KR20230040545A - Manufacturing method of recycled plastics, manufacturing device of recycled plastics and recycled plastics - Google Patents
Manufacturing method of recycled plastics, manufacturing device of recycled plastics and recycled plastics Download PDFInfo
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- KR20230040545A KR20230040545A KR1020210123815A KR20210123815A KR20230040545A KR 20230040545 A KR20230040545 A KR 20230040545A KR 1020210123815 A KR1020210123815 A KR 1020210123815A KR 20210123815 A KR20210123815 A KR 20210123815A KR 20230040545 A KR20230040545 A KR 20230040545A
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- 229920003023 plastic Polymers 0.000 title claims abstract description 178
- 239000004033 plastic Substances 0.000 title claims abstract description 178
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000000243 solution Substances 0.000 claims description 89
- 239000002904 solvent Substances 0.000 claims description 59
- 239000002994 raw material Substances 0.000 claims description 52
- 239000004800 polyvinyl chloride Substances 0.000 claims description 40
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 38
- 239000002699 waste material Substances 0.000 claims description 37
- 150000001875 compounds Chemical class 0.000 claims description 30
- 239000007864 aqueous solution Substances 0.000 claims description 26
- 239000012535 impurity Substances 0.000 claims description 20
- 238000011084 recovery Methods 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 10
- 238000005191 phase separation Methods 0.000 claims description 10
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 230000001939 inductive effect Effects 0.000 claims description 6
- 230000001376 precipitating effect Effects 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000003660 carbonate based solvent Substances 0.000 claims description 5
- 150000002430 hydrocarbons Chemical group 0.000 claims description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 claims description 4
- 229920002125 Sokalan® Polymers 0.000 claims description 4
- 150000005676 cyclic carbonates Chemical class 0.000 claims description 4
- 229920001983 poloxamer Polymers 0.000 claims description 4
- 229960000502 poloxamer Drugs 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000004292 cyclic ethers Chemical class 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 239000004210 ether based solvent Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 239000005453 ketone based solvent Substances 0.000 claims description 3
- 239000004584 polyacrylic acid Substances 0.000 claims description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 2
- 150000001924 cycloalkanes Chemical class 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 150000002825 nitriles Chemical class 0.000 claims description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 2
- 239000000654 additive Substances 0.000 abstract description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 27
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 19
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 12
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000011780 sodium chloride Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 239000004014 plasticizer Substances 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- 238000004993 emission spectroscopy Methods 0.000 description 3
- 238000009616 inductively coupled plasma Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 3
- VAYTZRYEBVHVLE-UHFFFAOYSA-N 1,3-dioxol-2-one Chemical compound O=C1OC=CO1 VAYTZRYEBVHVLE-UHFFFAOYSA-N 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical group O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-ZSJDYOACSA-N Heavy water Chemical compound [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- VUPKGFBOKBGHFZ-UHFFFAOYSA-N dipropyl carbonate Chemical compound CCCOC(=O)OCCC VUPKGFBOKBGHFZ-UHFFFAOYSA-N 0.000 description 2
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 2
- CYEDOLFRAIXARV-UHFFFAOYSA-N ethyl propyl carbonate Chemical compound CCCOC(=O)OCC CYEDOLFRAIXARV-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000008029 phthalate plasticizer Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- ZZXUZKXVROWEIF-UHFFFAOYSA-N 1,2-butylene carbonate Chemical compound CCC1COC(=O)O1 ZZXUZKXVROWEIF-UHFFFAOYSA-N 0.000 description 1
- PPMCFKAXXHZLMX-UHFFFAOYSA-N 1,3-dioxocan-2-one Chemical compound O=C1OCCCCCO1 PPMCFKAXXHZLMX-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- LWLOKSXSAUHTJO-UHFFFAOYSA-N 4,5-dimethyl-1,3-dioxolan-2-one Chemical compound CC1OC(=O)OC1C LWLOKSXSAUHTJO-UHFFFAOYSA-N 0.000 description 1
- BJWMSGRKJIOCNR-UHFFFAOYSA-N 4-ethenyl-1,3-dioxolan-2-one Chemical compound C=CC1COC(=O)O1 BJWMSGRKJIOCNR-UHFFFAOYSA-N 0.000 description 1
- LSUWCXHZPFTZSF-UHFFFAOYSA-N 4-ethyl-5-methyl-1,3-dioxolan-2-one Chemical compound CCC1OC(=O)OC1C LSUWCXHZPFTZSF-UHFFFAOYSA-N 0.000 description 1
- SBLRHMKNNHXPHG-UHFFFAOYSA-N 4-fluoro-1,3-dioxolan-2-one Chemical compound FC1COC(=O)O1 SBLRHMKNNHXPHG-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical group COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- WYURNTSHIVDZCO-SVYQBANQSA-N oxolane-d8 Chemical compound [2H]C1([2H])OC([2H])([2H])C([2H])([2H])C1([2H])[2H] WYURNTSHIVDZCO-SVYQBANQSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- FOWDZVNRQHPXDO-UHFFFAOYSA-N propyl hydrogen carbonate Chemical compound CCCOC(O)=O FOWDZVNRQHPXDO-UHFFFAOYSA-N 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/06—Recovery or working-up of waste materials of polymers without chemical reactions
- C08J11/08—Recovery or working-up of waste materials of polymers without chemical reactions using selective solvents for polymer components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/91—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/06—Making preforms by moulding the material
- B29B11/10—Extrusion moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2805—Mixing plastics, polymer material ingredients, monomers or oligomers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0293—Dissolving the materials in gases or liquids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
Description
본 발명은 재생 플라스틱의 제조방법, 재생 플라스틱의 제조장치 및 상기 제조방법으로 제조된 재생 플라스틱에 관한 것이다.The present invention relates to a method for manufacturing recycled plastic, an apparatus for manufacturing recycled plastic, and a recycled plastic produced by the manufacturing method.
플라스틱은 가공이 쉽고 물리적 및 화학적 성질 변화가 용이하여 현대 사회에서 널리 사용되고 있다. 사용 후에 폐기되는 폐플라스틱을 처리하기 위하여는 매립하거나 소각하는 방법이 많이 이용되고 있으나, 플라스틱은 자연적 분해가 어렵기 때문에 매립하는 경우에는 수질 및 토양 오염의 환경 문제를 일으킬 수 있고, 소각하는 경우에는 대기 오염의 환경 문제를 일으킬 수 있다.Plastics are widely used in modern society because they are easy to process and easily change physical and chemical properties. Landfill or incineration methods are widely used to treat waste plastics that are discarded after use. However, since plastics are difficult to decompose naturally, landfilling can cause environmental problems such as water quality and soil contamination. In the case of incineration, Air pollution can cause environmental problems.
이러한 환경 문제를 해결하기 위하여 폐플라스틱을 가공 및 정제하거나 변형하여 재생하기 위한 많은 연구가 진행되었고, 일부 재생 방법은 실제로 활용되고 있다. In order to solve these environmental problems, many studies have been conducted to recycle waste plastics by processing, refining, or transforming them, and some regeneration methods are actually being used.
플라스틱은 목적에 맞는 물리적 특성을 나타내기 위하여 안정제, 슬립제, 난연제, 윤활제 등의 다양한 첨가제가 사용된다. 국제적으로 환경 및 인체 유해성 문제가 부각되면서 기존에 사용되었던 유해 첨가제들에 대한 규제가 생겨났다. 플라스틱을 쉽고 빠르게 재활용하기 위한 방법으로 기계적으로 재활용하는 용융/압출법이 사용되지만 이는 플라스틱 내에 함유된 첨가제를 제거하기 힘들다.Various additives such as stabilizers, slip agents, flame retardants, and lubricants are used in plastics to exhibit physical properties suitable for the purpose. As environmental and human harmfulness issues have emerged internationally, regulations on harmful additives that have been used have arisen. A melting/extrusion method that mechanically recycles plastics is used as a method for easily and quickly recycling plastics, but it is difficult to remove additives contained in plastics.
상기 기계적 재활용법 외에 플라스틱에서 용매 추출법을 이용하여 첨가물을 제거하고 재생 플라스틱을 수득하는 공정을 적용하였다. 용매 추출법에서 통상 수행되는 교반 공정에 있어서, 교반이 충분히 이루어지지 않는다면 폐플라스틱으로부터 첨가물을 효과적으로 제거할 수 없다.In addition to the above mechanical recycling method, a process of removing additives using a solvent extraction method from plastic and obtaining recycled plastic was applied. In the agitation process commonly performed in the solvent extraction method, additives cannot be effectively removed from waste plastics unless agitation is sufficiently performed.
따라서, 폐플라스틱으로부터 첨가물을 효과적으로 제거하여 재생 플라스틱의 순도를 크게 높일 수 있는 재생 플라스틱의 제조방법에 대한 연구가 지속적으로 필요한 실정이다.Therefore, there is a continuous need for research on a method for manufacturing recycled plastics capable of significantly increasing the purity of recycled plastics by effectively removing additives from waste plastics.
본 발명은 종래 재생 플라스틱 제조방법의 문제점을 해결하기 위한 것으로, 첨가물을 효율적으로 제거하고 재생된 플라스틱의 순도를 크게 높일 수 있는 재생 플라스틱의 제조방법, 이에 의하여 제조된 재생 플라스틱 및 재생 플라스틱의 제조장치를 제공하고자 한다.The present invention is to solve the problems of the conventional method for manufacturing recycled plastic, and is a method for manufacturing recycled plastic that can efficiently remove additives and greatly increase the purity of recycled plastic, recycled plastic produced thereby, and an apparatus for manufacturing recycled plastic. want to provide
본 발명의 일 실시상태는 폐플라스틱을 용매에 용해시켜 제1 용액을 제조하는 단계; 상기 제1 용액에 비용매를 첨가하여 제2 용액을 제조하는 단계; 상기 제2 용액에 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가하여 제3 용액을 제조하는 단계; 상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 상기 용매와 상기 비용매의 상분리를 유도하는 단계; 및 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 단계를 포함하는 재생 플라스틱의 제조방법을 제공한다.An exemplary embodiment of the present invention comprises preparing a first solution by dissolving waste plastic in a solvent; preparing a second solution by adding a non-solvent to the first solution; preparing a third solution by adding an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol to the second solution; precipitating a plastic raw material from the third solution and inducing phase separation of the solvent and the non-solvent; and obtaining a plastic raw material precipitated from the third solution.
본 발명의 일 실시상태는 상기 재생 플라스틱의 제조방법으로 제조된 재생 플라스틱으로서, 재생 플라스틱의 회수율이 38.6% 이상인 재생 플라스틱을 제공한다.An exemplary embodiment of the present invention is recycled plastic produced by the method for manufacturing recycled plastic, and provides recycled plastic having a recovery rate of 38.6% or more.
본 발명의 일 실시상태는 상기 재생 플라스틱의 제조방법으로 제조된 재생 플라스틱으로서, 재생 플라스틱에 포함되는 불순도(impurity)가 13% 이하인 재생 플라스틱을 제공한다.An exemplary embodiment of the present invention provides recycled plastic produced by the method for manufacturing recycled plastic, wherein the recycled plastic has an impurity of 13% or less.
본 발명의 일 실시상태는 폐플라스틱을 용매에 용해시킨 제1 용액과, 상기 제1 용액에 비용매 및 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가한 제3 용액을 수용하는 반응조; 및 상기 반응조에서 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 여과부를 포함하는 재생 플라스틱의 제조장치를 제공한다.An exemplary embodiment of the present invention is a first solution in which waste plastic is dissolved in a solvent, and an aqueous solution containing a non-solvent and a compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol is added to the first solution. 3 reaction vessel for receiving the solution; and a filtration unit for obtaining the plastic raw material precipitated from the third solution in the reactor.
본 발명의 재생 폴리염화비닐의 제조방법 및 재생 폴리염화비닐의 제조장치는 재생 플라스틱의 양산성을 높일 수 있고, 첨가물을 효과적으로 제거하여 순도 높은 재생 폴리염화비닐을 얻을 수 있다.The method for producing recycled polyvinyl chloride and the apparatus for producing recycled polyvinyl chloride of the present invention can increase the mass productivity of recycled plastics and effectively remove additives to obtain recycled polyvinyl chloride with high purity.
도 1은 본 발명에 따른 재생 플라스틱의 제조장치를 도시한 것이다.1 shows an apparatus for manufacturing recycled plastic according to the present invention.
이하에서 구체적인 실시상태들에 대하여 보다 상세히 설명한다. Hereinafter, specific exemplary embodiments will be described in more detail.
본 명세서에 있어서, “포함”한다는 것은 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라, 다른 구성요소를 더 포함할 수 있다는 것을 의미한다. In the present specification, “include” means that other components may be further included without excluding other components unless otherwise specified.
본 발명의 일 실시상태는 폐플라스틱을 용매에 용해시켜 제1 용액을 제조하는 단계; 상기 제1 용액에 비용매를 첨가하여 제2 용액을 제조하는 단계; 상기 제2 용액에 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가하여 제3 용액을 제조하는 단계; 상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 상기 용매와 상기 비용매의 상분리를 유도하는 단계; 및 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 단계를 포함하는 재생 플라스틱의 제조방법을 제공한다.An exemplary embodiment of the present invention comprises preparing a first solution by dissolving waste plastic in a solvent; preparing a second solution by adding a non-solvent to the first solution; preparing a third solution by adding an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol to the second solution; precipitating a plastic raw material from the third solution and inducing phase separation of the solvent and the non-solvent; and obtaining a plastic raw material precipitated from the third solution.
폐플라스틱에는 안정제, 가소제 등의 첨가물이 포함되어 있다. 환경 규제의 강화로 플라스틱에 사용되는 첨가물 중 프탈레이트계 가소제 또는 납계 안정제 등의 사용이 금지되었으며, 재생 플라스틱 제조시에도 동일한 규제가 적용된다. Waste plastics contain additives such as stabilizers and plasticizers. Due to the strengthening of environmental regulations, the use of phthalate-based plasticizers or lead-based stabilizers among additives used in plastics has been prohibited, and the same regulations are applied to the production of recycled plastics.
본 발명에 따른 재생 플라스틱의 제조방법은 폐플라스틱의 비용매에 대한 용해도 차이 및 상기 비용매와 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액의 비중 차이를 이용함으로써, 폐플라스틱으로부터 플라스틱 원료를 효과적으로 수득하여 재생 플라스틱의 양산성을 높이고, 첨가물을 효율적으로 제거하여 순도 높은 재생 플라스틱을 얻을 수 있다.The method for producing recycled plastic according to the present invention utilizes the difference in solubility of waste plastic in non-solvent and the difference in specific gravity between the non-solvent and an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol. , It is possible to effectively obtain plastic raw materials from waste plastics to increase the mass productivity of recycled plastics, and to obtain recycled plastics with high purity by efficiently removing additives.
특히, 상기 비용매와 함께 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물이 포함된 수용액을 사용함으로써, 비용매에 대한 플라스틱 원료의 용해도를 낮추어 재생 플라스틱의 회수율을 더 높일 수 있으며, 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 극성을 띰으로써 플라스틱 원료의 응집을 도와 플라스틱 원료가 더 잘 석출될 수 있도록 하여, 제2 용액에 NaCl과 같은 금속염을 첨가하는 것에 비해, 재생 플라스틱의 회수율을 높이고 재생 플라스틱에 포함되는 불순물 함량을 감소시킬 수 있다.In particular, by using an aqueous solution containing a compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol together with the non-solvent, the solubility of the plastic raw material in the non-solvent is lowered, thereby increasing the recovery rate of recycled plastic. , The compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol is polar to help aggregation of the plastic raw material so that the plastic raw material can be better precipitated, adding a metal salt such as NaCl to the second solution In contrast, it is possible to increase the recovery rate of recycled plastic and reduce the content of impurities contained in recycled plastic.
상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 구체적으로, 중량평균 분자량이 12,000 g/mol 내지 100,000 g/mol일 수 있다.The compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol may have a weight average molecular weight of 12,000 g/mol to 100,000 g/mol.
본 발명의 일 실시상태에 있어서, 상기 중량평균 분자량(Mw)은 겔투과크로마토그래피를 이용하여 측정할 수 있다. 구체적으로, 상기 중량평균 분자량은 THF-GPC의 기기를 이용하여, PLgel Mixed B x 2의 컬럼, 테트라하이드로퓨란(THF)의 용매, 1.0 mL/min의 유속, 40℃의 온도에서 측정할 수 있다. In one embodiment of the present invention, the weight average molecular weight (Mw) can be measured using gel permeation chromatography. Specifically, the weight average molecular weight can be measured using a THF-GPC instrument, a column of PLgel Mixed B x 2, a solvent of tetrahydrofuran (THF), a flow rate of 1.0 mL / min, and a temperature of 40 ° C. .
본 발명의 일 실시상태에 있어서, 상기 "플라스틱"이란 가소성이 있고 가열에 의해 연화하며 임의의 형태로 성형할 수 있는 유기 고분자 물질을 총칭한다. In one embodiment of the present invention, the term "plastic" is a general term for organic polymeric materials that have plasticity, are softened by heating, and can be molded into any shape.
상기 플라스틱은 예컨대, 폴리염화비닐(PVC), 폴리카보네이트(PC), 폴리에틸렌(PE), 폴리프로필렌(PP), 폴리우레탄(PU), 폴리아미드(PA), 폴리에스터(PES), 폴리염화비닐리덴(PVDC), 폴리카보네이트(PC), 폴리스티렌(PS) 또는 폴리에틸렌테레프탈레이트(PET)일 수 있으나, 이에 한정되는 것은 아니다. 상기 플라스틱은 폴리비닐클로라이드(PVC)인 것이 바람직하다. The plastic is, for example, polyvinyl chloride (PVC), polycarbonate (PC), polyethylene (PE), polypropylene (PP), polyurethane (PU), polyamide (PA), polyester (PES), polyvinyl chloride It may be leaden (PVDC), polycarbonate (PC), polystyrene (PS) or polyethylene terephthalate (PET), but is not limited thereto. The plastic is preferably polyvinyl chloride (PVC).
본 발명의 일 실시상태에 있어서, 상기 "폐플라스틱"은 플라스틱 제품을 사용한 후 발생하는 폐기물을 의미하며, 상기 폐기물은 공업용, 상업용 또는 가정용 폐기물일 수 있으며, 가전이나 자동차와 같은 운송 수단에서 사용된 플라스틱을 제한 없이 채용할 수 있고, 어느 하나에만 한정되는 것은 아니다. 상기 폐기물은 플라스틱 제품이 한 번 사용된 경우뿐만 아니라, 본래 목적하는 용도로의 사용이 끝난 후 더 이상 사용할 수 없게 된 상태를 의미할 수 있다. 본 발명에서는 예컨대, 폐폴리염화비닐이 적용될 수 있다.In one embodiment of the present invention, the "waste plastic" refers to waste generated after using plastic products, and the waste may be industrial, commercial, or household waste, and used in transportation such as home appliances or automobiles. Plastics can be employed without limitation, and are not limited to any one. The waste may refer to a state in which a plastic product is no longer usable after it has been used for its intended purpose, as well as when the plastic product has been used once. In the present invention, for example, waste polyvinyl chloride may be applied.
본 발명에 있어서, "플라스틱 원료"란 상기 플라스틱의 주 원료가 되는 수지(resin)을 의미한다.In the present invention, "plastic raw material" means a resin that is the main raw material of the plastic.
본 발명에 있어서, 상기 첨가물이란, 플라스틱 제조에 적용되는 각종 첨가제를 의미하며, 예컨대 가소제 또는 안정제 등을 의미할 수 있다. 상기 가소제는 프탈레이트 가소제일 수 있다.In the present invention, the additive means various additives applied to plastic production, and may mean, for example, a plasticizer or a stabilizer. The plasticizer may be a phthalate plasticizer.
본 발명에 있어서, 불순물은 상기 첨가물을 포함할 수 있고, 상기 첨가물 외에 탄산칼슘 또는 중금속 등을 포함할 수 있다. 또한 상기 불순물은 Ca, Mg, Ti, Al 또는 Zr을 포함하는 무기물을 포함할 수 있다.In the present invention, impurities may include the above additives, and may include calcium carbonate or heavy metals in addition to the above additives. In addition, the impurities may include inorganic materials including Ca, Mg, Ti, Al, or Zr.
본 발명의 일 실시상태에 있어서 상기 재생 플라스틱의 제조방법은, 폐플라스틱을 용매에 용해시켜 제1 용액을 제조하는 단계를 포함한다. In one embodiment of the present invention, the method for producing recycled plastic includes preparing a first solution by dissolving waste plastic in a solvent.
상기 제1 용액을 제조할 때의 온도는 0℃ 내지 150℃이고, 바람직하게는 60℃ 내지 80℃이다.The temperature at the time of preparing the first solution is 0 ℃ to 150 ℃, preferably 60 ℃ to 80 ℃.
상기 용매 100 중량부를 기준으로, 상기 폐플라스틱은 1 중량부 내지 50 중량부로 포함될 수 있다. 바람직하게 상기 폐플라스틱은 상기 용매 100 중량부를 기준으로 8 중량부 내지 10 중량부로 포함될 수 있다.Based on 100 parts by weight of the solvent, the waste plastic may be included in an amount of 1 part by weight to 50 parts by weight. Preferably, the waste plastic may be included in an amount of 8 to 10 parts by weight based on 100 parts by weight of the solvent.
본 발명의 일 실시상태에 있어서, 상기 용매:비용매의 부피비는 1:1 내지 1:50이다. 바람직하게 상기 상기 용매:상기 비용매의 부피비는 1:1 내지 1:5이다. In one embodiment of the present invention, the solvent:non-solvent volume ratio is 1:1 to 1:50. Preferably, the volume ratio of the solvent to the non-solvent is 1:1 to 1:5.
상기 용매 및 비용매가 전술한 부피비를 만족하는 경우, 폐플라스틱으로부터 플라스틱 원료의 석출을 용이하게 하고, 순도가 향상된 재생 플라스틱을 얻을 수 있다.When the solvent and the non-solvent satisfy the aforementioned volume ratio, precipitation of plastic raw materials from waste plastic is facilitated, and recycled plastic having improved purity can be obtained.
본 발명의 일 실시상태에 있어서, 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 폴리비닐알코올, 폴리아크릴산, 폴록사머 또는 폴리비닐피롤리돈이다.In one embodiment of the present invention, the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is polyvinyl alcohol, polyacrylic acid, poloxamer or polyvinylpyrrolidone.
바람직하게 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 폴리비닐알코올, 폴리아크릴산 또는 폴록사머이다.Preferably, the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is polyvinyl alcohol, polyacrylic acid or poloxamer.
상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 수용성 화합물일 수 있다.The compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol may be a water-soluble compound.
본 발명의 일 실시상태에 있어서, 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액 100 중량부를 기준으로 0.5 중량부 내지 50 중량부 포함된다. In one embodiment of the present invention, the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is based on 100 parts by weight of an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol. It includes 0.5 parts by weight to 50 parts by weight.
바람직하게 상기 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물은 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액 100 중량부를 기준으로 0.5 중량부 내지 10 중량부, 0.5 중량부 내지 5 중량부 또는 0.5 중량부 내지 3 중량부로 포함된다. Preferably, the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is present in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol. parts by weight, 0.5 parts by weight to 5 parts by weight or 0.5 parts by weight to 3 parts by weight.
상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물이 전술한 중량부로 상기 수용액에 포함되는 경우, 비용매에 대한 플라스틱 원료의 용해도를 급격하게 낮출 수 있으며, 상기 화합물이 극성을 띰으로써, 플라스틱 원료의 응집 속도를 높일 수 있으며, 플라스틱 원료와 불순물의 비중 차이를 이용하여 서로 분리할 수 있다.When the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is included in the aqueous solution in the aforementioned weight part, the solubility of the plastic raw material in the non-solvent can be drastically lowered, and the compound is polar. , It can increase the coagulation rate of plastic raw materials, and can separate them from each other by using the difference in specific gravity between plastic raw materials and impurities.
본 발명의 일 실시상태에 있어서, 상기 제1 용액:상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액의 부피비는 1:0.05 내지 1:1이다. In one embodiment of the present invention, the volume ratio of the first solution: the aqueous solution containing the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is 1:0.05 to 1:1.
상기 제1 용액 및 상기 수용액이 전술한 부피비를 만족하는 경우, 폐플라스틱으로부터 플라스틱 원료의 석출을 용이하게 하고, 순도가 향상된 재생 플라스틱을 얻을 수 있다.When the first solution and the aqueous solution satisfy the aforementioned volume ratio, precipitation of plastic raw materials from waste plastic is facilitated, and recycled plastic having improved purity can be obtained.
상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 상기 용매 및 상기 비용매의 상분리를 유도하는 단계에 있어서, 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물이 용해된 수용액이 첨가됨으로써, 상기 제3 용액으로부터 상기 제2 용액과 상기 수용액이 층분리를 통해 상분리된다. 이 때, 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물이 용해된 수용액은 액적(droplet)으로 적하하여 첨가하는 것이 바람직하며, 적하 속도는 특별히 한정되지 않는다.In the step of precipitating the plastic raw material from the third solution and inducing phase separation of the solvent and the non-solvent, an aqueous solution in which the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is dissolved is added, The second solution and the aqueous solution are phase separated from the third solution through layer separation. At this time, the aqueous solution in which the compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is dissolved is preferably added dropwise, and the dropping speed is not particularly limited.
구체적으로 상분리가 일어나면 하층에는 상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 포함하는 층이 형성되며, 상층에는 상기 제2 용액을 포함하는 층이 형성된다. 상기 제3 용액으로부터 석출된 플라스틱 원료는 상기 상층 및 하층의 경계 면에 분포할 수 있다. 또한, 상기 하층에는 탄산칼슘 등의 불순물이 분포할 수 있다. Specifically, when phase separation occurs, a layer containing an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is formed on the lower layer, and a layer containing the second solution is formed on the upper layer. The plastic raw material precipitated from the third solution may be distributed on the interface between the upper layer and the lower layer. In addition, impurities such as calcium carbonate may be distributed in the lower layer.
본 발명의 일 실시상태에 있어서, 상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 상기 용매와 상기 비용매의 상분리를 유도하는 단계는, 상기 제3 용액을 교반기에 의해 교반하는 것을 포함한다. In one embodiment of the present invention, the step of precipitating the plastic raw material from the third solution and inducing phase separation of the solvent and the non-solvent includes stirring the third solution with a stirrer.
상기 제3 용액을 교반기에 의해 교반하는 경우 상기 용매 및 비용매의 상분리가 빠르게 일어나도록 유도할 수 있다.When the third solution is stirred by a stirrer, phase separation of the solvent and the non-solvent may be induced to occur rapidly.
본 발명의 일 실시상태에 있어서, 상기 제3 용액을 교반기에 의해 교반하는 것은 1시간 내지 24시간 동안 0℃ 내지 50℃의 온도에서 50 rpm 내지 400 rpm의 속도로 교반하는 것이다. In one embodiment of the present invention, stirring the third solution by a stirrer is stirring at a speed of 50 rpm to 400 rpm at a temperature of 0 ° C to 50 ° C for 1 hour to 24 hours.
상기 교반기에 의한 교반이 전술한 조건에서 수행되는 경우, 상기 제3 용액의 상분리를 촉진시킬 수 있다. When stirring by the stirrer is performed under the above conditions, phase separation of the third solution may be promoted.
본 발명의 일 실시상태에 있어서, 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 단계에서 적용되는 필터는 당 기술분야에서 적용되는 것이 적절히 채용될 수 있으며, 특별히 한정되지 않는다. 예컨대, 상기 필터는 10 mesh 내지 500 mesh 크기, 바람직하게는 50 mesh 내지 200 mesh의 필터가 적용될 수 있다. 상기 필터는 뷰흐너 깔때기에 포함될 수 있다.In one embodiment of the present invention, the filter applied in the step of obtaining the plastic raw material precipitated from the third solution may be appropriately employed in the art and is not particularly limited. For example, the filter may have a size of 10 mesh to 500 mesh, preferably a filter of 50 mesh to 200 mesh. The filter may be included in a Buchner funnel.
본 발명의 일 실시상태에 있어서, 상기 용매는 케톤계 용매; 시클릭에테르계 용매; 선형 또는 환형 카보네이트계 용매; 또는 탄소수 1 내지 10의 탄화수소계 용매이다.In one embodiment of the present invention, the solvent is a ketone-based solvent; cyclic ether-based solvents; linear or cyclic carbonate-based solvents; or a hydrocarbon-based solvent having 1 to 10 carbon atoms.
상기 케톤계 용매는 예컨대, 메틸에틸케톤일 수 있다. The ketone-based solvent may be, for example, methyl ethyl ketone.
상기 시클릭에테르계 용매는 예컨대, 테트라하이드로퓨란일 수 있다.The cyclic ether-based solvent may be, for example, tetrahydrofuran.
본 발명의 일 실시상태에 있어서, 상기 선형 카보네이트계 용매는 디메틸카보네이트(DMC), 디에틸카보네이트(DEC), 디프로필카보네이트(DPC), 에틸프로필카보네이트(EPC), 에틸메틸카보네이트(EMC) 또는 메틸프로필카보네이트(MPC)일 수 있으나, 이에 한정되는 것은 아니다. In one embodiment of the present invention, the linear carbonate-based solvent is dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), ethyl propyl carbonate (EPC), ethyl methyl carbonate (EMC) or methyl It may be propyl carbonate (MPC), but is not limited thereto.
본 발명의 일 실시상태에 있어서, 상기 환형 카보네이트계 용매는 에틸렌카보네이트(EC), 프로필렌카보네이트(PC), 1,2-부틸렌카보네이트(BC), 2,3-부틸렌카보네이트, 1,2-펜틸렌 카보네이트, 2,3-펜틸렌카보네이트, 비닐렌카보네이트(VC), 비닐에틸렌카보네이트 또는 플루오르에틸렌카보네이트일 수 있으나, 이에 한정되는 것은 아니다. 바람직하게 상기 환형 카보네이트계 용매는 프로필렌카보네이트일 수 있다.In one embodiment of the present invention, the cyclic carbonate-based solvent is ethylene carbonate (EC), propylene carbonate (PC), 1,2-butylene carbonate (BC), 2,3-butylene carbonate, 1,2- It may be pentylene carbonate, 2,3-pentylene carbonate, vinylene carbonate (VC), vinyl ethylene carbonate or fluoroethylene carbonate, but is not limited thereto. Preferably, the cyclic carbonate-based solvent may be propylene carbonate.
본 발명의 일 실시상태에 있어서, 상기 탄소수 1 내지 10의 탄화수소계 용매는 메틸렌클로라이드 또는 에틸렌클로라이드일 수 있으나, 이에 한정되는 것은 아니다. In one embodiment of the present invention, the hydrocarbon-based solvent having 1 to 10 carbon atoms may be methylene chloride or ethylene chloride, but is not limited thereto.
본 발명의 일 실시상태에 있어서, 상기 용매는 바람직하게 메틸에틸케톤이다.In one embodiment of the present invention, the solvent is preferably methyl ethyl ketone.
상기 비용매란, 폴리염화비닐의 한센 용해도 인자(HSP: Hansen Solubility Parameter)가 10 이상인 화합물을 의미한다.The non-solvent refers to a compound having a Hansen Solubility Parameter (HSP) of polyvinyl chloride of 10 or more.
본 발명의 일 실시상태에 있어서, 상기 비용매는 알코올, 에테르, 시클로알칸, 에스테르, 카르복실산 및 니트릴로 이루어진 군에서 선택되는 하나 이상을 포함하는 탄화수소 화합물이다. In one embodiment of the present invention, the non-solvent is a hydrocarbon compound containing at least one selected from the group consisting of alcohol, ether, cycloalkane, ester, carboxylic acid, and nitrile.
본 발명의 일 실시상태에 있어서, 상기 비용매는 메탄올, 에탄올, 아세톤, 에틸아세테이트 또는 아세토니트릴이다. 상기 비용매는 바람직하게 메탄올이다. In one embodiment of the present invention, the non-solvent is methanol, ethanol, acetone, ethyl acetate or acetonitrile. The non-solvent is preferably methanol.
본 발명의 일 실시상태에 있어서, 상기 석출된 플라스틱 원료를 수득하는 단계 이후에, 상기 플라스틱 원료의 탈수 단계; 상기 플라스틱 원료의 건조 단계; 및 상기 플라스틱 원료의 압출 단계로 이루어진 군에서 선택되는 적어도 하나를 더 포함한다.In one embodiment of the present invention, after the step of obtaining the precipitated plastic raw material, dehydration of the plastic raw material; drying the plastic raw material; and at least one selected from the group consisting of the step of extruding the plastic raw material.
바람직하게, 본 발명의 재생 플라스틱의 제조방법은 상기 석출된 플라스틱 원료를 수득하는 단계 이후에, 상기 플라스틱 원료의 탈수 단계; 상기 플라스틱 원료의 건조 단계; 및 상기 플라스틱 원료의 압출 단계를 포함한다.Preferably, the method for producing recycled plastic of the present invention includes, after the step of obtaining the precipitated plastic raw material, a dewatering step of the plastic raw material; drying the plastic raw material; and extruding the plastic raw material.
더욱 바람직하게, 상기 재생 플라스틱의 제조방법은 상기 석출된 플라스틱 원료를 수득하는 단계 이후에, 상기 플라스틱 원료의 건조 단계를 포함한다. More preferably, the manufacturing method of the recycled plastic includes a step of drying the plastic raw material after the step of obtaining the precipitated plastic raw material.
상기 플라스틱 원료의 탈수 단계의 조건은 특별히 한정되지 않으며, 당 기술분야에서 적용되는 조건이 적절히 채용될 수 있다.Conditions for the dehydration step of the plastic raw material are not particularly limited, and conditions applied in the art may be appropriately employed.
상기 플라스틱 원료의 건조 단계의 조건은 특별히 한정되지 않으며, 당 기술분야에서 적용되는 조건이 적절히 채용될 수 있다.Conditions for the drying step of the plastic raw material are not particularly limited, and conditions applied in the art may be appropriately employed.
상기 플라스틱 원료의 압출 단계는 압출기를 이용하여 펠렛으로 제조하는 것을 의미한다. 상기 압출기를 이용하여 펠렛으로 제조할 때 적용되는 조건은 특별히 제한되지 않으며, 당 기술분야에서 적용되는 조건이 적절히 채용될 수 있다.The step of extruding the plastic raw material means manufacturing it into pellets using an extruder. Conditions applied when producing pellets using the extruder are not particularly limited, and conditions applied in the art may be appropriately employed.
본 발명의 일 실시상태는 상기 재생 플라스틱의 제조방법으로 제조된 재생 플라스틱으로서, 재생 플라스틱의 회수율이 38.6% 이상인 재생 플라스틱을 제공한다.An exemplary embodiment of the present invention is recycled plastic produced by the method for manufacturing recycled plastic, and provides recycled plastic having a recovery rate of 38.6% or more.
구체적으로 상기 재생 플라스틱의 회수율은 38.7% 이상 45% 이하, 38.7% 이상 43% 이하 또는 38.7% 이상 40.2% 이하이다.Specifically, the recovery rate of the recycled plastic is 38.7% or more and 45% or less, 38.7% or more and 43% or less, or 38.7% or more and 40.2% or less.
상기 재생 플라스틱의 회수율은 NMR 분석으로 측정할 수 있다.The recovery rate of the recycled plastic can be measured by NMR analysis.
구체적으로 상기 재생 플라스틱의 회수율은 NMR 분석으로 수지의 함량을 측정하여, (재생 플라스틱에 포함되는 수지의 함량/폐플라스틱에 포함되는 수지의 함량)X100으로 계산할 수 있다.Specifically, the recovery rate of the recycled plastic can be calculated by measuring the content of the resin through NMR analysis and calculating the ratio (content of the resin in the recycled plastic/content of the resin in the waste plastic) X100.
본 발명의 일 실시상태는 상기 재생 플라스틱의 제조방법으로 제조된 재생 플라스틱으로서, 재생 플라스틱에 포함되는 불순도가 13% 이하인 재생 플라스틱을 제공한다.An exemplary embodiment of the present invention is recycled plastic produced by the method for manufacturing recycled plastic, and provides recycled plastic having an impurity of 13% or less.
구체적으로 상기 재생 플라스틱에 포함되는 불순도는 1% 이상 13% 이하, 5% 이상 13% 이하, 10% 이상 13% 이하 또는 10.5% 이상 12.6% 이하이다. Specifically, the impurity contained in the recycled plastic is 1% or more and 13% or less, 5% or more and 13% or less, 10% or more and 13% or less, or 10.5% or more and 12.6% or less.
상기 재생 플라스틱에 포함되는 불순도(impurity)는 유도 결합 플라즈마 발광 분석법(ICP-OES) 및 기체 크로마토그래피 질량분석법(GC-MS)으로 측정할 수 있다.The impurity contained in the recycled plastic can be measured by inductively coupled plasma emission spectrometry (ICP-OES) and gas chromatography mass spectrometry (GC-MS).
상기 재생 플라스틱에 포함되는 불순도는 불순물 함량을 유도 결합 플라즈마 발광 분석법(ICP-OES) 및 기체 크로마토그래피 질량분석법(GC-MS)으로 측정하여, (불순물 함량/재생 폴리염화비닐의 수득량)X100으로 계산할 수 있다.The impurity contained in the recycled plastic was determined by measuring the impurity content by inductively coupled plasma emission spectrometry (ICP-OES) and gas chromatography mass spectrometry (GC-MS), (impurity content/yield of recycled polyvinyl chloride) X 100 can be calculated as
본 발명에 따른 재생 플라스틱에 포함되는 불순도가 전술한 범위를 만족하는 경우, 본 발명에 따른 재생 플라스틱의 제조방법을 적용함으로써 재생 플라스틱의 순도가 매우 향상됨을 확인할 수 있다.When the impurity contained in the recycled plastic according to the present invention satisfies the above range, it can be seen that the purity of the recycled plastic is greatly improved by applying the method for manufacturing recycled plastic according to the present invention.
본 발명의 일 실시상태는 폐플라스틱을 용매에 용해시킨 제1 용액과, 상기 제1 용액에 비용매 및 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가한 제3 용액을 수용하는 반응조; 및 상기 반응조에서 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 여과부를 포함하는 재생 플라스틱의 제조장치를 제공한다. An exemplary embodiment of the present invention is a first solution in which waste plastic is dissolved in a solvent, and an aqueous solution containing a non-solvent and a compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol is added to the first solution. 3 reaction vessel for receiving the solution; and a filtration unit for obtaining the plastic raw material precipitated from the third solution in the reactor.
본 발명의 일 실시상태에 있어서, 상기 반응조는 상기 제3 용액을 교반하기 위한 교반기를 더 포함한다. In one embodiment of the present invention, the reaction vessel further includes a stirrer for stirring the third solution.
상기 재생 플라스틱의 제조장치에 대한 설명은 전술한 재생 플라스틱의 제조방법에 적용된 설명이 적용될 수 있다.The description of the manufacturing apparatus of the recycled plastic may be applied to the description applied to the manufacturing method of the above-described recycled plastic.
본 발명의 일 실시상태에 있어서, 상기 재생 플라스틱의 제조장치는 상기 여과부에서 수득한 플라스틱 원료를 탈수하는 탈수부; 상기 플라스틱 원료를 건조하는 건조부; 및 상기 플라스틱 원료를 압출하는 압출부로 이루어진 군에서 선택되는 적어도 하나를 더 포함할 수 있다. In one embodiment of the present invention, the apparatus for producing the recycled plastic includes a dewatering unit for dehydrating the plastic raw material obtained from the filtering unit; a drying unit for drying the plastic raw material; And it may further include at least one selected from the group consisting of an extrusion unit for extruding the plastic raw material.
도 1은 본 발명의 일 실시상태에 따른 재생 플라스틱의 제조장치를 도시한 것이다. 상기 재생 플라스틱의 제조장치는 폐플라스틱을 용매에 용해시킨 제1 용액과, 상기 제1 용액에 비용매 및 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가한 제3 용액을 수용하는 반응조(1) 및 상기 반응조에서 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 여과부(2)를 포함한다. 상기 반응조(1)는 상기 제3 용액을 교반하기 위한 교반기(10)를 더 포함할 수 있다. 상기 교반기(10)는 길이가 긴 막대에 적어도 하나 이상의 프로펠러가 상기 막대의 길이 방향을 따라 위치할 수 있다. 상기 교반기(10)는 프로펠러를 회전시키기 위해 동력을 제공할 수 있는 모터를 포함할 수 있다. 즉, 상기 교반기(10)는 모터, 막대 및 하나 이상의 프로펠러를 포함하며, 상기 모터와 상기 막대가 연결되어 구비될 수 있다. 도 1에 구체적으로 도시하지 않았으나, 상기 여과부(2)에는 필터가 적용되며, 상기 필터는 상기 재생 플라스틱의 제조방법에서 전술한 설명이 적용된다. 1 shows an apparatus for manufacturing recycled plastic according to an exemplary embodiment of the present invention. The apparatus for manufacturing recycled plastic is a product obtained by adding a first solution in which waste plastic is dissolved in a solvent, and an aqueous solution containing a non-solvent and a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol to the first solution. It includes a reaction tank (1) accommodating three solutions and a filtering part (2) for obtaining the plastic raw material precipitated from the third solution in the reaction tank. The
이하, 실시예를 통하여, 본 발명을 더욱 상세하게 예시한다. 본 발명이 이들 실시예에 의하여 제한되는 것은 아니며, 본 발명에 따른 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 아래에서 상술하는 실시예에 한정되는 것으로 해석되어서는 아니된다. 본 발명의 실시예는 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해서 제공되는 것이다. Hereinafter, the present invention is illustrated in more detail through examples. The present invention is not limited by these examples, and the embodiments according to the present invention can be modified in many different forms, and the scope of the present invention should not be construed as being limited to the examples detailed below. . The embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art.
실시예 및 비교예.Examples and Comparative Examples.
실시예 1Example 1
메틸에틸케톤(Methyl ethyl ketone) 1L에 폐플라스틱인 폐폴리염화비닐을 첨가하고 70℃에서 1 시간 용해시켜 제1 용액을 제조한 다음, 60 mesh의 필터로 상기 제1 용액을 여과하였다. 상기 제1 용액은 상기 메틸에틸케톤 100 중량부를 기준으로 10 중량부의 폐플라스틱을 포함하도록 제조하였다.Waste polyvinyl chloride, which is waste plastic, was added to 1 L of methyl ethyl ketone and dissolved at 70° C. for 1 hour to prepare a first solution, and then the first solution was filtered through a 60 mesh filter. The first solution was prepared to contain 10 parts by weight of waste plastic based on 100 parts by weight of methyl ethyl ketone.
여과한 제1 용액에 비용매인 메탄올(methanol) 2L를 액적(droplet)으로 적하하여 제2 용액을 제조하였다.A second solution was prepared by adding droplets of 2L of methanol, a non-solvent, to the filtered first solution.
이후 상기 제2 용액에 중량평균 분자량이 60,000 g/mol인 폴리비닐알코올(PVA)을 포함하는 수용액을 제조하여, 상기 수용액 100ml를 액적(droplet)으로 적하하여 제3 용액을 제조하였다. 상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 메틸에틸케톤과 메탄올의 상분리를 유도하였다. 상기 수용액은 상기 수용액 100 중량부를 기준으로 2 중량부의 폴리비닐알코올을 포함하도록 제조하였다. Thereafter, an aqueous solution containing polyvinyl alcohol (PVA) having a weight average molecular weight of 60,000 g/mol was prepared in the second solution, and 100 ml of the aqueous solution was added dropwise to prepare a third solution. A plastic raw material was precipitated from the third solution, and phase separation between methyl ethyl ketone and methanol was induced. The aqueous solution was prepared to include 2 parts by weight of polyvinyl alcohol based on 100 parts by weight of the aqueous solution.
상기 제3 용액으로부터 플라스틱 원료를 석출시킬 때, 교반기를 이용하여 1시간 동안 25℃에서 200 rpm으로 교반하였으며, 교반 후 1시간 동안 방치하여 석출된 플라스틱 원료를 가라앉혔다. When the plastic raw material was precipitated from the third solution, it was stirred at 200 rpm at 25° C. for 1 hour using a stirrer, and after stirring, the plastic raw material precipitated was allowed to stand for 1 hour.
이후 제3 용액으로부터 석출된 플라스틱 원료를 100 mesh의 필터를 포함하는 뷰흐너 깔때기를 이용하여 수득하였고, 이를 60℃에서 24 시간 동안 건조하여 재생 플라스틱인 재생 폴리염화비닐을 얻었다.Thereafter, the plastic raw material precipitated from the third solution was obtained using a Buchner funnel including a 100 mesh filter, and dried at 60° C. for 24 hours to obtain recycled polyvinyl chloride, which is a recycled plastic.
실시예 2Example 2
상기 실시예 1에서, 중량평균 분자량이 60,000 g/mol인 폴리비닐알코올(PVA) 대신 중량평균 분자량이 100,000 g/mol인 폴리아크릴산(PAA)를 적용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 재생 폴리염화비닐을 수득하였다.In Example 1, in the same manner as in Example 1, except that polyacrylic acid (PAA) having a weight average molecular weight of 100,000 g/mol was applied instead of polyvinyl alcohol (PVA) having a weight average molecular weight of 60,000 g/mol. Recycled polyvinyl chloride was obtained.
실시예 3Example 3
상기 실시예 1에서, 중량평균 분자량이 60,000 g/mol인 폴리비닐알코올(PVA)을 2 중량%로 포함하는 수용액 대신 중량평균 분자량이 12,000 g/mol인 폴록사머(EO100PO64EO100)를 0.5 중량%로 포함하는 수용액을 적용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 재생 폴리염화비닐을 수득하였다.In Example 1, a poloxamer (EO 100 PO 64 EO 100 ) having a weight average molecular weight of 12,000 g/mol was used instead of an aqueous solution containing 2% by weight of polyvinyl alcohol (PVA) having a weight average molecular weight of 60,000 g/mol. Recycled polyvinyl chloride was obtained in the same manner as in Example 1, except that an aqueous solution containing 0.5% by weight was applied.
비교예 1Comparative Example 1
메틸에틸케톤(Methyl ethyl ketone) 1L에 폐플라스틱인 폐폴리염화비닐을 첨가하고 70℃에서 1 시간 용해시켜 제1 용액을 제조한 다음, 60 mesh의 필터로 상기 제1 용액을 여과하였다. 상기 제1 용액은 상기 메틸에틸케톤 100 중량부를 기준으로 10 중량부의 폐플라스틱을 포함하도록 제조하였다.Waste polyvinyl chloride, which is waste plastic, was added to 1 L of methyl ethyl ketone and dissolved at 70° C. for 1 hour to prepare a first solution, and then the first solution was filtered through a 60 mesh filter. The first solution was prepared to contain 10 parts by weight of waste plastic based on 100 parts by weight of methyl ethyl ketone.
여과한 제1 용액에 비용매인 메탄올(methanol) 2L를 액적(droplet)으로 적하하여 제2 용액을 제조하였다.A second solution was prepared by adding droplets of 2L of methanol, a non-solvent, to the filtered first solution.
상기 제2 용액을 교반기를 이용하여 1시간동안 교반하였으며, 교반 후 1시간동안 방치하여 석출된 플라스틱 원료를 가라앉혔다. The second solution was stirred for 1 hour using a stirrer, and left for 1 hour after stirring to settle the precipitated plastic material.
이후 제2 용액으로부터 석출된 플라스틱 원료를 뷰흐너 깔때기를 이용하여 수득하였고, 이를 60℃에서 24 시간 동안 건조하여 재생 플라스틱인 재생 폴리염화비닐을 얻었다.Thereafter, the plastic raw material precipitated from the second solution was obtained using a Buchner funnel, and dried at 60° C. for 24 hours to obtain recycled polyvinyl chloride, which is a recycled plastic.
비교예 2Comparative Example 2
메틸에틸케톤(Methyl ethyl ketone) 1L에 폐플라스틱인 폐폴리염화비닐을 첨가하고 70℃에서 1 시간 용해시켜 제1 용액을 제조한 다음, 60 mesh의 필터로 상기 제1 용액을 여과하였다. 상기 제1 용액은 상기 메틸에틸케톤 100 중량부를 기준으로 10 중량부의 폐플라스틱을 포함하도록 제조하였다.Waste polyvinyl chloride, which is waste plastic, was added to 1 L of methyl ethyl ketone and dissolved at 70° C. for 1 hour to prepare a first solution, and then the first solution was filtered through a 60 mesh filter. The first solution was prepared to contain 10 parts by weight of waste plastic based on 100 parts by weight of methyl ethyl ketone.
여과한 제1 용액에 비용매인 메탄올(methanol) 2L를 액적(droplet)으로 적하하여 제2 용액을 제조하였고, 상기 제2 용액에 상기 제2 용액 총 중량을 기준으로 10 중량%의 NaCl을 첨가하였다.A second solution was prepared by dropping 2L of methanol, a non-solvent, in droplets on the filtered first solution, and 10% by weight of NaCl based on the total weight of the second solution was added to the second solution .
상기 NaCl을 첨가한 제2 용액을 교반기를 이용하여 1시간동안 교반하였으며, 교반 후 1시간동안 방치하여 석출된 플라스틱 원료를 가라앉혔다. The second solution to which NaCl was added was stirred for 1 hour using a stirrer, and left for 1 hour after stirring to settle the precipitated plastic material.
이후 제2 용액으로부터 석출된 플라스틱 원료를 뷰흐너 깔때기를 이용하여 수득하였고, 이를 60℃에서 24 시간 동안 건조하여 재생 플라스틱인 재생 폴리염화비닐을 얻었다.Thereafter, the plastic raw material precipitated from the second solution was obtained using a Buchner funnel, and dried at 60° C. for 24 hours to obtain recycled polyvinyl chloride, which is a recycled plastic.
비교예 3Comparative Example 3
상기 비교예 2에서, 상기 제2 용액에 상기 제2 용액 총 중량을 기준으로 10 중량%의 NaCl을 첨가한 것 대신 상기 제2 용액 총 중량을 기준으로 20 중량%의 NaCl을 적용한 것을 제외하고는 상기 비교예 2와 동일한 방법으로 재생 폴리염화비닐을 수득하였다.In Comparative Example 2, except that 20% by weight of NaCl was applied based on the total weight of the second solution instead of adding 10% by weight of NaCl based on the total weight of the second solution to the second solution. Recycled polyvinyl chloride was obtained in the same manner as in Comparative Example 2.
비교예 4Comparative Example 4
상기 비교예 3에서, NaCl 대신 KCl을 적용한 것을 제외하고는 상기 비교예 3과 동일한 방법으로 재생 폴리염화비닐을 수득하였다.In Comparative Example 3, recycled polyvinyl chloride was obtained in the same manner as in Comparative Example 3, except that KCl was applied instead of NaCl.
실험예.experimental example.
상기 실시예 및 비교예에 따른 재생 플라스틱의 제조방법을 적용하여 제조한 재생 폴리염화비닐을 NMR 분석으로 재생 폴리염화비닐의 회수율을 측정하였으며, 유도 결합 플라즈마 발광 분석법(ICP-OES) 및 기체 크로마토그래피 질량분석법(GC-MS)으로 재생 폴리염화비닐에 포함되는 불순도(impurity)를 측정하여, 이를 아래 표 1에 기재하였다.The recovery rate of recycled polyvinyl chloride was measured by NMR analysis of the recycled polyvinyl chloride prepared by applying the method for manufacturing recycled plastic according to the above Examples and Comparative Examples, and inductively coupled plasma emission spectrometry (ICP-OES) and gas chromatography were performed. The impurity contained in the recycled polyvinyl chloride was measured by mass spectrometry (GC-MS), and it is shown in Table 1 below.
재생 폴리염화비닐의 회수율Recovery rate of recycled polyvinyl chloride
실시예, 비교예에서 적용한 폐폴리염화비닐 시료 0.1g과 실시예, 비교예에 따라 제조한 재생 폴리염화비닐 시료 0.1g에 내부 표준물(internal standard)인 디메틸포름아미드(DMF)를 첨가하여 중수소화된 테트라하이드로퓨란(THF-d8)에 298K(24.85℃)에서 녹이고 1H-NMR 측정한 후 스펙트럼의 적분 값을 바탕으로 각각의 폴리염화비닐 수지의 함량을 계산하였다. 이를 (재생 폴리염화비닐에 포함되는 폴리염화비닐 수지의 함량/폐폴리염화비닐에 포함되는 폴리염화비닐 수지의 함량)X100으로 재생 폴리염화비닐의 회수율을 계산하여 하기 표 1에 기재하였다.Dimethylformamide (DMF), an internal standard, was added to 0.1 g of waste polyvinyl chloride samples applied in Examples and Comparative Examples and 0.1 g of regenerated polyvinyl chloride samples prepared according to Examples and Comparative Examples to deplete heavy water. After dissolving in digested tetrahydrofuran (THF-d8) at 298K (24.85 ° C) and measuring 1H-NMR, the content of each polyvinyl chloride resin was calculated based on the integral value of the spectrum. The recovery rate of recycled polyvinyl chloride was calculated by (content of polyvinyl chloride resin contained in recycled polyvinyl chloride / content of polyvinyl chloride resin contained in waste polyvinyl chloride) X 100 and listed in Table 1 below.
재생 폴리염화비닐에 포함되는 불순도(impurity)Impurity contained in recycled polyvinyl chloride
실시예 및 비교예에 따른 재생 폴리염화비닐 시료 0.1g을 황산 2ml에 넣고 가열하여 탄화시켰다. 이를 반복하여 시료가 맑고 투명해지면 황산을 1mm 정도만 남기고 증발시켜 제거하였다. 시료가 다시 주황색으로 변하면 질산과 과산화수소를 0.5ml 첨가하여 분해시켰다. 시료가 맑게 완전히 용해되면 3차 초순수로 10ml가 되도록 희석하여 분석 시료를 제조하였다. 제조된 분석 시료로 ICP-OES를 측정하여 Ca, Mg, Ti, Al 또는 Zr을 포함하는 무기물 함량을 계산하였다.0.1 g of the regenerated polyvinyl chloride sample according to Examples and Comparative Examples was put into 2 ml of sulfuric acid and heated to carbonize. When this was repeated and the sample became clear and transparent, sulfuric acid was removed by evaporation, leaving only about 1 mm. When the sample turned orange again, it was decomposed by adding 0.5 ml of nitric acid and hydrogen peroxide. When the sample was completely dissolved clearly, it was diluted to 10 ml with tertiary ultrapure water to prepare an analysis sample. Inorganic content including Ca, Mg, Ti, Al or Zr was calculated by measuring ICP-OES with the prepared analysis sample.
실시예 및 비교예에 따른 재생 폴리염화비닐 시료 1g을 테트라하이드로퓨란 10ml에 녹인 후 메탄올 40ml를 주입하여 상온에서 6 시간동안 교반 한 후 상등액을 분취하고 GC-MS를 측정하여 스펙트럼으로 프탈레이트 가소제 함량을 계산하였다. After dissolving 1 g of the regenerated polyvinyl chloride sample according to Examples and Comparative Examples in 10 ml of tetrahydrofuran, 40 ml of methanol was injected and stirred at room temperature for 6 hours, and then the supernatant was separated and GC-MS was measured to determine the phthalate plasticizer content with a spectrum. Calculated.
이를 (불순물 함량/재생 폴리염화비닐의 수득량)X100으로 계산하여 하기 표 1에 기재하였다. 이 때, 상기 불순물 함량은 앞서 계산된 무기물 함량 및 가소제 함량을 의미한다.This was calculated as (impurity content/yield of recycled polyvinyl chloride) X100 and listed in Table 1 below. In this case, the impurity content refers to the previously calculated inorganic content and plasticizer content.
상기 표 1에 의하면, 본 발명에 따른 실시예는 비교예보다 재생 폴리염화비닐의 회수율이 높으며, 재생 폴리염화비닐의 불순도가 낮음을 확인할 수 있었다.According to Table 1, it was confirmed that the recovery rate of recycled polyvinyl chloride was higher in the examples according to the present invention and the impurity of the recycled polyvinyl chloride was lower than in the comparative examples.
이로써, 본 발명에 따른 재생 플라스틱의 제조방법을 적용하여 재생 플라스틱을 제조하는 경우, 폐플라스틱으로부터 첨가물을 효율적으로 제거하고 순도가 향상된 재생 플라스틱을 얻을 수 있음을 확인하였다.Accordingly, it was confirmed that, in the case of manufacturing recycled plastic by applying the method for manufacturing recycled plastic according to the present invention, it is possible to efficiently remove additives from waste plastic and obtain recycled plastic having improved purity.
1: 반응조
2: 여과부
10: 교반기1: reactor
2: filtering unit
10: agitator
Claims (14)
상기 제1 용액에 비용매를 첨가하여 제2 용액을 제조하는 단계;
상기 제2 용액에 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액을 첨가하여 제3 용액을 제조하는 단계;
상기 제3 용액으로부터 플라스틱 원료를 석출시키고, 상기 용매와 상기 비용매의 상분리를 유도하는 단계; 및
상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 단계를 포함하는 재생 플라스틱의 제조방법.preparing a first solution by dissolving the waste plastic in a solvent;
preparing a second solution by adding a non-solvent to the first solution;
preparing a third solution by adding an aqueous solution containing a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol to the second solution;
precipitating a plastic raw material from the third solution and inducing phase separation of the solvent and the non-solvent; and
A method for producing recycled plastic comprising the step of obtaining a plastic raw material precipitated from the third solution.
상기 중량평균 분자량이 10,000 g/mol 내지 500,000 g/mol인 화합물을 포함하는 수용액 100 중량부를 기준으로 0.5 중량부 내지 50 중량부 포함되는 것인 재생 플라스틱의 제조방법.The method according to claim 1, wherein the compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol
Method for producing a recycled plastic that contains 0.5 parts by weight to 50 parts by weight based on 100 parts by weight of an aqueous solution containing a compound having a weight average molecular weight of 10,000 g / mol to 500,000 g / mol.
상기 반응조에서 상기 제3 용액으로부터 석출된 플라스틱 원료를 수득하는 여과부를 포함하는 재생 플라스틱의 제조장치.A reaction tank accommodating a first solution in which waste plastic is dissolved in a solvent and a third solution in which an aqueous solution containing a non-solvent and a compound having a weight average molecular weight of 10,000 g/mol to 500,000 g/mol is added to the first solution; and
An apparatus for manufacturing recycled plastic comprising a filtering unit for obtaining a plastic raw material precipitated from the third solution in the reaction tank.
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