KR20220153845A - Manufacturing device for artificial leather for automobile seats containing POE material - Google Patents
Manufacturing device for artificial leather for automobile seats containing POE material Download PDFInfo
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- KR20220153845A KR20220153845A KR1020210061332A KR20210061332A KR20220153845A KR 20220153845 A KR20220153845 A KR 20220153845A KR 1020210061332 A KR1020210061332 A KR 1020210061332A KR 20210061332 A KR20210061332 A KR 20210061332A KR 20220153845 A KR20220153845 A KR 20220153845A
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- layer
- artificial leather
- poe
- compact
- roll
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- 239000000463 material Substances 0.000 title claims abstract description 42
- 239000002649 leather substitute Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000010410 layer Substances 0.000 claims abstract description 80
- 239000004744 fabric Substances 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 16
- 238000004898 kneading Methods 0.000 claims abstract description 12
- 238000010792 warming Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000011247 coating layer Substances 0.000 claims abstract description 10
- 150000001336 alkenes Chemical class 0.000 claims abstract description 8
- 229920001971 elastomer Polymers 0.000 claims abstract description 8
- 239000000806 elastomer Substances 0.000 claims abstract description 8
- 238000005187 foaming Methods 0.000 claims abstract description 7
- 238000001879 gelation Methods 0.000 claims abstract description 3
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 238000003801 milling Methods 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 7
- -1 Polyethylene Terephthalate Polymers 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 229920001400 block copolymer Polymers 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 2
- 239000002994 raw material Substances 0.000 description 4
- 230000001131 transforming effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/121—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyesters, polycarbonates, alkyds
- D06N3/123—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyesters, polycarbonates, alkyds with polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
- D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/26—Vehicles, transportation
- D06N2211/263—Cars
Abstract
Description
본 발명은 POE 소재를 함유한 자동차시트용 인조피혁의 제조장치에 관한 것으로서, 보다 상세하게는 자동차 시트에 적용되는 친환경적 소재를 가지는 인조피혁을 제조하도록 하는 제조장치에 관한 것이다. The present invention relates to a manufacturing apparatus for artificial leather for automobile seats containing POE material, and more particularly, to a manufacturing apparatus for manufacturing artificial leather having an eco-friendly material applied to automobile seats.
일반적으로 자동차 시트에 사용되는 인조피혁은 자동차 내부의 많은 부분을 차지하고 있다. 최근 깨끗한 환경 및 내구성이 좋은 재질을 확보하기 위해 자동차 내장재용 인조피혁에 대한 연구가 활발히 진행되고 있다.In general, artificial leather used for automobile seats occupies a large part of the interior of automobiles. Recently, in order to secure a clean environment and materials with good durability, research on artificial leather for automobile interior materials has been actively conducted.
최근 자동차 시트에 사용되는 인조피혁은 폴리염화비닐(PVC) 또는 폴리우레탄(PU)를 소재로 하여 인조가죽을 제조하여 사용되고 있다.Recently, artificial leather used in automobile seats is used by manufacturing artificial leather using polyvinyl chloride (PVC) or polyurethane (PU) as a material.
하지만 최근에는 탄성력과 내구성이 우수한 인조가죽이 요구되다 보니 새로운 트렌드의 환경친화적이고 경량화된 인조피혁이 필요한 실정이다. However, recently, as artificial leather with excellent elasticity and durability is required, a new trend of environmentally friendly and lightweight artificial leather is required.
본 발명은 상기와 같은 기술을 대체하기 위하여 창출된 것으로서 무기소재 POE(Poly-Olefin Elastomer)를 이용하여 친환경 자동차 시트용POE 소재를 함유한 자동차시트용 인조피혁을 제조하는 제조장치를 제공하고자 하는데 목적이 있다. The present invention was created to replace the above technology, and aims to provide a manufacturing device for manufacturing artificial leather for car seats containing eco-friendly POE material for car seats using inorganic material POE (Poly-Olefin Elastomer). there is
본 발명은, POE(Poly-Olefin Elastomer) 소재를 겔화(Gelling) 및 1차 혼련(roll mixing milling)시키는 반바리(Banbury); 상기 반바리에 의해 겔화된 POE 소재를 2차 혼련(roll mixing milling)하는 믹싱롤(Mixing roll) 및 워밍롤(Warming roll); 상기 워밍롤로부터 공급받은 POE 소재를 박판(Sheet)으로 변형시켜 컴팩트 레이어(Compact layer)를 형성하는 칼렌더(Calender); 상기 칼렌더로부터 컴팩트 레이어를 박리시킨 후 패브릭 레이어(Fabric layer)의 표면에 부착시키는 박리기;컴팩트 레이어와 패브릭 레이어를 냉각시킨 후 컴팩트 레이어에 탑 레이어(Top layer)를 부착하는 냉각롤; 탑 레이어를 발포(Foaming)시키며, 탑 레이어를 가열 및 냉각시켜 탑 레이어 표면에 엠보(Embo)를 형성하고, 탑 레이어 표면에 탑 코팅 레이어(Top coating layer)를 코팅하는 발포기; 및 상기 패브릭 레이어(Fabric layer), 컴팩트 레이어(Compact layer), 탑 레이어(Top layer) 및 탑 코팅 레이어(Top coating layer)로 이루어진 인조피혁을 절단 및 포장하는 와인더를 포함하는 POE 소재를 함유하는 자동차시트용 인조피혁의 제조장치를 제공한다. The present invention, POE (Poly-Olefin Elastomer) gelation (Gelling) and primary kneading (roll mixing milling) Banbury (Banbury); Mixing rolls and warming rolls for secondary kneading (roll mixing milling) of the POE material gelled by Banbari; A calender that transforms the POE material supplied from the warming roll into a sheet to form a compact layer; A peeler for peeling off the compact layer from the calender and attaching it to the surface of the fabric layer; a cooling roll for attaching a top layer to the compact layer after cooling the compact layer and the fabric layer; a foaming machine that foams the top layer, heats and cools the top layer to form an emboss on the surface of the top layer, and coats the top coating layer on the surface of the top layer; And a POE material including a winder for cutting and packaging artificial leather composed of the fabric layer, the compact layer, the top layer, and the top coating layer. Provided is an apparatus for manufacturing artificial leather for automobile seats.
상기 POE 소재는, OBC(Olefin Block Copolymer), PEB(Propylene-based elastomer), TPEV(Thermoplastic Elastomer Vulcanized)의 혼합물인 POE 소재를 함유한다.The POE material contains a POE material that is a mixture of OBC (Olefin Block Copolymer), PEB (Propylene-based elastomer), and TPEV (Thermoplastic Elastomer Vulcanized).
상기 패브릭 레이어는, PET(Polyethylene Terephthalate) 또는 PP(Polypropylene) 소재가 함유된 부직포 구조로 형성된 POE 소재를 함유한다. The fabric layer contains a POE material formed of a non-woven fabric structure containing PET (Polyethylene Terephthalate) or PP (Polypropylene) material.
본 발명에 따른 POE 소재를 함유한 자동차시트용 인조피혁의 제조장치에 의하면, POE 소재를 겔화(Gelling) 및 1차 혼련(roll mixing milling)시키는 반바리와, 반바리에 의해 겔화된 POE 소재를 2차 혼련(roll mixing milling)하는 믹싱롤(Mixing roll) 및 워밍롤(Warming roll)과, 워밍롤로부터 공급받은 POE 소재를 박판(Sheet)으로 변형시켜 컴팩트 레이어(Compact layer)를 형성하는 칼렌더와, 칼렌더로부터 컴팩트 레이어를 박리시킨 후 패브릭 레이어(Fabric layer)의 표면에 부착시키는 박리기, 컴팩트 레이어와 패브릭 레이어를 냉각시킨 후 컴팩트 레이어에 탑 레이어(Top layer)를 부착하는 냉각롤, 탑 레이어를 발포(Foaming)시키며, 탑 레이어를 가열 및 냉각시켜 탑 레이어 표면에 엠보(Embo)를 형성하고, 탑 레이어 표면에 탑 코팅 레이어(Top coating layer)를 코팅하는 발포기 인조피혁을 절단 및 포장하는 와인더를 통해 POE 소재를 가지도록 인조피혁이 제조되도록 하여 깨끗한 환경 및 내구성이 우수한 재질로 차량에 적용을 가능하게 한다. According to the apparatus for manufacturing artificial leather for car seats containing POE material according to the present invention, Banbari for gelling and primary kneading (roll mixing milling) of POE material and POE material gelled by Banbari Mixing roll and warming roll for secondary kneading (roll mixing milling) and a calender that forms a compact layer by transforming the POE material supplied from the warming roll into a sheet , A peeler that peels the compact layer from the calender and attaches it to the surface of the fabric layer, a cooling roll that cools the compact layer and the fabric layer and then attaches the top layer to the compact layer, and the top layer A foaming machine that performs foaming, heats and cools the top layer to form an emboss on the surface of the top layer, and coats the top coating layer on the surface of the top layer. Wine that cuts and packs artificial leather. Through this, artificial leather is manufactured to have POE material, so that it can be applied to vehicles with a clean environment and excellent durability.
도 1은 본 발명에 따른 자동차시트용 인조피혁의 개략도이다.
도 2는 도 1의 제조공정을 도시한 도면이다. 1 is a schematic diagram of artificial leather for a car seat according to the present invention.
Figure 2 is a view showing the manufacturing process of Figure 1.
본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the embodiments shown in the drawings, this is only exemplary, and those skilled in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true technical scope of protection of the present invention should be determined by the technical spirit of the appended claims.
도 1을 참고하면 본 발명에 따른 자동차시트용 인조피혁(10)의 제조장치(100)는 반바리(120), 상기 믹싱롤 및 워밍롤(130), 칼렌더(140), 박리기(150), 냉각롤(160), 발포기(170), 와인더(180)를 포함한다.Referring to FIG. 1, an apparatus 100 for manufacturing
상기 반바리(120)는 캘린더링(Calendering) 가공으로 POE 소재를 분말상의 원료를 통해 겔화(Gelling) 및 1차 혼련(roll mixing milling)시킨다.The
이때 상기 POE소재는 OBC(Olefin Block Copolymer), PEB(Propylene-based elastomer), TPEV(Thermoplastic Elastomer Vulcanized)의 혼합물을 함유한다. At this time, the POE material contains a mixture of OBC (Olefin Block Copolymer), PEB (Propylene-based elastomer), and TPEV (Thermoplastic Elastomer Vulcanized).
상기 믹싱롤(130) 및 워밍롤(131)은 상기 반바리(120)에 의해 겔화된 POE 소재를 2차 혼련(roll mixing milling)한다.The
이때 상기 믹싱롤(130) 및 워밍롤(131)은 서로 다른 속도를 가지며, 상기 2차 혼련 시 겔화된 원료를 골고루 섞어주어 원료가 분산되도록 한다. At this time, the
상기 칼렌더(140)는 상기 워밍롤(131)로부터 공급받은 POE 소재를 박판(Sheet)으로 변형시켜 컴팩트 레이어(30)를 형성한다. The
이때 상기 칼렌더(140)는 상기 1,2차 혼련을 통해 겔화된 원료를 필요한 두께로 만들어 박판으로 변형시켜 판금화하도록 하도록 하여 컴팩트 레이어(30)를 형성한다. At this time, the
상기 박리기(150)는 상기 칼렌더(140)로부터 컴팩트 레이어(30)를 박리시킨 후 차량 을 감싸는 PET(Polyethylene Terephthalate) 또는 PP(Polypropylene) 소재가 함유된 부직포 구조로 형성된 POE 소재를 함유하는 패브릭 레이어(Fabric layer)의 표면에 부착시킨다.The
상기 냉각롤(160)은 컴팩트 레이어(30)와 패브릭 레이어(20)를 냉각시킨 후 컴팩트 레이어(30)에 탑 레이어(40)를 부착한다.The
여기서, 상기 냉각롤(160)을 통해 상기 컴팩트 레이어(30)와 패브릭 레이어(20)의 표면을 냉각시켜 향후 와인더(180) 작업을 용이하게 하는 것을 가능하게 한다.Here, by cooling the surface of the
상기 발포기(170)는 탑 레이어(40)를 발포(Foaming)시키며, 상기 탑 레이어(40)를 가열 및 냉각시켜 탑 레이어(40) 표면에 돌출 형성되는 엠보(41)를 구비하고, 탑 레이어(40) 표면에 탑 코팅 레이어(50)를 코팅한다. The
여기서, 상기 탑레이어(40)에 형성되는 상기 엠보(41)는 원형으로 돌출형성 될 수 있으며 반드시 이에 한정하는 것은 아니다. Here, the
상기 와인더(180)는 상기 패브릭 레이어(20), 컴팩트 레이어(30), 탑 레이어(40) 및 탑 코팅 레이어(50)로 이루어진 인조피혁을 절단 및 포장한다.The winder 180 cuts and wraps artificial leather composed of the
부가적으로 본 발명에 따른 자동차시트용 인조피혁(10)의 제조장치(100)를 통해 제조된 인조피혁(10)은 상부층과 하부층으로 구비가 된다. Additionally, the
여기서, 상부층은 내구성 및 내열성등 물성적인 측면에 기반하여 TPV 65%∼75%와 부분가교된 TPV 25∼35%로 구비된 배합물을 가진다. Here, the upper layer has a compound comprising 65% to 75% of TPV and 25 to 35% of partially crosslinked TPV based on physical properties such as durability and heat resistance.
하부층은 상기 페브릭레이어(110)와 POE층의 접착력 강화를 위하여 메탈로센PP촉매와 PE 및 PP 가 BLOCK된 70A 수준의 OBC계열의 수지(DOW)를 20~25% 로 구성된 배합물을 가진다. The lower layer has a compound composed of 20 to 25% of a metallocene PP catalyst and a 70A level OBC-based resin (DOW) in which PE and PP are blocked in order to enhance the adhesion between the
즉 이와 같은 POE 소재를 함유한 자동차시트용 인조피혁(10)의 제조장치(100)를 통해 패브릭 레이어(20), 패브릭 레이어(20)의 표면에 부착되는 POE(Poly-Olefin Elastomer) 소재로 형성된 컴팩트 레이어(30), 상기 컴팩트 레이어(30)의 표면에 부착되는 표면에 엠보(41)가 형성된 탑 레이어(40) 탑 레이어(40)의 표면에 부착되는 탑 코팅 레이어(50)를 포함하는 POE 소재를 가지도록 구비됨으로써, 깨끗한 환경 및 내구성이 우수한 재질로 차량에 적용을 가능하게 한다. That is, through the manufacturing apparatus 100 of
10 : 자동차시트용 인조피혁 20 : 페브릭레이어
30 : 컴팩트레이어 40 : 탑레이어
41 : 엠보 50 : 탑코팅레이어
100 : 제조장치 120 : 반바리
130 : 믹싱롤 131 : 워밍롤
140 : 칼렌더 150 : 박리기
160 : 냉각롤 170 : 발포기
180 : 와인더 10: artificial leather for car seats 20: fabric layer
30: compact layer 40: top layer
41: embo 50: top coating layer
100: manufacturing device 120: banbari
130: mixing roll 131: warming roll
140: calender 150: peeler
160: cooling roll 170: foaming machine
180: Winder
Claims (3)
상기 반바리에 의해 겔화된 POE 소재를 2차 혼련(roll mixing milling)하는 믹싱롤(Mixing roll) 및 워밍롤(Warming roll);
상기 워밍롤로부터 공급받은 POE 소재를 박판(Sheet)으로 변형시켜 컴팩트 레이어(Compact layer)를 형성하는 칼렌더(Calender);
상기 칼렌더로부터 컴팩트 레이어를 박리시킨 후 패브릭 레이어(Fabric layer)의 표면에 부착시키는 박리기;
컴팩트 레이어와 패브릭 레이어를 냉각시킨 후 컴팩트 레이어에 탑 레이어(Top layer)를 부착하는 냉각롤;
탑 레이어를 발포(Foaming)시키며, 탑 레이어를 가열 및 냉각시켜 탑 레이어 표면에 엠보(Embo)를 형성하고, 탑 레이어 표면에 탑 코팅 레이어(Top coating layer)를 코팅하는 발포기; 및
상기 패브릭 레이어(Fabric layer), 컴팩트 레이어(Compact layer), 탑 레이어(Top layer) 및 탑 코팅 레이어(Top coating layer)로 이루어진 인조피혁을 절단 및 포장하는 와인더를 포함하는 POE 소재를 함유한 자동차시트용 인조피혁의 제조장치.Banbury, which performs gelation and primary kneading (roll mixing milling) of POE (Poly-Olefin Elastomer) materials;
Mixing rolls and warming rolls for secondary kneading (roll mixing milling) of the POE material gelled by Banbari;
A calender that transforms the POE material supplied from the warming roll into a sheet to form a compact layer;
A peeler for peeling off the compact layer from the calender and attaching it to the surface of the fabric layer;
A cooling roll for attaching a top layer to the compact layer after cooling the compact layer and the fabric layer;
a foaming machine that foams the top layer, heats and cools the top layer to form an emboss on the surface of the top layer, and coats the top coating layer on the surface of the top layer; and
A vehicle containing a POE material including a winder that cuts and wraps artificial leather composed of the fabric layer, compact layer, top layer, and top coating layer. Manufacturing equipment for artificial leather for seats.
상기 POE 소재는, OBC(Olefin Block Copolymer), PEB(Propylene-based elastomer), TPEV(Thermoplastic Elastomer Vulcanized)의 혼합물인 POE 소재를 함유한 자동차시트용 인조피혁의 제조장치.The method of claim 1,
The POE material is an apparatus for manufacturing artificial leather for car seats containing a POE material, which is a mixture of OBC (Olefin Block Copolymer), PEB (Propylene-based elastomer), and TPEV (Thermoplastic Elastomer Vulcanized).
상기 패브릭 레이어는, PET(Polyethylene Terephthalate) 또는 PP(Polypropylene) 소재가 함유된 부직포 구조로 형성된 POE 소재를 함유한 자동차시트용 인조피혁의 제조장치.
The method of claim 3,
The fabric layer is an apparatus for manufacturing artificial leather for a car seat containing a POE material formed of a non-woven fabric structure containing PET (Polyethylene Terephthalate) or PP (Polypropylene) material.
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| KR101173798B1 (en) | 2009-06-30 | 2012-08-16 | 코오롱인더스트리 주식회사 | Artificial leather and method for manufacturing the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101173798B1 (en) | 2009-06-30 | 2012-08-16 | 코오롱인더스트리 주식회사 | Artificial leather and method for manufacturing the same |
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