KR20230114840A - Apparatus for manufacturing an exterior panel - Google Patents

Abstract

An exterior panel manufacturing apparatus is disclosed. According to an embodiment of the present invention, an exterior panel manufacturing apparatus comprises: an insulation transfer module which transports an insulation material cut in the longitudinal direction; a frame transfer module located below and spaced apart from the insulation transfer module, and transferring a frame with an opening on one side to allow the insulation material to be inserted; a trimming module which cuts the width of both sides and ends of the insulation material transferred from the insulation transfer module to fit the shape of the supplied frame and transfers it; and a side belt module which is connected to the trimming module and slides the cut insulation material at an angle, inserting it into the frame supplied to the lower side and transporting it. According to the present invention, through the automated device, the required manpower and manufacturing time can be reduced and uniform products can be produced.

Description

Exterior panel manufacturing device {APPARATUS FOR MANUFACTURING AN EXTERIOR PANEL}

The present invention relates to an exterior panel manufacturing apparatus, and more particularly, to an exterior panel manufacturing apparatus capable of automatically and continuously inserting an insulator into a frame.

In general, building exterior panels relate to insulation panels used for external insulation walls of buildings. The exterior (upper panel) and interior (lower panel) are made of steel materials, an insulation material such as glass wool is inserted as an intermediate core material, and the remaining four surfaces are It is constructed by finishing with an aluminum frame.

When manufacturing such an exterior panel, after each steel plate is molded, when combining the molded steel plate and the frame, the operator manually inserts the frame using an adhesive or the like, and the operator manually inserts the insulation material such as glass wool. , cover the lower plate forming steel plate to finish the assembly.

When the shape of the four-sided frame of the exterior panel is not formed as a flat surface, there is a problem in that a lot of time is required for processing because the insulator to be inserted inside must be individually processed to fit the shape of the four-sided frame.

In other words, since the manufacturing of conventional exterior panels requires a lot of manpower, labor costs increase, continuous work is not performed, and manual work takes a lot of time, so there are limitations in increasing production volume and the quality of the final product is not homogeneous. there is

Korean Patent Publication No. 10-1997-0058811 (published on August 12, 1997)

The problem to be solved by the present invention is to implement a manufacturing device capable of continuous automatic production in a manual production method, automatically inserting an insulator such as glass wool, and automatically covering the lower panel by a turnover module to exterior panel To provide an exterior panel manufacturing apparatus capable of manufacturing.

According to one aspect of the present invention, the insulating material conveying module for conveying the insulating material cut in the longitudinal direction; a frame transfer module that is positioned at a lower side spaced apart from the insulator transfer module and transfers a frame having one side of which is opened to insert an insulator; a trimming module for cutting and transferring widths of both sides and ends of the insulator transported from the insulator transport module according to the shape of the supplied frame; and a side belt module that is connected to the trimming module and slides the cut insulation material at an angle, inserts it into a frame supplied downward, and transfers the exterior panel manufacturing apparatus.

A turnover module for turning and coupling a cover plate to a frame in which an insulator is inserted and transported by the side belt module may be further included.

The insulator transfer module may include a direction changing unit that changes the direction of the cut surface of the supplied insulator; and a conveying unit for bringing the insulator whose direction has been changed by the direction changing unit into a plurality of partitioned space units and bringing them into close contact with each other.

The frame transfer module may include an adhesive spraying unit (not shown) for spraying adhesive on the inside of a frame having one side opened; and a stopper unit for aligning the transferred frame to a fixed position below the side belt module.

The trimming module may include a side trimming unit for processing both sides of the insulator transferred from the insulator transfer module; and a cutting unit cutting the end width of the insulator, the processing of both sides of which has been completed by the side trimming unit.

The side belt module may include a belt conveyor unit that is connected to the trimming module, is inclined apart from the frame transfer module, and transfers the insulating material; And it may include a side guide unit for guiding the insertion of the heat insulating material transported by the belt conveyor unit into the frame.

The turnover module may include a cover plate transport unit that slides and transports a cover plate from one spaced side when the frame is transported as the heat insulator is inserted by the side belt module; and a reversing unit which vacuum-sucks and rotates the cover plate transported by the cover plate transfer unit.

In the exterior panel manufacturing apparatus of the present invention, the adhesive is automatically sprayed inside the molded steel sheet, so manual work is unnecessary, and the width and length of the glass wool board are adjusted according to the panel standard through trimming so that the insulation material such as glass wool adheres to the bent portion of the aluminum frame. It is automatically cut and continuously inserted, and since the lower plate is automatically covered by the turnover module, it is possible to reduce the manpower and manufacturing time input by the automated device and produce a uniform product.

1 is a view showing a heat insulating material transport module according to an embodiment of the present invention.
2 is a view showing a transfer unit according to an embodiment of the present invention.
Figure 3 is a view explaining the transfer of the heat insulating material and the frame according to an embodiment of the present invention.
4 is a diagram showing a trimming module according to an embodiment of the present invention.
5 is a view showing a cutting unit according to an embodiment of the present invention.
6 is a view showing a side belt module according to an embodiment of the present invention.
7 is a view additionally explaining the transfer of the heat insulating material and the frame according to an embodiment of the present invention.
8 is a diagram illustrating a turnover module according to an embodiment of the present invention.

In order to fully understand the present invention and the advantages in operation of the present invention and the objects achieved by the practice of the present invention, reference should be made to the accompanying drawings illustrating preferred embodiments of the present invention and the contents described in the accompanying drawings.

In the description of the embodiments of the present invention, terms including ordinal numbers, such as first and second, may be used to describe various elements, but the elements are not limited by the above terms, and one element is used only for the purpose of distinguishing it from other components.

Also, in the embodiments of the present invention, singular expressions should be understood to include plural expressions, unless the context clearly indicates otherwise.

Hereinafter, the present invention will be described in detail by describing preferred embodiments of the present invention with reference to the accompanying drawings. Like reference numerals in each figure indicate like elements.

1 is a view showing a heat insulating material transport module according to an embodiment of the present invention, Figure 2 is a view showing a transport unit according to an embodiment of the present invention, Figure 3 is a heat insulating material and a heat insulating material according to an embodiment of the present invention It is a view explaining frame transfer, FIG. 4 is a view showing a trimming module according to an embodiment of the present invention, FIG. 5 is a view showing a cutting unit according to an embodiment of the present invention, and FIG. 6 is a view showing a cutting unit according to an embodiment of the present invention. It is a view showing a side belt module according to an embodiment of the present invention, Figure 7 is a view additionally explaining the transfer of the heat insulating material and the frame according to an embodiment of the present invention, Figure 8 is a turnover according to an embodiment of the present invention A diagram showing the module.

Looking at the manufacturing process of a general exterior panel, a heat insulating material is supplied, the heat insulating material is cut, transported, bonded to a steel plate, and a final product is completed through a laminating process. For reference, in one embodiment of the present invention, glass wool may be used as an example of the heat insulating material, and various heat insulating materials such as rock wool and cerak wool may be applied, and it is apparent that the scope of the present invention is not limited thereto.

In the description of the present invention, the process of receiving the heat insulating material, inserting it into the frame, and combining the lower plate will be mainly described.

First, the exterior panel manufacturing apparatus 10 according to an embodiment of the present invention includes an insulator transfer module 100, a frame transfer module 300, a trimming module 500, and a side belt module 700.

Referring to FIG. 1 , the insulator transport module 100 serves to transport the insulator 1 cut in the longitudinal direction.

Looking at this in detail, the heat insulating material conveying module 100 includes a direction changing unit 110 and a conveying unit 130.

The direction changing unit 110 serves to change the direction of the cut surface of the supplied heat insulating material 1 .

That is, since the cut insulation 1 supplied initially is laid on one side, it is necessary to erect it so that it can be easily inserted into the frame 3. The belt and the roller operate in connection with the drive unit and operate the belt unit.

Here, since the attachment part 111 serves to support and support the heat insulating material 1, since the heat insulating material 1 is supported by the attachment part 111, it is possible to continuously move by changing the direction of the cut surface of the supplied heat insulating material. .

The strength of the exterior panel can be improved through the steel plate frame 3 to which the insulator 1 thus cut is later coupled.

And, referring to FIG. 2 , the transfer unit 130 primarily transfers the insulator 1 whose direction has been changed by the direction change unit 110 to a plurality of partitioned space portions 135 and brings them into close contact with each other.

The reason why the plurality of compartmental space units 135 are set has the advantage of being able to set various compartmental spaces according to the size of the frame 3 to be supplied so that they can be applied to the frame 3 of various sizes.

That is, the insulator 1 erected through the direction changing unit 110 is moved to the plurality of compartmental spaces 135, and the transfer unit 130 has a plurality of compartmental spaces 135, one side of which has a wide width. On the other side, it is installed in a convergent form so that it is inserted into the frame later.

For this operation, the transport unit 130 is driven by the motor 131 and the chain 133, and the insulator 1 is transported through the plurality of partition spaces 135.

Next, referring to FIG. 3, the frame transfer module 300 is spaced apart from the insulator transfer module 100 and is located on the lower side, and serves to transfer the frame 3 having one side opened so that the insulator 1 is inserted. , The roller is transported along a belt conveyor (not shown) located at the bottom.

That is, according to one embodiment of the present invention, the frame 3 to which the upper or lower plate is coupled is supplied to the exterior panel manufacturing apparatus 10 so that the insulation material 1 is transported to the upper side of one side supply unit and the frame 3 to the lower side. Since these are each transported and converged at the other convergence unit, the upper heat insulating material 1 is combined in the form of being inserted into the lower frame 3, so there is an advantage in saving installation space.

The frame 3 supplied for this purpose is configured by combining an upper or lower plate and four side parts surrounding it. Therefore, the frame 3 according to an embodiment of the present invention has an open shape at one side so that the heat insulating material 1 is inserted since only one of the upper and lower plates is coupled.

In more detail, the frame transfer module 300 includes an adhesive spraying unit (not shown) and a stopper unit 330 .

An adhesive injection unit (not shown) located at the top of one side of the frame transfer module 300 automatically sprays adhesive into the frame 1 with one side opened, and a person manually applies the adhesive, which takes a long time and adhesive The unsatisfactory part was improved because the coating quality of was not uniform.

The stopper unit 330 serves to align the transported frame 3 to a fixed position below the side belt module 700, and to stably insert the insulator 1 into the frame 3, the fixed position It is installed to secure, and it repeats stopping and progressing at a certain position through automatic control.

On the other hand, referring to FIG. 4, the trimming module 500 serves to cut and transfer both side and end widths of the insulator 1 transported from the insulator transport module 100 to fit the shape of the frame to be supplied. More specifically, it includes a side trimming unit 510 and a cutting unit 530.

The side trimming unit 510 processes both sides of the insulator 1 transferred from the insulator transfer module 100, and the upper, middle, and lower ends of both sides of the insulator 1 according to the shape of the frame 3 to be inserted. Both side surfaces of the heat insulator 1 may be divided into sections and removed by dividing the back into sections through the trimming unit 511 having a plurality of rotating blades.

For example, the top and bottom are cut by rotating the cutting blade in the opposite direction to the direction in which the insulation material (1) is transported, and the middle is set to the direction in contact with the side of the insulation material to process multiple surfaces at the same time, Such processing may control the rotational speed and depth of the cutting blade by a trimming module control unit (not shown).

The depth setting of the trimming unit 511 driven by the driving motor can be set in various ways, such as dividing the rotating blades into sections and setting the rotation direction of the upper (or lower) blade and the middle blade vertically, for example. .

Scraps of the insulator 1 generated at this time are collected through the adsorption unit 513 having a hopper function for dust collection, so that the safety and health of workers working nearby are also secured.

The adsorbing unit 513 includes an adsorbing tube and a connecting pipe, and collects dust so that the strap remaining after cutting the insulating material inside the trimming module is not dispersed. The suction tube has a preset depth and one end allows the strap to be discharged to the outside through a thermal connection.

That is, the width and length of the insulator 1 are automatically cut according to the panel standard through trimming to closely adhere to the inner curved portion of the frame 3 into which the insulator 1 is inserted, so that the side belt module 700 to be described later There is an effect that the heat insulating material (1) is automatically inserted into the frame (3) through.

Next, referring to FIG. 5 , the cutting unit 530 serves to cut the end width of the insulator 1 on which both side surfaces have been processed by the side trimming unit 510 .

That is, when the side processing of the insulator 1 is completed by the side trimming unit 510, the end width of the insulator 1 is reciprocally cut so as to fit the length of the frame 3 to be inserted.

To this end, the cutting unit 530 includes a cutting unit (not shown) in which a cutting blade rotates, and the insulator 1 is cut through an LM guide 533 so that the cutting unit (not shown) moves constantly and stably. It can reciprocate in the width direction.

In addition, the flatness of the insulator 1 is maintained by the flat part 535 that can be pressed by pressing the insulator 1 from the upper side at a constant level, so that the insulator 1 of uniform quality can be processed.

On the other hand, referring to FIGS. 6 and 7, the side belt module 700 is connected to the trimming module 500 and slides the cut insulation material 1 at an angle to insert it into the frame 3 supplied to the lower side and transport it. To this end, the side belt module 700 includes a belt conveyor unit 710 and a side guide unit 730.

6 is shown to show the movement of the insulator 1, and moves along the side belt module 700, but the above-described frame 3 moves along the frame transfer module 300 at the lower part.

The belt conveyor unit 710 is connected to the trimming module 500, is spaced apart from the frame transfer module 300, and is inclined and serves to transfer the insulation material 1. Both sides of the insulator 1 supplied through this contact with the belt to pressurize the insulator 1 so that the insulator 1 is slanted downward and supplied in a manner in which the insulator 1 is collected and aligned without damaging the insulator.

And the side guide unit 730 serves to guide the insertion of the insulator 1 transported by the belt conveyor unit 710 into the frame 3, and the insulator transported through the belt conveyor unit 710 ( 1) is installed on both ends of the belt conveyor unit 730 so that it can be stably inserted into the frame. Side guide unit 730 is to induce the final stable insertion of the heat insulating material (1).

Since the insulator 1 is continuously and automatically inserted into the frame 3 at different heights, the installation space of the device is also saved, and the amount of manpower or working time can be reduced.

On the other hand, referring to FIG. 8, the exterior panel manufacturing apparatus 10 is a turnover module ( 900), and for this purpose, the turnover module 900 includes a cover plate transfer unit 910 and an inversion unit 930.

When the frame 3 is transported with the insulator 1 inserted by the side belt module 700, the cover plate transfer unit 910 slides and transports the cover plate of the upper or lower plate supplied from one side spaced apart from the other.

When the cover plate is transported, a stopper may be installed to stop at the end of the reversing unit 930, and a shock absorber 939 may be additionally installed since shock may occur due to movement of the cover plate.

That is, the cover plate transfer unit 910 is driven by a roller and a belt, and a cover plate capable of covering the frame 3 in which one side to which the upper plate or lower plate is coupled is opened is spaced apart from the side of the side belt module 700. It is transported by sliding in At this time, in the middle of the transfer, an adhesive spraying unit (not shown) is configured so that the adhesive can be automatically sprayed on the upper or lower substrate.

Then, the reversing unit 930 vacuums the cover plate transported by the cover plate transfer unit 910 and rotates (inverts) it, and the cover plate is stably and automatically put down without impact, so that the cover of the frame is covered. It is possible to reduce the risk of injury that may occur while lifting and lowering the cover plate by manual work by a conventional person.

To this end, the inversion unit 930 has a vacuum block unit 931 that vacuums the cover plate and includes a cylinder unit 933 that operates the vacuum block unit 931 .

And when the cover plate transfer unit 910 reaches the position where the reversing unit 930 is waiting for rotation, the photosensor unit 935 determines whether or not the cover plate is transferred and stacked, and after confirming this, the cover plate After vacuum adsorption, the cam plate part 937 operates to rotate (reverse) the reversing unit 930 and gradually release the vacuum so that the cover plate is stably placed on the frame and coupled.

That is, the adhesive is automatically sprayed on the frame 3 with one side opened, the insulator 1 is automatically inserted, the adhesive is automatically sprayed on the cover plate, and the cover plate is automatically covered by the turnover module 900. The assembly of the exterior panel is automatically completed.

As such, the present invention is not limited to the described embodiments, and it is obvious to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, such modifications or variations should be included within the scope of the claims of the present invention.

1: insulation 3: frame
10: Exterior panel manufacturing device
100: insulation material transfer module 300: frame transfer module
500: trimming module 700: side belt module
900: turnover module

Claims (7)

Insulation material transfer module for transferring the insulation material cut in the longitudinal direction;
a frame transfer module that is positioned at a lower side spaced apart from the insulator transfer module and transfers a frame having one side of which is opened to insert an insulator;
a trimming module for cutting and transferring widths of both sides and ends of the insulator transported from the insulator transport module according to the shape of the supplied frame; and
Exterior panel manufacturing apparatus comprising a side belt module that is connected to the trimming module and slides the cut insulation material at an angle and inserts it into a frame supplied to the lower side and transports it. According to claim 1,
Exterior panel manufacturing apparatus further comprising a turnover module for turning and coupling a cover plate to a frame in which an insulator is inserted and transported by the side belt module. According to claim 1,
The insulator transport module,
A direction conversion unit for changing the direction of the cut surface of the supplied insulation; and
Exterior panel manufacturing apparatus comprising a transfer unit for transporting the insulator whose direction is changed by the direction change unit to a plurality of partitioned space portions and bringing them into close contact with each other. According to claim 1,
The frame transfer module,
An adhesive spraying unit for spraying adhesive on the inside of a frame having one side opened therein; and
Exterior panel manufacturing apparatus including a stopper unit for aligning the transported frame to a fixed position below the side belt module. According to claim 1,
The trimming module,
a side trimming unit processing both sides of the insulator transferred from the insulator transfer module; and
Exterior panel manufacturing apparatus including a cutting unit for cutting the end width of the insulator on which both side surfaces have been processed by the side trimming unit. According to claim 1,
The side belt module,
a belt conveyor unit that is connected to the trimming module, is inclined away from the frame transfer module, and transfers the insulating material; and
Exterior panel manufacturing apparatus including a side guide unit for guiding the insertion of the insulation material transported by the belt conveyor unit into the frame. According to claim 2,
The turnover module,
a cover plate transfer unit that slides and transfers a cover plate from one spaced side when the frame is transported with the heat insulator inserted by the side belt module; and
Exterior panel manufacturing apparatus comprising a reversing unit for vacuum suction and rotation of the cover plate transported by the cover plate transfer unit.