KR20230054256A - Electrode assembly, cylindrical battery cell, and battery pack and vehicle including the same - Google Patents

Abstract

Disclosed are an electrode assembly, a cylindrical battery cell, and a battery pack and a vehicle including the same in the present invention. The electrode assembly is a jelly roll-type electrode assembly having a structure in which first and second electrode plates having a sheet shape and a separator sandwiched between the plates are wound in one direction, wherein at least one of the first electrode plate and the second electrode plate includes an uncoated portion not coated with an active material layer at a long side end. At least a portion of the uncoated portion is itself used as an electrode tab. In addition, the uncoated portion includes: a core-side uncoated portion adjacent to the core of the electrode assembly; an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly; and an intermediate uncoated portion interposed between the core-side uncoated portion and the outer circumferential uncoated portion. Preferably, at least one of the core-side uncoated portion and the outer circumferential uncoated portion has the height in a winding axis direction, which is relatively shorter than the intermediate uncoated portion. The present invention can reduce internal resistance of a battery cell and increase energy density.

Description

Electrode assembly, cylindrical battery cell, and battery pack and vehicle including the same {Electrode assembly, cylindrical battery cell, and battery pack and vehicle including the same}

The present invention relates to an electrode assembly, a cylindrical battery cell, and a battery pack and automobile including the same.

Secondary batteries, which are highly applicable to each product group and have electrical characteristics such as high energy density, are used not only in portable devices but also in electric vehicles (EVs) or hybrid electric vehicles (HEVs) driven by an electrical driving source. It is universally applied.

These secondary batteries have not only the primary advantage of significantly reducing the use of fossil fuels, but also the advantage of not generating any by-products due to the use of energy, so they are attracting attention as a new energy source for eco-friendliness and energy efficiency improvement.

Currently, types of secondary batteries widely used include lithium ion batteries, lithium polymer batteries, nickel cadmium batteries, nickel hydride batteries, nickel zinc batteries, and the like. The operating voltage of such a unit secondary battery cell, that is, a unit battery cell is about 2.5V to 4.5V. Therefore, when an output voltage higher than this is required, a battery pack may be configured by connecting a plurality of battery cells in series. In addition, a battery pack may be configured by connecting a plurality of battery cells in parallel according to a charge/discharge capacity required for the battery pack. Accordingly, the number of battery cells included in the battery pack and the type of electrical connection may be variously set according to a required output voltage and/or charge/discharge capacity.

Meanwhile, as types of unit secondary battery cells, cylindrical, prismatic, and pouch-type battery cells are known. In the case of a cylindrical battery cell, a separator, which is an insulator, is interposed between a positive electrode and a negative electrode, and the electrode assembly in the form of a jelly roll is formed by winding the separator, and the electrode assembly is inserted into the battery can to configure the battery. An electrode tab in the form of a strip may be connected to the non-coated portion of each of the positive and negative electrodes, and the electrode tab electrically connects the electrode assembly and an electrode terminal exposed to the outside. For reference, the positive electrode terminal is a cap plate of a sealing body sealing the opening of the battery can, and the negative electrode terminal is the battery can. However, according to the conventional cylindrical battery cell having such a structure, since current is concentrated on the strip-shaped electrode tab coupled to the positive electrode uncoated portion and/or the negative electrode uncoated portion, resistance is high, a lot of heat is generated, and the current collection efficiency is poor. There was a problem that it wasn't.

Resistance and heat generation are not a big issue for small cylindrical battery cells with 18650 or 21700 form factors. However, when the form factor of the cylindrical battery cell is increased to apply it to an electric vehicle, a problem in that a large amount of heat is generated around the electrode tab during rapid charging may cause the cylindrical battery cell to ignite.

In order to solve this problem, a cylindrical battery having a structure in which the positive and negative uncoated regions are located at the top and bottom of the jelly roll type electrode assembly, and a current collecting plate is welded to the uncoated region to improve the current collection efficiency. A cell (a so-called tab-less cylindrical battery cell) is presented.

1 to 3 are views showing a manufacturing process of a tab-less cylindrical battery cell. 1 shows the structure of an electrode plate, FIG. 2 shows a winding process of the electrode plate, and FIG. 3 shows a process of welding a current collector plate to a bent surface of a non-coated portion.

1 to 3 , the positive electrode plate 10 and the negative electrode plate 11 have a structure in which an active material 21 is coated on a sheet-shaped current collector 20, and are disposed on one long side along a winding direction X. It includes an uncoated portion 22 .

The electrode assembly (A) is manufactured by sequentially stacking a positive electrode plate 10 and a negative electrode plate 11 together with two sheets of separator 12 as shown in FIG. 2 and then winding them in one direction (X). At this time, the uncoated portions of the positive electrode plate 10 and the negative electrode plate 11 are disposed in opposite directions.

After the winding process, the uncoated portion 10a of the positive electrode plate 10 and the uncoated portion 11a of the negative electrode plate 11 are bent toward the core. After that, the current collector plates 30 and 31 are welded and coupled to the uncoated portions 10a and 11a, respectively.

Separate electrode tabs are not coupled to the positive uncoated portion 10a and the negative uncoated portion 11a, the current collecting plates 30 and 31 are connected to external electrode terminals, and the current path winds the electrode assembly A. Since it is formed with a large cross-sectional area along the axial direction (see arrow), it has the advantage of lowering the resistance of the battery cell. This is because resistance is inversely proportional to the cross-sectional area of the path through which current flows.

In the tab-less cylindrical battery cell, in order to improve the welding characteristics of the uncoated regions 10a and 11a and the current collector plates 30 and 31, strong pressure is applied to the welding points of the uncoated regions 10a and 11a to make the uncoated regions as flat as possible. (10a, 11a) must be bent.

However, when the welding points of the uncoated portions 10a and 11a are bent, the shapes of the uncoated portions 10a and 11a may be irregularly distorted and deformed. In this case, the deformed portion may contact the electrode plate of the opposite polarity to cause an internal short circuit or cause fine cracks in the uncoated regions 10a and 11a. In addition, while the uncoated portion 32 adjacent to the core of the electrode assembly A is bent, all or a significant portion of the cavity 33 in the core of the electrode assembly A is closed. In this case, a problem arises in the electrolyte injection process. That is, the cavity 33 in the core of the electrode assembly A is used as a passage through which the electrolyte is injected. However, when the corresponding passage is blocked, it is difficult to inject the electrolyte. In addition, in the process of inserting the electrolyte injector into the cavity 33, interference with the uncoated portion 32 near the core may cause the uncoated portion 32 to be torn.

In addition, the bent portions of the uncoated portions 10a and 11a where the current collector plates 30 and 31 are welded must overlap several layers and must not have empty spaces (gaps). In this way, sufficient welding strength can be obtained, and even if the latest technology such as laser welding is used, it is possible to prevent a problem in which the laser penetrates into the electrode assembly A and melts the separator or the active material.

On the other hand, in the conventional tab-less cylindrical battery cell, the positive electrode uncoated portion 10a is formed entirely on the electrode assembly A. Therefore, when the outer circumferential surface of the top of the battery can is press-fitted to form the beading part, the upper edge region 34 of the electrode assembly A is pressed by the battery can. Such pressure may cause partial deformation of the electrode assembly assembly A, and at this time, an internal short circuit may occur as the separator 12 is torn. If a short circuit occurs inside the battery, heat generation or explosion of the battery may occur.

In the conventional separator, a coating layer containing inorganic particles was introduced to improve the heat shrinkage characteristics of the porous polymer substrate, but at this time, the coating layer was introduced only on one side of the porous polymer substrate. When the electrodes in the jelly roll (J/R) face each other, the inorganic coating separator has an asymmetric impregnation characteristic for the electrolyte because one side is the fabric and the other side is the inorganic (ceramic) coating layer. Due to the asymmetric impregnation of the electrolyte, there was a management problem in designing the positive and negative electrodes to fit the separator, and when impregnating the electrolyte into the jelly roll, there was a problem of cost increase because the pressurization / vacuum conditions had to be increased. The problem of this degradation also occurred.

In addition, the conventional single-sided inorganic coating separator has a large problem in that the shrinkage width is large at a high temperature of 130 ° C. or higher, as one side of the separator is exposed and has a limit in heat resistance. As a result, internal electrode short circuit caused by shrinkage of the separator during thermal shock (130 ℃ or higher), and the risk of ignition increased when the temperature inside the cell increased due to abnormal reactions (overcharging, external short circuit).

In addition, in the case of non-notched jelly rolls, after assembly, an internal and external closed structure is formed by folding the foil, which is a current collector, so that the electrolyte solution interferes with the movement of the electrodes in the jelly roll during injection, and the electrolyte solution impregnation characteristics are not uniform. This was found to be due to the occurrence of a non-uniform electrolyte impregnation path during electrolyte impregnation. Accordingly, there is a problem in that an unstable solid electrolyte interface (SEI) layer is formed due to an increase in variation between cells due to a decrease in impregnation uniformity, and an increase in resistance distribution.

The present invention has been conceived under the background of the prior art as described above, and an object of the present invention is to provide an electrode assembly with improved electrolyte impregnation characteristics.

Another object of the present invention is to provide an electrode assembly having an improved uncoated portion structure to relieve stress applied to the uncoated portion when bending the uncoated portion exposed at both ends of the electrode assembly.

Another technical problem of the present invention is to provide an electrode assembly in which an electrolyte injection passage is not blocked even when the uncoated portion is bent.

Another technical problem of the present invention is to provide an electrode assembly including a structure capable of preventing contact between the upper edge of the electrode assembly and the inner surface of the battery can when the upper end of the battery can is beaded.

Another technical problem of the present invention is to provide an electrode assembly with improved energy density and reduced resistance.

Another technical problem of the present invention is to provide a cylindrical battery cell including an electrode assembly having an improved structure, a battery pack including the same, and a vehicle including the battery pack.

The technical problem to be solved by the present invention is not limited to the above problem, and other problems not mentioned will be clearly understood by those skilled in the art from the description of the invention described below.

In order to solve the above problems, the present invention divides the uncoated portion along the winding direction of the electrode assembly to form a segment piece, and provides the shape and size of the divided portion between two adjacent segment pieces formed to form the segment piece. . In order to solve the above problems, the present invention defines the location of the segmented segment and the end of the separation membrane.

In order to achieve the above technical problem, according to one aspect of the present invention,

In a jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape and a separator interposed therebetween are wound in one direction to have a plurality of winding turns,

The first and second electrode plates each independently include a current collector that is a conductive thin film and an electrode active material layer disposed on one or both surfaces of the current collector,

The electrode active material layer is disposed to have a predetermined width along the winding direction of each electrode plate, and a current collector included in at least one of the first electrode plate and the second electrode plate is a long side end of at least one side of the electrode active material layer. Including a non-coated portion in which the electrode active material layer is not coated along and the surface of the current collector is exposed to the outside,

At least a part of the uncoated portion is used as an electrode tab by itself,

At least a portion of the uncoated region is divided into a plurality of segments by incision grooves,

All or at least some of the segmental pieces are bent in a radial direction or in a direction opposite to the radial direction of the electrode assembly,

The segmental fragments are bent at a bent portion spaced upward by a predetermined height from the notched bone (bottom of the incision groove),

A line connecting the lowest height in the direction of the winding axis among the uncoated portions to both ends of the uncoated portion is referred to as a reference line,

The notched goal is equal to or higher than the reference line,

The end of the separator in the width direction is located between the bent portion and the reference line or is located below the reference line,

The separator may include a porous polymer substrate; and a porous coating layer located on both sides of the porous polymer substrate and containing inorganic particles and a binder polymer.

In one embodiment of the present invention, the sheet shape may have an aspect ratio exceeding 1.

In one embodiment of the present invention, the segment segments of neighboring winding turns among the bent segment segments are continuously overlapped in a radial direction or the opposite direction to form a surface area at the upper or lower end in the direction of the winding axis of the electrode assembly,

When the shortest distance between the highest point of the surface area and the reference line is the height of the surface area, the end of the separator in the width direction is positioned toward the outside of the electrode assembly within 90% of the height of the surface area based on the reference line. Or it may be located in the inner direction of the electrode assembly.

Preferably, at least a part of the uncoated portion may be used as an electrode tab by itself. In addition, the uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly, and a middle uncoated portion interposed between the core-side uncoated portion and the outer circumferential uncoated portion. do.

Preferably, at least one of the core-side uncoated portion and the outer circumferential uncoated portion may have a relatively smaller height than the middle uncoated portion in a winding axis direction.

In one embodiment of the present invention, the uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to an outer circumferential surface of the electrode assembly, and between the core-side uncoated portion and the outer circumferential uncoated portion. and a middle uncoated portion interposed therebetween, and at least one of the core-side uncoated portion and the outer circumferential uncoated portion may have a relatively smaller height than the intermediate uncoated portion in a winding axis direction.

Preferably, the core-side uncoated portion may have a relatively smaller height in the winding axis direction than the middle uncoated portion.

Preferably, the height of the core-side uncoated portion is based on a line connecting both ends of the uncoated portion.

In one embodiment of the present invention, the core-side uncoated portion includes an uncoated portion of an electrode plate corresponding to the innermost winding turn of the electrode assembly, and the outer circumferential uncoated portion corresponds to the outermost winding turn of the electrode assembly. It may include an uncoated portion of the plate portion.

Preferably, all or at least a portion of the middle uncoated region is divided into a plurality of segments.

In one embodiment of the present invention, the separation distance between the bend line and the end of the separator in the width direction is 0.1 mm or more.

In one embodiment of the present invention, with respect to the minimum bend segment having the smallest height among the bent segments, the end of the separator in the width direction is the height of the minimum bend segment with respect to the reference line. It is located in the outer direction of the electrode assembly within 30%, or the end of the width direction of the separator is located in the inner direction of the electrode assembly within 30% of the height of the minimum bending segment based on the reference line.

In one embodiment of the present invention, the minimum bending segment is 2 mm or more.

In one embodiment of the present invention, in the minimum bend segment, the height A from the reference line to the bend line based on the bend line may be equal to or longer than the length from the bend line to the segment height B.

In one embodiment of the present invention, in the minimum bend segment, the height A from the reference line to the bend line based on the bend line may be equal to or shorter than the length from the bend line to the segment height B.

In one embodiment of the present invention, the electrode assembly further includes a segment (segment A) having a height smaller than the minimum bending segment, or does not include a segment having a height smaller than the minimum bending segment. The minimum bending segment segment may be a minimum segment segment.

Preferably, the segment A is not bent.

Preferably, the segment A is disposed closer to the core than other segment segments among the plurality of segment segments.

In one aspect, the height of at least a portion of the middle uncoated portion in the direction of the winding axis may gradually increase from the core side to the outer circumferential side.

In another aspect, at least a portion of the middle uncoated region may be divided into a plurality of segments.

In another aspect, each of the plurality of segments may have a quadrangular, trapezoidal, triangular, parallelogram, semicircular or semielliptical structure.

In one embodiment, each of the plurality of segment segments is a trapezoid, and the lower interior angles of the plurality of segment segments may increase individually or in groups from the core side to the outer circumference side.

Preferably, at least one of a height in a winding axis direction and a width in a winding direction of the plurality of segments may increase step by step from the core side to the outer circumference side individually or in groups.

In one embodiment of the present invention, the plurality of segment segments satisfy a spacing pitch condition of 0.05 mm to 1 mm in the winding direction, the spacing pitch is defined by a distance between the corners of two adjacent segment segments, and the neighboring segments A round reinforcement part is added to the corner of the segment fragment.

Preferably, the round reinforcing parts may be connected straight.

Preferably, the radius of the round reinforcing part may be greater than or equal to 0.02 mm and less than or equal to 0.1 mm.

Preferably, each of the plurality of segments has a width condition of 1 to 6 mm in a winding direction; height conditions of 2 to 10 mm in the direction of the winding axis; And it may satisfy at least one or more conditions among the spaced pitch conditions of 0.05 to 1 mm in the winding direction.

Preferably, a gap exists between the lower end of the cutting line of the segment and the active material layer, but the gap may be 0.2 to 4 mm.

Preferably, the plurality of segments form a plurality of segment segment groups going from the core side to the outer circumference, and the segment segments belonging to the same segment segment group have a width in the winding direction, a height in the winding axial direction, and a spacing pitch in the winding direction. At least one or more may be identical to each other.

Preferably, when the widths in the winding direction for each of the three consecutively adjacent segment segment groups in the radial direction of the electrode assembly are W1, W2, and W3, respectively, W3 / W2 is smaller than W2 / W1 Combination of segment segment groups can include

Preferably, at least one of a width in a winding direction, a height in a winding axial direction, and a spacing pitch in a winding direction may gradually increase in segment segments belonging to the same segment group from the core side to the outer circumferential side.

In one embodiment, at least some of the plurality of segments groups may be disposed on the same winding turn of the electrode assembly.

In another embodiment, the core-side uncoated portion or the outer circumferential uncoated portion may not have a segmental structure of the uncoated portion.

Preferably, the plurality of segments may be overlapped in several layers while being bent toward the core.

Preferably, a cavity is provided in the core of the electrode assembly, and the cavity may not be blocked by a plurality of segments bent toward the core.

To this end, the radial length (R) of the core-side uncoated portion and the bending length (H) of the innermost segment of the middle uncoated portion may satisfy a relational expression H≤R.

In one embodiment, the outer circumferential uncoated portion may gradually or gradually decrease in height while going from the core side to the outer circumference side.

In one embodiment, the outer circumferential uncoated portion is divided into a plurality of segment pieces, and the plurality of segment pieces included in the outer circumferential uncoated portion have a width in the winding direction and a winding direction greater than the plurality of segment pieces included in the middle uncoated portion. At least one of the height in the axial direction and the separation pitch in the winding direction may be greater.

In order to achieve the above technical problem, according to one aspect of the present invention,

In a jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape with an aspect ratio exceeding 1 and a separator interposed therebetween are wound in one direction and have a plurality of winding turns in

The first and second electrode plates each independently include a current collector that is a conductive thin film and an electrode active material layer disposed on one or both surfaces of the current collector,

The electrode active material layer is disposed to have a predetermined width along the winding direction of each electrode plate, and a current collector included in at least one of the first electrode plate and the second electrode plate is a long side end of at least one side of the electrode active material layer. Including a non-coated portion in which the electrode active material layer is not coated along and the surface of the current collector is exposed to the outside,

At least a part of the uncoated portion is used as an electrode tab by itself,

At least a portion of the uncoated region is divided into a plurality of segments by incision grooves,

All or at least some of the segmental pieces are bent in a radial direction or in a direction opposite to the radial direction of the electrode assembly,

The segmental fragments are bent at a bent portion spaced upward by a predetermined height from the notched bone (bottom of the incision groove),

A line connecting the lowest height in the direction of the winding axis among the uncoated portions to both ends of the uncoated portion is referred to as a reference line,

The notched goal is equal to or higher than the reference line,

The end of the separator in the width direction is located between the bent portion and the reference line or is located below the reference line,

The separator may include a porous polymer substrate; and a porous coating layer located on both sides of the porous polymer substrate and containing inorganic particles and a binder polymer.

A cylindrical battery cell according to one aspect of the present invention includes a jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape and a separator interposed therebetween are wound in one direction; a battery can in which the electrode assembly is accommodated and electrically connected to one of the first electrode plate and the second electrode plate to have a first polarity; a sealing body sealing the open end of the battery can; and a terminal having a second polarity electrically connected to the other one of the first electrode plate and the second electrode plate and having a surface exposed to the outside.

Preferably, at least one of the first electrode plate and the second electrode plate may include a non-coated portion not coated with an active material layer at a long side end.

Preferably, at least a portion of the uncoated portion is used as an electrode tab by itself, and the uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to an outer circumferential surface of the electrode assembly, and the core-side uncoated portion. and an intermediate uncoated portion interposed between the outer circumferential uncoated portion, and at least one of the core-side uncoated portion and the outer circumferential uncoated portion may have a relatively smaller height than the intermediate uncoated portion in a winding axis direction.

In one embodiment, the outer circumferential non-coated portion has a relatively smaller height in the direction of the winding axis than the intermediate non-coated portion, the battery can includes a beading portion press-fitted toward the inside at an end adjacent to an open end, and an upper portion of the electrode assembly. An inner circumferential surface of the beading portion facing the edge and the outer circumferential uncoated portion may be spaced apart by a predetermined distance.

Preferably, the press-in depth (D1) of the beading part and the distance (D2) from the inner circumferential surface of the battery can to the boundary between the outer circumferential uncoated portion and the middle uncoated portion may satisfy the relational expression D1≤D2.

In one embodiment, the cylindrical battery cell according to the present invention includes a current collecting plate electrically coupled to the middle uncoated portion; and an insulator covering the current collecting plate and having an edge interposed and fixed between an inner circumferential surface of the beading part and the current collecting plate.

In another embodiment, outermost diameters of the current collecting plate and the intermediate uncoated portion may be smaller than a minimum inner diameter of an inner circumferential surface of the beading portion, and the diameter of the current collecting plate may be greater than or equal to an outermost diameter of the intermediate uncoated portion.

In another embodiment, the current collecting plate may be positioned higher than the beading portion.

Preferably, at least a portion of the middle uncoated portion is bent from an outer circumferential side to a core side, a cavity is provided in the core of the electrode assembly, and the cavity may not be blocked by the bending structure of the middle uncoated portion.

To this end, the middle uncoated portion includes a plurality of segment pieces segmented along the winding direction of the electrode assembly, the plurality of segment segments are bent from the outer circumferential side to the core side, and the length of the core-side uncoated portion in the radial direction (R) and the bending length (H) of the segment segment located at the innermost side of the middle uncoated region may satisfy the relational expression H≤R.

Preferably, each of the plurality of segments may have a quadrangular, trapezoidal, triangular, parallelogram, semicircular or semielliptical structure.

Preferably, each of the plurality of segments has a width condition of 1 to 6 mm in a winding direction; height conditions of 2 to 10 mm in the direction of the winding axis; And it may satisfy at least one or more conditions of the separation pitch condition of 0.05 to 1 mm in the winding direction.

Preferably, a gap exists between the lower end of the cutting line of the segment and the active material layer, but the gap may be 0.2 to 4 mm.

Preferably, the plurality of segments constitute a plurality of groups, and segment segments belonging to each group have the same at least one of a width in a winding direction, a height in a winding axial direction, and a spacing pitch in a winding direction, and the plurality of segments At least one of the groups may constitute the same winding turn of the electrode assembly.

Preferably, when the widths in the winding direction of three consecutively adjacent segment segment groups in the radial direction of the electrode assembly are W1, W2, and W3, respectively, a combination of segment groups having W3/W2 smaller than W2/W1 can include

In one embodiment, the sealing body includes a cap plate sealing the open end of the battery can, and a gasket wrapped around an edge of the cap plate and crimped to the upper end of the battery can, and having the second polarity. The terminal may be the cap plate.

In another embodiment, the cylindrical battery cell according to the present invention further includes a current collecting plate electrically connected to the uncoated portion of the second electrode plate having the first polarity and having at least a portion of an edge coupled to the sidewall of the battery can. can include In this case, the sealing body includes a cap plate without polarity, and a gasket wrapped around an edge of the cap plate and crimped at an upper end of the battery can, and the battery can is insulated in a through hole formed in a central portion of a closed surface. A rivet terminal that is possibly installed and electrically connected to the first electrode plate to have the second polarity may be included.

The technical problem according to the present invention can also be achieved by a battery pack including at least one cylindrical battery cell described above and a vehicle including at least one battery pack.

According to one aspect of the present invention, internal resistance of a battery cell may be reduced and energy density may be increased by using the uncoated portion itself protruding from the upper and lower portions of the electrode assembly as an electrode tab.

According to another aspect of the present invention, by improving the structure of the non-coated portion of the electrode assembly to prevent interference between the electrode assembly and the inner circumferential surface of the battery can in the process of forming the beading portion of the battery can, the inside of the cylindrical battery cell due to partial deformation of the electrode assembly Short circuit can be prevented.

According to another aspect of the present invention, the structure of the non-coated portion of the electrode assembly is improved to prevent the uncoated portion from being torn when the uncoated portion is bent, and the welding strength can be improved by sufficiently increasing the number of overlapping layers of the uncoated portion.

According to another aspect of the present invention, by improving the structure of the uncoated portion adjacent to the core of the electrode assembly to prevent the cavity in the core of the electrode assembly from being blocked when the uncoated portion is bent, the electrolyte injection process and the welding of the battery can and the current collecting plate The process can be carried out easily.

According to another aspect of the present invention, it is possible to provide a cylindrical battery cell having a structure with low internal resistance, prevention of internal short circuit, and improved welding strength between a current collector plate and an uncoated region, a battery pack including the same, and an automobile.

In addition, the present invention may have various other effects, which will be described in each embodiment, or descriptions of effects that can be easily inferred by those skilled in the art will be omitted.

The following drawings attached to this specification illustrate preferred embodiments of the present invention, and together with the detailed description of the present invention serve to further understand the technical idea of the present invention, the present invention is the details described in such drawings should not be construed as limited to
1 is a plan view showing the structure of an electrode plate used in manufacturing a conventional tab-less cylindrical battery cell.
2 is a view showing a winding process of an electrode plate of a conventional tab-less cylindrical battery cell.
3 shows a process of welding a current collector plate to a curved surface of a non-coated portion in a conventional tab-less cylindrical battery cell.
4 is a plan view showing the structure of an electrode plate according to a first embodiment of the present invention.
5 is a plan view showing the structure of an electrode plate according to a second embodiment of the present invention.
6 is a plan view showing the structure of an electrode plate according to a third embodiment of the present invention.
FIG. 7a is a plan view showing the structure of an electrode plate according to a fourth embodiment of the present invention, and FIGS. 7b and 7c are enlarged views showing segment segments in more detail.
8 is a diagram illustrating definitions of width, height, and separation pitch of segments according to an embodiment of the present invention.
FIG. 9a is a plan view showing the structure of an electrode plate according to a fifth embodiment of the present invention, and FIGS. 9b and 9c are enlarged views showing a segment portion in more detail.
10 is a diagram illustrating definitions of width, height, and separation pitch of segments according to an embodiment of the present invention.
11 is a cross-sectional view of a jelly roll type electrode assembly in which the electrode plate of the first embodiment is applied to the first electrode plate (positive electrode plate) and the second electrode plate (negative electrode plate) along the Y-axis direction (winding axis direction).
12 is a cross-sectional view of a jelly roll-type electrode assembly in which the electrode plate of the second embodiment is applied to the first electrode plate (positive electrode plate) and the second electrode plate (negative electrode plate) along the Y-axis direction (winding axis direction).
13 is a jelly roll type electrode assembly in which any one of the electrode plates of the third to fifth embodiments (modifications thereof) is applied to the first electrode plate (positive electrode plate) and the second electrode plate (negative electrode plate). is a cross-sectional view cut along the Y-axis direction (winding axis direction).
14 is a cross-sectional view of an electrode assembly according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).
15 is a cross-sectional view of an electrode assembly according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).
16 is a cross-sectional view of an electrode assembly according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).
17 is a cross-sectional view of a cylindrical battery cell taken along the Y-axis direction according to an embodiment of the present invention.
18 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis direction.
19 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis direction.
20 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis.
21 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis.
22 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis.
23 is a cross-sectional view of a cylindrical battery cell according to another embodiment of the present invention taken along the Y-axis.
24 is a cross-sectional view of a cylindrical battery cell taken along the Y-axis according to another embodiment of the present invention.
25 is a cross-sectional view of a cylindrical battery cell taken along the Y-axis according to another embodiment of the present invention.
26 is a diagram schematically illustrating the configuration of a battery pack according to an embodiment of the present invention.
27 is a diagram schematically illustrating a vehicle including a battery pack according to an embodiment of the present invention.
28 and 29 show the amount of electrolyte impregnation for each electrode position in the positive electrode and the negative electrode according to Comparative Example.
30 and 31 show the amount of electrolyte impregnation for each position of the electrode in the positive electrode and the negative electrode according to Example 1.
32 and 33 show the amount of electrolyte impregnation for each position of the electrode in the positive electrode and the negative electrode according to Example 2.
34 shows each position where impregnated samples were taken in each Comparative Example, Example 1 and Example 2.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, the terms or words used in this specification and claims should not be construed as being limited to ordinary or dictionary meanings, and the inventors appropriately use the concept of terms in order to best explain their invention. It should be interpreted as a meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined.

Therefore, the embodiments described in this specification and the configurations shown in the drawings are only one of the most preferred embodiments of the present invention and do not represent all of the technical ideas of the present invention, so various alternatives can be made at the time of this application. It should be understood that there may be equivalents and variations.

In addition, in order to aid understanding of the present invention, the accompanying drawings may not be drawn to an actual scale, but the dimensions of some components may be exaggerated. In addition, the same reference numbers may be assigned to the same components in different embodiments.

For convenience of description, in this specification, a direction along the longitudinal direction of the winding shaft of the electrode assembly that is wound in the form of a jelly roll is referred to as an axial direction (Y). A direction surrounding the winding shaft is referred to as a circumferential direction or a circumferential direction (X). Further, a direction closer to or away from the winding axis is referred to as a radial direction or a radial direction (Z). Among these, a direction closer to the winding axis is referred to as a centripetal direction, and a direction away from the winding axis is referred to as a centrifugal direction.

First, an electrode assembly according to an embodiment of the present invention will be described. The electrode assembly is a jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape and a separator interposed therebetween are wound in one direction.

The electrode assembly may have a structure having a plurality of winding turns.

The sheet-shaped first and second electrode plates may have aspect ratios greater than 1.

In addition, the first and second electrode plates may each independently include a current collector that is a conductive thin film and an electrode active material layer disposed on one or both surfaces of the current collector.

Preferably, at least one of the first electrode plate and the second electrode plate includes an uncoated portion not coated with an active material at an end of a long side in a winding direction. At least a part of the uncoated portion is used as an electrode tab by itself. The uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly, and an intermediate uncoated portion interposed between the core-side uncoated portion and the outer circumferential uncoated portion.

Preferably, at least one of the core-side uncoated portion and the outer circumferential uncoated portion is relatively lower in height than the middle uncoated portion.

4 is a plan view showing the structure of the electrode plate 40 according to the first embodiment of the present invention.

Referring to FIG. 4 , the electrode plate 40 of the first embodiment includes a current collector 41 made of a metal foil and an active material layer 42 . The metal foil may be aluminum or copper, and is appropriately selected according to the polarity of the electrode plate 40 . The active material layer 42 is formed on at least one surface of the current collector 41 and includes a non-coated portion 43 at an end of a long side in the winding direction X. The uncoated portion 43 is a region not coated with an active material. An insulating coating layer 44 may be formed at a boundary between the active material layer 42 and the uncoated portion 43 . At least a portion of the insulating coating layer 44 overlaps the boundary between the active material layer 42 and the uncoated portion 43 . The insulating coating layer 44 may include a polymer resin and may include an inorganic filter such as Al ₂ O ₃ .

The uncoated portion 43 includes a core-side uncoated portion B1 adjacent to the core side of the electrode assembly, an outer circumferential uncoated portion B3 adjacent to the outer circumferential side of the electrode assembly, and a core-side uncoated portion B1 and an outer circumferential uncoated portion ( B3) and an intermediate uncoated portion B2 interposed therebetween.

The core-side uncoated portion B1, the outer circumferential uncoated portion B3, and the middle uncoated portion B3 are the uncoated portion of the area adjacent to the core side when the electrode plate 40 is wound as a jelly roll type electrode assembly, and the outer periphery, respectively. It can be defined as the non-coated area of the area adjacent to the side and the non-coated area of the remaining areas excluding these areas. The boundary between B1/B2 is the point at which the height (or change pattern) of the uncoated region substantially changes from the core side of the electrode assembly to the outer circumferential side, or a point at a predetermined % based on the radius of the electrode assembly (eg, 5% or 10% of the radius). , the 15% point, etc.). The boundary of B2/B3 is the point at which the height (or change pattern) of the uncoated region substantially changes from the outer circumferential side of the electrode assembly to the core side, or a point at a predetermined % based on the radius of the electrode assembly (eg, 85% or 90% of the radius). , the 95% point, etc.). When the boundary of B1/B2 and the boundary of B2/B3 are specified, the middle uncoated area B2 can be automatically specified. If only the boundary of B1/B2 is specified, the boundary of B2/B3 can be appropriately selected at a point near the outer circumferential side of the electrode assembly. Conversely, when only the boundary of B2/B3 is specified, the boundary of B1/B2 can be appropriately selected at a point near the core side of the electrode assembly. In the first embodiment, the height of the uncoated portion 43 is not constant and there is a relative difference in the winding direction X. That is, the height (length in the Y-axis direction) of the outer circumferential uncoated portion B3 is relatively smaller than those of the core-side uncoated portion B1 and the middle uncoated portion B2.

5 is a plan view showing the structure of an electrode plate 45 according to a second embodiment of the present invention.

Referring to FIG. 5 , the electrode plate 45 of the second embodiment is different from that of the first embodiment only in that the height of the outer circumferential uncoated portion B3 gradually decreases toward the outer circumference, and the rest of the configuration is substantially the same.

In one modification, the outer circumferential uncoated portion B3 can be deformed into a step shape (see dotted line) in which the height decreases step by step.

6 is a plan view showing the structure of an electrode plate 50 according to a third embodiment of the present invention.

Referring to FIG. 6 , in the electrode plate 50 of the third embodiment, the heights of the core-side uncoated portion B1 and the outer circumferential uncoated portion B3 are relatively smaller than those of the middle uncoated portion B2. In addition, the heights of the core-side uncoated portion B1 and the outer circumferential uncoated portion B3 may be the same or different.

Preferably, the height of the middle non-coated portion B2 may have a step shape in which the height gradually increases from the core side to the outer circumferential side.

In Patterns 1 to 7, the middle uncoated portion B2 is divided around the position where the height of the uncoated portion 43 changes. Preferably, the number of patterns and the height (length in the Y-axis direction) and width (length in the X-axis direction) of each pattern may be adjusted to maximize stress dispersion during the bending process of the uncoated portion 43 . The stress distribution is to prevent the uncoated portion 43 from tearing.

The width (d _B1 ) of the core-side uncoated portion (B1) is designed under the condition that the cavity of the electrode assembly core is not covered when the patterns of the middle uncoated portion (B2) are bent toward the core.

In one example, the width d _B1 of the core-side uncoated portion B1 may increase in proportion to the bending length of pattern 1 . The bending length corresponds to the height of the pattern based on the bending point of the pattern.

In a specific example, when the electrode plate 60 is used to manufacture an electrode assembly of a cylindrical cell having a form factor of 46800, the width (d _B1 ) of the non-coated portion B1 on the core side is 180 to 180 depending on the diameter of the electrode assembly core. It can be set to 350mm.

In one embodiment, the width of each pattern can be designed to constitute the same winding turn of the electrode assembly.

In one modification, the height of the middle uncoated portion B2 may have a step shape in which the height increases and then decreases while going from the core side to the outer circumferential side.

In another modification, the outer circumferential uncoated portion B3 may be modified to have the same structure as the second embodiment.

In another modification, the pattern structure applied to the middle uncoated portion B2 may extend to the outer circumferential uncoated portion B3 (see dotted line).

7 is a plan view showing the structure of an electrode plate 60 according to a fourth embodiment of the present invention.

Referring to FIG. 7 , in the electrode plate 60 of the fourth embodiment, the core side uncoated portion B1 and the outer circumferential uncoated portion B3 have a relatively smaller height than the middle uncoated portion B2. In addition, the heights of the core-side uncoated portion B1 and the outer circumferential uncoated portion B3 may be the same or different.

Preferably, at least a portion of the middle uncoated portion B2 may include a plurality of segments 61. The plurality of segment pieces 61 may increase in height step by step from the core side to the outer circumference side.

On the other hand, for convenience of explanation, if the axial extension length of the uncoated portion (the distance to the tip in the axial direction) at a predetermined position in the winding direction is simply referred to as the height, the height of the uncoated portion at the first winding direction position is the second winding direction position. You will be able to clearly understand what it means to be higher than the height of the thumb in .

In describing the height of the uncoated portion in the embodiment, the relative value of the height of the uncoated portion measured at different winding direction positions has a meaning rather than the absolute value of the height of the uncoated portion. The definition of the reference line (zero point) will be omitted.

In the present invention, all or at least a portion of the segments are bent in the radial direction of the electrode assembly or in a direction opposite to the radial direction. The segmental fragments may be bent at a bent portion spaced upward by a predetermined height from the notched bone (bottom of the incision groove). The notched goal may be equal to or higher than the reference line.

Heights corresponding to bottoms of the plurality of incision grooves may correspond to each other. In this case, the reference line may be defined as a position corresponding to the bottom of the incision grooves.

Heights corresponding to the bottoms of the plurality of incision grooves may be different from each other.

If most (eg, 50% or more) of the bottoms of the incisions are located at a specific height and only the height of the bottoms of some incisions differs from the specific height, the reference line may be determined as a height corresponding to the specific height. there is. That is, in this case, the reference line may be determined based on the height of the bottom of the incision groove, which occupies the largest length in the winding direction. For example, about 2/3 of the total length occupied by the bottom of the incision in the winding direction has the first height, and the height of the bottom of the incision corresponding to the remaining 1/3 of the total length occupied by the bottom of the incision in the winding direction is the first height. If different from the height, the reference line may be defined as a position corresponding to the first height.

If the heights of the bottoms of the incisions are not concentrated at a specific height (the most concentrated incisions are less than 50%), the reference line may be determined as an average height of the heights of the bottoms of the incisions. For example, if the length occupied in the winding direction by the height of 2 mm at the bottom of the incision is 30%, the height by 3 mm at the bottom of the incision is 30% in the winding direction, and the length occupied in the winding direction by the height of 4 mm at the bottom of the incision is 40%, the reference line is 2* 0.3+3*0.3+4*0.4, which can be a 3.1 mm height position.

In one embodiment of the present invention, the bent portion may be located about 2mm to 3mm above the notching bone, and may be disposed parallel to the reference line.

The segmental piece 61 may be laser notched. The segment pieces 61 can be formed by a known metal foil cutting process such as ultrasonic cutting or punching.

In the fourth embodiment, in order to prevent the active material layer 42 and/or the insulating coating layer 44 from being damaged during the bending process of the uncoated portion 43, the bottom of the cutting line between the segments 61 and the active material layer 42 ), it is desirable to leave a predetermined gap between them. This is because stress is concentrated near the lower end of the cutting line when the uncoated portion 43 is bent. The gap is preferably 0.2 to 4 mm. When the gap is adjusted to the corresponding numerical range, the active material layer 42 and/or the insulating coating layer 44 near the lower end of the cutting line may be prevented from being damaged by stress generated during bending of the uncoated portion 43. In addition, the gap may prevent damage to the active material layer 42 and/or the insulating coating layer 44 due to tolerances during notching or cutting of the segmental piece 61 . Preferably, when the electrode plate 40 is wound into an electrode assembly, at least a portion of the insulating coating layer 44 may be exposed to the outside of the separator. In this case, when the segment piece 61 is bent, the insulating coating layer 44 may support the bending point.

A gap between the lower end of the cutting line of the segmental piece and the active material layer may be preferably greater than or equal to 1.0 mm. This may be more effective when the corresponding electrode is a cathode.

A gap between the lower end of the cutting line of the fragment and the active material layer may be more preferably 2.0 mm or more. This may be more effective when the corresponding electrode is an anode.

A gap smaller than the above range may not sufficiently exhibit the above-described damage preventing effect, and a cap larger than the above range may result in only a decrease in the capacity of the electrode without increasing the damage preventing effect.

A boundary between the non-coated region where the active material layer is not coated and the region where the active material layer is coated may be covered by an insulating layer. can

This gap may be between 0.2 mm and 1.5 mm.

A gap smaller than the above range may not sufficiently exhibit the above-described damage preventing effect, and a cap larger than the above range may result in a reduced bending support effect of the segment of the insulating coating layer without increasing the damage preventing effect.

The plurality of segment segments 61 may form a plurality of segment segment groups going from the core side to the outer circumferential side. The segment segments belonging to the same segment group may have substantially the same width, height and spacing pitch.

7 and 9, a separator (SP) facing the active material layer 42 and/or the insulating coating layer 44 of the electrode plate 60 of the fourth embodiment may be provided and formed as an electrode assembly.

Referring to FIGS. 7A, 7B, 9A, and 9B, the point at which the end of the separator is located on the uncoated portion of the electrode plate in the electrode assembly of the present invention will be described below.

In the electrode assembly of the present invention, when a line connecting the lowest height of the core-side uncoated portion, the outer circumferential uncoated portion, and the middle uncoated portion to both ends of the uncoated portion is referred to as a reference line (DL), the width direction of the separator The end SL is positioned between the bent portion and the reference line or positioned toward the inside of the electrode assembly from the reference line. Here, the outer direction of the electrode assembly refers to a direction from the active material layer of the electrode plate toward the uncoated portion, and the inner direction refers to a direction opposite to the outer direction.

In addition, in one embodiment of the present invention, the electrode assembly has a surface area formed at the upper or lower end in the direction of the winding axis by continuously overlapping segment segments of neighboring winding turns among the bent segment segments in a radial direction or the opposite direction. can have At this time, when the shortest distance between the maximum height (highest point) in the winding axis direction of the surface area and the reference line is referred to as the height (HS) of the surface area,

An end of the separator in the width direction may be positioned toward the outside of the electrode assembly or positioned toward the inside of the electrode assembly within 90% of the height HS of the surface area based on the reference line.

The reference line DL, which is a line connecting the lowest height of the core-side uncoated region, the outer circumferential uncoated region, and the middle uncoated region to both ends of the uncoated region, corresponds to the bottom surface between adjacent segments, which is the notching bone (incision bottom of the groove).

According to one embodiment of the present invention, by controlling the end of the separator in the width direction to be positioned close to the reference line, the electrolyte is introduced into the jelly roll along the notched valley (empty space), which is advantageous for impregnation. Specifically, the electrolyte solution is injected into the electrode assembly, and at this time, it moves to the trough between the segment segments of the uncoated portion of the electrode plate of the electrode assembly. Finally, it is impregnated into the active material layer of the electrode. As a result, the uniformity of impregnation of the electrolyte into the electrode assembly is increased.

As the end of the separator in the width direction deviates toward the outside of the jelly roll, that is, toward the outside of the electrode assembly, the welding characteristics are adversely affected, and the end of the separator in the width direction moves toward the inside of the jelly roll, that is, toward the inside of the electrode assembly. It can be a problem because the risk of short circuit between the anode and cathode increases as the voltage enters.

Therefore, in the present invention, the end of the separator in the width direction is positioned in the outer direction of the electrode assembly with respect to the reference line, or the end of the separator in the width direction is positioned in the direction of the electrode assembly with respect to the reference line. And more preferably, it is controlled to be placed at 90% or less of the height (HS) of the surface area.

In one embodiment of the present invention, when a segment having the smallest height among a plurality of bent segments is referred to as a minimum-bending segment, the end of the separation membrane in the width direction of the separation membrane is based on the reference line. Is located in the outer direction of the electrode assembly within 30% of the height (Ha) of the minimum bending segment, or the end of the separator in the width direction is 30% of the height (Ha) of the minimum bending segment based on the reference line It may be located in the inner direction of the electrode assembly within the range.

That is, in the present invention, a segment segment serving as a standard for disposing a separation membrane may mean a segment segment having a minimum height among bent (bent) segment segments, and this segment is referred to as a minimum bending segment.

In one specific embodiment of the present invention, the minimum bending segment may be 2 mm or more, and in this case, the height of the minimum bending segment is higher than the height of the bending portion. When the height of the segments is less than 2 mm, there is a possibility that the segment segments may not be smoothly bent due to interference between the segment segments and the separation membrane. Accordingly, the minimum segment segment may be determined among segment segments having a height of 2 mm or more.

According to one embodiment of the present invention, in the minimum bending segment, the height A from the reference line to the bending line based on the bending line may be equal to or longer than the length from the bending line to the segment height B. Alternatively, in the minimum bending segment, the height A from the reference line to the bending line based on the bending line may be equal to or shorter than the length from the bending line to the segment height B.

In addition, in one embodiment of the present invention, the electrode assembly may further include a segment segment (segment segment A) having a height smaller than the minimum bending segment segment. At this time, the segment A is not bent. In a specific embodiment, the segment A may be disposed closer to the core than other segment segments among the plurality of segment segments.

In one embodiment of the present invention, the electrode assembly may not include a segment having a height smaller than the minimum bending segment, and the minimum bending segment may be the minimum segment.

According to one embodiment of the present invention, the end of the separator in the width direction is located in the outer direction of the electrode assembly within 3 mm or less than 1.5 mm based on the reference line, or the end of the separator in the width direction extends beyond the reference line. As a standard, it may be located in the inner direction of the electrode assembly within 3 mm or within 1.5 mm.

8 is a diagram illustrating definitions of width, height, and separation pitch of segments 61 according to an embodiment of the present invention.

Referring to FIG. 8, the width C1, height C2, and spacing C3 of the segments 61 prevent the uncoated portion 43 from being torn during bending of the uncoated portion 43 and weld strength. For improvement, it is designed to prevent abnormal deformation of the uncoated portion 43 while sufficiently increasing the number of overlapping layers of the uncoated portion 43 . Abnormal deformation means that the non-coated portion under the bending point C4 does not maintain a straight state and is irregularly deformed without hesitation.

Preferably, the width C1 of the segment 61 can be adjusted in the range of 1 to 6 mm. When C1 is less than 1 mm, when the segment 61 is bent toward the core, a non-overlapping region or empty space (gap) is generated to the extent that welding strength can be sufficiently secured. On the other hand, if C1 exceeds 6 mm, there is a possibility that the uncoated portion 43 near the bending point C4 is torn by stress when the segment segment 61 is bent due to the curvature of the wound electrode. In addition, the height of the segments 61 can be adjusted in the range of 2 to 10 mm. If C2 is less than 2 mm, the bending of the segment piece 61 is not smooth, or when the segment piece 61 is bent toward the core, a non-overlapping area or empty space (gap) occurs enough to secure welding strength. do. On the other hand, when C2 exceeds 10 mm, it is difficult to manufacture an electrode plate while uniformly maintaining the flatness of the uncoated portion in the winding direction (X). In other words, the height of the uncoated area increases, resulting in a scallop.

In addition, the spaced pitch C3 of the segments 61 can be adjusted in the range of 0.05 to 1 mm or 0.5 mm to 1 mm. If C3 is less than 0.05 mm, when the segment 61 is bent, the uncoated portion 43 near the bending point C4 (near the bottom of the incision between two adjacent segments) may be torn. . On the other hand, if C3 exceeds 1 mm, a region where the segment segments 61 do not overlap each other or an empty space (gap) may occur to the extent that the segment segments 61 can sufficiently secure welding strength when the segment segments 61 are bent.

In one embodiment of the present invention, the corners of the two segments may be connected straight. That is, the bottom portion of the incision groove may have a flat straight shape extending in the winding direction (X). A round reinforcing portion may be added to the corner portion.

A radius (r) of the round reinforcing portion may be greater than or equal to 0.02 mm. If the radius is greater than this, the effect of stress distribution can be brought about. A radius of the round reinforcing portion may be 0.1 mm or less. If the radius exceeds 0.1 mm, the effect of stress distribution is no longer increased, and the space near the bottom of the incision is reduced, so that the impregnability of the electrolyte may be impaired.

Referring back to FIG. 7 , the width (d _B1 ) of the core-side uncoated portion (B1) applies the condition that the cavity of the electrode assembly core is not covered when the segment 61 of the middle uncoated portion (B2) is bent toward the core. to design

In one example, the width d _B1 of the core-side non-coated portion B1 may increase in proportion to the bending length of the segment 61 of group 1. The bending length corresponds to the height of the segment 61 based on the bending point (C4 in FIG. 8).

In a specific example, when the electrode plate 60 is used to manufacture an electrode assembly of a cylindrical cell having a form factor of 46800, the width (d _B1 ) of the non-coated portion B1 on the core side is 180 to 180 depending on the diameter of the electrode assembly core. It can be set to 350mm.

In one embodiment, the width of each segment group can be designed to make the same winding turn of the electrode assembly.

In one variant, the width and/or height and/or spacing pitch of segments 61 belonging to the same segment group may increase or decrease gradually and/or stepwise and/or irregularly within the group.

Groups 1 to 7 are only examples of segment groups. The number of groups and the number of segments 61 included in each group are such that the segment segments 61 are overlapped in several layers to maximize the distribution of stress during the bending process of the uncoated portion 43 and to ensure sufficient welding strength. can be regulated.

In another modification, the height of the outer circumferential non-coated portion B3 may be gradually or stepwise decreased as in the first and second embodiments. In addition, the segmental structure of the middle uncoated region B2 can be extended to the outer circumferential uncoated region B3 (see dotted line). In this case, the outer circumferential non-coated portion B3 may also include a plurality of segments similarly to the intermediate non-coated portion B2. In this case, the segment pieces of the outer circumferential uncoated portion B3 may have a larger width and/or height and/or spacing pitch than those of the middle uncoated portion B2.

In a specific example, when the electrode plate 60 is used to manufacture an electrode assembly of a cylindrical cell having a form factor of 46800, segments may be formed in groups of eight. At this time, the segments of groups 1 to 7 may be formed on the middle uncoated portion B2, and the segmental fragments of group 8 may be formed on the outer circumferential uncoated portion B3 as in the above-described modification.

In a specific example, the width d _B1 of the core-side uncoated portion B1 may be 180 to 350 mm. The width of group 1 may be 35 to 40% of the width of the core-side uncoated portion B1. The width of group 2 may be 130 to 150% of the width of group 1. The width of group 3 may be 120 to 135% of the width of group 2. The width of group 4 may be 85 to 90% of the width of group 3. The width of group 5 may be 120 to 130% of the width of group 4. The width of group 6 may be 100 to 120% of the width of group 5. The width of group 7 may be 90 to 120% of the width of group 6. The width of group 8 may be 115 to 130% of the width of group 7.

The reason why the widths of groups 1 to 8 do not show a constant increase or decrease pattern is that the width of segment segments gradually increases from group 1 to group 8, but the number of segment segments included in a group is limited to an integer number. Accordingly, the number of segment segments may be reduced in a specific segment group. Accordingly, the width of the group may exhibit an irregular change pattern as shown in the above example while going from the core side to the outer circumferential side.

That is, when the widths in the winding direction for each of the three consecutively adjacent segment segments groups in the radial direction of the electrode assembly are W1, W2, and W3, respectively, W3 / W2 is smaller than W2 / W1. Including combinations of segment groups can do.

In the above specific example, groups 4 to 6 correspond to this. The width ratio of group 5 to group 4 is 120 to 130%, and the width ratio of group 6 to group 5 is 100 to 120%, which is less than 120 to 130%.

9 is a plan view showing the structure of an electrode plate 70 according to a fifth embodiment of the present invention.

Referring to FIG. 9 , the electrode plate 70 of the fifth embodiment is the fourth embodiment (or Variations) are substantially the same as

Fig. 10 shows the definition of the width, height and spacing pitch of the trapezoidal segments 61'.

Referring to FIG. 10, the width (D1), height (D2), and distance pitch (D3) of the segment segment (61') are determined by the uncoated portion (43) near the bending point (D4) during bending of the uncoated portion (43). It is designed to prevent abnormal deformation of the uncoated portion 43 while sufficiently increasing the number of overlapping layers of the uncoated portion 43 to prevent tearing and to secure sufficient welding strength.

Preferably, the width D1 of the segment 61' can be adjusted in the range of 1 to 6 mm. If D1 is less than 1 mm, when the segment segment 61' is bent toward the core, a region where the segment segment 61' does not overlap or an empty space (gap) may occur to the extent that welding strength can be sufficiently secured. On the other hand, if D1 exceeds 6 mm, the uncoated portion 43 near the bending point D4 may be torn by stress when the segment piece 61' is bent due to the curvature of the wound electrode. In addition, the height of the segment 61' can be adjusted in the range of 2 mm to 10 mm. If D2 is less than 2 mm, the segment 61' is not smoothly bent or the segment 61' does not overlap sufficiently to secure welding strength when the segment 61' is bent toward the core. Areas or voids (gaps) may occur. On the other hand, if D2 exceeds 10 mm, it is difficult to manufacture the electrode plate while uniformly maintaining the flatness of the uncoated portion 43 in the winding direction. In addition, the spaced pitch D3 of the segments 61' can be adjusted in the range of 0.05 to 1 mm or 0.5 mm to 1 mm. If D3 is less than 0.05 mm, the uncoated portion 43 near the bending point D4 may be torn due to stress when the segment piece 61' is bent. On the other hand, if D3 exceeds 1 mm, a region where the segment segments 61' do not overlap each other or an empty space (gaps) may occur to the extent that the segment segments 61' can sufficiently secure welding strength when the segment segments 61' are bent.

When the segments have a trapezoidal shape, the separation pitch D3 may be defined as the distance between the corners of two adjacent segment segments 61'. Corners of two adjacent segments may be connected in a straight line form. That is, the bottom portion of the incision groove may have a flat straight shape extending in the winding direction (X).

A round reinforcing portion may be further provided at the corner portion. As a result, it is possible to solve the stress concentration phenomenon that may occur in the corner area.

A radius (r) of the round reinforcing portion may be greater than or equal to 0.02 mm. If the radius is greater than this, the effect of stress distribution can be brought about.

A radius of the round reinforcing portion may be 0.1 mm or less. If the radius exceeds 0.1 mm, the effect of stress distribution is no longer increased, and the space near the bottom of the incision is reduced, so that the impregnability of the electrolyte may be impaired.

The spaced pitches C3 and D3 may be determined in relation to the widths C1 and D1 measured in the winding direction of the adjacent segment segments 61 and 61' defining them. For example, as the width of the segments increases in the winding direction, it is preferable that the separation pitch between them also tends to increase. According to this, the impregnability of the electrolyte solution can be evenly distributed along the winding direction of the electrode assembly.

The width of the segment pieces in the winding direction may be set to gradually increase from the core side to the outer circumferential side of the electrode assembly. The width of the segment pieces in the winding direction may gradually increase or increase in stages from the core side to the outer circumferential side of the electrode assembly. For example, the widths C1 and D1 of the segment pieces in the winding direction are in the range of 1 to 6 mm, and may decrease toward the core and increase toward the outer circumference.

Accordingly, the separation pitches C3 and D3 also exist within a range of 0.5 to 1 mm, and may gradually increase or increase gradually from the core side to the outer circumferential side of the electrode assembly.

In the fifth embodiment, the lower interior angles θ of the trapezoid may increase from the core side toward the outer circumference of the plurality of segment pieces 61'. As the radius of the electrode assembly 70 increases, the radius of curvature increases. If the lower interior angle θ of the segment segment 61' increases as the radius of the electrode assembly increases, stress generated in the radial and circumferential directions when the segment segment 61' is bent can be relieved. In addition, when the lower interior angle θ increases, when the segment 61' is bent, the area overlapping with the inner segment 61' and the number of overlapping layers also increase, so that the welding strength is uniform in the radial and circumferential directions. can be secured and the bending surface can be formed flat.

In one example, when the electrode plate 70 is used to manufacture an electrode assembly of a cylindrical cell having a form factor of 46800, the inner angle of the segment segment 61' when the radius of the electrode assembly 70 increases from 4 mm to 22 mm. may increase in stages from 60 degrees to 85 degrees.

In one modification, the height of the outer circumferential non-coated portion B3 may be gradually or stepwise decreased, similar to the first and second embodiments. In addition, the segmental structure of the middle uncoated region B2 can be extended to the outer circumferential uncoated region B3 (see dotted line). In this case, the outer circumferential non-coated portion B3 may also include a plurality of segments similarly to the intermediate non-coated portion B2. In this case, the segment pieces of the outer circumferential uncoated portion B3 may have a larger width and/or height and/or spacing pitch than those of the middle uncoated portion B2.

As in the fourth and fifth embodiments, when the middle uncoated portion B2 includes a plurality of segment segments 60 and 60', the shapes of each segment segment 60 and 60' are triangular, semicircular, It can be changed to a semi-ellipse, a parallelogram, etc.

In addition, it is possible to change the shape of the segments 60 and 60' differently according to the region of the middle uncoated region B2. In one example, a section in which stress is concentrated applies a round shape (eg, a semicircular shape, a semi-elliptical shape, etc.) that is advantageous for stress distribution, and a section in which the stress is relatively low is applied in a polygonal shape (eg, square, trapezoidal, equilibrium, etc.) having a wide area as much as possible. quadrilateral, etc.) can be applied.

In the fourth and fifth embodiments, the segmental structure of the intermediate uncoated portion B2 can also be applied to the core-side uncoated portion B1. However, when the segmental structure is applied to the core-side uncoated portion B1, when the segment pieces 60 and 60' of the middle uncoated portion B2 are bent according to the radius of curvature of the core, the end portion of the core-side uncoated portion B1 A reverse forming phenomenon in which is bent toward the outer circumference may occur. Therefore, the core-side non-coated portion B1 does not have a segmented structure, or even if the segmented structure is applied, the width and/or height and/or spacing of the segmented pieces 60 and 60' can be reverse-formed in consideration of the radius of curvature of the core. It is desirable to adjust to a level that does not occur.

The height of the segments at which this reverse forming can occur may be less than approximately 3 mm. In addition, when the height of the segments is less than 2 mm, interference occurs between the segment segments and the separation membrane, making it difficult to bend. In addition, when the height of the segment piece is less than 4 mm, the welding process of the segment piece may not be smooth. Accordingly, with the intention of bending, the minimum height (H _min ) of the segment fragment may be 2 mm or more, or 3 mm or more, or 4 mm or more, or 5 mm or more. Accordingly, the height of the minimum bend segment may be 2 mm or more, or 3 mm or more, or 4 mm or more, or 5 mm or more.

Therefore, based on the reference line (DL), the minimum bending height (H _min , for example, 2mm or 3mm or 4mm or 5mm) or more of the height of the minimum bending segment that is bent among the segmental segments having a height (H min , for example, previously 2mm or 3mm or 4mm or 5mm) If the width direction end (SL) of the separator is present within the range of ±30% (based on the baseline), the impregnation property can be greatly increased. That is, in determining the minimum segment segment defining the position of the end SL in the width direction of the separation membrane, segment segments that may cause reverse forming or segment segments that are not bent may be excluded.

Described from another point of view, based on the reference line (DL), the height (Ha) of the minimum bendable segment present in the uncoated region and the minimum bendable height (H _min ) of the larger height {max (Ha, H _min )} When the width direction end (SL) of the separator is present within the range of ±30%, the impregnation property can be greatly increased.

Described from another point of view, based on the reference line (DL), if the end (SL) of the width direction of the separator is present within ± 30% of the minimum bendable height (H _min ), the impregnability of the electrolyte solution can be greatly increased. . This may range from baseline (DL) ± 1.5 mm or baseline (DL) ± 1.2 mm or baseline (DL) ± 0.9 mm or baseline (DL) ± 0.6 mm.

Alternatively, the position of the end in the width direction of the separator is in the range of DL ± 0.3Ha and in the range of DL ± 1.5mm, or the position of the end in the width direction of the separator is in the range of DL ± 0.3Ha and is in the range of DL ± 1.2mm Alternatively, the position of the end in the width direction of the separator is in the range of DL ± 0.3Ha and DL ± 0.9mm, or the position of the end in the width direction of the separator is in the range of DL ± 0.3Ha and DL ± 0.6mm. can

The electrode plate structure of the above-described embodiments (modifications) may be applied to at least one of the first electrode plate and the second electrode plate having different polarities included in the jelly roll type electrode assembly. In addition, when the electrode structure of the embodiments (variations) is applied to either one of the first electrode plate and the second electrode plate, the conventional electrode plate structure may be applied to the other one. In addition, electrode plate structures applied to the first electrode plate and the second electrode plate may not be identical to each other and may be different.

For example, when the first electrode plate and the second negative electrode plate are a positive electrode plate and a negative electrode plate, respectively, any one of the embodiments (variations) is applied to the first electrode plate and the conventional electrode plate structure (Fig. 1) may apply.

As another example, when the first electrode plate and the second negative electrode plate are a positive electrode plate and a negative electrode plate, respectively, any one of the embodiments (modifications) is selectively applied to the first electrode plate and the embodiments (variations) are selectively applied to the second electrode plate. Examples) can be selectively applied.

In the present invention, the positive electrode active material coated on the positive electrode plate and the negative electrode active material coated on the negative electrode plate may be used without limitation as long as they are known in the art.

The cathode active material may include layered compounds such as lithium cobalt oxide (LiCoO2) and lithium nickel oxide (LiNiO ₂ ), or compounds substituted with one or more transition metals; Lithium manganese oxide (LiMnO 2 ) such as Li _1+x Mn _2-x O ₄ (where x is 0 to 0.33), LiMnO _{3 ,} LiMn ₂ O ₃ , LiMnO ₂ ; lithium copper oxide (Li ₂ CuO ₂ ); vanadium oxides such as LiV ₃ O ₈ , LiFe ₃ O ₄ , V ₂ O ₅ , and Cu ₂ V ₂ O ₇ ; Nickelsite-type lithium nickel oxide represented by the formula LiNi _1-x M _x O ₂ , where M = Co, Mn, Al, Cu, Fe, Mg, B or Ga, and x = 0.01 to 0.3. oxide); Formula LiMn _2-x M _x O ₂ where M = Co, Ni, Fe, Cr, Zn or Ta and x = 0.01 to 0.1 or Li ₂ Mn ₃ MO ₈ where M = Fe, Co, Ni, Cu or Zn) represented by lithium manganese composite oxide; LiMn ₂ O ₄ in which a portion of lithium in the formula is replaced with an alkaline earth metal ion; disulfide compounds; A lithium intercalation material, such as Fe ₂ (MoO ₄ ) ₃ or a composite oxide formed by a combination thereof, is used as a main component, and there are the above types, but is not limited thereto.

The cathode current collector has a thickness of, for example, 3 to 500 μm. The positive electrode current collector is not particularly limited as long as it has conductivity without causing chemical change in the battery, and is, for example, stainless steel, aluminum, nickel, titanium, fired carbon, or carbon on the surface of aluminum or stainless steel. , those surface-treated with nickel, titanium, silver, etc. may be used. The electrode current collector may form fine irregularities on its surface to increase the adhesion of the positive electrode active material, and may have various forms such as films, sheets, foils, nets, porous materials, foams, and non-woven fabrics.

A conductive material may be additionally mixed with the positive electrode active material particles. Such a conductive material is added in an amount of 1 to 50% by weight based on the total weight of the mixture including the cathode active material, for example. The conductive material is not particularly limited as long as it has high conductivity without causing chemical change in the battery, and examples include graphite such as natural graphite and artificial graphite; carbon black such as carbon black, acetylene black, ketjen black, channel black, furnace black, lamp black, and summer black; conductive fibers such as carbon fibers and metal fibers; metal powders such as carbon fluoride, aluminum, and nickel powder; conductive whiskeys such as zinc oxide and potassium titanate; conductive oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives may be used.

In addition, the negative electrode is manufactured by coating and drying negative electrode active material particles on the negative electrode current collector, and if necessary, components such as the above-described conductive material, binder, solvent, and the like may be further included.

The negative current collector has a thickness of, for example, 3 to 500 μm. The negative electrode current collector is not particularly limited as long as it has conductivity without causing chemical change to the battery, and for example, the surface of copper, stainless steel, aluminum, nickel, titanium, fired carbon, copper or stainless steel. For the surface treatment with carbon, nickel, titanium, silver, etc., an aluminum-cadmium alloy, etc. may be used. In addition, like the positive electrode current collector, fine irregularities may be formed on the surface to enhance the bonding strength of the negative electrode active material, and may be used in various forms such as films, sheets, foils, nets, porous bodies, foams, and nonwoven fabrics.

The negative active material may be, for example, carbon such as non-graphitizing carbon or graphite-based carbon; Li _x Fe ₂ O ₃ (0≤x≤1), Li _x WO ₂ (0≤x≤1), Sn _x Me _1-x Me' _y O _z (Me: Mn, Fe, Pb, Ge; Me' : Al, B, P, Si, Groups 1, 2, and 3 elements of the periodic table, halogens; 0<x≤1;1≤y≤3; 1≤z≤8) metal complex oxides; lithium metal; lithium alloy; silicon-based alloys; tin-based alloys; SnO, SnO ₂ , PbO, PbO ₂ , Pb ₂ O ₃ , Pb ₃ O ₄ , Sb ₂ O ₃ , Sb ₂ O ₄ , Sb ₂ O ₅ , GeO, GeO ₂ , Bi ₂ O ₃ , Bi ₂ O ₄ , oxides such as Bi ₂ O ₅ ; conductive polymers such as polyacetylene; A Li-Co-Ni-based material or the like can be used.

The binder polymer usable for the electrode is a component that assists in the binding of the electrode active material particles and the conductive material and the binding to the electrode current collector, for example, in an amount of 1 to 50% by weight based on the total weight of the mixture containing the electrode active material. added Examples of such binder polymers are polyvinylidene fluoride-co-hexafluoropropylene (PVdF), polyvinylidene fluoride-co-trichloroethylene, polymethyl methacrylate (polymethylmethacrylate), polybutylacrylate, polyacrylonitrile, polyvinylpyrrolidone, polyvinylacetate, ethylene-co-vinyl acetate, Polyethylene oxide, polyarylate, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethylpullulan, Any one binder selected from the group consisting of cyanoethylpolyvinylalcohol, cyanoethylcellulose, cyanoethylsucrose, pullulan, and carboxylmethyl cellulose A polymer or a mixture of two or more of them may be used, but is not limited thereto.

Non-limiting examples of the solvent used for preparing the electrode include acetone, tetrahydrofuran, methylene chloride, chloroform, dimethylformamide, N-methyl-2- pyrrolidone (N-methyl-2-pyrrolidone, NMP), cyclohexane, water or a mixture thereof. These solvents provide an appropriate level of viscosity so that a slurry coating layer can be formed at a desired level on the surface of the current collector.

The negative electrode may include a current collector; and a negative electrode active material layer located on at least one surface of the current collector and including a negative electrode active material, a binder polymer, and a conductive material, wherein the negative electrode active material layer interviews the current collector and the lower layer region and the negative electrode while interviewing the lower layer region. It consists of an upper layer region extending to the surface of the active material layer, and the lower layer region and the upper layer region may each independently contain at least one of graphite and a silicon-based compound as an anode active material.

The lower layer region may include natural graphite as an anode active material, and the upper layer region may include artificial graphite as an anode active material.

The lower layer region and the upper layer region may each independently further include a silicon-based compound as an anode active material.

The silicon-based compound may include at least one of SiOx (0≤x≤2) and SiC.

According to one embodiment of the present invention, in the negative electrode, a lower layer slurry containing a lower layer negative electrode active material is applied to a current collector and dried to form a lower layer region, and then an upper layer layer containing a negative active material for an upper layer is formed on the lower layer region. It can be prepared by applying and drying a slurry to form an upper layer region.

In addition, according to one embodiment of the present invention, the negative electrode includes the steps of preparing a slurry for a lower layer containing a negative active material for a lower layer and an upper slurry containing a negative electrode active material for an upper layer;

coating the slurry for the lower layer on one surface of the negative electrode current collector, and coating the slurry for the upper layer on the slurry for the lower layer at the same time or with a predetermined time difference; and

Forming an active material layer by simultaneously drying the coated slurry for the lower layer and the slurry for the upper layer;

In the case of manufacturing by the latter method, a mixed region (intermixing) in which these different types of active materials are mixed may exist in a portion where the lower layer region and the upper layer region are in contact with each other in the negative electrode. This is to form an active material layer by coating the lower layer slurry containing the lower layer negative electrode active material and the upper layer slurry containing the upper layer negative electrode active material on the current collector simultaneously or continuously with a very short time difference, and then drying at the same time. This is because, in this case, a predetermined mixing section is generated on the interface where the slurry for the lower layer and the slurry for the upper layer come into contact before drying, and then this mixing section is formed in the form of a layer in the mixing area as it is dried.

In the active material layer of the negative electrode of one embodiment of the present invention, the weight ratio (or the ratio of the loading amount per unit area) of the upper layer region and the lower layer region is 20:80 to 50:50, specifically 25:75 to 50:50 can

The thickness of the lower layer region and the upper layer region of the active material layer of the negative electrode of the present invention may not completely match the thicknesses of the coated slurry for the lower layer and the coated slurry for the upper layer. However, as a result of the drying or selective rolling process, the thickness ratio of the lower layer region and the upper layer region of the active material layer of the negative electrode of the negative electrode of the present invention finally obtained is the thickness of the coated slurry for the lower layer and the coated slurry for the upper layer. ratio can be matched.

The first slurry is coated, and the second slurry is coated on the first slurry at the same time or with a predetermined time difference, and according to one embodiment of the present invention, the predetermined time difference is 0.6 seconds or less, or 0.02 seconds to 0.02 seconds. It may be a time difference of 0.6 seconds, or 0.02 seconds to 0.06 seconds, or 0.02 seconds to 0.03 seconds. Since the time difference between the coating of the first slurry and the second slurry is due to the coating equipment, it may be more preferable to simultaneously coat the first slurry and the second slurry. A method of coating the second slurry on the first slurry may use a device such as a double slot die.

The step of forming the active material layer may further include rolling the active material layer after the drying step. At this time, the rolling may be performed by a method commonly used in the art, such as roll pressing, and may be performed at, for example, a pressure of 1 to 20 MPa and a temperature of 15 to 30 °C.

The step of simultaneously drying the coated slurry for the lower layer and the slurry for the upper layer to form an active material layer is performed by using a device combining a hot air drying and an infrared drying device, (can be carried out by a method commonly used in the art .

The weight % of the first binder polymer in the solid content of the slurry for the lower layer may be equal to or greater than the weight % of the second binder polymer in the solid content of the slurry for the upper layer. According to one embodiment of the present invention, the weight percent of the first binder polymer in the solid content of the slurry for the lower layer is 1.0 to 4.2 times, or 1.5 to 3.6 times the weight percent of the second binder polymer in the solid content of the slurry for the upper layer, or 1.5 to 3 times larger.

At this time, when the weight % of the first binder in the coated slurry for the lower layer and the weight % of the second binder in the coated slurry for the upper layer satisfy these ranges, the binder in the lower layer region is not too small, so the electrode layer is detached does not occur, and since the binder in the upper layer region is not too large, resistance of the upper layer portion of the electrode is reduced and rapid charging performance may be advantageous.

The weight percent of the first binder polymer in the solid content of the slurry for the lower layer is 2 to 30% by weight, or 5 to 20% by weight. Or it may be 5 to 20% by weight, and the ratio (wt%) of the second binder polymer to the solid content of the slurry for the upper layer is 0.5 to 20% by weight, or 1 to 15% by weight, or 1 to 10% by weight, or 2 to 5% by weight.

A total ratio (wt%) of the first binder polymer and the second binder polymer in the total solid content of the slurry for the lower layer and the slurry for the upper layer may be 2 to 20% by weight or 5 to 15% by weight.

The separator may include a porous polymer substrate; and a porous coating layer located on both sides of the porous polymer substrate and containing inorganic particles and a binder polymer.

The porous polymer substrate may be a polyolefin-based porous substrate.

The polyolefin porous substrate may be in the form of a film or non-woven web. As such, having a porous structure enables smooth movement of the electrolyte between the anode and the cathode, increases the impregnability of the electrolyte solution of the substrate itself, thereby securing excellent ionic conductivity, and prevents an increase in resistance inside the electrochemical device, thereby preventing electrical Performance deterioration of the chemical element can be prevented.

As the polyolefin porous substrate used in the present invention, any planar porous substrate commonly used in an electrochemical device can be used, and its material or shape can be variously selected according to the purpose.

The polyolefin porous substrate may be, but is not limited to, a film or a non-woven web formed of high density polyethylene, low density polyethylene, linear low density polyethylene, ultra high molecular weight polyethylene, polypropylene, or a mixture of two or more thereof, It is not limited to this.

The polyolefin porous substrate may have a thickness of 8 to 30 μm, but this is merely an example, and a thickness outside the above range may be adopted in consideration of mechanical properties or high rate charge/discharge characteristics of a battery.

The nonwoven fabric sheet according to the present invention may be formed of polyethylene (PE), polypropylene (PP), or a mixture of two or more thereof. For example, the nonwoven fabric sheet may be manufactured by fiber spinning. For example, using a melt blown method, the fiber of the material may be made into a fiber spinning form at a melting point or higher and mixed spinning.

The nonwoven fabric sheet may have an elongation of 200 to 400%, more preferably 300 to 400%. If the elongation is less than 200%, the probability of contact between electrodes increases when the nail penetrates, and if it is greater than 400%, the area around the nail penetrates is also elongated, so the barrier property is reduced because the separator is thin. will do

A plurality of pores having an average diameter of 0.1 to 10 μm are formed in the non-woven fabric sheet. When the size of the pores is smaller than 0.1 μm, the smooth movement of lithium ions and/or the electrolyte may not be achieved, and when the size of the pores is larger than 10 μm, the positive and negative electrodes are separated by stretching of the nonwoven fabric sheet when the nail penetrates. The effect of the present invention to prevent contact may not be achieved.

In addition, the non-woven fabric sheet may have a porosity of 40 to 70%. If the porosity is less than 40%, the smooth movement of lithium ions and / or electrolyte may not be achieved, and if the porosity is greater than 70%, the non-woven fabric sheet is stretched during nail penetration to prevent contact between the positive and negative electrodes. The effect of the invention may not be achieved. The nonwoven fabric sheet prepared in this way may have an air permeability of 1 to 20 seconds/100 mL.

In addition, the non-woven fabric sheet may have a thickness of 10 to 20 μm, but this is only an example and is not limited thereto. Depending on the permeability of the non-woven fabric sheet, it is possible to adopt a non-woven fabric sheet having a thickness outside the above range.

The nonwoven sheet may be bonded to the separator component underlying the nonwoven sheet by lamination. The lamination may be performed at a temperature range of 100 to 150 ° C. When the lamination is performed at a temperature lower than 100 ° C., the lamination effect does not occur, and when the lamination is performed at a temperature higher than 150 ° C., the nonwoven fabric some will melt

Compared to a separator made of a conventional nonwoven fabric sheet, the separator according to one aspect of the present invention, which is laminated under the above conditions, is also a separator in which a layer containing inorganic particles is formed on at least one surface of a film or nonwoven fabric sheet. It has improved resistance to nail penetration when compared to

In the porous coating layer, inorganic particles may be bound to each other by the binder polymer in a state in which they are charged and brought into contact with each other, and as a result, an interstitial volume is formed between the inorganic particles to form an interstitial space between the inorganic particles. Stitial volumes can become empty spaces to form pores.

As the inorganic particles used to form the porous coating layer, inorganic particles, that is, inorganic particles that do not undergo oxidation and / or reduction reactions in the operating voltage range of the electrochemical device (eg, 0 to 5V based on Li / Li + ) are further added can be used In particular, in the case of using inorganic particles having ion transport ability, performance improvement can be achieved by increasing ion conductivity in the electrochemical device. In addition, when inorganic particles having a high permittivity are used as the inorganic particles, the dissociation degree of an electrolyte salt, for example, a lithium salt in the liquid electrolyte may be increased, thereby improving ionic conductivity of the electrolyte solution.

For the reasons described above, the inorganic particles preferably include high dielectric constant inorganic particles having a dielectric constant of 5 or more, preferably 10 or more, inorganic particles having lithium ion transport capability, or a mixture thereof.

Non-limiting examples of inorganic particles having a dielectric constant of 5 or more include BaTiO ₃ , Pb(Zr,Ti)O ₃ (PZT), Pb _1-x La _x Zr _1-y Ti _y O ₃ (PLZT), PB(Mg _{1 /3} Nb _2/3 )O ₃ -PbTiO ₃ (PMN-PT), Hafnia (HfO ₂ ), SrTiO ₃ , SnO ₂ , CeO ₂ , MgO, NiO, CaO, ZnO, ZrO ₂ , Y ₂ O ₃ , Al ₂ O ₃ , TiO ₂ , SiC or mixtures thereof.

In particular, the aforementioned BaTiO ₃ , Pb(Zr,Ti)O ₃ (PZT), Pb _1-x La _x Zr _1-y Ti _y O ₃ (PLZT), PB(Mg _1/3 Nb _2/3 )O ₃ -Inorganic particles such as PbTiO ₃ (PMN-PT) and hafnia (HfO ₂ ) not only exhibit high dielectric constant characteristics of 100 or more, but also generate electric charges when they are stretched or compressed by applying a certain pressure, resulting in a potential difference between both sides. By having piezoelectricity that generates, it is possible to improve the safety of the electrochemical device by preventing the internal short circuit of both electrodes due to external impact. In addition, when the above-described high dielectric constant inorganic particles and inorganic particles having lithium ion transport ability are mixed, their synergistic effect can be doubled.

Inorganic particles having lithium ion transfer ability refer to inorganic particles that contain a lithium element but do not store lithium and have a function of moving lithium ions. Since inorganic particles having lithium ion transfer ability can transfer and move lithium ions due to a kind of defect existing inside the particle structure, the lithium ion conductivity in the battery is improved, thereby improving battery performance. can Non-limiting examples of the inorganic particles having the lithium ion transport ability include lithium phosphate (Li ₃ PO ₄ ), lithium titanium phosphate (Li _x Ti _y (PO ₄ ) ₃ , 0<x<2, 0<y<3) , lithium aluminum titanium phosphate (Li _x Al _y Ti _z (PO ₄ ) ₃ , 0 < x < 2, 0 < y < 1, 0 < z < 3), 14Li ₂ O-9Al ₂ O ₃ -38TiO ₂ -39P ₂ O ₅ , such as (LiAlTiP) _x O _y series glass (0 < x < 4, 0 < y < 13), lithium lanthanum titanate (Li _x La _y TiO ₃ , 0 < x < 2, 0 < y < 3 ), lithium germanium thiophosphate ₍ Li _{x Ge y P z} S _w , 0 < x _{< 4} , 0 < y <1, 0 < z < 1, 0 < w < 5), lithium nitride such as Li ₃ N (Li _x N _y , 0 < x < 4, 0 < y < 2), SiS ₂ series glass such as Li ₃ PO ₄ -Li ₂ S-SiS ₂ (Li _x Si _y S _z , 0 _< x < 3, 0 < y < 2, 0 < z < 4), P ₂ S ₅ series glass _{( Li x P y} S _z , 0 < x < 3, 0 < y < 3, 0 < z < 7) or mixtures thereof.

The inorganic particle size of the porous coating layer is not limited, but is preferably 0.001 to 10 μm in order to form a coating layer having a uniform thickness and have an appropriate porosity. If the particle size is less than 0.001 μm, the dispersibility of the inorganic particles may decrease, and if the particle size exceeds 10 μm, the thickness of the porous coating layer may increase and mechanical properties may deteriorate, and due to an excessively large pore size, internal short circuit may occur during charging and discharging of the battery. more likely to happen

Binder polymers forming the porous coating layer include polyvinylidene fluoride-co-hexafluoropropylene (PVdF), polyvinylidene fluoride-co-trichloroethylene, polymethyl Polymethylmethacrylate, polybutylacrylate, polyacrylonitrile, polyvinylpyrrolidone, polyvinylacetate, ethylene-co-vinyl acetate copolymer acetate), polyethylene oxide, polyarylate, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethylflurane ( cyanoethylpullulan), cyanoethylpolyvinylalcohol, cyanoethylcellulose, cyanoethylsucrose, pullulan, and carboxylmethylcellulose. A single binder polymer or a mixture of two or more of them may be used, but is not limited thereto.

The composition ratio of the inorganic particles and the binder polymer used in the porous coating layer is preferably in the range of, for example, 50:50 to 99:1, more preferably 70:30 to 95:5. If the content ratio of the inorganic particles to the binder polymer is less than 50:50, the content of the binder polymer increases, and thus thermal stability improvement of the separator may be deteriorated. In addition, the pore size and porosity are reduced due to the decrease in the empty space formed between the inorganic particles, and thus the performance of the final battery may be deteriorated. If the content of the inorganic particles exceeds 99 parts by weight, the peeling resistance of the porous coating layer may be weakened because the content of the binder polymer is too small. The thickness of the porous coating layer is not particularly limited, but is preferably in the range of 0.01 to 20 μm. In addition, the pore size and porosity are also not particularly limited, but the pore size is preferably in the range of 0.001 to 10 μm, and the porosity is preferably in the range of 10 to 90%. The pore size and porosity mainly depend on the size of the inorganic particles. For example, when inorganic particles having a particle size of 1 μm or less are used, pores formed are also approximately 1 μm or less. Such a pore structure is filled with an electrolyte solution to be injected later, and the electrolyte solution filled in this way plays a role in ion transfer. When the pore size and porosity are less than 0.001 μm and 10%, respectively, it may act as a resistance layer, and when the pore size and porosity exceed 10 μm and 90%, respectively, mechanical properties may be deteriorated.

The porous coating layer may be formed by dissolving or dispersing a binder polymer in a dispersion medium, adding inorganic particles to obtain a slurry for forming a porous coating layer, coating the slurry on at least one surface of a substrate, and drying it. As the dispersion medium, it is preferable that the solubility index is similar to that of the binder polymer to be used and the boiling point is low. This is to facilitate uniform mixing and subsequent removal of the dispersion medium. Non-limiting examples of usable dispersion media include acetone, tetrahydrofuran, methylene chloride, chloroform, dimethylformamide, N-methyl-2-pyrrolidone ( N-methyl-2-pyrrolidone (NMP), cyclohexane, water or mixtures thereof.

It is preferable to crush the inorganic particles after adding the inorganic particles to the dispersion in which the binder polymer is dispersed in the dispersion medium. At this time, the crushing time is appropriately 1 to 20 hours, and the particle size of the crushed inorganic particles is preferably 0.001 to 10 μm as described above. Conventional methods can be used as a crushing method, and a ball mill method is particularly preferred.

Then, the binder polymer dispersion in which the inorganic particles are dispersed is coated on at least one surface of the porous polymer substrate under a humidity condition of 10 to 80% and dried. A method of coating the dispersion on a porous polymer substrate may use a conventional coating method known in the art, for example, dip coating, die coating, roll coating, comma Various methods such as coating or mixing methods thereof may be used.

In addition to the aforementioned inorganic particles and binder polymer, other additives such as a conductive agent may be further included as components of the porous coating layer.

The final manufactured separator according to the present invention may have a thickness of 1 to 100 μm or 5 to 50 μm. If the thickness is less than 1 μm, the function of the separator may not be sufficiently exhibited and mechanical properties may be deteriorated, and if the thickness exceeds 100 μm, battery characteristics may be deteriorated during high-rate charging and discharging. In addition, it may have a porosity of 40 to 60% and an air permeability of 150 to 300 seconds/100mL.

According to one embodiment of the present invention, the porous polymer substrate may use a polyethylene or polypropylene series. In addition, Al oxide and Si oxide-based coating materials may be used as inorganic particles in the porous coating layer.

In the case of using the separator according to an embodiment of the present invention, since the porous coating layer is provided on both sides of the porous polymer substrate, a uniform solid electrolyte interface layer can be formed by improving the impregnation performance for the electrolyte solution, and a conventional cross-sectional inorganic material Compared to the coated separator, superior air permeability can be secured. For example, it may be within 120s/100cc. In addition, even when an inorganic porous coating layer is provided on both sides, it is possible to implement a thickness equivalent to that of a conventional single-sided inorganic coating separator. For example, it may be within ~15.0 μm.

In addition, in the case of using the separation membrane according to an embodiment of the present invention, the stability of the separation membrane is improved to ensure heat resistance and compression resistance. Specifically, it is possible to secure heat resistance with a heat shrinkage of less than 5% based on 180 ° C, and to secure a puncture strength of 550 gf or more, and to secure core deformation during the cycle of a battery employing such a separator. ), damage or penetration of the separator in the stepped portion can be prevented.

Hereinafter, the structure of an electrode assembly according to an embodiment of the present invention will be described in detail.

12 shows a jelly roll type electrode assembly 80 in which the electrode plate 40 of the first embodiment is applied to the first electrode plate (positive electrode plate) and the second electrode plate (negative electrode plate) along the Y-axis direction (winding axis direction). It is a cut section.

The electrode assembly 80 may be manufactured by the winding method described with reference to FIG. 2 . For convenience of explanation, the protruding structure of the uncoated portions 43a and 43b extending outside the separator is shown in detail, and the illustration of the winding structure of the first electrode plate, the second electrode plate, and the separator is omitted. The uncoated portion 43a protruding upward extends from the first electrode plate, and the uncoated portion 43b protrudes downward from the second electrode plate.

A pattern in which the heights of the uncoated portions 43a and 43b change is schematically shown. That is, the heights of the uncoated portions 43a and 43b may vary irregularly depending on the position where the cross section is cut. For example, when the side portions of the trapezoidal segments 61 and 61' are cut, the height of the uncoated portion in the cross section is lower than that of the segments 61 and 61'. Accordingly, it should be understood that the heights of the uncoated portions 43a and 43b shown in the cross-sectional drawings of the electrode assembly correspond to the average of the heights of the uncoated portions (C2 in FIG. 8 and D2 in FIG. 10) included in each winding turn. .

Referring to FIG. 11 , the uncoated portion 43a of the first electrode plate includes a core side uncoated portion B1 adjacent to the core of the electrode assembly 80 and an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly 80 ( B3), and a middle uncoated portion B2 interposed between the core-side uncoated portion B1 and the outer circumferential uncoated portion B3.

The height (length in the Y-axis direction) of the outer circumferential uncoated portion B3 is relatively smaller than the height of the middle uncoated portion B2. Accordingly, it is possible to prevent an internal short circuit from occurring while the outer circumferential uncoated portion B3 is pressed against the beading portion of the battery can.

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In one modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 81 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 80 toward the core side. At this time, the outer circumferential uncoated portion B3 may not be substantially bent.

12 shows a jelly roll type electrode assembly 90 in which the electrode plate 45 of the second embodiment is applied to the first electrode plate (positive electrode plate) and the second electrode plate (negative electrode plate) along the Y-axis direction (winding axis direction). It is a cut section.

Referring to FIG. 12 , the uncoated portion 43a of the first electrode plate includes a core-side uncoated portion B1 adjacent to the core of the electrode assembly 90 and an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly 90 ( B3), and a middle uncoated portion B2 interposed between the core-side uncoated portion B1 and the outer circumferential uncoated portion B3.

The height of the outer circumferential uncoated portion B3 is relatively smaller than the height of the middle uncoated portion B2 and gradually or stepwise decreases from the core side to the outer circumferential side. Accordingly, it is possible to prevent an internal short circuit from occurring while the outer circumferential uncoated portion B3 is pressed against the beading portion of the battery can.

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In one modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 91 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 90 toward the core side. In this case, the outermost side 92 of the outer circumferential uncoated portion B3 may not be substantially bent.

13 shows any one of the electrode plates 50, 60, and 70 of the third to fifth embodiments (modifications thereof) attached to a first electrode plate (positive electrode plate) and a second electrode plate (negative electrode plate). This is a cross-sectional view of the applied jelly roll type electrode assembly 100 cut along the Y-axis direction (winding axis direction).

Referring to FIG. 13 , the uncoated portion 43a of the first electrode plate includes a core-side uncoated portion B1 adjacent to the core of the electrode assembly 100 and an outer circumferential uncoated portion adjacent to the outer circumferential surface of the electrode assembly 100 ( B3), and a middle uncoated portion B2 interposed between the core-side uncoated portion B1 and the outer circumferential uncoated portion B3.

The height of the core-side uncoated portion B1 is relatively smaller than the height of the middle uncoated portion B2. In addition, it is equal to or smaller than the bending length of the innermost uncoated portion 43a in the middle uncoated portion B2 or the radial length R of the core-side uncoated portion B1. The bending length H corresponds to the height of the uncoated portion 43a based on the point at which the uncoated portion 43a is bent (C4 in FIG. 8 and D4 in FIG. 10).

Therefore, even if the middle uncoated portion B2 is bent, the cavity 102 of the core of the electrode assembly 100 is not blocked by the bent portion. If the cavity 102 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, by inserting a welding jig through the cavity 102, a welding process between the negative electrode side current collector plate and the battery can can be easily performed.

The height of the outer circumferential uncoated portion B3 is relatively smaller than the height of the middle uncoated portion B2. Accordingly, it is possible to prevent an internal short circuit from occurring while the outer circumferential uncoated portion B3 is pressed against the beading portion of the battery can.

In one modification, the height of the outer circumferential uncoated portion B3 may decrease gradually or stepwise, unlike that shown in FIG. 13 . 13, the height of the intermediate non-coated portion B2 is the same on the outer circumference side, but the height of the intermediate non-coated portion B2 is from the boundary between the core-side non-coated portion B1 and the intermediate non-coated portion B2 to the intermediate non-coated portion. It may gradually or stepwise increase to the boundary between (B2) and the outer circumferential uncoated portion (B3).

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In one modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 101 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 100 toward the core side. At this time, the core side uncoated portion B1 and the outer circumferential uncoated portion B3 are not substantially bent.

When the intermediate uncoated portion B2 includes a plurality of segments, the bending stress is alleviated, and tearing or abnormal deformation of the uncoated portion 43a near the bending point can be prevented. In addition, when the width and / or height and / or spacing pitch of the segments are adjusted according to the numerical range of the above-described embodiment, the segment segments are bent toward the core and overlapped in several layers enough to sufficiently secure the welding strength, and the bending surface Do not form hollow holes (gap) in (surface viewed from the Y-axis).

14 is a cross-sectional view of the electrode assembly 110 according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).

Referring to FIG. 14, in the electrode assembly 110, compared to the electrode assembly 100 of FIG. 13, the height of the outer circumferential uncoated portion B3 is substantially the same as the outermost height of the middle uncoated portion B2. Other than that, the rest of the configuration is substantially the same.

The outer circumferential uncoated portion B3 may include a plurality of segments. Regarding the configuration of a plurality of segments, the descriptions of the fourth and fifth embodiments (variations) are substantially the same.

In the electrode assembly 110, the height of the core-side uncoated portion B1 is relatively smaller than the height of the middle uncoated portion B2. Further, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the middle uncoated portion B2 is bent, the cavity 112 of the core of the electrode assembly 110 is not blocked by the bent portion. If the cavity 112 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, by inserting a welding jig through the cavity 112, a welding process between the negative electrode side current collector plate and the battery can can be easily performed.

In one modification, the structure in which the height of the middle uncoated portion B2 gradually or stepwise increases from the core side toward the outer circumference may extend to the outer circumferential uncoated portion B3. In this case, the height of the uncoated portion 43a may gradually or stepwise increase from the boundary between the core-side uncoated portion B1 and the middle uncoated portion B2 to the outermost surface of the electrode assembly 110 .

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In one modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 111 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 110 toward the core side. At this time, the core-side uncoated portion B1 is not substantially bent.

When the middle uncoated portion B2 and the outer circumferential uncoated portion B3 include a plurality of segments, the bending stress is relieved to prevent tearing or abnormal deformation of the uncoated portions 43a and 43b near the bending point. there is. In addition, when the width and / or height and / or spacing pitch of the segments are adjusted according to the numerical range of the above-described embodiment, the segment segments are bent toward the core and overlapped in several layers enough to sufficiently secure the welding strength, and the bending surface Do not form hollow holes (gap) in (surface viewed from the Y-axis).

15 is a cross-sectional view of the electrode assembly 120 according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).

Referring to FIG. 15, the electrode assembly 120 is different from the electrode assembly 100 of FIG. 13 only in that it has a pattern in which the height of the middle uncoated portion B2 gradually or stepwise increases and then decreases, and the rest of the configuration is substantially is the same as

The change in height of the middle uncoated portion B2 can be realized by adjusting the height of the step pattern (see FIG. 6) or the segmented segment (see FIGS. 7 or 9) included in the middle uncoated portion B2.

In the electrode assembly 120, the height of the core-side uncoated portion B1 is relatively smaller than the height of the middle uncoated portion B2. Further, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the middle uncoated portion B2 is bent toward the core, the bent portion does not block the cavity 122 of the core of the electrode assembly 120. If the cavity 122 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, by inserting a welding jig through the cavity 122, a welding process between the negative electrode side current collector plate and the battery can can be easily performed.

Also, the height of the outer circumferential uncoated portion B3 is relatively smaller than the height of the middle uncoated portion B2. Accordingly, it is possible to prevent an internal short circuit from occurring while the outer circumferential uncoated portion B3 is pressed against the beading portion of the battery can. In one modification, the height of the outer circumferential uncoated portion B3 may gradually or stepwise decrease toward the outer circumference.

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In a modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 121 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 120 toward the core side. At this time, the core side uncoated portion B1 and the outer circumferential uncoated portion B3 are not substantially bent.

When the intermediate uncoated portion B2 includes a plurality of segment pieces, the bending stress is alleviated to prevent the uncoated portions 43a and 43b from being torn or abnormally deformed. In addition, when the width and / or height and / or spacing pitch of the segments are adjusted according to the numerical range of the above-described embodiment, the segment segments are bent toward the core and overlapped in several layers enough to sufficiently secure the welding strength, and the bending surface Do not form hollow holes (gap) in (surface viewed from the Y-axis).

16 is a cross-sectional view of the electrode assembly 130 according to another embodiment of the present invention taken along the Y-axis direction (winding axis direction).

Referring to FIG. 16, the electrode assembly 130 has a height of the outer circumferential uncoated portion B3 compared to the electrode assembly 120 of FIG. It is different in that it has a pattern that gradually or stepwise decreases toward the outermost surface of the electrode assembly 130 from the electrode assembly 130, and the rest of the configuration is substantially the same.

The change in the height of the outer circumferential uncoated portion B3 extends the step pattern (see FIG. 6) included in the middle uncoated portion B2 to the outer circumferential uncoated portion B3 while gradually increasing the pattern height toward the outer circumference. Or it can be implemented by reducing step by step. Further, in another modified example, the height change of the outer circumferential uncoated portion B3 extends the segmental segment structure of the middle uncoated portion B2 to the outer circumferential uncoated portion B3 while gradually increasing the height of the segmental segment toward the outer circumferential side. It can be implemented by reducing the float step by step.

In the electrode assembly 130, the height of the core-side uncoated portion B1 is relatively smaller than the height of the middle uncoated portion B2. Further, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the middle uncoated portion B2 is bent toward the core, the bent portion does not block the cavity 132 of the core of the electrode assembly 120. If the cavity 132 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, by inserting a welding jig through the cavity 132, a welding process between the negative electrode side current collector plate and the battery can can be easily performed.

The lower uncoated portion 43b has the same structure as the upper uncoated portion 43a. In one modification, the lower uncoated portion 43b may have a conventional electrode plate structure or an electrode plate structure of other embodiments (modifications).

The ends 131 of the upper uncoated portion 43a and the lower uncoated portion 43b may be bent from the outer circumferential side of the electrode assembly 130 toward the core side. At this time, the core-side uncoated portion B1 is not substantially bent.

When the middle uncoated portion B2 and the outer circumferential uncoated portion B3 include a plurality of segments, the bending stress is relieved to prevent tearing or abnormal deformation of the uncoated portions 43a and 43b near the bending point. there is. In addition, when the width and / or height and / or spacing pitch of the segments are adjusted according to the numerical range of the above-described embodiment, the segment segments are bent toward the core and overlapped in several layers enough to sufficiently secure the welding strength, and the bending surface Do not form hollow holes (gap) in (surface viewed from the Y-axis).

Various electrode assembly structures according to embodiments of the present invention may be applied to a jelly roll type cylindrical battery cell.

Preferably, the cylindrical battery cell is, for example, a cylindrical battery cell having a form factor ratio (defined as the diameter of a cylindrical battery cell divided by its height, i.e., the ratio of the height (H) to the diameter (Φ)) of greater than about 0.4. can

Here, the form factor means a value representing the diameter and height of a cylindrical battery cell. Cylindrical battery cells according to an embodiment of the present invention may be, for example, 46110 cells, 48750 cells, 48110 cells, 48800 cells, or 46800 cells. In the numerical value representing the form factor, the first two numbers indicate the diameter of the cell, the next two numbers indicate the height of the cell, and the last number 0 indicates that the cross section of the cell is circular.

When an electrode assembly having a tab-less structure is applied to a cylindrical battery cell having a form factor ratio of greater than 0.4, the uncoated portion is easily torn due to a large stress applied in a radial direction when the uncoated portion is bent. In addition, when the current collector plate is welded to the curved surface of the uncoated portion, the number of overlapping layers of the uncoated portion must be sufficiently increased in order to sufficiently secure welding strength and lower resistance. These requirements can be achieved by an electrode plate and an electrode assembly according to embodiments (modifications) of the present invention.

A battery cell according to an embodiment of the present invention may be a cylindrical battery cell having a substantially cylindrical shape, a diameter of about 46 mm, a height of about 110 mm, and a form factor ratio of 0.418.

A battery cell according to another embodiment may be a cylindrical battery cell having a substantially cylindrical shape, a diameter of about 48 mm, a height of about 75 mm, and a form factor ratio of 0.640.

A battery cell according to another embodiment may be a substantially cylindrical battery cell having a diameter of about 48 mm, a height of about 110 mm, and a form factor ratio of 0.418.

A battery cell according to another embodiment may be a substantially cylindrical battery cell having a diameter of about 48 mm, a height of about 80 mm, and a form factor ratio of 0.600.

A battery cell according to another embodiment may be a cylindrical battery cell having a diameter of about 46 mm, a height of about 80 mm, and a form factor ratio of 0.575.

Conventionally, battery cells having a form factor ratio of approximately 0.4 or less have been used. That is, conventionally, for example, 18650 cells, 21700 cells, etc. have been used. For an 18650 cell, its diameter is approximately 18mm, its height is approximately 65mm, and the form factor ratio is 0.277. For a 21700 cell, its diameter is approximately 21 mm, its height is approximately 70 mm, and the form factor ratio is 0.300.

Hereinafter, a cylindrical battery cell according to an embodiment of the present invention will be described in detail.

17 is a cross-sectional view of a cylindrical battery cell 140 cut along the Y-axis direction according to an embodiment of the present invention.

Referring to FIG. 17, a cylindrical battery cell 140 according to an embodiment of the present invention includes an electrode assembly 141 including a first electrode plate, a separator, and a second electrode plate, and a battery accommodating the electrode assembly 141. The can 142 and the sealing body 143 for sealing the open end of the battery can 142 are included.

The battery can 142 is a cylindrical container with an opening formed thereon. The battery can 142 is made of a metal material having conductivity such as aluminum or steel. The battery can 142 accommodates the electrode assembly 10 in the inner space through the upper opening and also accommodates the electrolyte.

The electrolyte may be a salt having a structure such as A ⁺ B ^- . Here, A ⁺ includes alkali metal cations such as Li ⁺ , Na ⁺ , and K ⁺ or ions made of combinations thereof. And B ^- is F ^- , Cl ^- , Br ^- , I ^- , NO ₃ ^- , N(CN) ₂ ^- , BF ₄ ^- , ClO ₄ ^- , AlO ₄ ^- , AlCl ₄ ^- , PF ₆ ^- , SbF ₆ ^- , AsF ₆ ^- , BF ₂ C ₂ O ₄ ^- , BC ₄ O ₈ ^- , (CF ₃ ) ₂ PF ₄ ^- , (CF ₃ ) ₃ PF ₃ ^- , (CF ₃ ) ₄ PF ₂ ^- , (CF ₃ ) ₅ PF ^- , (CF ₃ ) ₆ P ^- , CF ₃ SO ₃ ^- , C ₄ F ₉ SO ₃ ^- , CF ₃ CF ₂ SO ₃ ^- , (CF ₃ SO ₂ ) ₂ N ^- , (FSO ₂ ) ₂ N ^- _, CF ₃ CF ₂ (CF ₃ ) ₂ CO ^- , (CF ₃ SO ₂ ) ₂ CH ^- , (SF ₅ ) ₃ C ^- , (CF ₃ SO ₂ ) ₃ C ^- , CF ₃ (CF ₂ ) ₇ SO ₃ ^- , CF ₃ CO ₂ ^- , CH ₃ CO ₂ ^- , SCN ^- and (CF ₃ CF ₂ SO ₂ ) ₂ N ^- includes any one or more anions selected from the group consisting of.

The electrolyte can also be used by dissolving it in an organic solvent. As the organic solvent, propylene carbonate (PC), ethylene carbonate (EC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC) , dimethyl sulfoxide, acetonitrile, dimethoxyethane, diethoxyethane, tetrahydrofuran, N-methyl-2-pyrrolidone 2-pyrrolidone (NMP), ethyl methyl carbonate (EMC), γ-butyrolactone, or mixtures thereof may be used.

The electrode assembly 141 may have a jelly roll shape. As shown in FIG. 2 , the electrode assembly 141 is a laminate formed by sequentially stacking a lower separator, a first electrode plate, an upper separator, and a second electrode plate at least once, based on the winding center (C). It can be produced by winding it.

The first electrode plate and the second electrode plate have different polarities. That is, when one is positively polarized, the other is negatively polarized. At least one of the first electrode plate and the second electrode plate may have an electrode plate structure according to the above-described embodiments (modifications). In addition, the other one of the first electrode plate and the second electrode plate may have a conventional electrode plate structure or an electrode plate structure according to embodiments (modifications).

The uncoated portion 146a of the first electrode plate and the uncoated portion 146b of the second electrode plate respectively protrude from the upper and lower portions of the electrode assembly 141 . The first electrode plate has the electrode plate structure of the first embodiment (modified example). Therefore, in the uncoated portion 146a of the first electrode plate, the height of the outer circumferential uncoated portion B3 is smaller than the height of the uncoated portion of the other portions. The outer circumferential uncoated portion B3 is spaced apart from the inner circumferential surface of the battery can 142, in particular, the beading portion 147 by a predetermined distance. Accordingly, the outer circumferential uncoated portion B3 of the first electrode plate does not come into contact with the battery can 142 electrically connected to the second electrode plate, thereby preventing an internal short circuit of the battery cell 140 .

The uncoated portion 146b of the second electrode plate has the same height. In a modified example, the uncoated portion 146b of the second electrode plate may have the same structure as the uncoated portion 146a of the first electrode plate. In another modification, the non-coated portion 146b of the second electrode plate may selectively have the structure of the non-coated portion of the electrode plate according to the embodiments (modifications).

The sealing body 143 provides airtightness between the top plate 143a, the top plate 143a and the battery can 142, and electrically and mechanically with the first gasket 143b having insulation and the top plate 143a. It may include a connection plate (143c) coupled to.

The cap plate 143a is a component made of a conductive metal material and covers an upper opening of the battery can 142 . The cap plate 143a is electrically connected to the uncoated portion 146a of the first electrode plate and electrically insulated from the battery can 142 through the first gasket 143b. Accordingly, the cap plate 143a may function as a first electrode terminal of the cylindrical battery cell 140 .

The cap plate 143a is seated on the beading part 147 formed in the battery can 142 and is fixed by the crimping part 148 . Between the cap plate 143a and the crimping portion 148, a first gasket 143b may be interposed to secure airtightness of the battery can 142 and to electrically insulate the battery can 142 and the cap plate 143a. can The cap plate 143a may include a protruding portion 143d protruding upward from the center thereof.

The battery can 142 is electrically connected to the uncoated portion 146b of the second electrode plate. Accordingly, the battery can 142 has the same polarity as that of the second electrode plate. If the second electrode plate has a negative polarity, the battery can 142 also has a negative polarity.

The battery can 142 has a beading part 147 and a crimping part 148 at the top. The beading portion 147 is formed by press fitting around the outer circumferential surface of the battery can 142 . The beading part 147 prevents the electrode assembly 141 accommodated inside the battery can 142 from escaping through the upper opening of the battery can 142, and may function as a support on which the sealing body 143 is seated. .

The inner circumferential surface of the beading portion 147 is spaced apart from the outer circumferential uncoated portion B3 of the first electrode plate by a predetermined distance. More specifically, the lower end of the inner circumferential surface of the beading portion 147 is spaced apart from the outer circumferential uncoated portion B3 of the first electrode plate by a predetermined distance. In addition, since the outer circumferential uncoated portion B3 has a low height, even when the battery can 12 is press-fitted from the outside to form the beading portion 147, the outer circumferential uncoated portion B3 is not substantially affected. Therefore, the outer circumferential non-coated portion B3 is not pressed by other components such as the beading portion 147, and thus partial shape deformation of the electrode assembly 141 is prevented from occurring, and the inside of the cylindrical battery cell 140 short circuit can be prevented.

Preferably, the press-in depth of the beading portion 147 is defined as D1, and the radial length from the inner circumferential surface of the battery can 142 to the boundary between the outer circumferential uncoated portion B3 and the middle uncoated portion B2 is referred to as D2. When defining, the relational expression D1 ≤ D2 can be satisfied. In this case, when the battery can 142 is press-fitted to form the beading portion 147, damage to the outer circumferential uncoated portion B3 is substantially prevented.

The crimping portion 148 is formed above the beading portion 147 . The crimping portion 148 has an extended and bent shape to surround the outer circumferential surface of the cap plate 143a disposed on the beading portion 147 and a portion of the top surface of the cap plate 143a.

The cylindrical battery cell 140 may further include a first collector plate 144 and/or a second collector plate 145 and/or an insulator 146 .

The first current collecting plate 144 is coupled to an upper portion of the electrode assembly 141 . The first current collector plate 144 is made of a conductive metal material such as aluminum, copper, or nickel, and is electrically connected to the uncoated portion 146a of the first electrode plate. A lead 149 may be connected to the first current collecting plate 144 . The lead 149 may extend upward from the electrode assembly 141 and be coupled to the connection plate 143c or directly coupled to the lower surface of the cap plate 143a. The lead 149 and other components may be coupled through welding.

Preferably, the first current collecting plate 144 may be integrally formed with the lead 149 . In this case, the lead 149 may have a long plate shape extending outward from the center of the first current collecting plate 144 .

The first current collecting plate 144 may have a plurality of irregularities (not shown) formed radially on its lower surface. When radial irregularities are provided, the irregularities may be pressed into the uncoated portion 146a of the first electrode plate by pressing the first current collecting plate 144 .

The first current collecting plate 144 is coupled to an end of the uncoated portion 146a of the first electrode plate. The coupling between the uncoated portion 146a and the first current collecting plate 144 may be performed by, for example, laser welding. Laser welding may be performed by partially melting the base material of the current collector plate. In a modified example, welding between the first current collecting plate 144 and the uncoated portion 146a may be performed with solder interposed therebetween. In this case, the solder may have a lower melting point than that of the first current collecting plate 144 and the uncoated portion 146a. Laser welding can be replaced with resistance welding or ultrasonic welding.

A second current collecting plate 145 may be coupled to a lower surface of the electrode assembly 141 . One surface of the second current collector plate 145 may be welded to the uncoated portion 146b of the second electrode plate, and the opposite surface may be welded to the inner bottom surface of the battery can 142. The coupling structure between the second current collecting plate 145 and the uncoated portion 146b of the second electrode plate may be substantially the same as the coupling structure between the first current collecting plate 144 and the uncoated portion 146a of the first electrode plate. can

The uncoated portions 146a and 146b are not limited to the illustrated structure. Accordingly, the non-coated portions 146a and 146b may selectively have the non-coated structure of the electrode plate according to the exemplary embodiments (modifications) as well as the conventional non-coated structure.

The insulator 146 may cover the first current collecting plate 144 . The insulator 146 covers the first current collecting plate 144 on the upper surface of the first current collecting plate 144, thereby preventing direct contact between the first current collecting plate 144 and the inner circumferential surface of the battery can 142. .

The insulator 146 has a lead hole 151 through which a lead 149 extending upward from the first current collecting plate 144 can be drawn out. The lead 149 is drawn upward through the lead hole 151 and coupled to the lower surface of the connection plate 143c or the lower surface of the cap plate 143a.

An area around the edge of the insulator 146 may be interposed between the first current collecting plate 144 and the beading portion 147 to fix the combination of the electrode assembly 141 and the first current collecting plate 144 . Accordingly, the combination of the electrode assembly 141 and the first current collecting plate 144 restricts the movement of the battery cell 140 in the height direction, so that assembly stability of the battery cell 140 can be improved.

The insulator 146 may be made of an insulating polymer resin. In one example, insulator 146 may be made of polyethylene, polypropylene, polyimide or polybutyleneterephthalate.

The battery can 142 may further include a venting portion 152 formed on a lower surface thereof. The venting portion 152 corresponds to an area having a thinner thickness than the surrounding area among the lower surfaces of the battery can 142 . The vent 152 is structurally weak compared to the surrounding area. Therefore, when an abnormality occurs in the cylindrical battery cell 140 and the internal pressure increases to a certain level or more, the venting part 152 is ruptured and the gas generated inside the battery can 142 may be discharged to the outside.

The venting portion 152 may be continuously or discontinuously formed on the lower surface of the battery can 142 while drawing a circle. In a variation, the vents 152 may be formed in a rectilinear pattern or some other pattern.

18 is a cross-sectional view of a cylindrical battery cell 150 according to another embodiment of the present invention taken along the Y-axis direction.

Referring to FIG. 18 , the cylindrical battery cell 150 adopts the electrode plate structure of the second embodiment (modified example) in the uncoated portion 146a of the first electrode plate compared to the cylindrical battery cell 140 of FIG. 17 . Other than that, the rest of the configuration is substantially the same.

Referring to FIG. 18 , the uncoated portion 146a of the first electrode plate may have a shape in which the height of the outer circumferential uncoated portion B3 gradually or stepwise decreases toward the inner circumferential surface of the battery can 142 . Preferably, an imaginary line connecting the uppermost end of the outer non-coated portion B3 may have the same or similar shape as the inner circumferential surface of the beading portion 147 .

The outer circumferential uncoated portion B3 forms an inclined surface. Therefore, when the battery can 142 is press-fitted to form the beading portion 147 , it is possible to prevent the outer circumferential uncoated portion B3 from being compressed and damaged by the beading portion 147 . In addition, it is possible to suppress a phenomenon in which the outer non-coated portion B3 contacts the battery can 142 having a different polarity and causes an internal short circuit.

The rest of the configuration of the cylindrical battery cell 150 is substantially the same as that of the previously described embodiment (modified example).

The uncoated portions 146a and 146b are not limited to the illustrated structure. Accordingly, the non-coated portions 146a and 146b may selectively have the non-coated structure of the electrode plate according to the exemplary embodiments (modifications) as well as the conventional non-coated structure.

19 is a cross-sectional view of a cylindrical battery cell 160 according to another embodiment of the present invention taken along the Y-axis direction.

Referring to FIG. 19 , the cylindrical battery cell 160 has a lead 149 connected to the first current collector plate 144 in a lead hole ( 151) is directly connected to the cap plate 143a of the sealing body 143, and the insulator 146 and the first current collecting plate 144 have a structure in close contact with the lower surface of the cap plate 143a. and the rest of the configuration is substantially the same.

In the cylindrical battery cell 160 , the diameter of the first collector plate 144 and the outermost diameter of the middle uncoated portion B2 are smaller than the minimum inner diameter of the battery can 142 . Also, the diameter of the first current collecting plate 144 may be equal to or greater than the outermost diameter of the middle uncoated portion B2.

Specifically, the minimum inner diameter of the battery can 142 may correspond to the inner diameter of the battery can 142 at a position where the beading portion 147 is formed. At this time, the outermost diameters of the first current collector plate 144 and the middle uncoated portion B2 are smaller than the inner diameter of the battery can 142 at the position where the beading portion 147 is formed. Also, the diameter of the first current collecting plate 144 may be equal to or greater than the outermost diameter of the middle uncoated portion B2. The edge circumference area of the insulator 146 is interposed between the outer circumferential uncoated portion B3 and the beading portion 147 in a bent downward state, forming a combination of the electrode assembly 141 and the first current collecting plate 144. can be fixed.

Preferably, the insulator 146 includes a portion covering the outer circumferential uncoated portion B3 and a portion covering the first current collecting plate 144, and a portion connecting the two portions is a beading portion 147 Corresponding to the curved shape of may have a curved shape together. The insulator 146 may insulate the inner circumferential surface of the beading portion 147 from the outer uncoated portion B3 and at the same time insulate the first current collecting plate 144 from the inner circumferential surface of the beading portion 147 .

The first current collecting plate 144 may be positioned higher than the lower end of the beading portion 147 and may be coupled to the core-side uncoated portion B1 and the middle uncoated portion B2. At this time, the pressing depth D1 of the beading portion 147 is equal to or smaller than the distance D2 from the inner circumferential surface of the battery can 142 to the boundary between the outer circumferential uncoated portion B3 and the middle uncoated portion B2. . Accordingly, the core-side uncoated portion B1 and the middle uncoated portion B2 and the first current collecting plate 144 coupled thereto may be positioned higher than the lower end of the beading portion 147 . The lower end of the beading portion 147 means a bending point B between the portion of the battery can 142 where the electrode assembly 141 is accommodated and the beading portion 147 .

Since the core-side uncoated portion B1 and the middle uncoated portion B2 occupy the inner space in the radial direction of the beading portion 147, the empty space between the electrode assembly 141 and the cap plate 143a may be minimized. In addition, the connection plate 143c located in the empty space between the electrode assembly 141 and the cap plate 143a is omitted. Accordingly, the lead 149 of the first electrode plate 144 may be directly coupled to the lower surface of the cap plate 143a. According to the above structure, the empty space in the battery cell is reduced, and energy density can be maximized by the reduced empty space.

In the cylindrical battery cell 160, the first collector plate 144 and the second collector plate 145 may be welded to the ends of the uncoated portions 146a and 146b, respectively, in the same manner as in the above-described embodiment.

The uncoated portions 146a and 146b are not limited to the illustrated structure. Accordingly, the non-coated portions 146a and 146b may selectively have the non-coated structure of the electrode plate according to the exemplary embodiments (modifications) as well as the conventional non-coated structure.

20 is a cross-sectional view of a cylindrical battery cell 170 taken along the Y-axis according to another embodiment of the present invention.

Referring to FIG. 20, the cylindrical battery cell 170 has substantially the same structure as the electrode assembly compared to the cylindrical battery cell 140 shown in FIG. .

Specifically, the cylindrical battery cell 170 includes a battery can 171 through which a rivet terminal 172 is installed. The rivet terminal 172 is installed on the closed surface (upper surface in the drawing) of the battery can 171 . The rivet terminal 172 is riveted to the through hole of the battery can 171 in a state where the insulating second gasket 173 is interposed therebetween. The rivet terminal 172 is exposed to the outside in a direction opposite to the direction of gravity.

The rivet terminal 172 includes a terminal exposed portion 172a and a terminal inserted portion 172b. The terminal exposed portion 172a is exposed to the outside of the closed surface of the battery can 171 . The exposed terminal portion 172a may be located at approximately the center of the closed surface of the battery can 171 . The maximum diameter of the terminal exposed portion 172a may be greater than the maximum diameter of the through hole formed in the battery can 171 . The terminal insertion portion 172b may be electrically connected to the uncoated portion 146a of the first electrode plate through a substantially central portion of the closed surface of the battery can 171 . The terminal insertion portion 172b may be rivet-coupled on the inner surface of the battery can 171 . That is, the end of the terminal insertion portion 172b may have a curved shape toward the inner surface of the battery can 171 . The maximum diameter of the end of the terminal insertion portion 172b may be larger than the maximum diameter of the through hole of the battery can 171 .

A lower surface of the terminal insertion portion 172b may be welded to the first collector plate 144 connected to the uncoated portion 146a of the first electrode plate. An insulating cap 174 made of an insulating material may be interposed between the first current collecting plate 144 and the inner surface of the battery can 171 . The insulating cap 174 covers an upper portion of the first current collecting plate 144 and an upper edge portion of the electrode assembly 141 . Accordingly, it is possible to prevent a short circuit from being caused by contacting the outer circumferential uncoated portion B3 of the electrode assembly 141 with the inner surface of the battery can 171 having a different polarity. The terminal insertion portion 172b of the rivet terminal 172 may pass through the insulating cap 174 and be welded to the first collector plate 144 .

The second gasket 173 is interposed between the battery can 171 and the rivet terminal 172 to prevent the battery can 171 and the rivet terminal 172 having opposite polarities from electrically contacting each other. As a result, the upper surface of the battery can 171 having a substantially flat shape can function as the second electrode terminal of the cylindrical battery cell 170 .

The second gasket 173 includes a gasket exposed portion 173a and a gasket insertion portion 173b. The gasket exposed portion 173a is interposed between the terminal exposed portion 172a of the rivet terminal 172 and the battery can 171 . The gasket insertion portion 173b is interposed between the terminal insertion portion 172b of the rivet terminal 172 and the battery can 171 . The gasket insertion portion 173b may be deformed together during riveting of the terminal insertion portion 172b and adhered to the inner surface of the battery can 171 . The second gasket 173 may be made of, for example, a polymer resin having insulating properties.

The gasket exposed portion 173a of the second gasket 173 may have an extended shape to cover the outer circumferential surface of the terminal exposed portion 172a of the rivet terminal 172 . When the second gasket 173 covers the outer circumferential surface of the rivet terminal 172, a short circuit occurs in the process of coupling an electrical connection component such as a bus bar to the upper surface of the battery can 171 and / or to the rivet terminal 172 can prevent Although not shown in the drawing, the gasket exposed portion 173a may have an extended shape to cover not only the outer circumferential surface of the terminal exposed portion 172a but also a portion of the upper surface thereof.

In the case where the second gasket 173 is made of a polymer resin, the second gasket 173 may be coupled to the battery can 171 and the rivet terminal 172 by thermal fusion. In this case, airtightness at the bonding interface between the second gasket 173 and the rivet terminal 172 and at the bonding interface between the second gasket 173 and the battery can 171 may be enhanced. Meanwhile, in the case where the gasket exposed portion 173a of the second gasket 173 has a shape extending to the upper surface of the terminal exposed portion 172a, the rivet terminal 172 is inserted into the second gasket 173 by insert injection. and can be integrally combined with.

Of the upper surface of the battery can 171, the area 175 other than the area occupied by the rivet terminal 172 and the second gasket 173 corresponds to the second electrode terminal having a polarity opposite to that of the rivet terminal 172.

The second current collecting plate 176 is coupled to the lower portion of the electrode assembly 141 . The second current collecting plate 176 is made of a conductive metal material such as aluminum, steel, copper, or nickel, and is electrically connected to the uncoated portion 146b of the second electrode plate.

Preferably, the second current collecting plate 176 is electrically connected to the battery can 171 . To this end, at least a portion of the edge of the second current collecting plate 176 may be interposed between the inner surface of the battery can 171 and the first gasket 178b and fixed. In one example, at least a portion of an edge portion of the second current collecting plate 176 is fixed to the beading portion 17 by welding while being supported on the bottom surface of the beading portion 180 formed at the bottom of the battery can 171. It can be. In a modified example, at least a portion of an edge portion of the second current collector plate 176 may be directly welded to the inner wall surface of the battery can 171 .

The second current collecting plate 176 may include a plurality of irregularities (not shown) formed radially on a surface facing the uncoated portion 146b. When the unevenness is formed, the second current collecting plate 176 may be pressed to press-fit the unevenness into the uncoated portion 146b.

Preferably, the second current collecting plate 176 and the end of the uncoated portion 146b may be coupled by welding, for example, laser welding.

The sealing body 178 sealing the lower open end of the battery can 171 includes a cap plate 178a and a first gasket 178b. The first gasket 178b electrically separates the cap plate 178a and the battery can 171 from each other. The crimping portion 181 fixes the edge of the cap plate 178a and the first gasket 178b together. A vent portion 179 is provided on the cap plate 178a. The configuration of the vent portion 179 is substantially the same as that of the above-described embodiment (modified example).

Preferably, the cap plate 178a is made of a conductive metal material. However, since the first gasket 178b is interposed between the cap plate 178a and the battery can 171, the cap plate 178a has no electrical polarity. The sealing body 178 functions to seal the open end of the lower portion of the battery can 171 and to discharge gas when the internal pressure of the battery cell 170 increases above a critical value.

Preferably, the rivet terminal 172 electrically connected to the uncoated portion 146a of the first electrode plate is used as the first electrode terminal. In addition, the portion 175, excluding the rivet terminal 172, of the upper surface of the battery can 171 electrically connected to the uncoated portion 146b of the second electrode plate through the second current collecting plate 176 is the first electrode terminal. It is used as a second electrode terminal having a different polarity from As such, when the two electrode terminals are positioned on top of the cylindrical battery cell 170, it is possible to dispose an electrical connection component such as a bus bar on only one side of the cylindrical battery cell 170. This can lead to simplification of the battery pack structure and improvement of energy density. In addition, since the portion 175 used as the second electrode terminal has a substantially flat shape, a sufficient bonding area can be secured for bonding electrical connection components such as bus bars. Accordingly, the cylindrical battery cell 170 may reduce resistance at the junction of the electrical connecting parts to a desired level.

Meanwhile, the structure of the electrode assembly 141 and the uncoated portion structure are not limited to those shown, and may be replaced with structures of the above-described embodiments (modifications).

21 is a cross-sectional view of a cylindrical battery cell 180 taken along the Y-axis according to another embodiment of the present invention.

Referring to FIG. 21, the structure of the electrode assembly 141 of the cylindrical battery cell 180 is substantially the same as that of the cylindrical battery cell 150 shown in FIG. It is substantially the same as the cylindrical battery cell 170 shown in FIG. 20 .

Therefore, the configuration of the embodiment (modified example) of the cylindrical battery cells 150 and 170 may be equally applied to the cylindrical battery cell 180 .

In addition, the structure of the electrode assembly 141 and the uncoated portion structure are not limited to those shown, and may be replaced with structures of the above-described embodiments (modifications).

22 is a cross-sectional view of a cylindrical battery cell 190 taken along the Y-axis according to another embodiment of the present invention.

Referring to FIG. 22, the cylindrical battery cell 190 includes the electrode assembly 110 shown in FIG. 14, and other configurations except for the electrode assembly 110 are substantially the same as those of the cylindrical battery cell 140 shown in FIG. do.

Referring to FIG. 22 , the uncoated portions 146a and 146b of the electrode assembly 110 are bent from the outer circumferential side to the core side. At this time, since the core-side uncoated portion B1 has a lower height than other portions, it is not substantially bent. The first current collecting plate 144 may be welded to the bent surface of the uncoated portion 146a, and the second current collecting plate 145 may be welded to the bent surface of the uncoated portion 146b. When the uncoated portions 146a and 146b are bent, the bent surfaces may be formed on the upper and lower portions of the electrode assembly 110, respectively, while overlapping in several layers.

In the electrode assembly 110, the core-side uncoated portion B1 has a relatively smaller height than other portions. Further, as shown in FIG. 14, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the uncoated portion 46a is bent toward the core, the cavity 112 of the core of the electrode assembly 110 can be opened upward without being blocked (refer to the dotted line circle).

If the cavity 112 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, a welding process between the second current collecting plate 145 and the battery can 142 may be easily performed by inserting a welding jig through the cavity 112 .

When the uncoated portions 146a and 146b have a segmented structure, if the width and/or height and/or spacing pitch of the segments are adjusted to satisfy the numerical range of the above-described embodiment, the segmental segments have weld strength when the segments are bent. It is overlapped in several layers enough to secure enough and does not form an empty space (gap) on the bending surface.

The structures of the uncoated portions 146a and 146b may be changed as desired to structures according to the above-described embodiments (modifications) different from those shown in the drawings. In addition, application of a conventional uncoated structure to either one of the non-coated portions 146a and 146b is not limited.

23 is a cross-sectional view of a cylindrical battery cell 200 according to another embodiment of the present invention taken along the Y-axis.

Referring to FIG. 23 , the cylindrical battery cell 200 includes the electrode assembly 110 shown in FIG. 14 , and other components except for the electrode assembly 110 are substantially the same as those of the cylindrical battery cell 180 shown in FIG. 21 . do.

Referring to FIG. 23 , the uncoated portions 146a and 146b of the electrode assembly 110 are bent from the outer circumferential side to the core side. At this time, since the core-side uncoated portion B1 has a lower height than other portions, it is not substantially bent. The first current collecting plate 144 may be welded to the bent surface of the uncoated portion 146a, and the second current collecting plate 176 may be welded to the bent surface of the uncoated portion 146b.

In the electrode assembly 110, the core-side uncoated portion B1 has a relatively lower height than other portions. Further, as shown in FIG. 14, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even when the uncoated portions 146a and 146b are bent toward the core, the cavity 112 of the core of the electrode assembly 110 can be opened upward without being blocked (refer to the dotted line circle).

If the cavity 112 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, a welding process between the second current collecting plate 176 and the battery can 171 may be easily performed by inserting a welding jig through the cavity 112 .

When the uncoated portions 146a and 146b have a segmented structure, if the width and/or height and/or spacing pitch of the segments are adjusted to satisfy the numerical range of the above-described embodiment, the segmental segments have weld strength when the segments are bent. It is overlapped in several layers enough to secure enough and does not form an empty space (gap) on the bending surface.

The structures of the uncoated portions 146a and 146b may be changed as desired to structures according to the above-described embodiments (modifications) different from those shown in the drawing. In addition, application of a conventional uncoated structure to either one of the non-coated portions 146a and 146b is not limited.

24 is a cross-sectional view of a cylindrical battery cell 210 taken along the Y-axis according to another embodiment of the present invention.

Referring to FIG. 24 , the cylindrical battery cell 210 includes the electrode assembly 100 shown in FIG. 13 , and other components except for the electrode assembly 100 are substantially the same as those of the cylindrical battery cell 140 shown in FIG. 17 . do.

Preferably, the uncoated portions 146a and 146b of the electrode assembly 100 are bent from the outer circumferential side to the core side. At this time, since the core-side non-coated portion B1 and the outer circumferential non-coated portion B3 of the non-coated portion 146a are lower in height than the other portions, they are not substantially bent. This is the same for the uncoated portion 146b. The first current collecting plate 144 may be welded to the bent surface of the uncoated portion 146a, and the second current collecting plate 145 may be welded to the bent surface of the uncoated portion 146b.

The height of the core-side uncoated portion B1 is relatively lower than that of the middle uncoated portion B2. Further, as shown in FIG. 14, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the uncoated portions 146a and 146b are bent toward the core, the cavity 102 of the core of the electrode assembly 100 can be opened upward without being blocked (refer to the dotted line circle).

If the cavity 102 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, a welding process between the second current collecting plate 145 and the battery can 142 may be easily performed by inserting a welding jig through the cavity.

Also, the height of the outer circumferential uncoated portion B3 is relatively lower than that of the middle uncoated portion B2. Therefore, when the uncoated portion 146a is bent, the outer circumferential uncoated portion B3 is substantially not bent. In addition, since the outer circumferential uncoated portion B3 is sufficiently spaced from the beading portion 147, it is possible to solve the problem of damage to the outer circumferential uncoated portion B3 in the process of press-fitting the beading portion 147.

When the uncoated portions 146a and 146b have a segmented structure, if the width and/or height and/or spacing pitch of the segments are adjusted to satisfy the numerical range of the above-described embodiment, the segmental segments have weld strength when the segments are bent. It is overlapped in several layers enough to secure enough and does not form an empty space (gap) on the bending surface.

The structures of the uncoated portions 146a and 146b may be changed as desired to structures according to the above-described embodiments (modifications) different from those shown in the drawings. In addition, application of a conventional uncoated structure to either one of the non-coated portions 146a and 146b is not limited.

25 is a cross-sectional view of a cylindrical battery cell 220 taken along the Y-axis according to another embodiment of the present invention.

Referring to FIG. 25 , the cylindrical battery cell 220 includes the electrode assembly 100 shown in FIG. 13 , and other components except for the electrode assembly 100 are substantially the same as those of the cylindrical battery cell 180 shown in FIG. 21 . do.

Preferably, the uncoated portions 146a and 146b of the electrode assembly 100 are bent from the outer circumferential side to the core side. At this time, since the uncoated portion B1 on the core side of the uncoated portion 146a is lower than the other portions, it is not substantially bent. This is also true for the uncoated portion 146b. The first current collecting plate 144 may be welded to the bent surface of the uncoated portion 146a, and the second current collecting plate 176 may be welded to the bent surface of the uncoated portion 146b.

In the electrode assembly 100, the core-side uncoated portion B1 has a relatively lower height than the middle uncoated portion B2. Further, as shown in FIG. 14, the bending length H of the innermost uncoated portion of the middle uncoated portion B2 is equal to or smaller than the radial length R of the core-side uncoated portion B1.

Therefore, even if the uncoated portion 146a is bent toward the core, the cavity 102 of the core of the electrode assembly 100 can be opened upward without being blocked (refer to the dotted line circle).

If the cavity 102 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved. In addition, a welding process between the second current collecting plate 176 and the battery can 171 may be easily performed by inserting a welding jig through the cavity 102 .

In addition, the outer circumferential non-coated portion B3 of the non-coated portion 146a has a relatively smaller height than the intermediate non-coated portion B2. Therefore, when the uncoated portion 146a is bent, the outer circumferential uncoated portion B3 is substantially not bent. This also applies to the uncoated portion 146b.

When the uncoated portions 146a and 146b have a segmented structure, if the width and/or height and/or spacing pitch of the segments are adjusted to satisfy the numerical range of the above-described embodiment, the segmental segments have weld strength when the segments are bent. It is overlapped in several layers enough to secure enough and does not form an empty space (gap) on the bending surface.

The structures of the uncoated portions 146a and 146b may be changed as desired to structures according to the above-described embodiments (modifications) different from those shown in the drawing. In addition, application of a conventional uncoated structure to either one of the non-coated portions 146a and 146b is not limited.

The cylindrical battery cell according to the above-described embodiments (modifications) may be used to manufacture a battery pack.

26 is a diagram schematically illustrating the configuration of a battery pack according to an embodiment of the present invention.

Referring to FIG. 26 , a battery pack 300 according to an embodiment of the present invention includes an electrically connected assembly of cylindrical battery cells 301 and a pack housing 302 accommodating them. The cylindrical battery cell 301 may be any one of the battery cells according to the above-described embodiments (variations). In the drawings, for convenience of illustration, parts such as a bus bar, a cooling unit, and external terminals for electrically connecting the cylindrical battery cells 301 are omitted.

The battery pack 300 may be mounted in a vehicle. The vehicle may be, for example, an electric vehicle, a hybrid vehicle, or a plug-in hybrid vehicle. Vehicles include four-wheeled vehicles or two-wheeled vehicles.

FIG. 27 is a diagram for explaining a vehicle including the battery pack 300 of FIG. 26 .

Referring to FIG. 27 , a vehicle V according to an embodiment of the present invention includes a battery pack 300 according to an embodiment of the present invention. The vehicle V operates by receiving power from the battery pack 300 according to an embodiment of the present invention.

According to the present invention, the internal resistance of the cylindrical battery cell can be reduced and the energy density can be increased by using the uncoated portion itself protruding from the top and bottom of the electrode assembly as an electrode tab.

According to another aspect of the present invention, by improving the structure of the non-coated portion of the electrode assembly to prevent interference between the electrode assembly and the inner circumferential surface of the battery can in the process of forming the beading portion of the battery can, the inside of the cylindrical battery cell due to partial deformation of the electrode assembly Short circuit can be prevented.

According to another aspect of the present invention, by improving the structure of the non-coated portion of the electrode assembly, when the non-coated portion is bent, tearing of the non-coated portion near the bending point can be prevented, and welding strength can be improved by sufficiently increasing the number of overlapping layers in the non-coated portion. there is.

According to another aspect of the present invention, by improving the structure of the uncoated portion adjacent to the core of the electrode assembly to prevent the cavity in the core of the electrode assembly from being blocked when the uncoated portion is bent, the electrolyte injection process and the welding of the battery can and the current collecting plate The process can be carried out easily.

According to another aspect of the present invention, it is possible to provide a cylindrical battery cell having a structure with low internal resistance, prevention of internal short circuit, and improved welding strength between a current collector plate and an uncoated region, a battery pack including the same, and an automobile.

As described above, although the present invention has been described by the limited embodiments and drawings, the present invention is not limited thereto, and the technical spirit of the present invention and the following by those skilled in the art to which the present invention belongs Of course, various modifications and variations are possible within the scope of equivalents of the claims to be described.

Example

Preparing the whole house

As shown in Table 1 below, a metal thin film for a current collector made of aluminum including segments of groups 1 and 2 was prepared. The metal thin film had a length of 4,000 mm from the core to the outer periphery (B1 + B2 + B3), and a total width (maximum width) including segment fragments was 80 mm. In the figure, B1 is the core side, B3 is the outer circumferential side, and B2, which is between the core side and the outer side, is divided into a middle portion.

A predetermined width of both ends in the width direction of the metal thin film was set as a plain portion, and a height of the core-side non-coated portion and the outer circumferential non-coated portion was smaller than that of the middle uncoated portion in the direction of the winding axis.

The middle uncoated region was divided so that a plurality of segments were arranged.

A line connecting the lowest height of the (core-side uncoated region, outer circumferential uncoated region, and middle uncoated region) to both ends of the uncoated region is referred to as a reference line, and the segment segment having the smallest height among the plurality of segment segments is the minimum It is called fragmentation.

Example 1 Example 2 Comparative Example 1 Overall length of current collector (mm) (length from core to outer periphery) 4000mm 4000mm 4000mm Overall width of current collector (mm) 80mm 80mm 80mm Width of B1 (mm) 350 mm 350 mm 350 mm Width of B2 (mm) 3500 mm 3500 mm 3500 mm Width (mm) of each group (group 1 to group 7) 500mm 500mm 500mm B2 segment height (D2) (mm) Group 1: 5mm
Rest: 6mm Group 1: 5mm
Rest: 6mm Group 1: 5mm
Rest: 6mm Width of B3 (mm) 150mm 150 mm 150 mm Segment height of B3 (C2) (mm) 0 0 0 Length of C1 (mm) 5mm 5mm 5 mm Length of C2 (mm) 5-6mm 5 to 6 mm 5 to 6 mm Length of C3 (mm) Spacing between segments (separation pitch) 0.5mm 0.5mm 0.5mm

cathode fabrication

Natural graphite, carbon black, carboxylmethylcellulose (CMC), and styrene-butadiene rubber (SBR) on soil with an average particle diameter (D ₅₀ ) of 11㎛ were mixed with water in a weight ratio of 94:1.5:2:2.5 to obtain water. A slurry for an anode active material layer having a concentration of 50 wt% of the remaining ingredients was prepared. Next, the slurry was applied to the surface of a thin copper film (thickness of 10 μm) using a slot die at a traveling speed of 40 m/min (lower sub layer). The loading amount of the negative active material was 16 mg/cm ² based on the electrode area. The copper thin film coated with the slurry for the negative electrode active material layer was dried by passing through a hot air oven having a length of 60 m, and at this time, the temperature of the oven was adjusted to maintain 130 ° C. Thereafter, roll pressing was performed with a target thickness of 180 μm to obtain a negative electrode having a density of 3.45 g/cc.

Manufacture of anode

Li(Ni _0.6 Mn _0.2 Co _0.2 )O ₂ (NCM-622) as a cathode active material, carbon black as a conductive material, and polyvinylidene fluoride (PVdF) as a binder in a weight ratio of 96:2:2 as a dispersion medium By adding phosphorus to water, a slurry of the positive electrode active material was prepared. The slurry was coated on one surface of an aluminum current collector having a thickness of 15 μm, and dried and rolled under the same conditions as the negative electrode to prepare a positive electrode. At this time, the positive electrode active material layer was adjusted so that the NP ratio of the battery was 1.18 (118%, about 27.7 cm ² ) in consideration of the theoretical discharge capacity of NMC 622 .

Manufacture of Separation Membrane

After adding about 5% by weight of a polyvinylidene fluoride-hexafluoropropylene copolymer (PVdF-HFP) polymer to tetrahydrofuran (THF), it was dissolved at a temperature of 50 ° C. for about 12 hours or more to prepare a polymer solution. . To this polymer solution, BaTiO ₃ powder having a particle size of about 400 nm was added in a total solid content of 20% by weight and dispersed to prepare a mixed solution (BaTiO ₃ / PVdF-HFP = 80:20 (weight ratio)). The mixed solution prepared using the doctor blade method was coated on both sides of a Teflon sheet substrate. After coating, THF. After drying, the final organic/inorganic composite porous film was obtained by detaching from the Teflon sheet (see FIG. 1). The final film thickness was about 30 μm. As a result of measurement with a porosimeter, the pore size and porosity of the final organic/inorganic composite porous film were 0.4 μm and 60%, respectively.

Preparation of electrode assembly

A jelly-roll type electrode assembly was prepared by stacking and winding in the order of the prepared anode/separator/anode. In Example 1, the end of the separator in the width direction was positioned toward the outer side of the electrode assembly at 30% (1.5 mm) of the height of the minimum bend segment based on the reference line.

In Example 2, the end of the separator in the width direction was positioned outside the electrode assembly at 10% (0.5 mm) of the height of the minimum bend segment based on the reference line.

In Comparative Example, the end of the separator in the width direction was positioned toward the outer side of the electrode assembly at 50% of the height of the minimum bend segment based on the reference line.

Electrolyte Impregnated Amount Evaluation

Next, LiPF ₆ was dissolved in an organic solvent in which ethylene carbonate (EC), dimethyl carbonate (DMC), and diethyl carbonate (DEC) were mixed in a composition of 1:2:1 (volume ratio) to a concentration of 1.0 M to obtain a non-aqueous An electrolyte solution was prepared. The electrode assemblies of Example 1, Example 2 and Comparative Example prepared above were immersed in an electrolyte solution, and pressurized under conditions of 800 kPa, rising 20 seconds (sec), holding 150 seconds, and conditions of -90 kPa, falling 20 seconds, holding 20 seconds vacuum was performed.

Next, the cells of Example 1, Example 2, and Comparative Example were disassembled to obtain a positive electrode and a negative electrode, respectively. Thereafter, samples corresponding to positions #1 to #9 were cut out for the anode and cathode, and the amount of electrolyte impregnation at each position was confirmed. On the other hand, in order to check the weight change after impregnation with the electrolyte, a control positive electrode and a control negative electrode prepared according to the above Preparation Example were prepared, and after maintaining them in a state not impregnated with the electrolyte, control specimens for each #1 to #9 position were secured. . Positions #1 to #9 in each electrode are as shown in FIG. 34 . The impregnation amount is a value obtained by subtracting the weight of each position of the electrode (control specimen) before impregnation from the weight of each position of the electrode after impregnation. The amount of electrolyte impregnation for each position of the electrode is shown in Table 2 below. Specimens #1 to #3 in each of the electrodes are located within 300 mm of the electrode end, #7 to #9 are located within 300 mm from the other end, and #4 to #6 are located between them. On the other hand, #1, #4 and #7 are near one end of the electrode width direction, #3, #6 and #9 are near the other end of the electrode width direction, and #2, #5 and #8 are on the other hand. indicates the middle part. 34 shows each position where impregnated samples were taken in each Comparative Example, Example 1 and Example 2.

electrode measurement location comparative example Example 1 Example 2 anode
(mg) #2 location 20.3 21.8 23.1 average 23.8 22.4 23.7 cathode
(mg) #2 location 27.4 33.3 35.9 average 33.5 37.9 40.1 sum (mg)
(anode + cathode) Summation for #2 position 47.7 55.1 59 average summation 56.3 60.3 59.6

As can be seen in [Table 2] and FIGS. 28 to 33, the amount of electrolyte impregnation in Examples 1 and 2 in Examples 1 and 2 was comparable to Comparative Examples not only at #2 position located at the innermost center of the electrode assembly but also at the overall average value. was found to be higher than that of

Claims (54)

In a jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape with an aspect ratio exceeding 1 and a separator interposed therebetween are wound in one direction and have a plurality of winding turns in
The first and second electrode plates each independently include a current collector that is a conductive thin film and an electrode active material layer disposed on one or both surfaces of the current collector,
The electrode active material layer is disposed to have a predetermined width along the winding direction of each electrode plate, and a current collector included in at least one of the first electrode plate and the second electrode plate is a long side end of at least one side of the electrode active material layer. Including a non-coated portion in which the electrode active material layer is not coated along and the surface of the current collector is exposed to the outside,
At least a part of the uncoated portion is used as an electrode tab by itself,
At least a portion of the uncoated region is divided into a plurality of segments by incision grooves,
All or at least some of the segmental pieces are bent in a radial direction or in a direction opposite to the radial direction of the electrode assembly,
The segmental fragments are bent at a bent portion spaced upward by a predetermined height from the notched bone (bottom of the incision groove),
A line connecting the lowest height in the direction of the winding axis among the uncoated portions to both ends of the uncoated portion is referred to as a reference line,
The notched goal is equal to or higher than the reference line,
The end of the separator in the width direction is located between the bent portion and the reference line or is located below the reference line,
The separator may include a porous polymer substrate; and a porous coating layer located on both sides of the porous polymer substrate and containing inorganic particles and a binder polymer.

According to claim 1,
Among the bent segments, segment segments of neighboring winding turns are continuously overlapped in a radial direction or an opposite direction to form a surface area at the upper or lower end of the electrode assembly in the direction of the winding axis,
When the shortest distance between the highest point of the surface area and the reference line is the height of the surface area,
An electrode assembly in which the end of the separator in the width direction is located in the outer direction of the electrode assembly or in the inner direction of the electrode assembly within 90% of the height of the surface area based on the reference line.
According to claim 1,
The uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to an outer circumferential surface of the electrode assembly, and an intermediate uncoated portion interposed between the core-side uncoated portion and the outer circumferential uncoated portion,
At least one of the core-side uncoated portion and the outer circumferential uncoated portion has a relatively smaller height in the winding axial direction than the middle uncoated portion.
According to claim 3,
The electrode assembly wherein the core-side uncoated portion has a relatively small height in the winding axial direction compared to the middle uncoated portion.
According to claim 3,
The height of the core-side uncoated portion is an electrode assembly having a line connected to both ends of the uncoated portion as a reference line.
According to claim 3,
The core-side uncoated portion includes an uncoated portion of an electrode plate portion corresponding to the innermost winding turn of the electrode assembly,
The outer circumferential uncoated portion includes an uncoated portion of the electrode plate portion corresponding to the outermost winding turn of the electrode assembly.
According to claim 3,
All or at least a portion of the middle uncoated region is an electrode assembly that is divided into a plurality of segments.
According to claim 1,
An electrode assembly in which the separation distance between the bend line and the end of the separator in the width direction is 0.1 mm or more.
According to claim 1 or 2,
Regarding the minimum bending segment having the smallest height among the bent segments, the end of the separator in the width direction is within 30% of the height of the minimum bending segment based on the reference line in the outer direction of the electrode assembly. , or the end of the separator in the width direction is located in the inner direction of the electrode assembly within 30% of the height of the minimum bending segment based on the reference line.
According to claim 9,
The electrode assembly of which the minimum bending segment is 2 mm or more.
According to claim 9,
In the minimum bending segment, the height A from the reference line to the bending line based on the bending line is equal to or longer than the length from the bending line to the segment height B.

According to claim 9,
In the minimum bending segment, the height A from the reference line to the bending line based on the bending line is equal to or shorter than the length from the bending line to the segment height B.


According to claim 9,
The electrode assembly further includes a segment segment (segment A) having a height smaller than the minimum bending segment, or does not include a segment segment having a height smaller than the minimum bending segment, and the minimum bending segment is the smallest segment. electrode assembly.

According to claim 13,
The electrode assembly wherein the segment A is not bent.
According to claim 14,
The electrode assembly wherein the segment A is disposed closer to the core portion than other segment segments among the plurality of segment segments.
According to claim 1,
Electrode assembly, characterized in that the height of at least some sections of the middle uncoated portion in the direction of the winding axis gradually increases from the core side to the outer circumferential side. According to claim 1,
Electrode assembly, characterized in that each of the plurality of segments has a structure of a quadrangular, trapezoidal, triangular, parallelogram, semi-circular or semi-elliptical. According to claim 1,
Each of the plurality of segments is trapezoidal,
The electrode assembly, characterized in that the lower interior angle of the trapezoid increases from the core side to the outer circumferential side of the plurality of segments individually or group by group. According to claim 1,
The electrode assembly, characterized in that at least one of the height in the winding axis direction and the width of the winding direction of the plurality of segment pieces increases stepwise from the core side to the outer circumferential side individually or group by group.
According to claim 1,
Each of the plurality of segment pieces, the width condition of 1 to 6mm in the winding direction; height conditions of 2 to 10 mm in the direction of the winding axis; And an electrode assembly, characterized in that it satisfies at least one or more conditions from the spacing pitch condition of 0.05 to 1mm in the winding direction.
According to claim 1,
The plurality of segments satisfy a spacing pitch condition of 0.05 mm to 1 mm in the winding direction, the spacing pitch is defined by the distance between the corners of two adjacent segment segments, and round reinforcing parts are added to the corners of the adjacent segment segments. The electrode assembly that has been made.
According to claim 21,
An electrode assembly that is straightly connected between the round reinforcing parts.
According to claim 21,
The electrode assembly having a radius of the round reinforcing portion of 0.02 mm or more and 0.1 mm or less.
According to claim 1,
Electrode assembly, characterized in that a predetermined gap is provided between the lower end of the cutting line of the segment piece and the active material layer. According to claim 7,
The electrode assembly, characterized in that the gap is 0.2 to 4mm. According to claim 1,
The plurality of segments form a plurality of segment segment groups going from the core side to the outer circumference, and the segment segments belonging to the same segment segment group are at least one of a width in a winding direction, a height in a winding axial direction, and a spacing pitch in a winding direction. Electrode assembly, characterized in that the same as each other.
According to claim 1,
When the widths in the winding direction for each of the three consecutively adjacent segment segment groups in the radial direction of the electrode assembly are W1, W2, and W3, respectively, W3 / W2 is smaller than W2 / W1. Including a combination of segment groups Electrode assembly, characterized in that.
According to claim 9,
The electrode assembly, characterized in that at least one of a width in a winding direction, a height in a winding axial direction, and a spacing pitch in a winding direction of the segment segments belonging to the same segment group increases stepwise from the core side to the outer circumferential side.
According to claim 9,
An electrode assembly, characterized in that at least some of the plurality of segment segment groups are disposed in the same winding turn of the electrode assembly.
According to claim 1,
The electrode assembly, characterized in that the core-side uncoated portion has no segmental structure of the uncoated portion.
According to claim 1,
The electrode assembly, characterized in that the outer circumferential uncoated portion has no segmental structure of the uncoated portion.
According to claim 1,
The electrode assembly, characterized in that the plurality of segments are overlapped in several layers while being bent toward the core. 33. The method of claim 32,
A cavity is provided in the core of the electrode assembly,
The electrode assembly, characterized in that the cavity is not blocked by a plurality of segments bent toward the core. 34. The method of claim 33,
Electrode assembly, characterized in that the radial length (R) of the core-side uncoated portion and the bending length (H) of the innermost segment piece of the middle uncoated portion satisfy the relational expression H≤R. According to claim 1,
The electrode assembly, characterized in that the height of the outer circumferential uncoated portion decreases stepwise or gradually while going from the core side to the outer circumference side. According to claim 1,
The outer circumferential uncoated portion is divided into a plurality of segments,
The plurality of segment segments included in the outer circumferential uncoated portion have at least one of a width in the winding direction, a height in the winding axial direction, and a separation pitch in the winding direction larger than the plurality of segment segments included in the middle uncoated region. Electrode assembly to be. A jelly roll type electrode assembly having a structure in which a first electrode plate and a second electrode plate having a sheet shape and a separator interposed therebetween are wound in one direction;
a battery can in which the electrode assembly is accommodated and electrically connected to one of the first electrode plate and the second electrode plate to have a first polarity;
a sealing body sealing the open end of the battery can; and
A terminal having a second polarity electrically connected to the other one of the first electrode plate and the second electrode plate and having a surface exposed to the outside;
At least one of the first electrode plate and the second electrode plate includes a non-coated portion not coated with an active material layer at a long side end,
At least a part of the uncoated portion is used as an electrode tab by itself,
The uncoated portion includes a core-side uncoated portion adjacent to the core of the electrode assembly, an outer circumferential uncoated portion adjacent to an outer circumferential surface of the electrode assembly, and an intermediate uncoated portion interposed between the core-side uncoated portion and the outer circumferential uncoated portion,
At least one of the core-side uncoated portion and the outer circumferential uncoated portion has a relatively smaller height in the winding axis direction than the middle uncoated portion,
At least a portion of the middle uncoated region is divided into a plurality of segments,
A line connecting the lowest height of the core-side uncoated region, the outer circumferential uncoated region, and the middle uncoated region to both ends of the uncoated region is referred to as a reference line, and the segment segment having the smallest height among the plurality of segment segments is the minimum segment segment. When you say
The end of the separator in the width direction is located outside of the electrode assembly within 30% of the height of the minimum segment segment based on the reference line, or the end of the separator in the width direction is located within 30% of the height of the minimum segment segment based on the reference line. Located in the inner direction of the electrode assembly within 30% of the height,
The separator may include a porous polymer substrate; and a porous coating layer located on both sides of the porous polymer substrate and containing inorganic particles and a binder polymer. 38. The method of claim 37,
The outer circumferential uncoated portion has a relatively smaller height in the winding axial direction than the middle uncoated portion,
The battery can has a beading portion press-fitted toward the inside at an end adjacent to the open end,
Cylindrical battery cell, characterized in that the inner circumferential surface of the beading portion facing the upper edge of the electrode assembly and the outer circumferential uncoated portion are separated by a predetermined distance. 39. The method of claim 38,
A cylindrical battery cell, characterized in that the press-in depth (D1) of the beading portion and the distance (D2) from the inner circumferential surface of the battery can to the boundary point of the outer circumferential uncoated portion and the middle uncoated portion satisfy the relational expression D1≤D2. 39. The method of claim 38,
a current collecting plate electrically coupled to the middle uncoated portion; and
The cylindrical battery cell of claim 1 , further comprising an insulator covering the current collecting plate and having an edge interposed and fixed between an inner circumferential surface of the beading part and the current collecting plate. 41. The method of claim 40,
An outermost diameter of the current collecting plate and the middle uncoated portion is smaller than a minimum inner diameter of an inner circumferential surface of the beading portion, and a diameter of the current collecting plate is equal to or larger than an outermost diameter of the middle uncoated portion. 41. The method of claim 40,
The current collecting plate,
Cylindrical battery cell, characterized in that located higher than the beading portion. 38. The method of claim 37,
At least a portion of the middle uncoated portion is bent from the outer circumferential side to the core side,
A cavity is provided in the core of the electrode assembly,
The cylindrical battery cell, characterized in that the cavity is not blocked by the bending structure of the intermediate uncoated portion. 44. The method of claim 43,
The middle uncoated portion includes a plurality of segment pieces segmented along the winding direction of the electrode assembly,
The plurality of segments are bent from the outer circumferential side to the core side,
A cylindrical battery cell, characterized in that the radial length (R) of the core-side uncoated portion and the bending length (H) of the segment segment located at the innermost side of the middle uncoated portion satisfy a relational expression H≤R. 45. The method of claim 44,
Cylindrical battery cell, characterized in that each of the plurality of segments has a structure of a quadrilateral, trapezoidal, triangular, parallelogram, semicircular or semielliptical. 45. The method of claim 44,
Each of the plurality of segments has a width condition of 1 to 6 mm in a winding direction; height conditions of 2 to 10 mm in the direction of the winding axis; and a pitch condition of 0.05 to 1 mm in the winding direction. 38. The method of claim 37,
A cylindrical battery cell, characterized in that a gap is provided between the lower end of the cutting line of the segment piece and the active material layer. 45. The method of claim 44,
Cylindrical battery cell, characterized in that the gap is 0.2 to 4mm. 45. The method of claim 44,
The plurality of segments constitute a plurality of groups,
The segments belonging to each group have the same at least one of the width in the winding direction, the height in the winding axial direction, and the spacing pitch in the winding direction,
Cylindrical battery cell, characterized in that at least one of the plurality of groups constitutes the same winding turn of the electrode assembly. 45. The method of claim 44,
The plurality of segments constitute a plurality of groups,
When the widths in the winding direction for each of the three consecutively adjacent segment segment groups in the radial direction of the electrode assembly are W1, W2, and W3, respectively, W3 / W2 is smaller than W2 / W1. Including a combination of segment groups Cylindrical battery cell, characterized in that. 38. The method of claim 37,
The sealing body includes a cap plate sealing the open end of the battery can, and a gasket wrapped around an edge of the cap plate and crimped at an upper end of the battery can,
The cylindrical battery cell, characterized in that the terminal having the second polarity is the cap plate. 38. The method of claim 37,
Further comprising a current collecting plate electrically connected to a non-coated portion of the second electrode plate having the first polarity and having at least a portion of an edge coupled to a sidewall of the battery can,
The sealing body includes a cap plate without polarity, and a gasket wrapped around an edge of the cap plate and crimped to the upper end of the battery can,
The battery can is a cylindrical battery cell, characterized in that it includes a rivet terminal installed to be insulated in the through hole formed in the central portion of the closed surface and electrically connected to the first electrode plate to assume the second polarity. A battery pack comprising at least one battery cell according to any one of claims 37 to 52. An automobile comprising at least one battery pack according to claim 53.

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