 mol% 일 수 있다.The Ca 10 (PO 4 ) 6 (OH) 2 substituent and the Ca 10 (PO 4 ) 6 X 2 substituent preferably have a ratio of (Ti+Zr)/(Ti+Zr+Ca) of 10 to 20 mol%, respectively. And, more preferably, it may be 15 to 20 mol%.
바람직하게는, 상기 Ca10(PO4)6(OH)2치환체와 Ca10(PO4)6X2치환체는 각각 칼슘(Ca) 일부가 텅스텐(W)으로 추가 치환될 수 있다. 즉, 티타늄(Ti), 지르코늄(Zr) 및 텅스텐(W)으로 치환될 수 있다.Preferably, in each of the Ca 10 (PO 4 ) 6 (OH) 2 substituent and the Ca 10 (PO 4 ) 6 X 2 substituent, a portion of calcium (Ca) may be further substituted with tungsten (W). That is, it may be substituted with titanium (Ti), zirconium (Zr), and tungsten (W).
이때, 상기 Ca10(PO4)6(OH)2치환체와 Ca10(PO4)6X2치환체는 각각 (Ti+W+Zr)/(Ti+W+Zr+Ca)의 비율이 1 내지 20 mol% 인 것이 바람직하고, 더욱 바람직하게는 15 내지 20 mol% 일 수 있다. 칼슘 일부가 티타늄과 지르코늄으로 치환된 것에 비하여 티타늄, 텅스텐, 지르코늄으로 치환된 경우 휘발성유기화합물(VOC) 제거 효율이 더 높을 수 있다.In this case, the Ca 10 (PO 4 ) 6 (OH) 2 substituent and the Ca 10 (PO 4 ) 6 X 2 substituent have a ratio of (Ti+W+Zr)/(Ti+W+Zr+Ca) of 1 to 1, respectively. It is preferably 20 mol%, more preferably 15 to 20 mol%. The volatile organic compound (VOC) removal efficiency may be higher when calcium is substituted with titanium, tungsten, or zirconium than when a portion of calcium is substituted with titanium or zirconium.
상기 (Ti+Zr)/(Ti+Zr+Ca)의 비율 또는 (Ti+W+Zr)/(Ti+W+Zr+Ca)의 비율이 상기 하한 보다 낮은 경우에는 광촉매 기능이 저하될 수 있고, 상기 상한 보다 높은 경우에는 상기 Ca10(PO4)6(OH)2치환체와 Ca10(PO4)6X2치환체의 구조가 불안정할 수 있다.If the ratio of (Ti + Zr) / (Ti + Zr + Ca) or the ratio of (Ti + W + Zr) / (Ti + W + Zr + Ca) is lower than the lower limit, the photocatalytic function may be lowered, , if it is higher than the upper limit, the structures of the Ca 10 (PO 4 ) 6 (OH) 2 substituent and the Ca 10 (PO 4 ) 6 X 2 substituent may be unstable.
상기 수산화 아파타이트 혼합물은, 상기 Ca10(PO4)6(OH)2 100 중량부에 대하여, 바람직하게는 상기 Ca10(PO4)6(OH)2치환체 300 내지 800 중량부, 더욱 바람직하게는 400 내지 700 중량부, 가장 바람직하게는 500 내지 600 중량부를 포함할 수 있다.The hydroxyapatite mixture preferably contains 300 to 800 parts by weight of the Ca 10 (PO 4 ) 6 ( OH) 2 substituent , more preferably, based on 100 parts by weight of the Ca 10 (PO 4 ) 6 (OH) 2 . 400 to 700 parts by weight, most preferably 500 to 600 parts by weight.
상기 할로겐 치환 아파타이트 혼합물은, 상기 Ca10(PO4)6X2100중량부에 대하여, 바람직하게는 상기 Ca10(PO4)6X2치환체 300 내지 800중량부, 바람직하게는 400 내지 700 중량부, 가장 바람직하게는 500 내지 600 중량부를 포함할 수 있다.The halogen - substituted apatite mixture is preferably 300 to 800 parts by weight, preferably 400 to 700 parts by weight of the Ca 10 (PO 4 ) 6 X 2 substituent, based on 100 parts by weight of the Ca 10 (PO 4 ) 6 X 2 . part, most preferably 500 to 600 parts by weight.
상기 Ca10(PO4)6(OH)2치환체 또는 Ca10(PO4)6X2치환체의 함량이 상기 하한 보다 낮은 경우 광촉매 기능이 저하될 수 있고, 상기 상한 보다 높은 경우 상기 Ca10(PO4)6(OH)2치환체 또는 Ca10(PO4)6X2치환체의 구조가 불안정해 질 수 있다.When the content of the Ca 10 (PO 4 ) 6 (OH) 2 substituent or the Ca 10 (PO 4 ) 6 X 2 substituent is lower than the lower limit, the photocatalytic function may be deteriorated, and when the content of the Ca 10 (PO 4 ) 6 X 2 substituent is higher than the upper limit, 4 ) The structure of the 6 (OH) 2 substituent or the Ca 10 (PO 4 ) 6 X 2 substituent may become unstable.
상기 친수성 고분자는 폴리아크릴로니트릴, 폴리아크릴산 및 폴리아크릴레이트 중에서 선택된 어느 하나의 고분자일 수 있고, 바람직하게는 폴리아크릴로니트릴 일 수 있다.The hydrophilic polymer may be any one polymer selected from polyacrylonitrile, polyacrylic acid and polyacrylate, preferably polyacrylonitrile.
상기 폴리올레핀은 폴리에틸렌, 폴리프로필렌 및 폴리비닐리덴플루오라이드 중에서 선택된 어느 하나일 수 있고, 바람직하게는 폴리에틸렌 일 수 있다.The polyolefin may be any one selected from polyethylene, polypropylene and polyvinylidene fluoride, preferably polyethylene.
상기 친수성 고분자로 표면 개질된 폴리올레핀 분말은 폴리올레핀 분말을 친수성 고분자 용액과 혼합하여 플라즈마 처리함으로써 형성된 복합체 분말일 수 있다.The polyolefin powder surface-modified with the hydrophilic polymer may be a composite powder formed by mixing the polyolefin powder with a hydrophilic polymer solution and plasma-treating the polyolefin powder.
상기 무기 바인더는 염화마그네슘(MgCl2), 이산화규소(SiO2),산화마그네슘(MgO) 산화알루미늄(Al2O3), 인산알루미늄(Al(PO)4), 이산화티타늄(TiO2), 이산화텅스텐(WO2), 산화칼륨(K2O) 및 산화지르코늄(ZrO2)으로 이루어진 군으로부터 어느 하나 이상을 포함할 수 있다.The inorganic binder is magnesium chloride (MgCl 2 ), silicon dioxide (SiO 2 ), magnesium oxide (MgO), aluminum oxide (Al 2 O 3 ), aluminum phosphate (Al(PO) 4 ), titanium dioxide (TiO 2 ), and It may include at least one from the group consisting of tungsten (WO 2 ), potassium oxide (K 2 O), and zirconium oxide (ZrO 2 ).
더욱 바람직하게는 상기 무기 바인더는 염화마그네슘(MgCl2) 100 중량부에 대하여, 이산화규소(SiO2) 30 내지 40 중량부, 산화마그네슘(MgO) 25 내지 35 중량부, 산화알루미늄(Al2O3) 2 내지 8 중량부, 인산알루미늄(Al(PO)4) 1 내지 5 중량부, 이산화티타늄(TiO2) 5 내지 9 중량부, 이산화텅스텐(WO2) 5 내지 9 중량부, 산화칼륨(K2O) 4 내지 8 중량부 및 산화지르코늄(ZrO2) 1 내지 3 중량부를 포함할 수 있다.More preferably, the inorganic binder includes 30 to 40 parts by weight of silicon dioxide ( SiO 2 ) , 25 to 35 parts by weight of magnesium oxide (MgO), and aluminum oxide (Al 2 O 3 ) based on 100 parts by weight of magnesium chloride (MgCl 2 ). ) 2 to 8 parts by weight, aluminum phosphate (Al(PO) 4 ) 1 to 5 parts by weight, titanium dioxide (TiO 2 ) 5 to 9 parts by weight, tungsten dioxide (WO 2 ) 5 to 9 parts by weight, potassium oxide (K 2 O) 4 to 8 parts by weight and zirconium oxide (ZrO 2 ) 1 to 3 parts by weight.
한편, 본 발명은 콘크리트 상판에 방수재를 도포하여 방수층을 형성하는 단계; 상기 방수층 상부에 개질 콘크리트 조성물을 타설하여 중간층을 형성하는 단계; 및On the other hand, the present invention comprises the steps of forming a waterproofing layer by applying a waterproofing material to a concrete top plate; Forming an intermediate layer by pouring a modified concrete composition on top of the waterproof layer; and
상기 중간층 상부에 이산화티탄을 포함하는 양생제를 도포하여 피막층을 형성하는 단계를 포함하는 교면포장 시공방법을 또 다른 특징으로 한다.Another feature is the bridge pavement construction method comprising the step of forming a film layer by applying a curing agent containing titanium dioxide on the upper part of the intermediate layer.
상기 방수층은 콘크리트 상판과 중간층이 불완전합성거동을 할 수 있도록 하여, 차량하중 등에 의하여 거더 위에 부모멘트가 발생하고, 이로 인하여 중간층 상단에 인장응력이 발생하여 나타나는 중간층의 균열을 최소화시킬 수 있다.The waterproof layer allows the concrete top plate and the middle layer to perform incomplete synthetic behavior, so that a moment is generated on the girder due to a vehicle load, etc., thereby minimizing cracks in the middle layer caused by tensile stress at the top of the middle layer.
상기 방수층에 사용되는 방수재는 MMA 수지 방수재일 수 있다.The waterproofing material used in the waterproofing layer may be an MMA resin waterproofing material.
상기 MMA 수지 방수재는 MMA(Methyl Methacrylate), PMMA(Polymethyl Methacrylate) 성분을 주재료로 포함할 수 있다.The MMA resin waterproofing material may include methyl methacrylate (MMA) and polymethyl methacrylate (PMMA) components as main materials.
상기 MMA 수지 방수재는 경화제로서 BPO(Benzoyl Peroxide)를 더 포함할 수 있다.The MMA resin waterproofing material may further include Benzoyl Peroxide (BPO) as a curing agent.
상기 경화제는 2 ~ 8 중량%가 포함될 수 있다.2 to 8% by weight of the curing agent may be included.
상기 중간층을 형성하는 단계 및 피막층을 형성하는 단계에 관한 설명은 상기 도로포장 시공방법에서 설명한 바와 동일하다.The description of the step of forming the intermediate layer and the step of forming the film layer is the same as that described in the road pavement construction method.
이하, 본 발명을 구체적으로 설명하기 위해 실시예 및 실험예를 들어 상세하게 설명하기로 한다. 그러나 본 발명에 따른 실시예들은 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 아래에서 상술하는 실시예들에 한정되는 것으로 해석되어서는 안 된다. 본 발명의 실시예들은 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해서 제공되는 것이다.Hereinafter, examples and experimental examples will be described in detail to explain the present invention in detail. However, embodiments according to the present invention may be modified in many different forms, and the scope of the present invention should not be construed as being limited to the embodiments described below. Embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art.
실시예 1Example 1
먼저, 초속경 시멘트 결합재(JETCON JET1, 제트콘 제조), 잔골재 및 굵은골재를 강제식 혼합믹서에 투입한 후, 건배합 조건으로 3분간 혼합하였다. First, an ultra-fast cement binder (JETCON JET1, manufactured by Jetcon), fine aggregate and coarse aggregate were put into a forced mixing mixer, and then mixed for 3 minutes under dry mixing conditions.
다음, 동일한 양의 단량체가 공중합된 스티렌-부타디엔-아크릴로니트릴 공중합체 100 중량부, 계면활성제인 도데실벤젠술폰산나트륨 4 중량부 및 안정제인 소디움바이설파이트 0.5 중량부를 혼합하여 폴리머 개질제를 제조하였다.Next, a polymer modifier was prepared by mixing 100 parts by weight of a styrene-butadiene-acrylonitrile copolymer copolymerized with the same amount of monomers, 4 parts by weight of sodium dodecylbenzenesulfonate as a surfactant, and 0.5 part by weight of sodium bisulfite as a stabilizer. .
다음, 조립 운모가루, 세립 운모가루 및 폐폴리프로필렌으로 만든 재생 플라스틱 섬유를 별도로 혼합하였다.Next, coarse-grained mica powder, fine-grained mica powder, and recycled plastic fibers made from waste polypropylene were separately mixed.
다음, 물을 추가하며 모든 성분을 배합하여 개질 콘크리트 조성물을 제조하였다.Next, water was added and all components were blended to prepare a modified concrete composition.
비교예 1Comparative Example 1
상기 실시예와 비교하여, 조립 운모가루 및 세립 운모가루를 첨가하지 않는 것을 제외하고, 나머지는 동일하게 제조하였다.Compared to the above example, except that coarse mica powder and fine-grained mica powder were not added, the rest was prepared in the same way.
비교예 2Comparative Example 2
상기 실시예와 비교하여, 조립 운모가루 및 세립 운모가루를 첨가하지 않는 것을 제외하고, 나머지는 동일하게 제조하였다.Compared to the above example, except that coarse mica powder and fine-grained mica powder were not added, the rest was prepared in the same way.
상기 실시예와 비교하여, 재생 플라스틱 섬유를 첨가하지 않는 것을 제외하고, 나머지는 동일하게 제조하였다.Compared to the above example, except for not adding recycled plastic fibers, the rest was prepared in the same way.
실시예와 비교예 1 및 2의 성분 및 함량 등을 하기 표 1에 나타내었다.Components and contents of Examples and Comparative Examples 1 and 2 are shown in Table 1 below.
(평균 입도 0.2 ㎜)assembly mica powder
(average particle size 0.2 mm)
(평균 입도 0.05 ㎜)fine-grained mica powder
(average particle size 0.05 mm)
(길이 8 ㎜, 두께 25 ㎛)recycled plastic fibers
(length 8 mm, thickness 25 μm)
실험예 1 : 압축강도 실험Experimental Example 1: Compressive strength test
실시예와 비교예 1 및 2의 개질 콘크리트 조성물을 이용하여 5*5*5cm의 큐브몰드를 사용하여 제조한 뒤, 콘크리트 압축강도시험기를 이용하여 압축강도를 측정하고, 그 결과를 하기 표 2에 나타내었다.After preparing using a 5 * 5 * 5 cm cube mold using the modified concrete compositions of Examples and Comparative Examples 1 and 2, the compressive strength was measured using a concrete compressive strength tester, and the results are shown in Table 2 below. showed up
상기 표 2의 결과에서 알 수 있듯이, 본 발명에 따른 실시예의 경우가 비교예 1 및 2와 비교하여 압축강도가 훨씬 우수하였는바, 운모가루 및 플라스틱 섬유를 통하여 압축강도가 현저하게 상승된 콘크리트를 제조할 수 있음을 확인할 수 있었다.As can be seen from the results of Table 2, in the case of the example according to the present invention, the compressive strength was much better than that of Comparative Examples 1 and 2, and concrete with significantly increased compressive strength through mica powder and plastic fibers was obtained. It was confirmed that it could be produced.
Claims (7)
1 to 50 parts by weight of polymer modifier, 50 to 500 parts by weight of coarse aggregate, 10 to 300 parts by weight of fine aggregate, 10 to 150 parts by weight of granulated mica powder, 0.5 to 30 parts by weight of fine-grained mica powder, based on 100 parts by weight of ultra-fast cement binder , A modified concrete composition comprising 0.01 to 1 part by weight of plastic fiber and 10 to 200 parts by weight of water.
상기 폴리머 개질제는,
스티렌(Styrene), 부타디엔(Butadiene) 및 아크릴로니트릴(Acrylonitrile)로 이루어진 군에서 선택된 적어도 둘 이상의 단량체가 공중합된 공중합체를 포함하는 것을 특징으로 하는 개질 콘크리트 조성물.
According to claim 1,
The polymer modifier,
A modified concrete composition comprising a copolymer in which at least two or more monomers selected from the group consisting of styrene, butadiene and acrylonitrile are copolymerized.
상기 폴리머 개질제는,
계면활성제 및 안정제를 더 포함하는 것을 특징으로 하는 개질 콘크리트 조성물.
According to claim 2,
The polymer modifier,
Modified concrete composition, characterized in that it further comprises a surfactant and a stabilizer.
상기 플라스틱 섬유는,
길이가 1 ~ 20㎜이고, 두께가 10 ~ 50㎛인 것을 특징으로 하는 개질 콘크리트 조성물.
According to claim 1,
The plastic fiber,
A modified concrete composition characterized in that the length is 1 to 20 mm and the thickness is 10 to 50 μm.
상기 플라스틱 섬유는,
폴리프로펠렌(PP) 및 폴리에틸렌테레프탈레이트(PET) 중 어느 하나 이상을 포함하는 것을 특징으로 하는 개질 콘크리트 조성물.
According to claim 1,
The plastic fiber,
A modified concrete composition comprising at least one of polypropelene (PP) and polyethylene terephthalate (PET).
상기 중간층 상부에 이산화티탄을 포함하는 양생제를 도포하여 피막층을 형성하는 단계를 포함하는 도로포장 시공방법.
Forming an intermediate layer by pouring the modified concrete composition according to any one of claims 1 to 5 on a concrete upper plate; and
A road pavement construction method comprising the step of forming a film layer by applying a curing agent containing titanium dioxide on the upper part of the intermediate layer.
상기 이산화티탄은, 양생제 100 중량부에 대하여 0.5 ~ 50 중량부가 포함되는 것을 특징으로 하는 도로포장 시공방법.
According to claim 6,
The titanium dioxide is a road pavement construction method, characterized in that 0.5 to 50 parts by weight is included with respect to 100 parts by weight of the curing agent.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100313599B1 (en) | 2000-03-24 | 2001-11-07 | 이승재 | Latex modified concrete composition for bridge surface |
| KR100537953B1 (en) | 2003-09-01 | 2005-12-20 | 대상이앤씨(주) | Method of making latex-modified very-early-strength exerting concrete composition |
| KR100873391B1 (en) | 2008-08-08 | 2008-12-11 | 주식회사 홍서이엔씨 | Quick-hardening concrete composite, manufacturing method thereof and repairing method for concrete pavement using the concrete composite |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100313599B1 (en) | 2000-03-24 | 2001-11-07 | 이승재 | Latex modified concrete composition for bridge surface |
| KR100537953B1 (en) | 2003-09-01 | 2005-12-20 | 대상이앤씨(주) | Method of making latex-modified very-early-strength exerting concrete composition |
| KR100873391B1 (en) | 2008-08-08 | 2008-12-11 | 주식회사 홍서이엔씨 | Quick-hardening concrete composite, manufacturing method thereof and repairing method for concrete pavement using the concrete composite |
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