KR20220090718A - Puffed confectionery manufacturing method - Google Patents

Puffed confectionery manufacturing method Download PDF

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KR20220090718A
KR20220090718A KR1020200181510A KR20200181510A KR20220090718A KR 20220090718 A KR20220090718 A KR 20220090718A KR 1020200181510 A KR1020200181510 A KR 1020200181510A KR 20200181510 A KR20200181510 A KR 20200181510A KR 20220090718 A KR20220090718 A KR 20220090718A
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powder
weight
parts
chicken breast
rice
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KR1020200181510A
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Korean (ko)
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정석준
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다원식품 주식회사
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/52Aerated, foamed, cellular or porous products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/0002Processes of manufacture not relating to composition and compounding ingredients
    • A23G3/0004Processes specially adapted for manufacture or treatment of sweetmeats or confectionery
    • A23G3/0006Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/0002Processes of manufacture not relating to composition and compounding ingredients
    • A23G3/0004Processes specially adapted for manufacture or treatment of sweetmeats or confectionery
    • A23G3/0019Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • A23G3/0042Moulding or shaping of cellular or expanded articles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/44Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/48Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/174Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough
    • A23L7/178Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough by pressure release with or without heating

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Botany (AREA)
  • Confectionery (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

본 발명은 팽화과자 제조방법에 관한 것으로서, 더욱 상세하게는 닭가슴살 건조분말, 귀리, 병아리콩, 렌틸콩, 쌀분말, 옥수수분말, 산나물분말 등을 혼합하여 팽화한 후 압축하여 얇은 라이스칩으로 제조하므로서, 닭가슴살 건조분말을 사용하여 팽화과자에서 부족할 수 있는 단백질을 제공할 수 있고, 식감이 종래의 것과 다르고 분진발생도 매우 적은 건강식 팽화과자를 제공하고, 비타민과 섬유질, 식이섬유가 다량 포함되어 있어서 저칼로리이면서 많은 영양분을 제공할 수 있도록 한 팽화과자 제조방법에 관한 것이다.The present invention relates to a method for manufacturing puffed confectionery, and more particularly, to a thin rice chip by mixing dried chicken breast powder, oats, chickpeas, lentils, rice powder, corn powder, wild greens powder, etc. Therefore, by using chicken breast dry powder, it is possible to provide protein that may be lacking in puffed sweets, and to provide healthy puffed sweets with a different texture than conventional ones and very little dust generation, and contains a large amount of vitamins, fiber, and dietary fiber. It relates to a manufacturing method of puffed pastry that can provide many nutrients while being low in calories.

Description

팽화과자 제조방법{Puffed confectionery manufacturing method}Puffed confectionery manufacturing method

본 발명은 팽화과자 제조방법에 관한 것으로서, 더욱 상세하게는 닭가슴살 건조분말, 귀리, 병아리콩, 렌틸콩, 쌀분말, 옥수수분말, 산나물분말 등을 혼합하여 팽화한 후 압축하여 얇은 라이스칩으로 제조하므로서, 닭가슴살 건조분말을 사용하여 팽화과자에서 부족할 수 있는 단백질을 제공할 수 있고, 식감이 종래의 것과 다르고 분진발생도 매우 적은 건강식 팽화과자를 제공하고, 비타민과 섬유질, 식이섬유가 다량 포함되어 있어서 저칼로리이면서 많은 영양분을 제공할 수 있도록 한 팽화과자 제조방법에 관한 것이다.The present invention relates to a method for manufacturing puffed confectionery, and more particularly, to a thin rice chip by mixing dried chicken breast powder, oats, chickpeas, lentils, rice powder, corn powder, wild vegetable powder, etc. Therefore, by using chicken breast dry powder, it is possible to provide protein that may be lacking in puffed sweets, and to provide healthy puffed sweets with a different texture than conventional ones and very little dust generation, and contains a large amount of vitamins, fiber, and dietary fiber. It relates to a manufacturing method of puffed pastry that can provide many nutrients while being low in calories.

쌀은 전체 영양분의 대부분이 쌀눈과 속껍질 속(무기질, 비타민 및 미량 영양소의 95%이상)에 있기 때문에 쌀눈과 속껍질이 그대로 있는 상태의 현미가 영양에 있어서 최고이지만, 현미는 속껍질의 섬유질 때문에 먹기에 거칠고 미관이 좋지 않으며 섬유질은 소화가 잘 안된다는 문제점이 있어, 현미를 제외한 대부분의 시중 쌀은 그 쌀눈과 속껍질을 도정할 때 모두 깎아 버리고 투명하게 하얀 광택이 나는 백미로 도정되어 판매되고 있다. 이러한 백미는 탄수화물, 무기질, 비타민 등 영양소가 골고루 들어있기는 하지만 단백질, 지방, 칼슘, 철분 등은 부족하여 영양불균형으로 인한 각종 질병에 대한 면역능력이 떨어진다. 또한, 팽화스낵과자는 다량의 식용유를 포함하고 있다는 점에서 고지방, 고칼로리의 식품이란 인식이 팽배하여 최근 건강을 추구하는 성향이 높아지고 있어 이들 과자를 기피하는 경향이 있다. 상기와 같은 문제점을 해결하기 위하여 대한민국 등록특허 제 1626612호에는 분리대두 단백미와 미강을 이용하여 단백질 함량을 20~40중량%로 증대시킨 체중 감량 및 식사대용이 가능한 저온 압출한 단백질 과자 성형 조성물 및 그 제조방법에 관한 것이다 저온 압출하는 과자 성형 조성물 및 그 제조방법이 개시되어 있다.Because most of the total nutrients in rice are in the rice germ and inner hull (more than 95% of minerals, vitamins and micronutrients), brown rice with the germ and inner hull intact is the best nutritionally, but brown rice is difficult to eat because of the fiber in the inner hull. It is rough, unsightly, and the fiber is difficult to digest, so most commercial rice except brown rice is shaved off when milling the germ and inner hull, and is polished to a transparent white luster and sold. Although white rice contains nutrients such as carbohydrates, minerals, and vitamins, it lacks protein, fat, calcium, iron, etc. In addition, since puffed snacks contain a large amount of edible oil, there is a widespread perception that they are high-fat, high-calorie foods. In order to solve the above problems, Republic of Korea Patent No. 1626612 discloses a low-temperature extruded protein cookie molding composition capable of weight loss and meal replacement in which the protein content is increased to 20-40% by weight using isolated soybean protein and rice bran, and its It relates to a manufacturing method, and a composition for forming a confectionery that is extruded at a low temperature and a manufacturing method thereof are disclosed.

대한민국 공개특허 제2000-75359호 의 '흑미를 이용한 쌀과자 및 그 제조방법'에서는 흑미와 현미를 일정한 비율로 섞고, 여기에 물을 첨가하여 수분함량 18%, 260℃, 6초간 팽화하여 흑미과자를 제조하는 방법이 공개되었고, 또한, 대한민국 공개특허 제2003-73760호의 '쌀과자 제조방법'에서는 현미를 튀긴 후 물엿, 한천, 솔비톨 및 초콜릿과 배합하여 일정형상으로 성형하여 쌀과자를 제조하는 방법이 공개되었으며, 대한민국 공개특허 제2003-936590호의 '쌀튀밥을 주재로 하는 초코바 제조방법 및 그 물건'에서는 쌀튀밥을 물엿,견과류, 설탕, 젤라틴의 혼합물과 함께 성형한 후 호박엿과 초콜릿을 코팅하여 쌀튀밥을 이용한 초코바를 제조하는 방법이 공개되었다. 또한, 대한민국 공개특허 제2017-0140509호에는 카나우바왁스, 잔타컴 및 유청단백을 이용하여 유산균을 코팅하고, 코팅된 유산균을 단백질 식품에 코팅하여 간단하고 저비용으로 유산균을 코팅한 단백질 식품을 제공하는 기술이 개시되어 있다. 또한, 대한민국 등록특허 제1424766호에는 "압축팽화를 이용한 곡물과자 제조방법"으로 (a) 현미, 백미 또는 흑미 중에서 선택된 적어도 하나의 곡물, 두류, 견과류, 성형미 및 물, 소금 또는 감미료 중에서 선택된 적어도 하나의 첨가물을 포함하는 재료를 준비하는 단계; (b) 콩을 150℃ 온도에서 5분간 가열 선처리하는 단계; (c) 상기 곡물과 선처리된 두류, 상기 견과류, 상기 성형미 및 상기 첨가물을 섞어 교반하여 혼합하는 단계; 및 (d) 상기 혼합물을 정량씩 퍼핑기에 삽입 후 퍼핑기를 조절하며 팽화압축시켜 곡물과자를 제조하는 단계;로 이루어진 기술이 개시되어 있다. 그러나, 이러한 종래의 기술은 백미, 흑미, 현미 등을 이용하여 제조한 단순한 쌀과자로 기호성의 개선에만 목적을 두기 때문에 생리적 기능성과 보전성을 향상시키지 못하는 문제점이 있고 또한, 종래기술은 곡류만을 이용하여 제조되기 때문에 콩과 같은 두류가 가지고 있는 단백질 성분이 현저히 부족하여 영양불균형이라는 문제점을 해소하지 못하였다.In Korean Patent Laid-Open Publication No. 2000-75359, 'Rice Cookies Using Black Rice and Method for Manufacturing the Same', black rice and brown rice are mixed in a certain ratio, water is added thereto, and the water content is 18%, 260° C., and puffed for 6 seconds. In addition, in the 'rice cookie manufacturing method' of Korean Patent Application Laid-Open No. 2003-73760, brown rice is fried and then mixed with starch syrup, agar, sorbitol and chocolate, and molded into a certain shape to produce a rice cookie. was published, and in Korean Patent Laid-Open No. 2003-936590, 'Method for manufacturing chocolate bar mainly made of fried rice and its product', fried rice is molded with a mixture of starch syrup, nuts, sugar, and gelatin, and then coated with pumpkin syrup and chocolate. Thus, a method for manufacturing a chocolate bar using fried rice was disclosed. In addition, Korean Patent Application Laid-Open No. 2017-0140509 discloses that lactic acid bacteria are coated using carnauba wax, xanthacum and whey protein, and the coated lactic acid bacteria are coated on protein food to provide a protein food coated with lactic acid bacteria at a simple and low cost. The technique is disclosed. In addition, Republic of Korea Patent No. 1424766 discloses that "a method for manufacturing grain confectionery using compression and expansion" (a) at least one grain selected from brown rice, white rice or black rice, beans, nuts, molded rice, and at least one selected from water, salt or sweetener preparing a material containing one additive; (b) pre-treating soybeans at a temperature of 150° C. for 5 minutes; (c) mixing the grains with the pre-treated beans, the nuts, the molded rice, and the additives by stirring; and (d) inserting the mixture into the puffing machine by a fixed amount, then adjusting the puffing machine and compressing the puffing machine to manufacture grain confectionery; a technique consisting of is disclosed. However, this conventional technique has a problem in that it cannot improve physiological functionality and integrity because it is only aimed at improving palatability with simple rice crackers manufactured using white rice, black rice, brown rice, etc. Also, the prior art uses only grains Because it is manufactured, the protein component of beans such as soybeans is significantly insufficient, so the problem of nutritional imbalance could not be solved.

* 선행기술문헌 ** Prior art literature *

(특허문헌 1) 대한민국 등록특허 제1626612호(Patent Document 1) Republic of Korea Patent No. 1626612

(특허문헌 2) 대한민국 등록특허 제1424766호(Patent Document 2) Republic of Korea Patent No. 1424766

(특허문헌 3) 대한민국 공개특허 제2000-75359호(Patent Document 3) Republic of Korea Patent Publication No. 2000-75359

(특허문헌 4) 대한민국 공개특허 제2003-73760호(Patent Document 4) Republic of Korea Patent Publication No. 2003-73760

(특허문헌 5) 대한민국 공개특허 제2003-936590호(Patent Document 5) Republic of Korea Patent Publication No. 2003-936590

(특허문헌 6) 대한민국 공개특허 제2017-0140509호(Patent Document 6) Republic of Korea Patent Publication No. 2017-0140509

따라서, 상기 문제점을 해결하기 위한 본 발명은 닭가슴살 건조분말, 귀리, 병아리콩, 렌틸콩, 쌀분말, 옥수수분말, 산나물분말 등을 혼합하여 팽화한 후 압축하여 얇은 라이스칩으로 제조하므로서, 닭가슴살 건조분말을 사용하여 팽화과자에서 부족할 수 있는 단백질을 제공할 수 있고, 식감이 종래의 것과 다르고 분진발생도 매우 적은 건강식 팽화과자를 제공하고, 비타민과 섬유질, 식이섬유가 다량 포함되어 있어서 저칼로리이면서 많은 영양분을 제공할 수 있도록 한 팽화과자 제조방법을 제공함을 목적으로 한다.Therefore, the present invention for solving the above problems is to prepare thin rice chips by mixing dried chicken breast powder, oats, chickpeas, lentils, rice powder, corn powder, wild greens powder, etc. By using dry powder, it is possible to provide protein that may be lacking in puffed sweets, and to provide healthy puffed sweets with a different texture than conventional ones and very little dust generation. An object of the present invention is to provide a method for manufacturing puff pastry that can provide nutrients.

상기 목적달성을 위한 본 발명은 The present invention for achieving the above object

닭가슴살 건조분말 100중량부, 귀리 200중량부, 병아리콩 100중량부, 렌틸콩 100중량부, 쌀분말, 옥수수분말, 산나물분말을 혼합한 혼합물 50중량부, 물 150중량부, 소금 5중량부, 감미료 1중량부로 이루어진 재료를 준비하되, 100 parts by weight of dry chicken breast powder, 200 parts by weight of oats, 100 parts by weight of chickpeas, 100 parts by weight of lentils, 50 parts by weight of a mixture of rice powder, corn powder, wild vegetable powder, 150 parts by weight of water, 5 parts by weight of salt , Prepare a material consisting of 1 part by weight of sweetener,

귀리, 병아리콩, 렌틸콩은 건조과정을 거친 후 0.5mm~1mm 의 크기로 파쇄하여 준비하는 제 1 과정과;A first step of preparing oats, chickpeas, and lentils by crushing them to a size of 0.5mm to 1mm after drying;

준비된 재료를 교반기에 넣고 교반하여 혼합하는 제 2 과정과;a second process of putting the prepared material in a stirrer and stirring to mix;

혼합된 재료를 진공상태의 탱크에 투입한 후 48시간 동안 저온 숙성하는 제 3 과정과;a third process of low-temperature aging for 48 hours after inputting the mixed materials into a tank in a vacuum state;

진공 숙성된 재료를 정량씩 퍼핑기에 투입하여 팽화 압축시켜 곡물과자를 제조하는 제 4 과정; 으로 구성하고,A fourth process of manufacturing grain confectionery by putting the vacuum-aged material into a puffing machine by quantity and compressing it; composed of

닭가슴살 건조분말은 Chicken breast dry powder

닭가슴살을 세척한 후 4-5일 냉장숙성하는 제 1단계와;a first step of refrigerated aging for 4-5 days after washing the chicken breast;

닭가슴살을 파쇄기에 넣고 파쇄하는 제 2 단계와;A second step of crushing the chicken breast into a crusher;

파쇄된 닭가슴살을 얇은 두께로 펼친 상태로 건조기에 넣고 48~72시간 동안 건조시킨 후 분쇄하고, 허브분말과 마늘분말을 혼합하는 제 3 단계; 로 이루어진 제조과정에 의해 제조된 것을 특징으로 한다.A third step of putting the crushed chicken breast in a thin spread state in a dryer, drying it for 48 to 72 hours, then pulverizing, and mixing herb powder and garlic powder; It is characterized in that it is manufactured by a manufacturing process consisting of

본 발명에 의하면, 닭가슴살 건조분말을 사용하여 팽화과자에서 부족할 수 있는 단백질을 제공할 수 있고, 식감이 종래의 것과 다르고 분진발생도 매우 적은 건강식 팽화과자를 제공하고, 비타민과 섬유질, 식이섬유가 다량 포함되어 있어서 저칼로리이면서 많은 영양분을 제공할 수 있도록하는 효과를 기대할 수 있다.According to the present invention, it is possible to provide protein that may be lacking in puffed sweets by using dry chicken breast powder, and to provide healthy puffed sweets with a texture different from conventional ones and very little dust generation, and vitamins, fiber, and dietary fiber Since it contains a large amount, it can be expected to have the effect of providing a lot of nutrients while being low in calories.

도 1 은 본 발명의 팽화과자 제조방법을 보인 순서도.1 is a flow chart showing a method for manufacturing puff pastry of the present invention.

이하, 첨부된 도면 도 1 을 참조하여 본 발명의 바람직한 실시예를 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the present invention will be described with reference to the accompanying drawings FIG. 1 .

하기에서 본 발명을 설명함에 있어서, 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다.In the following description of the present invention, if it is determined that a detailed description of a related well-known function or configuration may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted.

상기 도면에 의하면 본 발명은According to the drawings, the present invention

닭가슴살 건조분말 100중량부, 귀리 200중량부, 병아리콩 100중량부, 렌틸콩 100중량부, 쌀분말, 옥수수분말, 산나물분말을 혼합한 혼합물 50중량부, 물 150중량부, 소금 5중량부, 감미료 1중량부로 이루어진 재료를 준비하되, 100 parts by weight of dry chicken breast powder, 200 parts by weight of oats, 100 parts by weight of chickpeas, 100 parts by weight of lentils, 50 parts by weight of a mixture of rice powder, corn powder, wild vegetable powder, 150 parts by weight of water, 5 parts by weight of salt , Prepare a material consisting of 1 part by weight of sweetener,

귀리, 병아리콩, 렌틸콩은 건조과정을 거친 후 0.5mm~1mm 의 크기로 파쇄하여 준비하는 제 1 과정과;A first step of preparing oats, chickpeas, and lentils by crushing them to a size of 0.5mm to 1mm after drying;

준비된 재료를 교반기에 넣고 교반하여 혼합하는 제 2 과정과;a second process of putting the prepared material in a stirrer and stirring to mix;

혼합된 재료를 진공상태의 탱크에 투입한 후 48시간 동안 저온 숙성하는 제 3 과정과;a third process of putting the mixed materials into a tank in a vacuum state and then aging at a low temperature for 48 hours;

진공 숙성된 재료를 정량씩 퍼핑기에 투입하여 팽화 압축시켜 곡물과자를 제조하는 제 4 과정; 으로 구성하고,A fourth process of manufacturing grain confectionery by putting the vacuum-aged material into a puffing machine by quantity and compressing it; composed of

닭가슴살 건조분말은 Chicken breast dry powder

닭가슴살을 세척한 후 4-5일 냉장숙성하는 제 1단계와;a first step of refrigerated aging for 4-5 days after washing the chicken breast;

닭가슴살을 파쇄기에 넣고 파쇄하는 제 2 단계와;A second step of crushing the chicken breast into a crusher;

파쇄된 닭가슴살을 얇은 두께로 펼친 상태로 건조기에 넣고 48~72시간 동안 건조시킨 후 분쇄하고, 허브분말과 마늘분말을 혼합하는 제 3 단계; 로 이루어진 제조과정에 의해 제조된 것을 특징으로 한다.A third step of putting the crushed chicken breast in a thin spread state in a dryer, drying it for 48 to 72 hours, then pulverizing, and mixing herb powder and garlic powder; It is characterized in that it is manufactured by a manufacturing process consisting of

본 발명에서 팽화과자의 주원료로서 귀리, 병아리콩, 렌틸콩으로 이루어진 곡물과 닭가슴살 건조분말을 사용한다. In the present invention, grains consisting of oats, chickpeas, and lentils and dried chicken breast powder are used as main raw materials for puff pastry.

물론, 이에 한정되는 것은 아니며 다양한 곡물 또는 이의 혼합곡물이 사용될 수 있다. Of course, the present invention is not limited thereto, and various grains or mixed grains thereof may be used.

또한, 본 발명에서는 팽화과자의 영양성, 기능성 및 관능성을 더욱 보강하기 위해 쌀분말, 옥수수분말, 산나물분말을 첨가한다.In addition, in the present invention, rice powder, corn powder, and wild greens powder are added to further reinforce the nutritional, functional and functional properties of puff pastry.

또한 본 발명에서는 팽화과자에 부족한 단백질을 보강하기 위해 닭가슴살 건조분말을 첨가하였다.In addition, in the present invention, dry chicken breast powder was added to reinforce the protein lacking in puffed pastry.

본 발명에 적용되는 귀리는 슈퍼곡물로 알려질 정도로 많은 영양분을 갖고 있으며, 병아리콩에는 비타민과 섬유질이 풍부하고, 렌틸콩에는 식이섬유가 매우 풍부한 것으로 알려져있다.The oats applied to the present invention have a lot of nutrients to be known as a super grain, and it is known that chickpeas are rich in vitamins and fiber, and lentils are very rich in dietary fiber.

산나물분말은 곰취와 같은 산나물을 채취한 후 깨끗이 세척하여 건조시켜 미세하게 분쇄한 것을 사용할 수 있다.Wild vegetable powder can be used after collecting wild vegetables such as gomchi, washing it thoroughly, drying it, and finely pulverizing it.

이 이외에 본 발명의 재료에는 상기 곡물과 쌀분말, 옥수수분말, 산나물분말 이외에 첨가물로는 통상적으로 알려진 소금, 물 또는 감미료 중에서 선택된 적어도 하나를 첨가한다. 상기 재료인 곡물, 콩, 견과류, 성형미, 소금, 물, 감미료의 함량은 당업자가 적합하게 조절할 수 있음은 물론이다. In addition to this, in addition to the grains, rice powder, corn powder, and wild vegetable powder, at least one selected from commonly known additives such as salt, water or sweetener is added to the material of the present invention. It goes without saying that the content of grains, beans, nuts, molded rice, salt, water, and sweeteners, which are the above ingredients, can be suitably adjusted by those skilled in the art.

귀리는 200중량부를 준비하고, 병아리콩은 100중량부를 준비하며, 렌틸콩은 100중량부를 준비하며, 닭가슴살 건조분말은 100중량부 준비한다.Prepare 200 parts by weight of oats, 100 parts by weight of chickpeas, 100 parts by weight of lentils, and 100 parts by weight of dry chicken breast powder.

쌀분말, 옥수수분말, 산나물분말은 50중량부를 준비하는 것이 바람직하다.It is preferable to prepare 50 parts by weight of rice powder, corn powder, and wild vegetable powder.

◆ 제 1 과정 ◆◆ 1st course ◆

제 1 과정은 곡물과자의 제조를 위한 재료를 준비하는 과정이다.The first process is a process of preparing ingredients for the manufacture of grain confectionery.

즉, 앞서 설명한 닭가슴살 건조분말 100중량부, 귀리 200중량부, 병아리콩 100중량부, 렌틸콩 100중량부, 쌀분말, 옥수수분말, 산나물분말을 혼합한 혼합물 50중량부, 물 150중량부, 소금 5중량부, 감미료 1중량부로 이루어진 재료를 준비하는데, That is, 100 parts by weight of the aforementioned dry chicken breast powder, 200 parts by weight of oats, 100 parts by weight of chickpeas, 100 parts by weight of lentils, 50 parts by weight of a mixture of rice powder, corn powder, and wild vegetable powder, 150 parts by weight of water, To prepare a material consisting of 5 parts by weight of salt and 1 part by weight of sweetener,

귀리, 병아리콩, 렌틸콩은 건조과정을 거친 후 0.5mm~1mm 의 크기로 파쇄하여 준비한다.Prepare oats, chickpeas, and lentils by crushing them to a size of 0.5mm to 1mm after drying.

그리고, 닭가슴살 건조분말은 And dry chicken breast powder

닭가슴살을 세척한 후 4-5일 냉장숙성하는 제 1단계와;a first step of refrigerated aging for 4-5 days after washing the chicken breast;

닭가슴살을 파쇄기에 넣고 파쇄하는 제 2 단계와;A second step of crushing the chicken breast into a crusher;

파쇄된 닭가슴살을 얇은 두께로 펼친 상태로 건조기에 넣고 48~72시간 동안 건조시킨 후 분쇄하고, 허브분말과 마늘분말을 혼합하는 제 3 단계; 로 이루어진 제조과정에 의해 제조된 것을 사용한다.A third step of putting the crushed chicken breast in a thin spread state in a dryer, drying it for 48 to 72 hours, then pulverizing, and mixing herb powder and garlic powder; Use the one manufactured by the manufacturing process consisting of

즉, 준비된 닭가슴살을 세척한 후 냉장고에 넣어 4-5일 냉장숙성한 후 파쇄기에 넣고 파쇄한다.That is, after washing the prepared chicken breast, put it in the refrigerator to refrigerate it for 4-5 days, then put it in a crusher and crush it.

닭가슴살을 파쇄하게되면 으깨지거나 찢어지면서 뭉그러지게된다.When the chicken breast is shredded, it is crushed or crushed.

이와같이 파쇄된 닭가슴살을 얇은 두께로 펼친 상태로 건조기에 넣고 48~72시간 건조시켜 수분이 거의 제거된 상태로 건조시킨 후 분말상태로 분쇄하고, 이 닭가슴살 분말에 적당량, 예를들면 닭가슴살 100중량부에 대하여 허브분말 10중량부와 마늘분말 5중량부를 혼합하여 닭가슴살 건조분말을 최종적으로 제조하여 사용한다.In this way, spread the shredded chicken breast into a thin layer, put it in a dryer, dry it for 48 to 72 hours, dry it to a state where moisture is almost removed, and then grind it into a powder state. 10 parts by weight of herb powder and 5 parts by weight of garlic powder are mixed with respect to parts by weight to finally prepare and use dry chicken breast powder.

◆ 제 2 과정 ◆◆ 2nd course ◆

제 2 과정은 준비된 재료를 혼합하는 과정이다.The second process is a process of mixing the prepared materials.

제 1 과정에서 준비된 닭가슴살 건조분말을 포함하는 혼합재료를 혼합 교반기에 투입한 후 소정시간 교반시켜서 각종 재료들이 잘 혼합되도록 한다.After putting the mixed material containing the dry chicken breast powder prepared in the first process into the mixing stirrer, the mixture is stirred for a predetermined time so that the various materials are well mixed.

◆ 제 3 과정 ◆◆ 3rd course ◆

제 3 과정은 혼합된 재료를 저온 숙성하는 과정이다.The third process is a process of low-temperature aging of the mixed material.

제 2 과정에서 혼합된 재료들을 진공상태의 탱크에 투입한 후 저온상태, 예를들면 5℃~10℃ 의 온도상태로 48시간 동안 저온 숙성하는 것이다.After the materials mixed in the second process are put into a tank in a vacuum state, they are aged at a low temperature for 48 hours at a low temperature, for example, 5°C to 10°C.

혼합된 재료들을 진공상태에서 저온숙성시키면 각 재료들간의 결합이 이루어지게된다.When the mixed materials are aged at a low temperature in a vacuum state, bonding between each material is achieved.

◆ 제 4 과정 ◆◆ 4th course ◆

제 4 과정은 숙성된 재료를 정량씩 퍼핑기에 투입하여 팽화 압축시켜 곡물과자를 제조하는 과정이다.The fourth process is a process of manufacturing grain snacks by putting the aged material into a puffing machine by quantity and compressing it.

즉, 제 3 과정에 의해 숙성된 재료를 정량씩 퍼서 퍼핑기의 틀에 투입한 후 팽화 압축시키게 되면 귀리, 병아리콩, 렌틸콩에 함유된 수분이 고온, 고압 하에서 수증기로 상변화하면서 곡물 조직사이에 셀(cell)을 형성하며 팽화하게 된다.In other words, when the material aged by the third process is poured into the mold of the puffing machine and expanded and compressed, the water contained in oats, chickpeas, and lentils changes to steam under high temperature and high pressure, and the phase changes between the grain tissues. It forms a cell and expands.

이때, 재료에 함유된 수분에 의해 곡물의 조직상태가 변화되어 팽화시에 적절한 팽화율이 달성된다. 또한, 팽화과정에서 곡물의 전분이 일부 분해되어 생기는 아밀로 펙틴이 서로 엉기면서 곡물 입자간의 점착력을 향상시키게 된다.At this time, the tissue state of the grain is changed by the moisture contained in the material, and an appropriate swelling rate is achieved at the time of swelling. In addition, amylopectin produced by partially decomposing starch in the grain during the swelling process is agglomerated with each other to improve the adhesion between grain particles.

퍼핑기에서 최종적으로 배출되는 팽화과자는 대략적으로 2~3mm 의 두께를 갖게되고, 과자에 귀리, 병아리콩, 렌틸콩의 입자가 보여질 수 있으며, 바삭한 식감을 제공할 수 있다.The puffed confectionery finally discharged from the puffing machine has a thickness of approximately 2-3 mm, and particles of oats, chickpeas, and lentils can be seen in the confectionery, and a crispy texture can be provided.

또한, 본 발명의 팽화과자는 닭가슴살 건조분말이 첨가되어 있으므로 기존의 팽화과자에 비해 많은 양의 단백질을 제공할 수 있게된다.In addition, the puff pastry of the present invention can provide a greater amount of protein compared to the conventional puff pastry because chicken breast dry powder is added.

비록 본 발명이 상기에서 언급한 바람직한 실시예와 관련하여 설명되었지만, 본 발명의 요지와 범위로부터 벗어남이 없이 다른 다양한 수정이나 변형이 가능할 것이다. 따라서, 첨부된 청구범위는 본 발명의 진정한 범위 내에 속하는 그러한 수정 및 변형을 포함함은 물론이다.Although the present invention has been described with reference to the above-mentioned preferred embodiments, various other modifications and variations may be made without departing from the spirit and scope of the present invention. Accordingly, it is to be understood that the appended claims cover such modifications and variations as fall within the true scope of this invention.

Claims (1)

닭가슴살 건조분말 100중량부, 귀리 200중량부, 병아리콩 100중량부, 렌틸콩 100중량부, 쌀분말, 옥수수분말, 산나물분말을 혼합한 혼합물 50중량부, 물 150중량부, 소금 5중량부, 감미료 1중량부로 이루어진 재료를 준비하되,
귀리, 병아리콩, 렌틸콩은 건조과정을 거친 후 0.5mm~1mm 의 크기로 파쇄하여 준비하는 제 1 과정과;
준비된 재료를 교반기에 넣고 교반하여 혼합하는 제 2 과정과;
혼합된 재료를 진공상태의 탱크에 투입한 후 48시간 동안 저온 숙성하는 제 3 과정과;
진공 숙성된 재료를 정량씩 퍼핑기에 투입하여 팽화 압축시켜 곡물과자를 제조하는 제 4 과정; 으로 구성하고,
닭가슴살 건조분말은
닭가슴살을 세척한 후 4-5일 냉장숙성하는 제 1단계와;
닭가슴살을 파쇄기에 넣고 파쇄하는 제 2 단계와;
파쇄된 닭가슴살을 얇은 두께로 펼친 상태로 건조기에 넣고 48~72시간 동안 건조시킨 후 분쇄하고, 허브분말과 마늘분말을 혼합하는 제 3 단계; 로 이루어진 제조과정에 의해 제조된 것을 특징으로 하는 팽화과자 제조방법.
100 parts by weight of dry chicken breast powder, 200 parts by weight of oats, 100 parts by weight of chickpeas, 100 parts by weight of lentils, 50 parts by weight of a mixture of rice powder, corn powder, wild vegetable powder, 150 parts by weight of water, 5 parts by weight of salt , Prepare a material consisting of 1 part by weight of sweetener,
A first step of preparing oats, chickpeas, and lentils by crushing them to a size of 0.5mm to 1mm after drying;
a second process of putting the prepared material in a stirrer and stirring to mix;
a third process of low-temperature aging for 48 hours after inputting the mixed materials into a tank in a vacuum state;
A fourth process of manufacturing grain confectionery by adding vacuum-aged materials to a puffing machine by quantity and compressing them; composed of
Chicken breast dry powder
a first step of refrigerated aging for 4-5 days after washing the chicken breast;
A second step of crushing the chicken breast into a crusher;
A third step of putting the crushed chicken breast in a thinly spread state in a dryer, drying it for 48 to 72 hours, then pulverizing, and mixing herb powder and garlic powder; A method of manufacturing puffed confectionery, characterized in that it is manufactured by a manufacturing process consisting of
KR1020200181510A 2020-12-23 2020-12-23 Puffed confectionery manufacturing method KR20220090718A (en)

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